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110902 ECO Partnership SA (Pty) Ltd Clean Technology W2E Facility Draft Scoping Report for Comment June 2012
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APPLICABLE LEGISLATION
9/16/1/2/13/R
Author (EAP)
Specialist Sub-Consultants
Report Version
04 June 2012
Please use the following as a reference for this Report: Terramanzi Project # 110902 - Draft Scoping Report
Project Title: The proposed establishment of the Eco2 SA Partnership (Pty) Ltd Clean Technology Waste to
Energy Facility, Pretoria, Gauteng Province, South Africa
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Contents
1
INTRODUCTION ....................................................................................................................... 26
Broad Overview of the Proposed CTWEF (Process Flow for all Components)...................... 32
7.2
Receiving and Preparing the Feedstock (whole tyres to shredded tyres) ............................ 34
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.2.6
7.3
7.3.1
7.3.2
A Broad Overview of the Proposed Clean Technology Waste to Energy Facility ........... 42
7.3.3
A Detailed Overview of the Eco2 SA Clean Technology Waste to Energy Facility .......... 44
7.4
7.4.1
7.4.2
Gaseous Emissions...................................................................................................... 48
7.4.3
7.5
7.5.1
7.5.2
Gaseous Emissions...................................................................................................... 49
7.5.3
7.6
7.7
7.7.1
7.7.2
7.7.3
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7.7.4
7.7.5
7.8
7.8.1
Roads ......................................................................................................................... 55
7.8.2
Water ......................................................................................................................... 55
7.8.3
Electricity ................................................................................................................... 55
7.8.4
Sewage ....................................................................................................................... 55
9.2
10
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
11
11.1
11.2
11.3
11.4
11.4.1
11.4.2
Zoning ..................................................................................................................... 68
11.5
11.5.1
11.5.2
11.5.3
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12
DESCRIPTION OF THE RECEIVING ENVIRONMENT THAT MAY BE IMPACTED BY THE PROPOSED
ACTIVITY.......................................................................................................................................... 78
12.1
12.1.1
12.2
12.3
Geology ......................................................................................................................... 80
12.4
13
12.4.1
Groundcover ........................................................................................................... 80
12.4.2
12.4.3
12.4.4
13.1
13.2
14
15
16
17
18
18.1
18.1.1
Dust ........................................................................................................................ 90
18.1.2
Noise ...................................................................................................................... 90
18.1.3
Vibration ................................................................................................................. 90
18.1.4
Light........................................................................................................................ 90
18.2
18.2.1
18.2.2
18.3
18.3.1
18.3.2
18.3.3
Socio-Economic ....................................................................................................... 91
18.3.4
18.3.5
Traffic ..................................................................................................................... 91
18.3.6
Bulk Services (e.g. sewage, water, electricity and solid waste) ................................. 91
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19
METHODOLOGY TO BE ADOPTED IN THE ASSESSMENT OF POTENTIAL IMPACTS DURING THE
ENVIRONMENTAL IMPACT PHASE.................................................................................................... 92
20
ALTERNATIVES ...................................................................................................................... 92
20.1
20.2
20.3
20.4
20.5
21
21.1
21.2
21.3
21.4
Proof of Notification....................................................................................................... 98
21.5
21.6
22
CONCLUSIONS....................................................................................................................... 99
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APPENDICE INDEX
Please note that the Appendices are located after the Scoping Report and have detailed
Cover Pages available to facilitate document navigation for the reader.
Appendix A:
Site Plans
Appendix B
Photographs
Appendix C
Facility Illustrations
Appendix D
Specialist Reports
Appendix E
Public Participation
Appendix F
Appendix G
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EXECUTIVE SUMMARY
The Project will also be applying for carbon credits through either a Gold Standard
(http://www.cdmgoldstandard.org) or VCS (http://v-c-s.org) type process.
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The process involves whole tyres that are pre-processed (de-beaded) to remove the steel
beading and which are then further processed to produce shredded tyres (tyre crumbs),
which is used as the feedstock for the CTWEF.
The feedstock (shredded tyres) is processed by the CTWEF to consistently produce standard
fuel products (diesel fuel oil1, carbon black and methane gas2), which will be used to power
Steam Turbines and Wrtsil Tri-Fuel generators sets, which will then produce and evacuate
up to 15 megawatts (million watts or MW) of electricity to the Eskom National Grid through
the adjacent substation and power line which are located approximately 43m from the edge
of the site.
The rationale of the Applicant behind the Clean Technology Waste to Energy Facility is to:
i) address the waste tyre problem in South Africa through removing existing and future
waste tyres from the waste tyre cycle in an environmentally responsible manner;
ii) provide additional electricity generation capacity from a renewable resource to the
national Eskom grid; and
iii) create a sustainable business model with multiple local and international
partnerships
Product emissions (i.e. used in closed cycle system to generate electricity) include:
Pyro-Oil (also referred to as Diesel Fuel Oil or DFO in this Report)
Pyro-Gas (also referred to Methane Gas or Syngas in this Report)
Biodiesel (generated from an Algal Farm referred to in this Report as a Carbon
Capture Unit or CCU)
Carbon Black (also referred to as Carbon Char in this Report)
CO2 (Carbon Dioxide)
NOx (Oxides of Nitrogen)
SOx (Oxides of Sulphur)
Water Vapour
1
2
PLEASE NOTE: Diesel Fuel Oil (DFO) is also referred to in this Report as Pyro-Oil or Pyrolysis Oil and equates to the same substance
PLEASE NOTE: Methane gas is also referred to in this Report as Pyro-Gas, Pyrolysis Gas and Synthetic Gas (Syngas) and equates to the same substance
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Please note that the pre-processing (de-beading) of the tyres removes up to 99.9% of the steel and
approximately 0.1% of steel remains in a waste tyre prior to processing in the pyrolysis / gasification
system.
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It is important to highlight that the proposed Clean Technology Waste to Energy Facility can
also process the following general, carbon based waste, which will all produce the same
products and emissions from the CTWEF, as waste tyres, although it is noted that the
products are produced in different proportions, depending on the feedstock type:
This CTWEF will however only be applying for Authorisation to process WASTE TYRES.
The Site
The Clean Technology Waste to Energy Facility will be located on an existing,
decommissioned, heavy industrial site (also called an allotment) that is part of a much larger
heavy industrial site in the Pretoria West area of Gauteng, South Africa. The site on which
the CTWEF is proposed to be housed is located on part of Portion 124 of the Farm Pretoria
Town and Townlands 361 JR, commonly referred to as the Pretoria Industrial Estate, where
existing heavy industries are located.
Figure 3: Proposed siting for the Clean Technology Waste to Energy Facility which is located in the
Arcelor Mittal Industrial Park, Pretoria West, Tshwane District Municipality, Gauteng, South Africa.
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Figure 4: Illustration of the joint Environmental Authorisation Process in terms of the NEMA.
competent authority, in respect of a listed activity or specified activity, means the organ of state charged by the relevant Act with
evaluating the environmental impact of that activity and, where appropriate, with granting or refusing an environmental authorisation in
respect of that activity
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This joint process will also ensure a coherent and robust and efficient permitting
procedure as well as ensure that all stakeholders are presented with a holistic and
complete picture and project proposal.
The Public Participation Process
In terms of the National Environmental Management Act (No. 107 of 1998) (NEMA) and
the NEMA EIA Regulations, 2010, as amended, a joint Public Participation Process (PPP)
will also be run for the same reasons mentioned above. This is allowed and encouraged in
terms of the NEMA and was also discussed and agreed by the various Competent
Authorities involved with the process.
This PPP is illustrated below for ease of reference, for the various phases of the
Environmental Application process.
Public Participation for the Draft Scoping
Report (40 Calender Days)
Public Participation for the Final Scoping
Report (21 Calender Days)
Public Participation for the Draft EIA Report
(40 Calender Days)
Public Participation for the Final EIA Report
(21 Calender Days)
Figure 5: Illustration of the Public Participation Process for the joint Environmental Authorisation
Process in terms of the NEMA.
This draft Scoping Report forms part of the Initial Public Participation Phase of the Project.
All interested and affected Stakeholders (I&APs) are required by law to register before participating
in the above-mentioned process. Please refer to Appendix E of this Scoping Report for more detailed
information on how to register as a Stakeholder for this Project. Registered stakeholders are
encouraged to submit comments, concerns and any suggestions that will assist in making the
Application Process as comprehensive and participatory as possible.
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Therefore, it is reasonable to conclude, that at this (draft scoping) stage of the process,
there have been no fatal flaws identified.
The findings of the Scoping Phase will be subject to detailed scrutiny in the EIA Phase of the
Environmental Application Process. The Project Assessment will also be informed by the
public participation process, which is key to a collaborative and participatory Environmental
Application Process and interested persons, organisation and identified stakeholders are
strongly encouraged to participate in this Environmental Application Process.
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110902 ECO SA (Pty) Ltd Clean Technology W2E Facility Draft Scoping Report for Comment April 2012
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110902 ECO Partnership SA (Pty) Ltd Clean Technology W2E Facility Draft Scoping Report for Comment April 2012
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The proposed Clean Technology Waste to Energy Facility triggers three different sets of
legislative requirements, housed under the National Environmental Management Act (Act
107 of 1998 as amended).
EIA Regulations
The NEMA EIA Regulations (August 2010) were published on 18 June 2010 and deal
with activities that may have an impact on the environment.
The National Department of Environmental Affairs is the Competent Authority
Waste Regulations
The NEM: Waste Act was published on 03 July 2009 and deal with waste related
permitting activities in South Africa.
The National Department of Environmental Affairs is the Competent Authority
Air Quality Regulations
The NEM: Air Quality Act was published on April 2010 and deals with air quality
related permitting activities in South Africa.
The District Municipality (Tshwane) is the Competent Authority
Accordingly, the following approach to the Environmental Application process for the
proposed Activity is based on the provisions stipulated in the above EIA Regulations
contained in Government Notice No.s R. 543, R. 544, R. 545 and R. 546, which dictate that a
single SCOPING AND EIA type Application process be followed.
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Category A: Activity 4
The storage of waste tyres in a storage area exceeding 500m 2
Category A: Activity 5
The sorting, shredding, grinding or bailing of general waste at a facility that has the capacity to process in
excess of one ton of general waste per day
Category A: Activity 7
The recycling or re-use of general waste of more than 10 tons per month
Category A: Activity 18
The construction of facilities for activities listed in Category A of this Schedule
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The following Listed Activity contained in Category B may also be applicable and require a
Scoping and EIA process in terms of the NEMA:
Category B: Activity 2
The reuse and recycling of hazardous waste
Category B: Activity 4
The biological, physical or physic-chemical treatment of hazardous waste at a facility that has the capacity to
receive in ex cess of 500kg of hazardous waste per day
Category B: Activity 5
The treatment of hazardous waste using any form of treatment regardless of the size or capacity of such a
facility to treat such waste
Category B: Activity 8
The incineration of waste regardless of the capacity of such a facility
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The Scoping and EIA Process can be broadly broken down into the following key phases.
Application
Form
Environmen
tal Decision
of
Application
Initial Public
Particpation
Final EIR
Draft
Scoping
Report
Final
Scoping
Report
Draft EIR
Environmen
tal Decision
Figure 6: Overview of the NEMA EIA (2010) Scoping and EIA Process
The phases highlighted in yellow above illustrate phases currently underway or already
completed. The process proposed is in keeping with the requirements stipulated in the
NEMA EIA Regulations (2010).
The application requirements as set out in Notice No.s R. 543, R. 544, R. 545 and R. 546,
promulgated in terms of Chapter 5 of the National Environmental Management Act (Act 107
of 1998) and the requirements of DEA have been followed in the preparation of this Scoping
Report.
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ENVIRONMENTAL
EXPERTISE
ASSESSMENT
PRACTITIONER
(EAP)
DETAILS
AND
Terramanzi Environmental Consulting (TM) hereby declares that they have no conflicts of
interest related to the work of this Report. Specifically, TM declares that they have no
personal financial interests in the property and/or activity being assessed in this report, and
that they have no personal or financial connections to the relevant property owners,
developers, planners, financiers or consultants of the property or activity, other than fair
remuneration for professional services rendered for this Report to the Competent
Authority. TM declares that the opinions expressed in this Report are independent and a
true reflection of their professional expertise.
Terramanzi Environmental Consulting is a Level 4 Broad Based Black Economic
Empowerment Company and is professionally accredited with a number of relevant
industry bodies as well as being an approved supplier on the Western Cape Supplier
Database (WCSD), in line with the Preferential Procurement Policy Framework Act No. 5 of
2000 (PPPFA).
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INTRODUCTION
The proposed Clean Technology Waste to Energy Facility (CTWEF), concisely, will entail the
establishment of a sophisticated and self-contained Facility that will process waste tyres as
feedstock and evacuate electricity to the Eskom National Grid. The CTWEP will take up
approximately 4000m2 of warehouse space with associated activities taking place over the
23000m2 site allotment, which is located in a heavy industrial type environment.
