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REG.

NO:
NETTUR TECHNICAL TRAINING FOUNDATION
(DTC, TTC, BTC, VTC, GTC, RNTC, ONTC, GNTC, MNTC, HNTC)
DIPLOMA IN TOOL AND DIE MAKING
IV SEMESTER COMMON EXAMINATION- JUNE 2012
SUBJECT: PRODUCTION TECHNOLOGY
SUBJECT CODE: CP1 04 06

TOTAL MARKS: 70
TOTAL TIME: 2H 15MIN
PART A

MARKS: 15
TIME : 15min

1.0

FILL IN THE BLANKS

1.1

In the EDM process, the work piece and the electrode are submerged in _________

1.2

The volume of material removed per unit time is called _________

1.3

IBM stands for _________

1.4

People wait until equipment fails and repair is

1.5

When flowing gas is heated to high temperature to become partially ionized is_________

2.0

CHOOSE THE CORRECT ANSWER

2.1

The cutting tool used in the spark erosion machining process is called
a. Servo

2.2

5x1=5

c. Dielectric strength

b. Laser machining

d. None of these

c. Ultrasonic machining

d. EBM

The portion of a workers time that is directly productive is ___________


b. Performance

c. Work quality

d. Priority

c.EBM

d.ECM

Example for thermo electric machining is


a.AJM

3.0

d. Abrasive

The machining method which uses an amplified light as energy source

a. Productivity
2.5

c. Dielectric

In EDM the required property of the tool is

a. EDM
2.4

5x1=5

b. Electrode

a. Resistivity b. Conductivity
2.3

_________ maintenance

b.USM

MATCH THE FOLLOWING

5x1=5

3.1

Kerosene

a) Non metallic electrode

3.2

Graphite

b) Dielectric fluid

3.3

Copper

c) Reaction

3.4

Chemical milling

d) IBM

3.5

Laser beam machining

e) Metallic electrode
f) Vaporization

A
B

3.1

3.2

3.3

3.4

3.5

NETTUR TECHNICAL TRAINING FOUNDATION


(DTC, TTC, BTC, VTC, GTC, RNTC, ONTC, GNTC, MNTC, HNTC)
DIPLOMA IN TOOL AND DIE MAKING
IV SEMESTER COMMON EXAMINATION- JUNE 2012
SUBJECT: PRODUCTION TECHNOLOGY
SUBJECT CODE: CP1 04 06

TOTAL MARKS: 70
TOTAL TIME: 2H 15MIN
PART B

TIME
MARKS

: 2h
: 55

1.0

ANSWER ANY TEN QUESTIONS

10 x 2 = 20

1.1

List out any four nonconventional machining process?

1.2

Write the applications of EDM?

1.3

Name the common dielectric fluids used in EDM?

1.4

What are the carrier gases used in Abrasive jet machining?

1.5

What is breakdown maintenance?

1.6

What is the aim of productive maintenance?

1.7

What is chemical blanking?

1.8

Write down the materials used for tool holders in USM?

1.9

What are the different types of lasers?

1.10

What is MRR in EDM?

1.11

Write down the properties of electrodes used in EDM?

1.12

What is the principle of plasma arc machining?

2.0

ANSWER ANY SIX QUESTIONS

2.1

Why a dielectric fluid is necessary in an EDM process?

2.2

What is an electrode? Name four materials used for electrode in EDM?

2.3

Write short notes on preventive maintenance?

2.4

What is Electron beam machining? Explain

2.5

Explain the steps for chemical blanking?

2.6

Why the nozzles in AJM are made of hard material? Name two materials for it

2.7

List out the application of IBM?

2.8

Explain the principle and operation of Ultrasonic machining?

3.0

ANSWER ANY THREE QUESTIONS

3.1

Explain Laser beam machining with neat sketch?

3.2

What are the advantages of autonomous maintenance?

3.3

What are the advantages of nonconventional machining over conventional machining?

3.4

What are the major elements of Ultra sonic machining equipment?

4.0

ANSWER THE FOLLOWING

4.1

Explain EDM sparking process with neat sketch? And its advantages.

6 x 3 = 18

3 x 4 = 12

1x5=5

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