Professional Documents
Culture Documents
Indian Standard
UDC 669.131.6-14
Q BIS 1993
BUREAU
MANAK
i
December 1993
OF
INDIAN
STANDARDS
Committee,
MTD
FOREWORD
( Fourth Revision ) was adopted by the Bureau of Indian
Standards,
after the draft
This Indian Standard
and Cast Iron Sectional Committee had been approved
by the Metallurgical
finalized
by the Pig Iron
Rngincering
DivirionCouncil.
This standard was first published in 1950 and subsequently
revised
in 1962, 1970 and
1978.
While
reviewing this standard
in the light of the experience
gained during these years, the committee
decided to
reviseit to align with the present practices followed by the Indian industries
and to bring
it in line with
the other overseas standards.
The various diameters
of test bar according to the section size of the castings have been
replaced
by a
single size of test bar. Guidance
on the effect of section size of the casting on the tensile strength
is, however, given in Annex A. A comparison
between grades is given in Annex B.
It is
The production
of castings in the higher gr@es of grey cast iron often involve3 special techniques.
recommended,
therefore,
that for either large or intricate
castings or ;1 casting involving
both these conditions or where the castings have to withstand
exception conditions,
the grade of grey cast iron selected and
The hipher
any heat treatment
involved should be agreed between the manufacturer
and the purchaser.
grades of grey cast iron ( that is, Grade FG300, FG350 and FG400 ) present special difficulties
for section
10 mm ,and thinner.
For the benefit
of the purchaser,
Information
to be supplied
is given in Annex D.
typical
properties
by the purchaser
In the formulation
of thir standard assistance
cation issued by International
Organization
of grey
while ordering
from
IS0
according
185 Grey
in Annex
C.
to this specification
Cast
Iron
Specifi-
IS 210:1993
Indian Standard
1 SCOPE
This standard
iron castings.
covers
the
requirements
for grey
2 REFERENCES
The following Indian Standards
adjuncts to this standard:
IS
so.
are
necessary
Title
1387 : 1993
General
requirements
supply of metallurrgical
( second revision )
1500 : 1983
2078 : 1979
4843 : 1968
5139 : 1969
procedure for
Recommended
repair of grey iron castings by
oxyacetylene
and manual metal
arc welding
5519 : 1979
13655:
1993
3 SUPPLY
for the
material
of
of ferrous
untoleranced
Deviations
tor
dimensions of grey iron castings
( jirst revzsion )
Guidelines
for heat
of cast iron
treatment
OF MATERIAL
COMPOSITION
6.2
7 WORKMANSHIP
AND FINISH
TREATMENT
FROM
DEFECTS
16 210 I 1993
11 PROVISION
OF TEST BARS
13
identifiable
14 TENSILE
NOTE - Self-aligning
ensure axial loading.
15 TENSILE
grips
are
recommended
to
STRENGTH
OF TESTING
16 HARDNESS
TEST
Table
TEST
11.3 When castings are subjected to heat treatment, the test bars shall be heat-treated
together
with the castings they represent.
12 FREQUENCY
OF TEST BARS
SIZE
1 Number of Tests
( CluuSG12.1 )
I)
Up to 125 kg
21)
Over
125 kg and
up to 50 kg
17 TRANSVERSE
3i)
Over 50 kg and up to
500 kg
4i)
Over 1 tonne
Test Reqriremeats
TEST
18 HYDROSTATIC
TEST
IS 21u : 1993
Ls (SCREWED)
FIQ.
-j----w
MACHINED
Table 2 Dimensions
TENSILE
of Machined
TEST PIECE
Tensile
Test Piece
( Clause 14 )
Minimum
Parallel
Length
Machining
Gauge
JXameter
D
Tolerance
im the
Gauge
Diameter
Phsii
T-__--h-_
Minimum
Diameter
Ends
_--_
Minimum
Length
(5)
mm
(6)
mm
(7)
mm
(8)
mm
25
23
65
25
30
+- 05
55
r,
NOTE - With screwed-ends, any form of thread may be used provided that the
thread is not less than that specified.