The CTWEF is referred to as clean due to the fact that the product manufacturers have
noted that the sophisticated technology (most of which is protected by International
Intellectual Property rights) results in all of the emissions being either re-used in the process
or collected and sold as a value-added product.
The process involves whole tyres that are pre-processed (de-beaded) to remove the steel
beading and which are then further processed to produce shredded tyres, which is used as
the feedstock for the CTWEF. The feedstock (shredded tyres) is processed by the CTWEF
to consistently produce standard fuel products (diesel fuel oil4, carbon black and methane
gas5), which will be used to power Steam Turbines and Wrtsil Tri-Fuel generators sets,
which will then produce and evacuate up to 15 megawatts (million watts or MW) of
electricity to the Eskom National Grid through the adjacent substation and power line which
are located approximately 43m from the edge of the site.
The CTWEF will process up to a maximum of approximately 120 tonnes of shredded waste
tyres per day, which equates to up to approximately 200 400m3 of whole tyres per day,
which are effectively removed from landfill.
Please note:
1 tonne of whole tyre = approximately 1670m3, i.e. this is a whole tyre and includes
the air space within the tyre.
1 tonne of shredded tyre = approximately 1.6m3, i.e. this is a shredded tyre with tyre
chunks of approximately 20cm2 in size.
Based on the available information, 15MW can power approximately 10 000 homes. The
facility will create 72 permanent jobs. It has been estimated by the REDISA (Recycling and
Economic Development Initiative South Africa), plan which aims to remove waste tyres from
the South African environment, that up to 10 000 new jobs will be created by the plan 6. The
CTWEF will potentially process as much as 20% of the South African annual waste tyre
production, thereby establishing a link to approximately 2000 indirect jobs.
PLEASE NOTE: Diesel Fuel Oil (DFO) is also referred to in this Report as Pyro-Oil or Pyrolysis Oil and equates to the same substance
PLEASE NOTE: Methane gas is also referred to in this Report as Pyro-Gas, Pyrolysis Gas and Synthetic Gas (Syngas) and equates to the same substance
The basis for this is to subsidise the collection and recycling process by attaching a value to scrap tyres: Once they have a value, individuals and small entrepreneurs will seek out and
remove tyres from their community and deliver them to a collection point. A key element of the REDISA plan is that it will specifically and exclusively target the small and very small
businesses: the aim is to address the waste tyre problem whilst at the same time creating jobs in the area where they are needed most: in the informal and SMME(Small, Micro and
Medium Enterprises) sectors.
5
6
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It is important to highlight that the proposed CTWEF can also process the following general,
carbon based waste, which will all produce the same products and emissions from the
CTWEF, as waste tyres:
Municipal Solid Waste (MSW)
Plastics
Medical Waste (only carbon based waste, i.e. no radioactive waste etc.)
Coal or Coal dust
Agricultural Waste
Raw sewerage
Farm Manure
This CTWEF will however only be applying for Authorisation to process WASTE TYRES.
The Clean Technology Waste to Energy Facility will be located on an existing,
decommissioned, heavy industrial site (called an allotment) that is part of a much larger
heavy industrial site in the Pretoria West area of Gauteng, South Africa. The site on which
the CTWEF is proposed to be housed is located on part of Portion 124 of the Farm Pretoria
Town and Townlands 361 JR, commonly referred to as the Pretoria Industrial Estate or
Arcelor Mittal Steel South Africa, where existing heavy industries are located.
Pretoria is a city situated approximately 50km north of Johannesburg in the north-east of
South Africa, in a transitional belt between the plateau of the Highveld to the south and the
lower-lying Bushveld to the north at an altitude of about 1350m above sea level, in a warm,
sheltered, fertile valley, surrounded by the hills of the Magaliesberg range.
It is one of the country's three capital cities, serving as the executive (administrative) and de
facto national capital. The other two capital cities areas are Cape Town, the legislative
capital, and Bloemfontein, the judicial capital.
Pretoria itself is also referred to as
"Tshwane". Pretoria is contained within the City of Tshwane Metropolitan Municipality as
one of several constituent former administrations (among which also are Centurion and
Soshanguve).
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The Rationale
The rationale of the Applicant behind the Clean Technology Waste to Energy Facility is to:
iv) address the waste tyre problem through removing existing and future waste tyres
from the waste tyre cycle;
v) provide additional electricity generation capacity from a renewable resource to the
national Eskom grid; and
vi) create a sustainable business model with multiple local and international
partnerships
Vector borne diseases from mosquitos that breed in the water logged areas of tyres
Tyre landfill fire hazards with the potential to produce noxious gaseous emissions
and air pollution
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The installation of renewables (solar PV, CSP and wind) were brought forward in order
to accelerate a local industry;
To account for the uncertainties associated with the costs of renewables and fuels, a
nuclear fleet of 9,6 GW was included in the IRP;
The emission constraint of the RBS (275 million tons of carbon dioxide per year after
2024) was maintained;
Energy efficiency demand-side management (EEDSM) measures were maintained at the
level of the RBS.
The Policy-Adjusted IRP includes the same amount of coal and nuclear new builds as the
RBS, while reflecting recent developments with respect to prices for renewables. In addition
to all existing and committed power plants (including 10 GW committed coal), the plan
includes 9,6 GW of nuclear; 6,3 GW of coal; 17,8 GW of renewables; and 8,9 GW of other
generation sources. The Policy-Adjusted IRP has therefore resulted in an increase in the
contribution from renewables from 11,4 GW to 17,8 GW.
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To contribute towards the above target and to stimulate the renewable industry in South
Africa, a market mechanism was identified in the form of Feed-In Tariffs (FIT). FITs are
simply put, guaranteed prices for electricity supply as opposed to the ever fluctuating
conventional consumer tariffs.
The fundamental economic principle supporting the FITs is the establishment of a tariff (i.e.
price) that covers the cost of generation plus a reasonable profit to encourage the
development of these projects as well as the associated financial investment to enable the
project. This type of facility (FIT) has been established in over 36 countries to promote
renewable energy production.
The establishment of the Renewable Energy Feed-In tariff (REFIT) in South Africa provides an
strong incentive and opportunity to increase the proportion of renewable energy generation
capacity in South Africa and to create a competitive environment for renewable energy
when measured against conventional energy generation facilities (such as coal for example).
The National Energy Regulator of South Africa (NERSA) has the legal mandate to determine
the prices and conditions under which any form of electricity generation can be supplied by
license.
The Clean Technology Waste to Energy Facility is a renewable energy generation facility
proposed in response to the above National Policy for the establishment of commercial
electricity generation. The proposed project will be developed in stages up to a maximum
output of 15 MW which will be evacuated into the national grid.
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Please note that all technical information in this Report relating to the Eco 2 SA Partnership CTWEF
process description, including product and waste emissions, have been provided by a Professional
and experienced Energy Engineer (Professor Thomas Campbell) of the Eco2 SA Partnership Team,
who is Internationally recognised as a leading expert in this field and who is responsible for the
design and patenting of many of the technological innovations that form part of the Eco 2 SA
Partnership CTWEF, which is considered cutting edge in terms of the above. These technical
innovations contributed to the Eco2 SA Partnership CTWEF recently winning the COP17 Clean
Technology Award for Breakthrough Innovation (December 2011) as part of the COP17 proceedings
recently held in Durban, South Africa. The CTWEF was rigorously assessed by a panel of local and
International expert technical judges, as well as the Departments of Energy (DoE), Trade and
Industry (DTI) and Environmental Affairs (DEA).
It can therefore be reasonably suggested that any technical information provided is accurate, peer
reviewed and accountable.
Following on from the above, the following Report Sections illustrate concisely, how the
process works, at a Scoping level type assessment, which is aimed at providing a good
understanding of the CTWEF for all stakeholders participating in the process.
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7.1 Broad Overview of the Proposed CTWEF (Process Flow for all Components)
The proposed Clean Technology Waste to Energy Facility (CTWEF), concisely, will entail the
establishment of a sophisticated and self-contained Facility that will process waste tyres and
produce green electricity from this, as a result of the fact that all the emissions are either
re-used or collected and sold as a value-added product.
The CTWEF broadly consists of the following stages:
h) Receiving the tyres stock from suppliers and storing these on site in compressed
tyre bails
i) Processing the whole tyres into tyre feedstock through shredding the tyres
j) Conveying the feedstock to the pyrolysis and gasification facility
k) Pyrolysis / Gasification / Algal Bio-Reactor processes
l) Production of fuel products (syngas, carbon black, diesel fuel oil and biodiesel) from
Pyrolysis / Gasification / Algal Bio-Reactor
m) Electricity Production from a Steam Turbine and Wrtsil Tri-Fuel Generator Sets
running on the above-mentioned fuel
n) Evacuation of the electricity to the Eskom substation and National Grid
Product emissions (i.e. used in closed cycle system to generate electricity) include:
Pyro-Oil (also referred to in this Report as Diesel Fuel Oil or Pyrolysis Oil)
Pyro-Gas (also referred to in this Report as Methane Gas or Synthetic Gas)
Biodiesel
Carbon Black (also referred to in this Report as Carbon Char)
CO2 (Carbon Dioxide)
NOx (Oxides of Nitrogen)
SOx (Oxides of Suphur)
Waste emissions (i.e. collected and sold as value-add products) include:
Gypsum
Bottom Ash
Water Vapour
Steel
The processes above, as well as the emissions are described in more detail further in this
Scoping Report. In accordance with the NEMA EIA Regulations (2010), a detailed
assessment of the processes and emissions in terms of their potential environmental
considerations will only take place during the Environmental Impact Assessment (EIA) Phase
of this Environmental Application, which will be informed through the Scoping Process and
the Public Participation Process.
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7.2 Receiving and Preparing the Feedstock (whole tyres to shredded tyres)
7.2.1 Receiving of Waste Tyres
Waste tyres form the principal feedstock for the CTWEF and must be sourced from
appropriate suppliers, which can include landfills, tyre vendors and other similar facilities.
These waste tyres can be delivered to site by a carrier (rail or road) which demonstrates an
appropriate waste transfer licence.
Tyres can be delivered to site via one of the following methodologies:
Rail line, which is existing and directly adjacent to the CTWEF
Small trucks (up to 60 tonne capacity which is approximately 6000 whole tyres) via
the existing entrance road (Staal Road) directly adjacent to the CTWEF.
Photo 1: Illustration of a cargo goods train, which in this
instance, will carry tyres (whole, bailed or shred) which will
be contained in the cargo bays of the train.
Once the tyres are delivered, they are visually inspected for contamination by oil-based
products such as diesel or hydraulic oil. Any contaminated tyres will be rejected and
removed by the supplier. Once the tyres are checked, they are stacked in a demarcated
temporary storage area, prior to pre-processing stage (i.e. high pressure rinsing, bailing and
shredding of tyres). The temporary tyre store (whole tyres) will be located adjacent to a
tyre pre-processing (i.e. bailing and shredding) area and will be undercover to keep rain and
dust off the tyres. Because tyres are a potential fire risk (mainly due to arson), they will be
stored and stacked in a secure area with relatively small cells to limit this risk.
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Tyres are delivered in one and/or a combination of the following physical forms:
Whole tyres (i.e. a complete waste tyre)
Pre-Shredded tyres (i.e. these tyres have already been washed and shredded)
Compressed (bailed) tyres (i.e. these tyres have been bailed to facilitate efficient
transport and storage)
As discussed above, whole tyres are either compressed prior to delivery or compressed on
arrival, which assists in efficient on-site storage of tyres that are waiting to be processed (i.e.
shred). The compression of whole waste tyres is undertaken by a tyre baler, which uses a
hydraulic press which can achieve a size reduction ration of over 10:1 in terms of volume.
Each compression can accommodate up to 100 tyres and the volume of the bail is
approximately 1m x 1m x 1.5m (approximately 1.5m3 per bail). After compression the tyres
are secured by steel wire ties. A typical baler (and there are various models available to
scale the CTWEF) can process up to 3200 tyres per day (32 bales or 48m3 or 32 tonnes of
compressed tyres) and the unit is portable.
Photo 3: Typical baler with
compressed tyres (i.e. a tyre
bale) being tied with wire,
ready for transport to storage
facility for processing.
Pre-shredded tyre comprises chunks of tyre of approximately 25cm2 in size that have been
shred off-site and that have already been de-beaded (i.e. steel removed).
Photo 4: Typical illustration of pre-shredded
tyres showing approximate size of tyre chunks
(also called crumbs).
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Tyre and tyre shred are received at a weighbridge check-in facility and recorded into the
system. The tyre and tyre shred are offloaded utilizing a diesel and/or electric powered fork
lifter for tyre bales or tyre chips. Pre-shredded tyres will be moved immediately to the postprocessing area (the feedstock storage area).
Photo 6: Illustration of a typical electric/diesel type
forklift used for the tyre handling operations.
