Electrical Schematic Symbols And Definitions

SENR1026-01
November 2006

Symbols

9-Pin HD10 Receptacle

Component Identifiers (CID)

Module Identifier (MID)
Engine Control Module
(MID No. 036)

10

Injector Cylinder 10

11

Injector Cylinder 11

9W-0844

8T-8729

8T-8730

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

102-8803 Receptacle Kit

102-8808 Plug Kit

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

40-Pin Deutsch Connector

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

Injector Cylinder 12
Injector Actuation Valve

91

Throttle Switch

100

Engine Oil Pressure Sensor

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

110-6844 Seal

110-6845 Plug As.

or

110

Engine Coolant Temperature Sensor

164

Injector Actuation Pressure Control Valve

168

System Voltage High

172

Intake Manifold Air Temp Sensor

174

Fuel Temperature Sensor

175

Engine Oil Temperature Sensor

190

Engine Speed Sensor

248

Cat Data Link

253

Personality Module

254

Electronic Control Module

261

Engine Timing Calibration

262

5 Volt Sensor Dc Power

263

Digital Sensor Supply

264

Decel Throttle Position

3408E and 3412E Engines

Electrical System

110-6845 Plug As.

or
110-6846 Plug As.
(Service Replacement)
110-6846 Plug As.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

99C1-UP
80M1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

40-Pin DRC Connector

Programmed Parameter Fault

273

Manifold Pressure Sensor

274

Atmospheric Pressure Sensor

275

Right Turbo Inlet Pressure Sensor

3E-8557 Bolt
39

Crank Without Injection Input

268

40

266

799

Service Tool
Engine Fan Blade Position Pull Solenoid

5
5

Socket

1600
Engine Fan Blade Position Push Solenoid
The CID is a diagnostic code that indicates which circuit is faulty.

Wire Gauge

3E-3374 Wedge

102-8804 Receptacle Kit

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

Wire Gauge
9X-1343 Receptacle As.

3E-3373 Plug As.

Pin #

Socket #

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

AA

105-9344

Receptacle
Single Wire
Connector

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

CONNECTORS

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Component
Part Number

325-PK-14

102-8809 Plug Kit

14

Fuse

Wire Color

A
3E-3377 Wedge

3E-3376 Receptacle As.

9X-3132 Seals

8T-9834 Connector As.

1599

36
35
31

Implement Control

31

596

3E-4367 Ring

32

Ether Injection Control Relay

Pin

33

545

Wire, Cable, or Harness

Assembly Identification

34

Engine Cooling Fan Speed Sensor

Harness And Wire Symbols

4-Pin DT Connector
102-8814 Seal

35

Secondary Engine Speed Sensor

544

DEUTSCH IPD
DRC16-40S

342

36

Engine Cooling Fan Solenoid

37

Timing Calibration Sensor

291

38

277

40

Injector Cylinder 9
Injector Cylinder 10

9W-0852

104-2921 Plug As.

30

9
10

Circuit Breaker
Symbol

Flow
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

3E-3368 Wedge

3E-3307 Receptacle As.

20

Injector Cylinder 8

14
16 - 18

36

3E-3371 Wedge

Socket #

35

Injector Cylinder 7

Pin #

31

Injector Cylinder 6

10

Injector Cylinder 5

26

Injector Cylinder 4

16

Wire Gauge

Level
Symbol

Symbols And Definitions

8T-8736 Receptacle

25

Injector Cylinder 3

Temperature
Symbol

102-8813 Seal

15

3-Pin DT Connector

11

Injector Cylinder 2

Pressure
Symbol

21

10

Injector Cylinder 1

42

40

Component

CID

12

1
2

CONNECTORS
3408E And 3412E Engines For Caterpiller Built Machines

2006 Caterpillar
All Rights Reserved

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

200-BK-14
Pin or Socket Number

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

Atmospheric
Pressure Sensor

Failure Mode Identifiers (FMI)

FMI No.