HB
(2)
150
(3)
130 to 180
FG 200
FG 220
280
220
160 to 220
180to 220
180 to 230
By agreement
with the manufacturer,
the purchaser or his representative
shall have across at
all reasonable times to those parts of the manufacturers works engaged on his order, he shall
be at liberty to inspect the manufacturer
at any
stage, to witness the required tests and to reject
any material
that does not comply with this
standard. When the castings are to be inspected
during manufacture and tested in the presence of
the purchasers representative,
this shall be stated
on the enquiry and order.
Brine11
Hardness
(1)
FG 150
20 INSPECTION
Test Requirements
Min
Minimum
Length
d,
20
Grade
(su~Is4S43:196S)
Minimum
Dia at
Root
ds
mm
3 Mechanical
Em&
(4)
mm
mm
Table
Screwed
-__--A_-_,
Lc
(3)
mm
(2)
(1)
Minimum
Radas
FG 260
260
FG 300
300
180 to 230
FG 350
350
207 to 241
21 TESTING
FG 400
400
207 to 270
21.1 The
FACILITIES
manufacturer
in supplying the test
samples as required for testing shall prepare from
them the necessary test pieces and supply the
labour and appliances for making all tests on his
premises in accordance with this standard.
NOTE - Although mechanical properties are specified for Grade FG 150 the material shall be only
tested if required by the purchaser.
21.1.1 Failing
facilities for carrying
prescribed tests at his own works the
turer shall carry out the tests elsewhere.
19 RETESTS
19.1 If on being tested any test piece shows
obvious signs of a casting defect, the results of
the test may be discarded and a further test
made.
out
the
manufac-
22 MARKING
22.1 Each casting, if feasible, shall be legibly
marked with a number of identification
marks
which it can be traced to the melt, and the batch
of heat treatment,
if done, from which it was
made.
mark
23 STANDARD
MARK
also
be
marked
with
the
1s 210 : 1993
ANNEX
VARIATION
OF STRENGTH
A-l.1 The
A-2.1 Table 4 gives guidance to the likely variation in tensile strength for different casting section
thicknesses when a given grade of grey cast iron
is cast into a casting of simple shape and uniform thickness. For
casting
of non-uniform
section or castings containing cored holes, the
table provides only an approximate
guide to
the likely tensile strength in different sections,
and casting design should
be based
on the
measured tensile strength in critical parts of the
casting.
CROSS-SECT!ONAL
15
THICKNESS,
50-75
25
IQ0
mm
125
159
250
15
30
50
BAR
This dbam
Fro. 2 VARIATION
OF
TENSILE
is for guidance
75
DIAMETER,
100
125
150
mm
IS 210 : 1993
Table
4 Anticipated
Tensile
Properties
( for
Information
Only
( Clause A-2. I )
Grade
Casting
Section
mm
~-_---_h_-_-_-_-~
Over
FG 150
FG 200
Thickness,
10
20
30
155
130
115
30
50
105
4.0
FG 350
( N/mms )
2.5
10
20
25
FG 300
MPa
Up to and
Including
10
20
30
FG 260
Antidpated
Tcndlc
ShWgtk
10
205
20
30
50
180
160
10
145
10
20
20
30
260
235
215
30
50
195
10
20
30
20
30
50
270
245
10
20
30
20
30
50
225
315
290
270
ANNEX B
( Foreword
MPa
(=N/mm2)
GRADE
FG 600
FG
350
300
FG 300
GRADE
kgf/mm*
600
350
60
LO
35
35
30
30
FG 260
25@----_25
25
200--20
20
FG 220
FG 200
150 +,5
MPa
(=N/mm2)
FG 150
CONVERSION
FIT. 3
FACTOR
1 N/mm2
15
= lMPa=O.1020
kgf/mmz
IS 210 : 1993
ANNEX C
( Foreword)
TYPICAL
PROPERTIES
OF GREY CAST
I RON
C-1 The following information is given for the guidance of engineers and designers.