Whole tyres (whole or bailed) received must still be prepared as feedstock and would
typically undergo the following process:
Whole tyres would be bailed with a bailing machine and then moved to storage cells
on site, ready for de-beading (steel removal) and shredding
Bailed tyres would then be de-beaded and fed into the shredding machine, to
become feedstock and join the pre-shredded material already in the feedstock
storage area
The proposed CTWEF will accommodate up to 120 tonnes of whole tyres per day. Each
compressed bail holds 100 tyres (approximately 1 tonne per bail as a waste tyre averages
10kg). A system of storage cells is proposed to house the compressed tyre bails, with each
cell measuring approximately 3.8m wide x 3.8m long and 1.6m high and which can house 12
bails which equates to 12 tonnes of compressed tyre (approximately 900 whole tyres).
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The CTWEF will receive waste tyres via rail and road every day throughout the week and will
require storage for Saturday and Sundays processing as well as spare capacity, therefore,
there will be approximately 30 storage cells included in the operational design and this is
detailed further below in Section 7.2.5, the Internal Tyre Reticulation section.
An area of approximately 320m2 which can house approximately 800m3 of bailed tyres has
therefore been set aside. The tyre stocking area will be located adjacent to the conveyor
system which will be load a tyre every 8 to 12 seconds for processing.
This process involves removing as much steel as possible from the waste tyre. A waste tyre
contains approximately 15% steel (beading) and once processed by the de-beader, the
waste tyre contains approximately 0.1% steel content.
Photo 7: Electric and/or
Diesel tyre de-beader,
which can also be
portable. Please note
that the model shown is
illustrative and the
model used in the CTWEF
will be scaled
appropriately.
This process involves the shredding of whole waste tyres, by a powerful machine, into tyre
shreds (also called tyres crumbs), which are approximately 25cm2 in size.
Photo 8: Typical shredding machine, which
can also be portable. Please note that the
model shown is illustrative and the model
used in the CTWEF will be scaled
appropriately and possibly integrated with
the internal tyre reticulation system.
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This section only applies to whole tyres that have not yet been shredded and moved to the
feedstock storage area. Once the whole tyres have been received and the tyres have been
bailed they are moved to an area of storage cells that hold the bailed tyres. As discussed
above, each storage cell will hold approximately 12 bails (12 tonnes) of tyres and there will
be approximately 15 storage cells lined up on either side of the conveyor belt system. The
conveyor belt and sorting area is typically arranged in a layout that allows for efficient
delivery and manoeuvring of the whole and bailed tyres. The tyres are then fed onto an
open conveyor and dumped into a tyre shredder to be crumbed.
Photo 11: Typical internal whole tyre
reticulation and pre-processing area
with an integrated shredder highlighted
in red outline.
This process involves transporting the crumbed (shredded) tyres which is now considered
feedstock. The system proposed comprises a pipe conveyor, which is an enclosed curvegoing transportation system for all kinds of bulk materials. At the loading and discharging
points, the conveyor system is identical with open troughed conveyors. The difference
starts after the loading point, where the belt is formed into its typical tubular shape by
special idler arrangements over a certain distance and finally is led through idler panels with
hexagonal cut outs and offset idler arrangement. At the discharging point, the belt opens
automatically after the final idler panel and transfers the material to its next destination.
Due to its tubular shape, the conveyor is able to manage horizontal and vertical curves as
well as high inclinations. The enclosed transportation system not only protects the conveyed
material against external influences such as climatic conditions, it also avoids material loss
and spillage.
Photo 12: Typical high speed internal
reticulation system which caters for
the CTWEF feedstock (shred tyres)
requirements.
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Figure 9: Illustration of the various stages of the tyre processing components of the CTWEP
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7.3
The most typical form of Waste to Energy (WtE) Facility (i.e. not a Clean Technology
Facility) derives energy from the incineration of waste source. Most WtE processes produce
electricity directly through combustion or produce a combustible fuel product, such as
methane, methanol, ethanol or synthetic fuels. Modern incinerators reduce the volume of
the original waste by 95% to 96% depending upon composition and degree of recovery of
materials such as metals from the ash for recycling. Concerns regarding the operation of
incinerators include fine particulate, heavy metals, trace dioxin and acid gas emissions, even
though these emissions are relatively low from modern incinerators. Other concerns
include toxic fly ash and incinerator bottom ash (IBA) management.
Incinerators have electric efficiencies of the order of 14% to 28% with the rest of the energy
(if not recovered) lost as waste heat.
There are a number of new and emerging WtE technologies that are able to produce energy
without direct combustion. Many of these technologies have the potential to produce more
electric power from the same amount of fuel than would be possible by direct combustion.
This is mainly due to the separation of corrosive components (ash) from the converted fuel,
thereby allowing higher combustion temperatures. Some are able to efficiently convert the
energy into liquid or gaseous fuels. Some typical thermal and non-thermal new
technologies are listed below for ease of reference.
Thermal technologies:
Gasification (produces combustible gas, hydrogen, synthetic fuels)
Thermal depolymerization (produces synthetic crude oil)
Pyrolysis (produces combustible tar or bio-oil and chars)
Plasma arc gasification or plasma gasification process (produces rich syngas including
hydrogen and carbon monoxide)
Non-thermal technologies:
Anaerobic digestion (produces biogas rich in methane)
8
Fermentation production (produces biofuel for example)
The proposed Clean Technology Waste to Energy Plant will utilise the following general
technologies as part of the overall CTWEF:
Gasification
Pyrolysis
Fermentation (biofuel through algal farm technology)
Gasification and pyrolysis have electric efficiencies (i.e. thermal conversion efficiencies)
upwards of 75% and can be self-sustaining in terms of using the electricity generated to
continue driving the process.
Wikipedia - (http://www.wikipedia.org)
Waste to energy technology includes fermentation, which can take biomass and create ethanol, using waste cellulosic or organic material. In the fermentation process, the sugar in the
waste is changed to carbon dioxide and alcohol, in the same general process that is used to make wine. Normally fermentation occurs with no air present.
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7.3.2 A Broad Overview of the Proposed Clean Technology Waste to Energy Facility
The general gasification and pyrolysis technologies described above have been adapted,
improved and refined and protected through Intellectual Property (IP) mechanisms (i.e. laws
to protect intellectual property) to produce a Clean Technology Waste to Energy Facility that
is, according to the inventors, superior in design (i.e. efficiency and environmental benefits)
to any other WtE Plant currently in existence across the World.
As a result of these advances and innovations in process control technology (i.e. the
Intellectual Property designs discussed above), the Applicant considers the gasification
process to be safe to operate and environmentally sound.
The Applicant has also
confirmed that the CTWEF is designed to operate well within the internationally recognised
SEPA (UK)9 Permit and ISO10 standards and manufactured and installed to meet the most
rigorous design specifications for quality, optimized performance and efficiency.
This superior design has resulted in the same proposed CTWEF design winning the COP17
Clean Technology Awards for Breakthrough Innovation during 2011, which is a prestigious
awards ceremony dedicated to rewarding breakthrough technologies and innovative
sustainable solutions to some of the most critical environmental and economic issues of the
World.
The proposed Clean Technology Waste to Energy Facility will process the tyre shred
feedstock (at up to 120 tonnes per day) and consistently generate the same fuel products
through various patented processes.
The following fuel products will be produced through the above-mentioned process.
a) Methane Gas11 (also referred to as Pyro-Gas or Syngas in the Report)
b) Diesel Fuel Oil12 (also referred to as Pyro-Oil or DFO in the Report)
c) Carbon Black13 (also referred to as Carbon Char in the Report. This is an emission
from the pyrolysis / gasification process and is processed internally to become
pelletized and is then used in the Steam Boiler)
d) Biodiesel14
e) Algae biomass (this is an emission from the algal farm facility and is processed
internally to become pelletized and is then used in the Steam Boiler)
This fuel will in turn be used to power 2.5MW Wrtsil15 Generator Sets and Steam
Turbines, which in turn will power the CTWEF and evacuate up to 15MW of electricity to
the Eskom National grid.
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The proposed Clean Technology Waste to Energy Facility will also generate emissions, some
which are processed to fuel products to be re-used in the CTWEF and some which are
collected and sold as value-add products. These emissions are described briefly below and
are dealt with in more detail further in this report.
The following emissions will be produced through the above-mentioned process.
a) CO2 (from the Wrtsil Generator Sets and the main Pyrolysis / Gasification Unit)
b) SOx (from pyrolysis / gasification process)
c) NOx (from the Wrtsil Generator Sets)
d) Water Vapour (from the Steam Boiler)
e) Bottom Ash (from pyrolysis / gasification process)
f) Steel (from the tyre de-beading and almost insignificantly, the pyrolysis / gasification
process)
g) Carbon Black (from the pyrolysis /gasification process and referred to above as a preprocessed fuel product)
h) Algae biomass (from the algal farm process and referred to above as a pre-processed
fuel product)
The proposed Clean Technology Waste to Energy Facility will store the following volumes of
fuel products on site to ensure that the CTWEF can run continuously:
The sections following will provide an overview of the above-mentioned process, as well as
specifically highlight both the product emissions and the waste emissions in more detail.
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7.3.3 A Detailed Overview of the Eco SA Clean Technology Waste to Energy Facility
7.3.3.1
The CTWEF is designed to operate continuously (24 hours per day and 350 days per year).
Therefore the CTWEF will only be started once per year and the process described below
would only be applicable one per year or after an emergency shutdown, which the Applicant
advises would be an extremely rare occurrence.
The process starts with pre-purging of the Reaction Chamber, whereby the Reaction
Chamber is purged of air with steam and the oxygen levels are monitored to ensure safe
operating conditions. Once the pre-purge process is complete, the highly-efficient
pyrolysis/gasification burners (i.e. they emit low levels of NOx), located in the Reaction
Chamber, automatically turn on and the purge valve is closed. Vacuum pumps are
energized as soon as the pre-purge process is complete and a dampening system is utilized
to keep the furnace pressure at a predetermined negative pressure at all times during the
process.
It takes approximately 45 minutes to bring the system up to temperature once tyres are
loaded and the purging is complete. The fuel input to the burners is predetermined based
on reactor design and capacity. Gasification and condensation normally starts within 10 to
15 minutes once the system has obtained operating temperature. Syngas (i.e. methane) is
used to supply the necessary gas which supplies the heat energy for approximately 10-15
minutes on start-up, where after, the system is self-sufficient.
Please note: times indicated are only at the start and finish of a period of continuous
operation which, according to the Applicant is 350 continuous days in a calendar year, in
other words, the start-up process will only happen once per year.
7.3.3.2
This component of the CTWEF, in essence, provides for the thermal decomposition of
organic or carbon-based feedstock in the absence of oxygen. The pyrolysis / gasification
process takes place in the Reaction Chambers described above, which are completely
sealed and contain radiant tubes16 heated by patented low NOx burners that are operated
to maintain a minimum temperature of 340C and up to a maximum temperature of 510C.
The reaction chamber will be under a constant negative pressure (of between 50mm to
125mm of water column)17 in the absence of air. The Reaction Chamber is also equipped
with automatic relief valves that will be automatically activated if required, and release any
excess gas or unacceptable pressure build-up to a thermal oxidizer, which ensures that
these gases remain in the CTWEF and are not released to the atmosphere. An automated
oxygen monitor controls this process. Please note: The system is designed such that no
raw gas can be released to the atmosphere. The Reaction Chamber forms the core
process in the CTWEF and the products that emanate from the Reaction Chamber are
Pyrolysis Vapours (distilled to Pyro-Gas) and Carbon Char (pelletized to carbon pellets).
16
The objective of the radiant tube burner is to transfer heat from combustion gases to the radiant tube and then radiate the energy to the load. Radiant tube burners are used in
specific heating processes where combustion products cannot come in contact with the load or material. Radiant tube burners are an indirect heating burner meaning the heat is
transferred without any direct flame or combustion exhaust. Radiant tube burner systems are designed to reduce nitrous oxide in the burner process. Radiant tube burners include a
flue gas recirculating assembly designed to reduce NOx emissions.
17
A vacuum gauge is used to measure the pressure in a vacuum. Because pressure was once commonly measured by its ability to displace a column of liquid in a manometer, pressures
are often expressed as a depth of a particular fluid (e.g. inches of water). The most common choices are mercury (Hg) and water; water is nontoxic and readily available, while mercury's
density allows for a shorter column (and so a smaller manometer) to measure a given pressure. Note: 50mm of water column = 0.049 Bar and 125mm of water column = 0.122 Bar. 1
Bar is about equal to the atmospheric pressure on Earth at sea level.
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7.3.3.3
The CTWEF is designed to operate continuously for 24 hours per day and for 350 days per
year. The rationale behind this process has to do with the fact that the application of heat
and throughput of material within the Reaction Chamber is uninterrupted.
This continuous process will allow the core Reaction Chamber temperature to remain
constant and ensure that the gas produced remains separated from the outside air (i.e. the
atmosphere). Any residual gas (i.e. Pyro-Gas) is channelled to the Pyro-Gas storage Tank
and utilised by the Wrtsil Engines to create electricity. The continuous process is also
important in order for the process to remain commercially viable. The feedstock (i.e. the
tyre shred) is introduced to the air lock in batches from a number of receptacles and these
merely top up the existing supply of shred within the machine, hence, maintaining the
uninterrupted supply and the continuity of the process.