Failure Description
Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.
Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Caterpillar Supplied
Engine Service
Tool Connector
J60

Machine Interface
Connector
J3

Injectors
10 & 12
P58

Timing Calibration
(TC) Probe
Connector
J26/P26
Intake Manifold
Pressure Sensor
Injectors
9 & 11
P54

Injectors
6&8
P57

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine Control
Event Code
E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E100

Low Engine Oil Pressure Warning

High Injector Actuation Pressure

E190

Engine Overspeed Warning

E265

User Defined Shutdown

E272

Inlet Air Restriction Warning

Secondary
Speed/Timing Sensor

Injection Actuation
Pressure Sensor

ECM
Connector
J1/P1

ECM
Connector
J2/P2

Electronic
Control
Module
Machine Interface
Connector
J3

Electronic
Control
Module

Related Electrical Service Manuals

Title

Fuel
Temperature Sensor

ECM
Connector
J1/P1

Caterpillar Supplied
Engine Service
Tool Connector
J60

Injection Actuation
Pressure Control
Valve Connector
J46/P46

Electronics
Ground
Stud

Injectors
1&3
P52

Primary Engine
Speed/Timing
Sensor Connector
J20/P20

Engine Control:

Primary
Speed/Timing Sensor

Electronics
Ground
Stud

ECM
Connector
J2/P2

Condition

E164

Injectors
5&7
P53

Timing Calibration
(TC) Probe
Connector
J26/P26

Timing Calibration
(TC) Probe

Injectors
2&4
P56

Atmospheric
Pressure
Sensor

Form Number
SENR2945-05

Injection Actuation
Pressure Sensor
Connector J45/P45
Engine Coolant
Temperature
Sensor

Intake Manifold
Pressure Sensor
Connector J23/P23

Atmospheric
Pressure Sensor
Connector J27/P27

Engine Coolant
Temperature
Sensor
Injection Actuation
Pressure Control Valve
Engine Oil
Pressure Sensor

Engine Oil
Temperature Sensor

20Page

9
10

TOP VIEW

SENR1026-01

3412E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

CYL HEAD
SOL 1

INJECTOR SOL 1
INJECTOR SOL 2
INJECTOR SOL 3
INJECTOR SOL 4
INJECTOR SOL 5
INJECTOR SOL 6
INJECTOR SOL 7
INJECTOR SOL 8
INJECTOR SOL 9
INJECTOR SOL 10
INJECTOR SOL 11
INJECTOR SOL 12
INJECTOR COMMON 1 & 3
INJECTOR COMMON 2 & 4
INJECTOR COMMON 5 & 7
INJECTOR COMMON 6 & 8
INJECTOR COMMON 9 & 11
INJECTOR COMMON 10 & 12
IAPCV RETURN
IAPCV
COOLANT TEMPERTURE
FUEL TEMPERTURE
ATMOSPHERIC PRESSURE
MANIFOLD PRESSURE
ENGINE OIL PRESSURE

DRIVER SOLENOID RETURN

(IF EQUIPED)