part of the standard and shotild not be used for acceptance purposes:
unit
Properties
c---------FG 150
FG 200
Grade
--~-_-_------_-_
220
FG 260
FG 300
FG
FG 350
FG 400
MPa ( N/mm2 )
150
200
220
260
300
350
4QO
MPa ( N/mm% )
42
56
62
73
84
98
112
01 percent
stress
MPa ( N/mm
130
143
169
195
228
260
Tensile strength
proof
Total
strain
failure
at
Percent
Elastic
failure
at
Percent
strain
o60-o751) 0S48-O*671)O39-O*631)
0.15
98
017
018
MPa
( N/mm2 )
120
MPa
( N/mm2 )
150
160
0.57
0.50
050
050
020
022
0.25
028
0.37
0.28
0.25
028
176
208
240
280
320
200
220
2G0
300
350
40(:
MPa ( N/mm2 )
600
720
768
864
960
1 080
1 200
0.1 percent
stress
proof
MPa ( N/mm2 )
84
111
123
146
168
196
224
01 percent
stress
proof
MPa ( N/mm2 )
195
260
286
338
390
455
520
Shear strength
MPa ( N/mm
173
230
253
299
345
403
460
Torsional strength
MPa ( I%/mms )
173
230
253
299
345
403
460
Percent
>4
>4
>4
>4
Compressive strength
Shear
strain
failure
M;pntof
at
elasticity
Compression
Modulus of rigidity
Poissons ratio
Upto
Upto
Upto
GPa
100
114
120
128
135
140
145
GPa
JO0
114
120
128
135
140
145
GPa
-
40
46
48
51
54
56
58
026
c__--_-_-_---
-----_-------__-j
MPa ( N/mm* )
68
90
99
117
135
149
152
V-notched ( Circumferential 45
with
V-notch
025 mm
root
radius, Diameter
at notch %4 mm
depth of notch
34 mm )
MPa ( N/mm )
68
87
94
108
122
129
127
Unnotched
mm dia )
Hardness
IS 210 : 1993
Piopcrtics
Unit
r---7---------mFG 150
Grade
A-,,----FG 260
FG 220
FG 200
FG 300
----FG350
FGMJtl
Coefficient
of thermal expression
-
100C
to 20C
20%
to 2ooc
20C to
Thermal
4130c
x IO-s/K
+-_-__-____
x IO-s/K
+__-_
f--_---_-_--
IO-*/K
-___
____
-_100
----_--_110
-____
100
-+
--_--
-_---
12.5--_-_-__+
1lq))
(&a
125 ) ,Note 3)
conductivity
100C
W/mK
525
50.8
50.1
48.8
41.4
45.7
44.0
200C
W/mK
51.5
49.8
49 1
478
464
447
43.0
420
300C
W/mK
50.5
48.8
48 1
468
454
437
400C
W/mK
49.5
478
47 1
458
44.4
42.7
410
500C
W/mK
48.5
468
461
448
434
417
400
Specific
heat
20C
capacity
J/kgIc
J/k6
J/J@
J/k+
.J/kgK
.J:k$
to 200%
20C to 300C
20%
to 400%
2OOC to 500%
20C to 600C
20C to 700%
Relative
density
265
375
420
460
460
460
468
355
435
455
495
495
495
495
505
400
465
465
505
505
505
425
480
475
515
515
515
515
445
500
495
535
535
535
535
605
7.30
7.30
_ _---
--f
490
555
560
605
605
7-05
7.10
7.15
720
7.25
605
,Magnetic
and electrical prouerties
Remanent
tism
t_----__---_-560
at
J/m
+ -_--
.+__-----_--__-176
rcsistivity
W/k
&m
loss
Electrical
_____-
A/m
force
Hysteresis
50 Hz
f_--_
magne-
Coercive
c_-_-__-___-_301
PW/m
Maximum
magnetic permeability
04
380-_-____.___-_--_-_+
to
05-
to
--_------2
0.800
to
____--_
720 ________
---_~
0.770
0760
0700
0.730
0670
0.640
NOTES
1 The typical
properties
given in this Annex are the proprrties
in a 30 mm diameter
separately
cast test bar or
in a casting section
correctly
represented
by this size of test bar. Where the tensile strength
does not correspond
to that given, other properties
may differ slightly from those given.