7.3.3.4
Within Reaction Chamber, the high temperature and oxygen deprived atmosphere drive off
a mixture of gaseous hydrocarbons 18. All gases leaving the Reaction Chamber go through a
condenser, at which point the gases liquefy and are delivered to a Pyro-Gas Unit (i.e. the
Pyro-Gas storage tanks). Non-condensing gases travel through yet another heat exchanger
for the final separation of liquids and gases. The burners shut down when the process
temperature reaches 510C. The gasification process continues for approximately another
hour. Dampers automatically adjust when the process gas flow increases or decreases.
The process described above is a continuous process of reductive distillation19; thereby
allowing each product in the cycle to be extracted at the appropriate temperature. There is
no need to stop the process to extract products. Batch processing is completely different in
that the process undergoes heating and cooling in each cycle, which is a very time
consuming process and considered highly inefficient and hence continuous distillation is
preferred.
The next step in the process is the post-purge process of the reaction chamber. Steam
supplied from a small steam boiler is injected from the bottom of the
reactor and air is purged from the system to atmosphere.
A
hydrocarbon monitoring system monitors gases in the Reaction
Chamber until a safe level is reached. At this point in the process
automatic activated doors release the Carbon Char through a purged
corridor chute (to be processed to Carbon Pellets) and this works
through an Archimedes Screw20 type system (pictured to the right) to maintain integrity of
main Reaction Chamber environmental conditions.
18
In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are one of the Earth's most important energy resources. The
predominant use of hydrocarbons is as a combustible fuel source. Extracted hydrocarbons in a liquid form are referred to as petroleum (literally "rock oil") or mineral oil, whereas
hydrocarbons in a gaseous form are referred to as natural gas.
19
Distillation is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. Distillation is a unit operation, or a physical separation
process, and not a chemical reaction. Commercially, distillation has a number of applications. It is used to separate crude oil into more fractions for specific uses such as transport,
power generation and heating. Water is distilled to remove impurities, such as salt from seawater. Air is distilled to separate its componentsnotably oxygen, nitrogen, and argon for
industrial use. Distillation of fermented solutions has been used since ancient times to produce distilled beverages with a higher alcohol content. The premises where distillation is
carried out, especially distillation of alcohol are known as a distillery.
20
The Archimedes' screw consists of a screw (a helical surface surrounding a central cylindrical shaft) inside a hollow pipe. As the shaft turns, the bottom end scoops up a volume of
liquid or solid or both. This matter then slides up in the spiral tube, until it finally pours out from the top of the tube and feeds into a designated containment area.
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Figure 10: Illustration of the various stages of the Pyrolysis and Gasification Process
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The table below illustrates, concisely, the various continuous processed that make up the
CTWEF and that are discussed in this Report.
Unit Process
Batch or
Continuous
Process
Continuous
Continuous
Continuous
Pre-Processing Unit
(shredding of tyres)
Continuous
Pyrolysis Unit
Continuous
Continuous
Power
Generator/Electricity
Consolidation
Continuous
Continuous
Continuous
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Product Emissions described in this section refer to solid, liquid or gas emissions generated
by the CTWEF that are utilised in the closed cycle system, in other words, these emissions
are recycled into the process or utilised to run the system in a self-sufficient manner. These
emissions do not leave the CTWEF.
7.4.1 Liquid Emissions
The proposed CTWEF will generate the following liquid Product Emissions:
Pyro-Oil (also referred to as Diesel Fuel Oil or DFO in this Report) a type of crude
diesel
Pyro-Gas (also referred to as Methane Gas or Syngas in this Report) - in a liquid form
(i.e. LPG or Low Pressure Gas like that which burns in a domestic gas plate burner)
Biodiesel from the algal farm (used to capture and process NOx and CO 2 gas
emissions)
Water vapour21 this will be released from the Steam Boiler (running on pelletized
carbon black and algae biomass) and fed into solution with the algal bioreactor
7.4.2 Gaseous Emissions
The proposed CTWEF will generate the following gaseous Product Emissions:
Carbon Dioxide22 this will be produced from residual emissions from the Wrtsil
Generator sets (running on methane and DFO) producing electricity as well as the
residual emissions from the Pyrolysis / Gasification Unit.
These CO2 emissions (above) will be fed into a micro algae bioreactor which will
produce biofuel which in turn will be fed back into the Wrtsil Generator sets
NOx23 residual emissions will be produced from the Wrtsil Generator sets
(running on syngas and DFO) producing electricity and this will be fed into a micro
algae bioreactor which will produce biofuel which will in turn be fed back into the
Wrtsil Generator sets
7.4.3 Solid Emissions
The proposed CTWEF will generate the following solid Product Emissions:
Carbon Black carbon char will be produced through the pyrolysis / gasification
process and is further processed (pelletized in a closed, vacuum system) and utilised
as feedstock in the Steam Boilers, producing electricity. The carbon conversion
process results in high quality fine carbon feeding the steam turbine boiler.
Algal solid waste this will be produced from the algal facility (CCU) and is pelletized
as feedstock for the Steam Boiler.
Photo 14: from left to
right: diesel (fuel oil or
biofuel), methane gas and
carbon black
21
Water vapour is the gas phase of water. It is one state of water within the hydrosphere. Water vapour can be produced from the evaporation or boiling of liquid water or from the
sublimation of ice. Under typical atmospheric conditions, water vapor is continuously generated by evaporation and removed by condensation.
22
Carbon dioxide (CO2) is a naturally occurring chemical compound. It is a gas at standard temperature and pressure and exists in Earth's atmosphere in this state.
23
NOx is a generic term for mono-nitrogen oxides NO and NO2 (nitric oxide and nitrogen dioxide). They are produced from the reaction of nitrogen and oxygen gases in the air during
combustion, especially at high temperatures. In areas of high motor vehicle traffic, such as in large cities, the amount of nitrogen oxides emitted into the atmosphere as air pollution can
be significant. NOx gases are formed everywhere where there is combustion like in an engine.
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Waste Emissions described in this section refer to solid, liquid or gas emissions generated by
the CTWEF that are not utilised in the closed cycle system, in other words, these emissions
are not recycled or utilised to run the system and are instead safely collected for shipping
off site to a vendor that will utilise the emissions. These emissions do leave the CTWEF.
7.5.1 Liquid Emissions
The proposed CTWEF will generate the following liquid Waste Emissions:
There will be no liquid waste emissions from the CTWEF
7.5.2 Gaseous Emissions
The proposed CTWEF will generate the following gaseous Waste Emissions (please observe
the note):
Water vapour24 this is harmless
Air as in atmospheric composition air
NOx within the NEM: AQA permitted levels
CO within the NEM: AQA permitted levels
PLEASE NOTE: THESE GASES ARE ONLY EMITTED TO ATMOSPHERE IF A CARBON CAPTURE UNIT
(CCU) IS NOT FITTED TO THE CTWEF THE EMISSION LEVELS ARE STILL WELL WITHIN THE NEM:
AQA PERMITTED LEVELS. PLEASE REFER TO DETAILED DISCUSSION ON FOLLOWING PAGE.
7.5.3 Solid Emissions
The proposed CTWEF will generate the following solid Waste Emissions:
Steel (pre-processing) - the majority of the steel will be recovered during the preprocessing phase prior to the shredded tyre rubber entering the pyrolysis chamber.
This is high quality steel that is sold to industry.
Steel (post processing) - a further amount of less than 1% of steel will also be
recovered during the pyrolysis process.
SOx25 and its compounds will be recovered (through a specialized process) from the
Wrtsil engines in the form of Gypsum, which is a standard modern board product
for the building industry. The product will be sold to the building/construction
industry.
Residual bottom ash - is at a consistency suitable for the brick-making industry and
will be donated to the brick-making project on an adjacent site
Photo 15: from left to right:
Gypsum, Bottom Ash and
bailed steel
24
Water vapour is the gas phase of water. It is one state of water within the hydrosphere. Water vapour can be produced from the evaporation or boiling of liquid water or from the
sublimation of ice. Under typical atmospheric conditions, water vapor is continuously generated by evaporation and removed by condensation.
25
SOx refers to many types of sulfur and oxygen containing compounds such as SO, SO 2, SO3, S7O2, S6O2, S2O2, etc.
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The tables below provide an indication of the approximate solid and gaseous emissions from
the CTWEF.
Feedstock
of
Steel
shredded
recovered
during
Pyro-Gas
Pyro-Oil
Carbon
Bottom
produced
produced
Char
Ash
waste tyres
26
Electricity
yield
produced
day
28.5
48
tonnes
tonnes
per day
per day
37.5
420 kg
tonnes
per day
kwh per
per day
annum
of
waste
Water
Vapour
Air produced
SOx produced
produced
NOx
CO2
produced
produced
tyres
120 tonnes per day
23 tonnes per
0.327 tonnes
6.59 tonnes
0.002 tonnes
day
day
per day to
per day to
per day to
Gypsum
CCU
CCU
IMPORTANT NOTE: The Applicant has advised that the CTWEF can only accommodate a Carbon Capture Unit (CCU)
once the Facility is scaled to 60 Tonnes per Day (TPD) due to the fact that the CCU is an expensive facility that only
becomes viable at a certain TPD of processing.
The Applicant has also advised that even though NOx and CO2 will be emitted to the atmosphere up until a CCU is
fitted, that these emission levels are well within the NEM: AQA permit levels stipulated.
26
Total Bottom Ash mass per 120 tonnes per day of ELT: 420 kg. The bottom ash contains trace elements of heavy metals below detection limits on equipment less than 1 part per
million. No heavy metals are oxidized in the pyrolysis process
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The CTWEF will operate 24 hours per day and 350 days per year in a continuous process, as
discussed earlier in this document. The table below provides an overview of the various
components of the CTWEF in terms of their operational activities.
Operating Hours
00h00-24h00
350
00h00-24h00
350
00h00-24h00
350
00h00-24h00
350
Pyrolysis Unit
00h00-24h00
350
00h00-24h00
350
Power Generator
00h00-24h00
350
00h00-24h00
350
00h00-24h00
350
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The solid residue remaining from the pyrolysis and gasification process discussed earlier in
the document consists of carbon char and residual steel. The residual steel will be separated
magnetically and bailed as a value add product. Trace elements of heavy metals fall below
detection limits on equipment to level of less than 1 part per million and so are not
quantified here and considered insignificant by the Project Engineer. The Carbon Char is
conveyed to a fluid bed furnace and is further processed (i.e. pelletized) and utilised on site
as a feedstock in a steam turbine cycle, producing electricity. A bag filter will be utilised for
the capture of all particulate matter and solids (i.e. dust from carbon char).
The Carbon Char conversion process results in high quality fine carbon with limited
impurities feeding the steam turbine boiler. The process will also be supplemented by the
introduction of biomass (algae) resulting in a renewable energy feedstock. This unique
process, which is protected by IP, results in the ability of the steam boiler to handle very fine
particulate matter and co-firing (i.e. burns on either char or biomass).
It is important to note that this is not a standard steam boiler as the carbon is pre-converted
into a pure form of carbon and therefore contamination (i.e. impurities in the carbon) is at a
very low level. The biomass from algae and carbon char (that has been pelletized) is also a
pure fuel.
The residual bottom ash produced by the steam boiler system is at a consistency suitable for
the brick-making industry and will form part of the value-added products generated by the
CTWEF emissions.
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The syngas (methane/pyro-gas) and diesel fuel oil (DFO) produced through the pyrolysis and
gasification process will be fed into Wrtsil tri-fuel engines for electricity generation. The
generator sets can be fed up to three different formulations of fuel which can run on 3
common rails.
The fuel for the Wrtsil tri-fuel engines will be pre-processed using a unique and patented
technology which involves water injection into the feed-line of the engine. The result of this
patented technology reduces engine emissions significantly (up to 20%); raises the efficiency
of the diesel engine (up to 5%)and increases engine longevity and reliability resulting in
lower running costs and better environmental performance.
Gas fractions and inert gases (i.e. residual gases from the Pyro-Tanks) are collected and
temporarily stored in a dedicated volatile organic compound (VOC) tank (approximately 5
litres in size) and are used as a supplemental fuel for the Wrtsil engines . This fuel is a
pure and highly potent energy source.
Photo 17: Illustration of a typical Wrtsil 2.5MW
tri-fuel generator set.
This process uses micro algae bioreactor technology (much like a fish tank) to capture
residual carbon emissions (CO2) and NOx from the Wrtsil tri-fuel engines. The NOx and
CO2 and particulate matter (from combustion which normally include PM10, PM4 and submicron particles)27 form feedstock for the algal bioreactors (please refer to illustration
below of an Algae Biofactory. Algae28 are the most common and fastest growing plants in
the world. Algae require raw materials that are abundant and inexpensive, such as sunlight,
salt water or industrial process water, carbon dioxide and nutrients (Phosphate and
Nitrogen). Algae can also have a lipid content of up to
70% giving high oil yields. The CO2 enhances growth
times of algae and functions as a high yield feedstock
for bio-fuel extraction.