PROPORTIONAL VALVE
THROTTLE POSITION
(IF EQUIPED) FAN SPEED

20 Page, Color 2

SENR1026-01

COOLANT FLOW
OIL TEMPERTURE
+12V ENGINE SPD/TMG
IAPCV PREESURE
PRIMARY SPEED/TIMING
SECONDARY SPD/TMG
DIGITAL SENSOR RETURN
ANALOG POWER (+5V)
ANALOG SENSOR RETURN
GND LVL SHUTDOWN (NO) SW
GND LVL SHUTDOWN (NC) SW
SAE J1939 SHIELD GND
J1939 DATA + TX
J1939 DATA - RX
SWITCH OR DIGITAL SENSOR
+ BAT (SWITCHED) KEYSWITCH
SWITCH 4
SWITCH 5
SWITCH OR DIGITAL SENSOR
ANALOG SENSOR
EMS ENG ON/CRUISE ON/OFF LAMP
EMS PRESSURE/TEMP WARMING LAMP
(IF EQUIPED) STARTING AID SW OVERRIDE
RELAY/THROTTLE ON/OFF SWITCH LAMP
DIGITAL POWER +8V
+ BATTERY (UNSWITCHED)
EMS PRESS/TEMP WARNING LAMP
SWITCH OR DIGITAL SENSOR
START AID RELAY/CHECK ENGINE LAMP
START AID RELAY/CHECK ENGINE LAMP
TC PROBE +
TC PROBE + BATTERY (UNSWITCHED)
ATA DATA LINK ATA DATA LINK +
CAT DATA LINK CAT DATA LINK +
- BATTERY
- BATTERY

16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
35
29
9
15
20
23
8
2
14
7
13
19
24
25
1
3
4
6
10
30
36
39

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR
E798-PK
E797-WH
995-BU
A751-YL
A747-GY
A746-PK
994-GY
F714-PK
F713-OR
E799-BR
F701-BR
F700-BU
F702-GN
F703-GY
F704-OR
F737-YL

26
31
32
37
38
39
29
36
30
33
2
8
15
10
16
13
23
14
20
19
17
22
27
25
34
35
4
21
24
28
40
18
12
6
1
7
3
9
5
11

412-BU
E795-YL
996-GN
E796-GN
999-WH
F732-PK
998-BR
997-OR
993-BR

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR

L1

E798-PK
E797-WH
995-BU
A751-YL
A747-GY
A746-PK
994-GY
412-BU
E795-YL
996-GN
E796-GN
999-WH
F732-PK
998-BR
997-OR
993-BR

412-BU
998-BR
997-OR

Note B

A705-BU
F728-BR
A707-PU
F728-BR

J53 P53
1
2
3
4

A709-OR
F730-GY
A711-PU
F730-GY

J54 P54
1
2
3
4

F731-OR
A712-BR
F731-OR
A710-GY

J58 P58
4
3
2
1

F729-GN
A708-BR
F729-GN
A706-GY

J57 P57
4
3
2
1

F727-BU
A704-GN
F727-BU
A702-PU

J56 P56
4
3
2
1

CYL HEAD
SOL 7

CYL HEAD
SOL 9

CYL HEAD
SOL 11

CYL HEAD
SOL 12

CYL HEAD
SOL 10

CYL HEAD
SOL 8

CYL HEAD
SOL 6

CYL HEAD
SOL 4

CYL HEAD
SOL 2

3408E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

CYL HEAD
SOL 1

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR

INJECTOR
INJECTOR
INJECTOR
INJECTOR

L4

412-BU
998-BR

L4

P47
1
2

P46
2
1

412-BU
998-BR

1
2

997-OR
E796-GN
993-BR

BK

BK

A
C
B

6V-2485

+12V
Ground
Signal

3E-6410

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

Secondary Speed/Timing Sensor

CAT DATA LINK

J1939 (CAN) DATA LINK
ATA DATA LINK

Injection Actuation Pressure Sensor

996-GN
998-BR
999-WH

A
B
C

998-BR
996-GN
F732-PK

B
A
C

997-OR
995-BU
993-BR
997-OR
A746-PK
993-BR

Note B

F729-GN
A708-BR
F729-GN
A706-GY

J57 P57
4
3
2
1

F727-BU
A704-GN
F727-BU
A702-PU

J56 P56
4
3
2
1

CYL HEAD
SOL 8

CYL HEAD
SOL 6

CYL HEAD
SOL 4

CYL HEAD
SOL 2

Primary Speed/Timing Sensor

Ground
+12V
Signal

1
2
3
4
5
6
7
8
9
10
11
12

Note B

3E-6410

A
C
B

+5V
Signal
Ground

Coolant Temperature Sensor

102-2240

A
C
B

+5V
Signal
Ground

103-6091

+5V
Signal
Ground

103-6093

+5V
Signal
Ground

103-6092

TO

+ BATTERY (SWITCHED)