2 Notched
above 047.
tensile
strengths
increase
slightly
as
notch
severity
ratio,
depend
on the composition
150 x
165 x
notch
FG 400
radius,
are
for
notch
material
diameter,
in
increase
pearlitic iron.
10*/K
lo-s/K
of iron.
ANNEX
( Foreword )
INFORMATION
D-l
TO BE SUPPLIED
BY THE PURCHASER
on the
sulphur
and
c) Drawing
or
reference
number
of the
pattern
( if supplied by the purchaser
!,
along with a copy of the drawing;
specification;
7
IS 210 : 1993
d) Tests
required;
of the purchaser,
g) Any special requirement
for example,
hardness
tests and locations
of non-destructive
testing,
quality
assurance, etc; and
f)
h) Test reports,
Condition
of delivery;
if required.
ANNEX E
( Clause 17 >
TRANSVERSE
E-l
OBJECT
OF THE
TEST
FOR
GREY
CAST
IRON
E-3 PROCEDURE
TEST
~-3.1 Place the two ends qf the test bar on horizontal supports.
The support and the point of
application.
of the load shall be rounded to a
radius of 5 to 20 mm. Apply a single load vertically at the centre of the bar ( see Fig. 4 ).
E-2
E-3.2
Increase the load uniformly
without shock
until the bar fracture. The load should be applied
in such a way that the increase of stress does not
exceed 3 MPa per second
Find out the load at
the fracture
of the test bar with the accuracy
indicated in Table 6.
TEST
BARS
5 Dimensions
of Transverse
Test Bars
( Clauses E-2.1 and E-2.2 )
Diameter
of the Cast
Test Bar
Permissible Variation
from Nominal
Diameter
---- *--_-7
Unmachined
Machined
E-3.3 Determine
the deflection
of the test bar
from the motion of the thrust relative to the fixed
supports or to the supper ting table of the machine.
In order to eliminate any errors in m-asuring the
deflection,
the measurement
should be started
after applying
a small preload
as given
in
Table 6.
Length (L)
Min
(1)
mm
(2)
mm
(3)
mm
(4)
mm
30
+ 12
+ 02
500
Table
6 Testing Conditions
Accuracy of Readings
( Clauses E-2.2,
E-3.2,
(1)
mm
(2)
mm
(3)
mm
(4)
mm
(5)
mm
(6)
mm
30
450
0.1
100
02
200 to
400
POSITION
I
and Fig. 4 )
Nominal
Distance
Accuracy of Readings
PreDiameter Between ,------.h_--,=~
Load
d
Ccntre of DiameLoadP,
Deflec- Appror
tion at
Supports, ter of
Ml%%
Bar
Frac1s
d
ture
LOAD
Fra.
E-3.3
and
IS 210:1993
E-4 TEST
where
RESULT
a) load at fracture in N;
8 PL,
fb = xd
c)
:., .
,1,
.,
,
- AMENI)MENT
-,!!
TO
!.,,,
.,
IS
210:1993
GREY.lRON
CAfINGS
...,
;,
:
.,
,, ...
SPECIFICATION
(Fourfh
,!.
(Page8,Tuble6,CO14
Revision)
Mm 6 )
Reprography Unit, BIS, New Delhi, India
>
/,
#c%
, .