There are no residue gases from the
CCU and this will be demonstrated
by the Applicant in the EIA Phase of
the Environmental Application.
27
Particulates also known as particulate matter (PM), suspended particulate matter (SPM), respirable suspended particle (RSP; particles with diameter of 10 micrometres or less) fine
particles, and soot are tiny subdivisions of solid matter suspended in a gas or liquid. In contrast, aerosol refers to particles and/or liquid droplets and the gas together. Sources of
particulate matter can be man-made or natural. Air pollution and water pollution can take the form of solid particulate matter, or be dissolved
28
Algae (Latin for "seaweed") are a very large and diverse group of simple, typically autotrophic organisms, ranging from unicellular to multicellular forms, such as the giant kelps that
grow to 65 meters in length. They are photosynthetic like plants and simple because their tissues are not organized into the many distinct organs found in land plants. The largest and
most complex marine forms are called seaweeds.
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The proposed Clean Technology Waste to Energy Facility will feed electricity directly into the
substation via trenched cables. The exact technical design and specification of these cables
will be determined at the EIA Phase of the Project.
Photo 18: The Eskom substation with several electrical power lines running above the substation are
outlined in red. The proposed Clean Technology Waste to Energy Facility will feed electricity into the
substation via trenched cables. The CTWEF location is directly to the left of the tar road and just out
of view in the photograph.
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The CTWEF will, according to the Applicant, rarely undergo a shutdown process and/or
emergency flaring.
The reason for emergency flaring is normally related to the over-pressurization of the
Reaction Chamber (i.e. where the pyrolysis and gasification take place). Once flaring has
taken place, the system returns to normal operation.
The reason for emergency shutdown is normally related to abnormal operation such as
equipment failure or operator error.
Should a shutdown occur, the CTWEF is designed in such a manner so as to ensure that
there are no emissions released to the atmosphere as the engine (Wrtsil) shuts down
within 5 revolutions of the crankshaft, which is typically around 1 second.
Access roads are already in place and are located directly adjacent to the proposed CTWEF.
These roads cater for an existing heavy industrial area and so the traffic generated by the
proposed CTWEF (2 x 60 tonne trucks per day) is not anticipated to be out of keeping with
existing operations on the broader site.
7.8.2 Water
Water services are already in place and are located on site. The CTWEF will utilise potable
water in a closed loop system that comprises approximately 5m3 of water. This water will
be topped up due to evaporation and together with other water used on site (which will
include washing of whole tyres before bailing and shredding and potable water use for
general cleaning and maintenance activities), a total of approximately 0.5m3 (i.e.
approximately 500 litres) per day of potable water will be utilised.
7.8.3 Electricity
Municipal supplied electricity is on site and available for use. The proposed CTWEF will
however generate all of its own electricity and is effectively self-sustaining.
7.8.4 Sewage
Municipal supplied sewage services are already installed on site and are, according to the
applicant, in good working order.
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This section briefly outlines the requirements, intentions and rationale that the applicant
has for proposing and supporting the specific activity.
The proposed Clean Technology Facility represents cutting edge and world class
technology.
The proposed Clean Technology Facility is practically emissions free and carbon
neutral
The proposed Clean Technology Facility addresses the waste tyre problem in South
Africa, in a sustainable, environmentally friendly manner
The proposed Clean Technology Facility produces green electricity through the fact
that waste goes into the CTWEF and electricity comes out the other side, all gaseous
emissions are captured and re-used in the self-sustaining process
The proposed Clean Technology Facility has recently won the COP 17 Clean
Technology Awards (December 2011), in the category, Breakthrough Innovation,
which was rigorously assessed by local and international experts and was supported
by the National Departments of Trade and Industry, Energy and Environment,
respectively, which demonstrates a sound technological and sustainable business
proposal
The proposed Clean Technology Facility will support up to 72 direct and 2000 indirect
and sustainable employment opportunities
The proposed Clean Technology Facility will result in the effective reduction of
approximately 438 000 tonnes (120 TPD plant) of waste tyres are currently in landfills
The proposed Clean Technology Facility will result in the production of approximately
1.26 million MWh (120 TPD Plant) of green electricity over a 10 year period
The proposed Clean Technology Facility will result in the effective net carbon
reduction of approximately 1 600 000 tonnes (120 TPD plant) of CO2e (i.e. the
representative greenhouse gases that are commonly referred to as a carbon
footprint)
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This section outlines the purpose of considering the activity need and desirability in
accordance with the National Environmental Management Principles in terms of NEMA
which serve as a guide for the interpretation, administration and implementation of NEMA
and the NEMA EIA regulations (2010).
9.1 Legislative Framework
The National Environmental Management Principles specifically inter alia require the
following:
Environmental Management must place people and their needs at the forefront of
its concern and equitably serve their interests;
Environmental Management must be integrated, acknowledging that all elements
of the environment are linked and interrelated, and it must take into account the
effects of decisions on all aspects of the environment and all people in the
environment by pursuing the selection of the best practicable environmental option;
Environmental justice must be pursued so that adverse environmental impacts shall
not be distributed in such a manner as to unfairly discriminate against any person;
and
Decisions must take into account the interests, needs and values of all interested
and affected parties;
The Environment is held in public trust for the people, the beneficial use of
environmental resources must serve the public interest and the environment must be
protected as the people's common heritage.
Need and desirability must thus be considered in the context of sustainable development
which speaks to social, economic and environmental considerations and takes a long-term
strategic view to environmental management.
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Sustainable development is best summarised by an extract from the United Nations World
Commission on Environment and Development and reads as follows:
"Sustainable development is development that meets the needs of the present without
compromising the ability of future generations to meet their own needs As such it requires
the promotion of values that encourage consumption standards that are within the bounds
of the ecologically possible and to which all could reasonably aspire."
(Our Common Future, WCED, 1987) 29.
Ecosystem Services
Social Systems
Economic
Systems
Systems
(Mebratu, 1998)
(Good) Governance
29
United Nations. 1987."Report of the World Commission on Environment and Development." General Assembly Resolution 42/187, 11
December 1987
2
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This section provides an overview of the policy documents of relevance to the proposed
development. These include a number of National, Provincial and Local Authority level
documents and the details are gleaned from the Social Scoping Report (Barbour, May 2012)
and Town Planning Scoping report (Groenewald, May 2012).
National, Provincial and Local Authority Policy
The 12 National Lekgotla Outcomes (2010);
Gauteng Provincial Growth and Development Strategy (2005);
Gauteng Medium Term Strategic Framework (2009-2014);
Gauteng Employment, Growth and Development Strategy (2010);
Gauteng Integrated Energy Strategy (2010):
The City of Tshwane Integrated Development Plan (2011/2016).
National and Provincial Level Waste Policy
Draft National Waste Management Strategy (2010);
Gauteng Hazardous Waste Management Policy (2008);
10.1 The 12 National Lekgotla Outcomes
During the National Lekgotla held in January 2010, Cabinet identified 12 National Outcomes
for the current Administration. All relevant Cabinet Ministers signed performance
agreements linked to the relevant Outcomes. The 12 National Outcomes essentially define
national public-service delivery priorities and associated (incremental) targets until 2014.
More detailed delivery agreements have since been developed in order to extend targets
and responsibilities to national and provincial departments, agencies and municipalities.
Performance and evaluation systems have also been implemented to track performances.
The 12 National Outcomes thus essentially define the key thrust of national socio-economic
developmental policy until 2014, and hence also underpin all current provincial and local
level strategic (developmental) planning (although specific implementation and emphasis
would differ from province to province and local authority to local authority, in line with
prevailing local development conditions and priorities).
Outcomes 2, 4, 5, 6 and 10 are broadly applicable to aspects of the Eco2 Clean Technology
Waste to Energy Facility proposal:
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The Gauteng Provincial Growth and Development Strategy (PGDS) of 2005 is founded upon
the inclusive vision to ultimately create a better life for all of Gautengs citizens. The
purpose of the PGDS is therefore to provide a strategic framework to guide inclusive socioeconomic growth and development in the province over the medium term. In this regard,
the PGDS outlines six key strategic objectives with regard to provincial growth and
development:
(1) Provision of social and economic infrastructure and services that will build
sustainable communities and contribute to halving poverty;
(2) Accelerated, labour absorbing economic growth that increases per annum and that
will create long-term sustainable jobs and contribute to halving unemployment;
(3) Sustainable socio-economic development;
(4) Enhanced government efficiency and cooperative governance;
(5) Deepening participatory democracy, provincial and national unity and citizenship;
(6) Contributing to the successful achievement of New Partnership for Africas
Development (NEPAD) goal and objectives.
The 2009-2014 Gauteng Medium Term Strategic Framework (MTSF) is aligned with its
national counterpart MTSF. The Gauteng MTSF outlines seven development priorities for
the province over the relevant five year period, namely:
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The Gauteng Employment, Growth and Development Strategy (GEGDS) was approved by
the Gauteng Executive Council in May 2010. The GEGDS is closely aligned with national
governments strategic pursuit of a new economic growth path in order to address past
shortcomings, and specifically with regard to creating more inclusive growth. The GEGDS is a
medium to long term planning tool, and seems likely to become a key provincial policy
document. The GEGDS is aligned with the 2009-2014 GMTSF.
The GEGDSs vision essentially reflects that of the 2005 PGDS, namely "an inclusive and
sustainable Gauteng economy that promotes a developmental and equitable society". The
GEGDS acknowledges that despite achievements since 1994, enormous structural
weaknesses persist in the provincial economy. The purpose of the GEGDS is therefore to
build upon the 2005 PGDS, and outline a new economic growth path aimed at addressing
weaknesses, while still striving towards building a stable, inclusive economy and society. Of
specific relevance to the CEO2 application is the central place given to building a provincial
green economy.
The strategic objectives outlined in GEGDS are aligned with those of the 2009-2014 GMTSF,
as well as the key national commitment to a new economic growth path, and are the
following:
Long-term strategic objective: to create decent work and build a growing inclusive
economy (aligned with Strategic Priority 1 of the GMTSF);
Outcome statement (as per GMTSF) is to stimulate redistributive economic
development, to create decent employment, sustainable livelihoods and to reduce
income inequality;
Long-term Growth Path Choices or Decisions identified in the GEGDS are the following:
An innovating economy (including one which ensures that existing resources are
used more productively/ less wastefully);
An inclusive economy (one which focuses on providing the same basic level of socioeconomic and bulk infrastructure development throughout the province);
A green economy (i.e. one which uses existing resources in a more efficient,
environmentally-friendly and sustainable manner) (GPG; 2010a).
The discussion below is largely derived from Siraaj Mohammeds (Witwatersrand University
School of Economics and Business Science) summary and analysis on the Engineering News
website30 and it extracted from the Social Assessment Scoping Report (Barbour, January
2012):
The GEGDS aims to drive the provincial economy onto a new economic growth path by
focusing on three areas: innovation, green growth and inclusivity. The innovation will not
only be building on the high technology sectors of the economy, but will also focus on using
existing resources, skills and institutions more effectively. The provincial government will
work with business and other partners to ensure that existing businesses and budding
entrepreneurs are supported in a way that promotes innovation. The goal is to work with
current resources and capabilities to build a knowledge-based economy
30
www.engineeringnews.co.za/article/reflections-on-gautengs-employment-growth-and-development-strategy-2010-06-04
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The GEGDS notes that building a green economy and environmental sustainability is central
to the strategy, which, usefully, draws on national economic policies and programmes, such
as the Department of Trade and Industry's new Industrial Policy Action Plan, and
complements these plans. The document states: "Gauteng needs an economy based on
green technologies, green jobs, green energy and green production processes that reduce
the ever higher input costs stemming from unsustainable resource use." In addition, the
GEGDS recognizes that past economic activity in the province had used non-renewable
resources in a wasteful and inefficient manner, with detrimental implications for the
environment in Gauteng and globally
The strategy also recognises that building a green economy will not only benefit future
generations, but will also have short-term economic gains for the Gauteng economy.
Promoting more-efficient use of resources through greater environment friendliness will not
only improve productivity and save money, but will also make our products more desirable
and competitive in global markets. Environmental sustainability has become a global
concern, and countries and products that are seen to be harmful to the planet will be
increasingly shunned (Mohammed in Engineering News, 2010)
In addition, the GEGDS proposes that the province should re-align the manufacturing sector
away from traditional heavy industry input markets and low value-added production
towards sophisticated, high value-added production such as information technology,
telecommunications equipment, research and development and bio-medical industries; and
the development of the finance and business service sector with specific emphasis on
financial services and technology, auxiliary business services and technology, corporate
head office location and business tourism (CTMM; 2011).