TO

- BATTERY

Manifold Pressure Sensor

J27/P27
997-OR
A747-GY
993-BR

A
C
B

Atmospheric Pressure Sensor

J22/P22
997-OR
994-GY
993-BR

L6

A
C
B

Oil Pressure Sensor

P51/J51
997-OR
E795-YL
993-BR
Note B

A
C
B

+5V
Signal
Ground

Oil Temperature Sensor

106-0735

P43/J43
997-OR
A751-YL
993-BR

Note B

+5V
Signal
Ground

A
C
B

Fuel Temperature Sensor

102-2240

L5

L5

Note B

L7

L6

L6

L6

F723-PK

L8

F724-PU

J60
SERVICE TOOL
CONNECTOR

COMPONENT KEY

ELECTRONIC CONTROL MODULE

J53 P53
1
2
3
4

CYL HEAD
SOL 7

J23/P23

F723-PK

ECM:

A705-BU
F728-BR
A707-PU
F728-BR

CYL HEAD
SOL 5

P21/J21

P26 J26

NOTE B: WIRE PAIRS 892-BR & 893-GN, E793-BU & E794-YL,

711-GN & 712-GY, MUST BE TWISTED AT LEAST 1 TURN PER
25mm.

SENSOR / ACTUATOR SUPPLY

J44/P44
L5

L3

J52 P52
1
2
3
4

+ BATTERY
- BATTERY
US/METRIC
SCROLL
CAT DATA LINK +
CAT DATA LINK MONITOR AUX TEMP/PRESSURE
WARNING LAMP
WARNING ALARM
LAMP POWER/DIMMER

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

(2 PIN DT PLUG)

AMERICAN TRUCKING ASSOCIATION

F726-YL
F727-BU
F728-BR
F729-GN

(-) BATTERY / SENSOR RETURN

TIMING CAL CONNECTOR

ATA:

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
F726-YL
F727-BU
F728-BR
F729-GN

L1

+5V
Signal
Ground

J20/P20

F724-PU

NOTE: For specific ECM pin functional descriptions,

refer to the Troubleshooting Manual for your
application.

3
4
7
8

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR

(+) BATTERY SWITCHED

229-BK-14
ENGINE
CYLINDER HEAD
GROUND STUD

&
&
&
&

16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33

(+) BATTERY
COOLANT FLOW SWITCH

Note B

Note B

1
2
5
6

1
2
3
4
5
6
7
8

A701-GY
F726-YL
A703-BR
F726-YL

CYL HEAD
SOL 3

IAPCV
REF: 100-5632
(REF: 9X-8200 FOR
CONNECTOR)

J45/P45

L5

120-YL
E793-BU
E794-YL
892-BR
893-GR
229-BK-14

COMMON
COMMON
COMMON
COMMON

SOL
SOL
SOL
SOL
SOL
SOL
SOL
SOL

STARTING CIRCUIT

F715-PU
F716-WH
A234-BK
F711-GN
F712-GY
F722-OR
113-OR
F717-YL
F718-BU
F721-GY
F725-WH
F707-WH
F706-PU
F720-GN
F709-BU
A700-OR
150-RD-14
F705-PK
F719-BR
F708-YL
F710-BR
150-RD-14
E793-BU
E794-YL
892-BR
893-GR

Note B

J52 P52
1
2
3
4

CYL HEAD
SOL 5

E798-PK
E797-WH

F714-PK
F713-OR
E799-BR
F701-BR
F700-BU
F702-GN
F703-GY
F704-OR
412-BU
998-BR
997-OR
993-BR

L2

993-BR

F715-PU
F716-WH
A234-BK
F711-GN
F712-GY
F722-OR
113-OR
F717-YL
F718-BU
F721-GY
F725-WH
F707-WH
F706-PU
F720-GN
F709-BU
A700-OR
150-RD-14
F705-PK
F719-BR
F708-YL
F710-BR
F723-PK
F724-PU
150-RD-14
E793-BU
E794-YL
892-BR
893-GR
229-BK-14
229-BK-14