The Gauteng Integrated Energy Strategy (GIES) was finalized in 2010. The Strategy is a
strategic response to structural weaknesses and gaps in the provinces energy sector, as
demonstrated by the extreme vulnerability of its massively urbanized economy and
population to the large-scale electricity outages and rapid fuel-price increases, as were
experienced in 2008, The GIES further recognizes that the national energy sector is
responsible for most of SAs greenhouse gases being emitted, and that and Gauteng, as the
economic hub of South Africa, is a key contributor to national emissions levels. The GIES
therefore explicitly includes a focus on the environment in its vision statement, namely a
province that promotes and implements sound energy decisions based on the principles of
equity, a healthy environment, investment promotion and prosperity for all (GPG; 2010b).
The main purpose of the GIES and implementation plan is to direct the way that energy is
supplied and used within the Gauteng province during the next 4 years (2014); 15 years
(2025); 45 years (2055) and beyond, in an integrated and comprehensive manner. The
strategy aims to improve Gautengs environment, reduce Gautengs contribution to climate
change, and tackle energy poverty, whilst at the same time promoting economic
development in the province. The GIES is intended a strategy that will require working with
existing initiatives, not in duplicating them, but taking them further (GPG; 2010b).
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The GIES states that, taking cognizance of the need to integrate the needs of energy security
and arresting and reversing climate change, Provincial Government is committed to:
The GIES notes that existing national energy targets were set in a very different context, one
of low electricity prices, a fledgling carbon market and poor regulatory framework for
renewable energy. National government has since then put in place a process to create a
much more conducive environment for energy efficiency and for renewable energy. The
current situation therefore, demands even more stringent targets.
The GIES also provides a useful overview of the energy/ climate change-related policies of
constituent Metros. Focus here is on the CTMM. In this regard, the GIES notes that the
CTMM has an official, Council-approved State of Energy Report, as well as an Energy and
Climate Change Strategy and Implementation Plan. The CTMM Strategy is based on four key
pillars, namely:
31
As may be seen, most of the targets refer to 2010. It is unclear to which extent the relevant
targets have been met.
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Sustainable energy and climate change activities in CTMM are led and coordinated by the
Energy and Electricity department. The city has embarked on numerous demand side
management programmes. Plans for the extraction of energy from landfill sites are
ongoing. Plans are also afoot for the mass implementation of solar water heaters and
smart metering systems, and preparations are in progress for the citys Bus Rapid Transport
system (GPG; 2010b).
Section 6 (1) of the National Environmental Management: Waste Act (2008) requires the
development of a National Waste Management Strategy (NWMS). The purpose of the
NWMS is to give effect to the key objectives of the Act, including the provision of measures
to ensure that waste disposal activities are not harmful to people or the environment (as
per Section 24 of the Constitution).
Key goals and objectives of the NWMS include broad responsible disposal, especially the
recovery of recyclable / reusable resources and by the same token, diversion from landfill.
The NWMS is based on the waste hierarchy concept, as first outlined in the 1999 White
Paper on Integrated Pollution and Waste Management, which identifies waste avoidance
and reduction as the basal strategy, and disposal by landfilling as last resort (i.e. top of the
hierarchy pyramid). After avoidance, recovery, re-use and recycling comprise the second
level of the waste management hierarchy / strategy.
Five key goals are identified for the NWMS. Thermal treatment and energy recovery is
identified as one of the objectives in meeting Goal 3 (reducing, recycling and re-using waste)
and Goal 4 (treating and safely disposing of waste as a last resort).
Waste tyres
The NWMS identifies the tyre waste stream as particularly problematic, mainly as old tyres
are not compactable or degradable, and that some landfill sites have historically refused to
accept them, with others charging higher fees for allowing their disposal. As a result, illegal
dumping is a huge problem. In addition informal steel recovery is responsible for
uncontrolled toxic air emissions and unsightly tyre stockpiles which prevent other land uses.
In terms of implementing the waste hierarchy, the strategic focus is on diverting tyres from
landfill through recycling and the promotion of treatment and processing technologies. The
NWMS notes that while around 12 plants countrywide are currently producing recycled tyre
products, the supply of waste tyres exceeds the demand. The Strategy notes that energy
recovery holds potential (e.g. as feedstock in cement kilns).
The waste tyre regulations which came into effect on 30 June 2009 require all producers
and importers of tyres to submit an Industry Waste Management Plan (IndWMP), which
must indicate how the tyres are to be managed and how management will be financed once
the tyres become waste (NWMS; 2010: 94).
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Hazardous Medical
The NWMS notes that, in terms of the treatment and disposal of hazardous waste and
Health Care Risk Waste there is an urgent need for additional treatment capacity to be
developed by the private sector, especially bearing in mind the long term goal of phasing
out onsite disposal of this waste. Currently, the lack of capacity has led to an untenable
reliance on obsolete and unreliable facilities and is hampering efforts to divert waste from
landfill and support the recovery of energy (DEA; 2010: 39).
Energy Recovery and Pyrolysis
In terms of waste treatment and processing, the Department of Environmental Affairs (DEA)
supports the development of alternatives to landfill including incineration, gasification, and
pyrolysis in so far as they generate energy. Thermal treatment of waste must conform to air
emissions standards to mitigate the impact on health and the environment. While there are
cost implications of conformant incineration as a waste processing technology, this needs to
be considered in relation to the rising costs of disposal to landfill as full cost accounting is
implemented. It is anticipated that appropriate incineration, gasification and pyrolysis
facilities will increase over time and ultimately replace landfills as the primary disposal
mechanism for waste (NWMS; 2010: 40).
The NWMS envisages that national recovery targets and recycling norm and standards will
be developed progressively over the next 5 years. Public waste education is identified as a
key strategic objective in implementing the NWMS.
Between 2007 and 2008 the Gauteng Department of Agriculture, Conservation and
Environment (GDACE) embarked on a project to develop an integrated hazardous waste
management plan for the province. The total production of hazardous waste in the province
was estimated at ~446 200 tons per annum (t/a), with treatment accounting for ~48 000 t/a
and disposal ~385 000 t/a. Key challenges and/or deficiencies with regard to waste
management in the province include the following:
The storage of hazardous waste and a need for the cleanup of contaminated land;
Insufficient capacity for hazardous waste treatment, especially thermal treatment
facilities, as an alternative to landfill;
A lack of alternative sites for hazardous waste disposal;
The need to explore alternative delivery mechanisms for hazardous waste facilities such
as public private partnerships
Nine targeted action plans were developed, and a list of Priority Waste Streams drawn up.
With regard to waste treatment and thermal treatment, the Plan does not mention
pyrolysis, but does indicate that the increased use of tyres and waste rubber in cement kilns
should be supported and brought into alignment with national policy (GPG; 2008).
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Figure 11: Aerial photograph of the property comprising the site. Building 1 was historically related
to metallurgical processes and will house the CTWEF. Building 2 was historically used as general
stores and Offices and is planned to be converted into Office facilities for the CTWEF. Building 3
comprises some workshops and historically housed metallurgical processes. This building lies over
Portion 48 of the Farm Pretoria Town and Townlands 351 JR. The yellow line shows the boundary of
Portion 124 of the Farm Pretoria Town and Townlands 351 JR, which falls to the right of the yellow
line and includes Buildings 2 and 3 and the broader site.
11.1 Location and Size of Property
The subject property is located in the City of Pretoria, which is a city contained within the
City of Tshwane Metropolitan Municipality as one of several constituent former
administrations (among which also are Centurion and Soshanguve) and is situated
approximately 50 km north of Johannesburg in the north-east of South Africa, in a
transitional belt between the plateau of the Highveld to the south and the lower-lying
Bushveld to the north at an altitude of about 1350 m above sea level, in a warm, sheltered,
fertile valley, surrounded by the hills of the Magaliesberg range. It is one of the country's
three capital cities, serving as the executive (administrative) and de facto national capital.
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The subject site is an allotment of approximately 2.3 Hectares that forms part of Portion 124
of the Farm Pretoria Town and Townlands 351 JR, which is an approximately 500 hectare
heavy industrial site owned by Arcelor Mittal South Africa 32, previously known as Iscor33
(Iron and Steel Corporation of South Africa).
Figure 12: Cadastral illustration showing the cadastral boundary (in green) of Portion 124 of the
Farm Pretoria Town and Townlands 351 JR. The site or allotment as referred to above is
represented by a white circle with a red dot in the middle. . Illustration courtesy of Urban Dynamic
Gauteng.
GPS Location:
Southings: 25 46 11
Eastings: 28 07 40
Approximate Size of property:
The broader Arcelor Mittal Heavy Industrial Steel Mill site (Portion 124 of Farm
Pretoria Town and Townlands 351 JR) comprises approximately 500 Hectares of
land, all of which is completely transformed for heavy industrial purposes.
The specific allotment falls within Portion 124 mentioned above and comprises a
total area of approximately 23 694m2 or 2.3ha in total area.
The above property (allotment) will hereinafter be referred to as the Site.
The activity will be constrained to the site and will use the entire area on site, which will
include the broader allotment area and Buildings 1 and 2 identified above. The detailed
layout design will only be made available during the EIA Phase of the Environmental
Application process as this is subject to the findings of the Scoping Phase of the
Environmental Application process.
32
ArcelorMittal South Africa Limited is the largest steel producer on the African continent, with a production capacity of 7.8 million tonnes of liquid steel per annum.
Iscor, with its first works in Pretoria, was established as a state company in terms of the Iron and Steel Industry Act, No. 11 of 1928. The objectives of establishing the company were
to produce iron and a range of steel products, and to create employment opportunities. Production at the Pretoria plant started in 1934. And on 4 April 1934 the first steel was tapped
from the open-hearth furnace at the Pretoria Works.
33
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Preliminary indications are that the site will be accessed from Staal road, which is located in
the existing and secure entrance to the Acelor Mittal Industrial Park, which is accessed off
Quagga Road (R55). The northern extension of Staal Rd, Transoranje Road (R55) provides a
direct link to the M4 Magaliesberg Freeway north of the site. A number of east-west roads
link Staal road to the M7 (Roger Dayson Road), and ultimately the M14.
The site is therefore strategically located in terms of both major rail and road access.
Please refer to Appendix A for a visual indication of the above description.
The site is a decommissioned heavy industrial site which was historically used as part of the
Iscor operations and accommodated infrastructure relating to metallurgical processes. The
structure/site was rehabilitated and is currently vacant
11.4.2 Zoning
The following information relates to the issued Zoning Certificate of the City of Tshwane
Metropolitan Municipality; City Planning Department and is based on the provisions of the
Tshwane Town Planning Scheme (TTPS), 2008, as provided by the Professional Town Planner
for this Project (Urban Dynamics, May 2012).
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Purposes for which buildings may be erected and used only with consent of Council
Generally, in terms of Table B (Column 4) of the TTPS, erven/property zoned for Industrial 1
may be used for Noxious Industrial purposes (see definition below), in terms of the
provisions of Clause 14 (6)(d)(ii) or for uses not listed above. The latter mentioned clause
states that the erection and use of buildings for noxious industries in Use Zone 10,
Industrial 1, may be allowed if , upon the production of a certificate issued by the
Municipalitys Health Officer in consultation with the Inspector of Factories, declaring that
the process it is proposed to employ in the conduct of any of the industries listed in Schedule
8 will eliminate nuisance or danger to health on neighbouring properties arising from waste
matter, effluvia, vapour, smoke or smell, on condition that if land treatment of such matters
is proposed, the nature, slope and area of the land relative to dwellings, streams or water
courses shall be satisfactory.
Temporary Uses
Temporary Uses may be permitted in terms of Clause 14(8) of the of the TTPS, stating that,
notwithstanding any contrary stipulation contained in this Scheme, the Municipality may
grant permission for the temporary use of any building or land within any use zone for any
of the erection and use of temporary buildings or the use of existing buildings or sites for
site offices, storage rooms, workshops or such other uses that are in the opinion of the
Municipality necessary for the erection of any permanent building or structure on the land
or the installation of engineering services shall be to the satisfaction of the Municipality:
Provided that such permission shall lapse, ipso facto, on completion of the permanent
building or structure or the completion of the engineering contract.
Height
A building height of 18m, measured vertically from the natural ground level to the highest
point of the building, applies within the Industrial 1 land use zone. In an "Industrial 2" zone
the Municipality may grant permission to an increase in height in respect of any building,
which requires additional height for a manufacturing process or storage purposes, but
should the Subject buildings exceed such height restriction, consent must be requested. The
height of the buildings and any modifications on the subject site should be confirmed, and if
exceeding 18m in height the local authority must confirm whether consent will be granted
to increase the height parameters within the Industrial 1 zoning.
Floor Area Ratio (FAR)34
A FAR of 3 applies to the property. The land owner will need to confirm the current
coverage.
Coverage
Buildings (footprint) may cover the property are up to 75%. The land owner will need to
confirm the current coverage.
34
Floor area ratio (FAR), floor space ratio (FSR), floor space index (FSI), site ratio and plot ratio are all terms for the ratio of a building's total floor area to the size of the parcel of land
upon which it is built. The terms can also refer to limits imposed on such a ratio. As a formula: Floor area ratio = (Total covered area on all floors of all buildings on a certain plot)/(Area
of the plot). Thus, an FSI of 2.0 would indicate that the total floor area of a building is two times the gross area of the plot on which it is constructed, as would be found in a multiplestory building. Floor area ratios are used as a measure of the intensity of the site being developed. The ratio is generated by dividing the building area by the parcel area, being sure to
use the same units.
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Building Lines
The property is subject to a 4.5m building restriction area along any street boundary. The
subject site is not adjoining any public road/street. Clause 12 of the TTPS and Schedule 1
(p58 of the TTPS) also applies.
Consent Uses
The CTMM Zoning Certificate confirms that no consent to use the property for uses other
than specified above has been granted. Nonetheless they state that: Please note that the
validity of the Consent Use cannot be verified as the rights may have elapsed in terms of the
conditions of the Consent use approval. The validity will have to be proven by the owner of
the property.
General Conditions
An extract of the Tshwane Town Planning Scheme, 2008, is included as Annexure I of the
Town Planning Report, which relates to conditions applicable to all erven. The above zoning
information must be read in conjunction with the relevant Annexure T (of the TTPS), if any,
and the rest of the Clauses of the Tshwane Town-Planning Scheme, 2008. The CTMM
confirmed (pers comm. Lynette Groenewald of Urban Dynamic, May 2012) that no
Annexure is linked to the property.
The guiding principles of the Development Facilitation Act (Act 67 of 1995), being the most
significant Act defining principles to guide planning and development, include the following
strategic land development objectives:
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On a local level, the guiding principles may be interpreted to support the more optimal use of the
subject property, not only from a land and services efficiency perspective, but also to support the
provision of economic/work opportunities close to high density residential use, albeit in an
environmentally responsible manner. Such infill/re-development will counteract urban
degeneration and decentralization.
Based on the Professional Town Planning Report (Urban Dynamic Gauteng, May 2012), the
following is noted:
The provincial and land use policy support the use of the properties for industrial purposes.
The City of Tshwane Metropolitan Municipality regards the re-development of the ISCOR
industrial area and the utilization of unused industrial space as a priority as per their
strategic policy documentation. Council also wishes to attract private investment. The
proposed utilization of existing industrial infrastructure also addresses city
revitalization/regeneration and job-creation objectives.
The zoning of Portion 124 of 351JR, which accommodates Buildings 1 and 2, has been
established as Industrial 1 (light industry). The previous use was for heavy/noxious
industry, albeit state run. The requirement to submit a consent application will be
determined by the interpretation of the nature (noxious or nor) of the processes to be
incorporated in the proposed use.
With respect to Portion 48 of 351JR, which accommodates Building 3, clarity must be
obtained from the local authority re the exact zoning and a rectification on their system
should be investigated. Should the ZAR/Rail zoning remain and the client still wish to utilize
the building for offices, a consent application will be submitted.
In summary, the proposed principle use, industrial, is allowed on the majority of the project
site (buildings 1&2) via the existing zoning and offices can be included as a use on Portion 48
via a consent application. The proposed use does not differ, in principle from previous use
(heavy industry and office) and is compatible with adjacent use/zoning.
Information received indicates that the traffic impact and engineering services requirement
of the proposed use will be less than the previous site demand.
Based on initial information, the proposed use should be supported, but regularation
(consent) application may apply given the position of the buildings on the properties and the
possible noxious nature of processes used
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The IDP is seen as the single, inclusive and strategic document that outlines and
incorporates all organisational and developmental needs and activities in in a Municipality.
It serves as the overarching planning and policy instrument that guides and informs all
decisions regarding planning, management and development within the Municipality and
pertains to all activities performed by the various role players. It binds a municipality in the
execution of its executive authority, but simultaneously provides communities with a sense
of coordinated and cooperative goals, objectives and targets.
The Tshwane IDP was approved by Council in 2011, and covers the period 2011-2016. The
section below focuses on aspects of relevance to the Project Proposal.
In this regard the 2011-2016 is explicitly aligned with key national and Gauteng policy
documents, including:
National: the New Development Plan (2011), the (Lekgotla) Outcomes Approach (2010),
the national MTSF 2009-2014, National Key Performance Indicators (KPAs), the 2005
National Growth and Development Perspective (NGDP) and AsgiSA (Accelerated Growth
and Development in South Africa);
Provincial: the Gauteng MTSF 2009-2014, the GEGDS (2010) and the Gauteng Spatial
Development Framework (2010).
The outline below provides a brief overview of the key strategic objectives identified for the
CTMM for the 2011-2016 period, and specifically those three (out of 7) which may be of
relevance to the CEO2 proposal.
These include:
(2) Economic Growth and Development and Employment Creation (see discussion of
GEGDS above);
(3) Sustainable Communities with clean, healthy and safe environments and integrated
social services (see discussion of GEGDS and GIES above).
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In the situational analysis of the CoT IDP it is stated that the CoT space economy has been
for a long time propelled by the heavy industrial development in the areas of manufacturing.
However, the Gauteng Employment, Growth and Development Strategy (GEGDS) indicated
that the province should re-align the manufacturing sector away from traditional heavy
industry input markets and low value-added production towards sophisticated, high valueadded production such as information technology, telecommunications equipment, research
and development and bio-medical industries; and the development of the finance and
business service sector with specific emphasis on financial services and technology, auxiliary
business services and technology, corporate head office location and business tourism.
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The following table (IDP extract) indicate the outcome issues, which are a summary of the
new growth path, governments program of action, outcomes approach and turnaround
strategy:
Table 49: Summary of outcome issues for
CoT Outcome issues
Impact areas
CoT Implications
The IDP incorporates existing economic activity areas, including industrial areas, as a focus
area for a spatial capital investment strategy, to develop economic networks and
infrastructure that can provide inclusive growth and job creation. To address this strategic
objective (economic growth and development and job creation), the CTMM conducted an
Industrial Land Audit. The audit revealed that most of the industrial sites/estate in all the
regions of CoT was not fully developed due to infrastructure capacities. The City Planning
Department will launch the second phase of the project in 2011/12 to unlock the
investment potential of these estates. This will then be translated into the Capital items
required for further public investment.
In this regard the proposed development should be assessed in terms of its economic
viability, not only for the site, but for the broader community, in addition to assessing
environmental and social viability in terms of the above. The above should all be factored in
planning and decision-making in order to promote the notion of sustainable development.
In this regard, it is required that the proposed development is assessed against the
requirements of the Municipal Integrated Development Plan (IDP) and the Municipal Spatial
Development Framework (SDF).
The above will be further assessed in the EIA Phase.
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The SDF, broadly, lays down bioregional planning principals for the spatial development of
the region, which the municipalities and other relevant role players as well as local
developers have to adhere to. Local Municipalities are expected to refine the spatial
delimitation of the core areas, buffer zones, agricultural and urban areas and develop placespecific design guidelines for areas under their jurisdiction. In terms of the Municipal
Systems Act, the specific purpose of the SDF is to facilitate efficient land use management
and sustainable development of the applicable area.
A Spatial Development Framework (SDF) is a sectorial plan, which has to be formulated as a
core component of the IDP and it must:
Where public and private development and infrastructure investment should take
place;
Desired or undesired utilisation of space in particular areas;
Urban edge;
Areas where strategic intervention is required;
Areas where priority spending is required ; and
Alignment with the spatial development frameworks of neighbouring municipalities.
The following levels of SDFs guide development in the Tshwane Central Western Region
(Region 3), of which the subject property forms part:
Draft Municipal Spatial Development Framework, 2012
The MSDF aims to address the following towards the achievement of the City vision:
Addressing social need;
Restructuring of a spatially inefficient City;
Promotion of sustainable use of land resources;
Strategic direction around infrastructure provision;
Creating opportunities for both rural and urban areas;
Guiding developers and investors as to appropriate investment localities...
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Region 3 is described as . the largest job opportunity zone in the CoT. The region is
generally well provided for in terms of service infrastructure.. Nonetheless, future
development may be subjected to future bulk infrastructure limitations. The large tracts of
land owned by government, especially the Defense Forces, have also had a significant
influence on the development patterns of the city, mostly by acting as buffers and restricting
spatial integration. Much of this land is under-utilized and is located strategically for infill
development or economic opportunities and can contribute significantly to the spatial
restructuring of the city if released for development.
Tshwane as a whole forms part of the Tshwane - Johannesburg - Ekurhuleni conurbation
and lies north of Johannesburg and Ekurhuleni. This conurbation is growing into one of the
major urban regions in the world. This vast conurbation forms the economic powerhouse of
South Africa and indeed of Africa. In terms of the Gauteng Spatial Development Framework
(GSDF) the Provincial Economic Core is anchored by Rosslyn to the north (Tshwane) and is
linked to the Johannesburg International Airport to the east (Ekurhuleni) via the N1/R21 and
the Central Business District of Johannesburg to the south via the N1/M1 highway. This
emerging Gauteng Urban Region and its strategic prominence is a very strong force that will
shape Tshwanes future not only spatially, but also economically and institutionally over the
next decade.
The subject area thus forms part of the metropolitan focus area for infill development,
better utilization of infrastructure and economic development and on a regional basis, the
site is part of the Tshwane node, which is the starting point of a Primary development axis
(including industrial use) which links to the east rand area and Johannesburg.
From a regional/metropolitan policy perspective, the continued industrial/commercial use
of the area, as part of the Tshwane node is acknowledged.
The Vision of the City of Tshwane is to become The African Capital City of Excellence. Seven
strategic objectives have been identified in order to respond to the vision, including
Economic Growth and Development and Job Creation and supporting sustainable
communities with clean healthy and safe environment. Over the next 5 years, the Citys
performance in these areas, amongst others, must improve and will be reflected in the input
and outcome indicators of the 2011-2016 IDP.
The MSDF responds primarily to:
Strategic Objective 2 (Economic growth and development):
Provide strategic direction around infrastructure provision
Guide developers and investors as to appropriate investment
localities
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The more effective utilization of the area, already identified for industrial purposes, speaks
to the abovementioned objectives. The City of Tshwane has also embarked on Industrial
Land Audits in order to regularize use and support more effective and responsible use of
industrial land.
The Region 3 (Central Western Regional) Spatial Development Framework 2012
The Region 3 RSDF is the most direct, applicable policy document, relating to the land use of
the subject properties. The situational analysis of the Region 3 RSDF points to the good
industrial infrastructure including ISCOR, Pretoria Industrial and the restricted industrial
node along Mitchell/Soutter Streets as one of the strengths of the area. Hence the
following Opportunity was identified as a Key Issue in the SWOT analysis of the area:
The re-generation of ISCOR or utilisation of the infrastructure is a development opportunity
for the area.
The intended re-development project will address one of the weaknesses noted in the
Region 3 analysis, being the closing of ISCOR which has led to a general decline in the
western areas and There is a lack of private sector investment in the west.
The RSDF further reiterates that the main economic opportunities of the region are
located in Pretoria Industrial, Carl Street, Mitchell Street and Soutter Street presently
accommodating 46 000 job opportunities. Despite this number of jobs, there is large scale
poverty and unemployment. A concerted effort should be launched to attract investment to
the western part of the region especially the re- generation of ISCOR to stimulate the
creation of job opportunities
The RSDF also highlights the following, in support of development on the subject properties:
Both Quagga Road and Roger Dyason/Eeufees (M7) Road are earmarked as Mobility
Spines, which serves the purpose of inter-regional and metropolitan movement.
These roads link to the N14 and N4;
The Region C Open Space and Environmental sensitivity plan show minor
points/aspects of environmental sensitivity affecting the site, although a
green/protected area is indicated south of the properties (not adjacent to the
subject site. The Environmental Impact of the proposed use (specific processes) on
the existing environment will be gauged through an impact study;
The properties form part of the urban core and are well within the urban edge;
The properties are well served with public transport, with taxi routes, rail passenger
lines and a modal transfer station within walking distance. The second Phase BRT
rout also passes by the area.
The Professional Town Planner has concluded by stating that there is no doubt that
Industrial development on the subject properties is supported by the existing land use
policies of the Tshwane Metropolitan Municipality. The support of the administration to
include specific processes will be determined by the classification of such processes/uses and
the results of the EIA.
The above will be further assessed in the EIA Phase.
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Figure 14: Regional map showing the approximate site boundary (in yellow highlight and red outline). This
illustration highlights key landuse features surrounding the site.
North:
To the north of the site lies the remainder of the Arcelor Mittal Industrial Site, beyond which
lies a railroad servicing the Industrial Site, beyond which lies Staal Road, beyond which lies
more industrial type facilities, beyond which lies Bessemer Road, beyond which lies
additional industrial type activities, beyond which lies the M22 (Quagga Road), beyond
which lies the residential suburb of West Park and Quaggasrand, which is approximately
1km in distance from the proposed CTWEF.
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East:
To the east of the site lies an adjacent heavy industrial landuse, beyond which lies the edge
of the Arcelor Mittal Industrial Site, beyond which lies the M7 (Roger Dyason), beyond
which lies a commercial suburb which lies approximately 1.8km to the east of the proposed
CTWEF.