L3

A701-GY
F726-YL
A703-BR
F726-YL

CYL HEAD
SOL 3

Note B

L7

120-YL
229-BK-14
893-BR
892-GR

Note B

E793-BU
E794-YL

A
B
C
D
E
F
G
H
J

+ BATTERY
- BATTERY
CAT DATA LINK +
CAT DATA LINK -

ATA DATA LINK ATA DATA LINK +

L8

L8

J3/P3 MACHINE
INTERFACE CONNECTOR

F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU
412-BU
F702-GN
A700-OR
998-BR
997-OR
993-BR
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F711-GN
F712-GY
E793-BU
E794-YL
892-BR
893-GR
150-RD-14
150-RD-14
F721-GY
F722-OR
F720-GN
F706-PU
F707-WH
F705-PK
F725-WH
A700-OR
F708-YL
F709-BU
F710-BR
F724-PU
F723-PK

Note B

L9

Note B
Note B

L9

Note B

150-RD-14
150-RD-14
F700-BU
F701-BR
E799-BR
892-BR
893-GR
A700-OR
998-BR
F702-GN
F703-GY
F704-OR
F705-PK
997-OR
993-BR
A234-BK
F711-GN
F712-GY
F713-OR
F714-PK
F710-BR
F709-BU
F708-YL
F707-WH
F706-PU
113-OR
F715-PU
F716-WH
F717-YL
F718-BU
E794-YL
E793-BU
F725-WH
F723-PK
F724-PU
F719-BR
412-BU
F720-GN
F721-GY
F722-OR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+ BATTERY (UNSWITCHED)
+ BATTERY (UNSWITCHED)
PROPORTIONAL VALVE SOLENOID

TO

+ BATTERY

(IF EQUIPED)
Note B

DRIVER SOLENOID RETURN

CAT DATA LINK CAT DATA LINK +
DIGITAL POWER +8V
DIGITAL SENSOR RETURN
THROTTLE POSITION
FAN SPEED (IF EQUIPED)
USER DEFINED SHUTDOWN (IF EQUIPED)
EMS PRESS/TEMP WARNING LAMP
ANALOG POWER (+5V)
ANALOG SENSOR RETURN
SAE J1939 SHIELD GND
J1939 (CAN) DATA + TX
J1939 (CAN) DATA - RX
MANIFOLD PRESSURE
START AID RELAY/CHECK ENGINE LAMP
RELAY/THROTTLE ON/OFF SWITCH LAMP
START AID RELAY/CHECK ENGINE LAMP
EMS ENG ON/CRUISE ON/OFF LAMP
EMS PRESS/TEMP WARNING LAMP
+ BAT (SWITCHED) KEYSWITCH
GND LVL SHUTDOWN (NO) SW
GND LVL SHUTDOWN (NC) SW
SWITCH 4
Note B
SWITCH 5
ATA DATA LINK +
ATA DATA LINK ANALOG SENSOR
TC PROBE +
TC PROBE SWITCH OR DIGITAL SENSOR
EMS COOLANT FLOW IF EQUIPED
STARTING AID SW OVERRIDE IF EQUIPED
SWITCH OR DIGITAL SENSOR
SWITCH OR DIGITAL SENSOR

J42
SERVICE TOOL
CONNECTOR
113-OR
229-BK-14
Note B

893-BR
892-GR
Note B

E793-BU
E794-YL

A
B
C
D
E
F
G
H
J

+ BATTERY
- BATTERY
CAT DATA LINK +
CAT DATA LINK -

ATA DATA LINK ATA DATA LINK +