South:
To the south of the site lies a reinforced concrete embankment, which cuts into a slope,
beyond which lies the rail line which services the Arcelor Mittal Industrial Park, beyond
which lies a Eskom substation, beyond which lies a tarmac road used for internal reticulation
within the Industrial Park, beyond which lies a gas works, beyond which lies a hillside that is,
according to the landowner, an old dumpsite that has been capped and rehabilitated,
beyond which lies Hendrik Potgieter road, beyond which lies Pierre van Ryneveld road,
which lies approximately 1.6km from the proposed CTWEF.
West:
To the east lies Staal Road, which forms part of the broader Heavy Industrial Site, beyond
which lie more heavy industrial type facilities, beyond which lies the R55 (Quagga Road),
beyond which lies the residential suburbs of Kalfong and Atteridgeville, which lies
approximately 4.8km and 4km respectively from the proposed CTWEF.
Please refer to Appendix A for a detailed overview of the surrounding areas.
Information relating to surface slope and elevation is based on the findings of the site visit
and reference to elevation information readily available from Google Earth.
The site, broadly, consists of a levelled area with a very gentle inclination (slope) rising
across the site from the extent of the north western boundary through to the south eastern
extent of the site, which forms a boundary wall/reinforced embankment cutting into the
slope angle, above which runs a tarmac road and railroad.
Elevations on site range from a high point of approximately 1365 metres above mean sea
level (mamsl) near the north west boundary of the site (existing warehouse) to
approximately 1400 mams near the south eastern reinforced embankment. The slope
stretches over approximately 100m in distance (from north west to south east) and a 5m
elevation difference over this area.
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Please
refer
to
Appendix
A
for
detailed illustrations.
12.3 Geology
According to Pretoria State of the Environment Report (SoE) 35, the most dominant
geological formations of the Pretoria area are Pretoria Group Andesite and Bushveld
Gabbro-Norite, Pretoria Group Shale and Pretoria Group Quartzite. Most of the valuable
east-west quartzite ridges (including the Magalies Mountain Range, which is a Protected
Natural Environment) of the Tshwane Metropolitan Municipality occur within the Pretoria
area.
The site visit revealed extensive hardened and gravelled areas with prominent subterranean
concrete reinforced foundation structures, which according to historical aerial photography
interrogation, suggests that the structures may have formed part of a historical warehouse
that was located on the southern portion of the property. The existing warehouse
12.4 Sensitive Natural Features
There were no sensitive natural features noted on site or around the site. It is important to
highlight that the site and adjacent areas formed part of a heavy industrial zone that has
been in operation for almost 10 decades (almost 100 years) and so it is considered highly
unlikely that any natural sensitive features would be present.
12.4.1 Groundcover
The site has been extensively transformed and utilised for heavy industrial operations over a
period of many years as part of the broader Arcelor Mittal Heavy Industrial Site (previously
Iscor Steel Mill). As such, there is no natural groundcover to speak of and the site is
effectively underlain by hardened gravel and reinforced concrete foundations used to
support heavy duty operations on the site.
35
The City state of the Environment on Internet project (CsoEI) is part of South Africa's Local Agenda 21 Program. A sustainabl e local environmental policy requires knowledge and easily
accessible environmental information for administrators, decision makers and citizens. The CsoEI project will facilitate the electronic dissemination of information on the current state of
the environment in South Africa's cities, human induced environmental impacts and management responses geared towards achievi ng greater sustainability. The South African pilot
cities involved in the City state of Environment Program are Johannesburg, Pretoria, Durban and Cape Town
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There were no natural drainage channels noted on site and all stormwater as well as
rainwater captured via gutters on the extensive roofed area of the existing warehouse
appears to be channelled into industrial scale stormwater facilities into the larger
stormwater reticulation network of the Arcelor Mittal Heavy Industrial Site.
It is important to contextually highlight that the following general Residential areas have
been identified as surrounding the Arcelor Mittal Heavy Industrial Park and which include:
1) Proclamation Hill (North east) approximately 1.4km.
2) Danville (North North West) approximately 2.5km.
3) Elandspoort (North west) approximately 2.7km.
4) West Park (North) approximately 1km.
5) Kwaggasrand (North West) approximately 1.1km.
6) Pretoria West (North East) approximately 2.5km.
7) Laudium (South West) approximately 1.8km.
8) Pretoria Central (East North East) approximately 5km.
9) Thaba Tshwane (South East) approximately 2.8 km.
10) Valhalla (South East) approximately 3.5km.
11) Lotus Gardens (West North West) approximately 4km.
12) Kalafong (West South West) approximately 4.85km.
13) Atteridgeville (West) approximately 4km
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The following extract from the Social Scoping Assessment Report (Barbour, January 2012) is
noted:
In the context of the sites location within a broader, (heavy, noxious) industrial area,
significant direct impacts on immediately adjacent land (all sides) are unlikely. In this regard,
it should be noted that the Iscor (Arcelor/ Mittal) parent site has been in operation since
Iscors Pretoria plant first started operations in 1934 36. The blue collar communities towards
the north and north-east have traditionally benefited from employment opportunities
associated with the Industrial area. However, as noted in the 2010 Local Integrated Spatial
Development Framework for Attridgeville, Lotus Park and Surrounds, the area west of
Pretoria CBD towards Attridgeville and beyond is under immense development pressure,
mainly residential (CTMM; 2010 37).
Cumulative impacts on near-adjacent and proximate communities are potentially a source of
concern. In this regard, Wespark, Kwaggasrand and Proclamation Hill are all located 1-1.5
km from the site. High density residential land use in Laudium is located ~1.7 km south-west
of the site. The suburbs of Kwaggasrand, Wespark and Laudium were specifically identified
as key potential receptors during a recent meeting held between the CoTMM and the
proponent with regard to the proposed development
13 SOCIO-ECONOMIC CONTEXT
This section provides a scoping overview of the socio-economic findings and context of the
receiving environment as well as the anticipated socio-economic considerations of the
proposed activity. The following information has been extracted and adapted from the
Social Scoping Assessment Report (Barbour, January 2012) for this Project.
13.1 Socio-Economic Baseline Findings
Legislation and policies reflect societal norms and values. The legislative and policy context
therefore plays an important role in identifying and assessing the potential social impacts
associated with a proposed development. In this regard a key component of the SIA process
is to assess the proposed development in terms of its fit with key planning and policy
documents. Should the findings of the study therefore indicate that the proposed
development in its current format does not conform to the spatial principles and guidelines
contained in the relevant legislation and planning documents, and there are no significant or
unique opportunities created by the development, the development cannot be supported.
36
37
This was Iscors premier plant until the Vanderbijlpark Works were commissioned in 1952 in the Vaal Triangle area.
Final Draft document was published in 2008, and approved by Council in 2010.
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Operational Phase
Based on the information provided, the potential negative social impacts associated with
the operational phase are likely to be negligible. In addition, the proposed site is located in
an existing industrial area that is zoned Industrial 1. The potential positive impacts are
largely linked to the broader social benefits associated with providing an environmentally
suitable solution for recycling old tyres and the associated by-products (clean, renewable
energy and biofuel).
In addition the operational phase will:
Create opportunities for local employment;
Create opportunities for training and skills development;
Create opportunities to local business and the local economy;
Create opportunities for further research and development.
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At this stage in the process there has been no interaction by the SIA consultants with
communities and other affected parties that live in the area. Detailed consultation will be
undertaken during the assessment stage of the SIA.
The CoTMM is located in the north-western quadrant of the Gauteng Province, which is
approximately 50 km north of Johannesburg and forms part of the Gauteng metropolitan
area (Tshwane / Johannesburg / Ekurhuleni), which has grown into South Africas largest
urban area. The area represents the economic powerhouse of South Africa and indeed of
Africa. As the administrative capital of the Republic of South Africa, the city is dominated by
government services and the diplomatic corps of foreign representatives in South Africa.
Gautengs population was estimated at approximately 10.5 million (2007 StatsSA
Community Survey), up from approximately 8.8million in 2001 (Census 2001), and
accounted for nearly 22% of the national population (on approximately 1.4% of the national
territory). Gauteng is the most urbanized (97%) and also the fastest growing province in
South Africa. Gauteng experienced a population growth of over 20% between 1996 and
2001, and by 2007 was the most populous province (KwaZulu Natal ranking a close second,
at approximately 10.2 million) (www.en.wikipedia.org/wiki/Gauteng).
According to the 2011/ 2016 CoTMM IDP, the current population is ~ 2.5 million. The
CoTMM is characterised by a rapidly growing population (projected annual growth of 4.1%),
a situation which is exacerbated by immigration, which, by 2011, had resulted
approximately 26.8% of all CoTMM households residing in informal housing. The highest
density of people in the CoTMM live in the previously disadvantaged areas, such as
Atteridgeville, Mamelodi, Olievenhoutbosch, Soshanguve, and Garankuwa (CoTMM; 2011).
According to the 2007 StatsSA Household Survey an estimated 73% of the population was
Black African, followed by White (~23 %). Statistically, the Black African component has in all
likelihood increased significantly with the amalgamation of the 3 LMs.
Information contained in the IDP indicates a total estimated population of ~514 000 for the
Central/ Western Planning Region of the CoTMM (CoTMM; 2011). The findings of the 2008
CoTMM Household Survey indicated that the Regions population had decreased slightly, by
-4.7% in the period 2001-2008. The CWPRs population was largely comprised of Black
Africans (approximately 75%) and Whites (approximately 23.5%). The Ward 3 population
was estimated at ~28 778, that of Laudium (Ward 51) ~19 141, and Attridgeville (Ward 62)
21 754 people (CoTMM; 2008).
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Employment levels
Out of an estimated approximately 1.7 million people aged between 15-64 years, ~980 000
were considered as economically active in 2008. Unemployment in Tshwane was estimated
at 19.8%. Unemployment levels are spread unevenly across the CoTMM, with the North
Western and North Eastern regions having unemployment rates of approximately 43.5%
and approximately 31.4% respectively, whilst the Eastern and Southern regions have very
low unemployment rates. The CWPRs estimated unemployment level was ~13.4%,
somewhat lower than the Tshwane Metro average (19.8%) (CoTMM; 2008).
According to the Household Survey, across all Tshwane Regions, the majority of employed
individuals are paid employees, followed by self-employed persons. The number of selfemployed individuals is just below 10% in all regions with the exception of the Southern
region accounting for 11.9% self-employed persons. The remaining categories of paid family
worker, employer and unpaid family worker accounted for 3% of employees (CoTMM;
2008).
According to Census 2001, an estimated 48% of the Attridgeville economically active
population was unemployed, and approximately 14% of that of the Kwaggasrand area. Only
about 50% of the population of economically active age in the Attridgeville-Pretoria West
area was economically active. Unemployment in the general area is identified as
exceptionally high in the 2010 Local Integrated Attridgeville and Surrounds SDF (CTMM;
2010).
Income levels
According to the 2008 Household Survey, half (50%) of adults in the CoTMM had no formal
source of income. The CWPR total was slightly less (49.3%). At least some (perhaps 20%)
may however be students. Of the earning fraction of the CoTMM population, approximately
17% earned R1100 or less per month. For the CWPR, the corresponding income clustering
was in the R2 100-R12 8000 bracket (approximately 18%) (CoTMM; 2008). Within the
CoTMM spatial economy, the Southern and Eastern Regions have the highest income levels.
The lowest income levels are mainly associated with the newly amalgamated LM areas
which are located in the north-west and north-east of the CoTMM.
Information contained in the 2010 Local Integrated Spatial Development Framework for
Attridgeville, Lotus Park and Surrounds indicates average annual incomes of ~R18 000 for
Attridgeville Informal; approximately R43 000 for Attridgeville, and approximately R119 000
for Wespark/ Kwaggasrand. In comparison, the Tshwane MM average was approximately
R92 000 (CTMM; 2010).
The description following is largely derived from the 2011-2016 Tshwane Metro IDP and a
regional
(Gauteng)
profile
on
Brand
South
Africas
website
www.southafrica.info/about/geography/gauteng.htm.
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Gauteng
The Gauteng (Sesotho for "place of gold") economy is traditionally heavily reliant on the
mining sector. Gold was discovered on the Witwatersrand in 1886 (40% of the world's
current reserves, mostly located as deep-level ore). The Witwatersrand region essentially
coincides with what today is Johannesburg, the provincial capital, located to the south of
Tshwane (the distance between the Pretoria and Johannesburg CBSs is approximately 50
km). Since its inception, Johannesburg has been the regional economic powerhouse while
Pretoria has been the administrative centre.
While mining remains important, the Gauteng economy has since diversified, with more
sophisticated sectors, such as finance and manufacturing, playing an ever increasing role.
Manufacturing includes basic iron and steel, fabricated and metal products, food,
machinery, electrical machinery, appliances and electrical supplies, vehicle parts and
accessories, and chemical products (Gauteng Profile on Brand South Africa website). The
provinces core economic area is identified in the Gauteng SDP as the triangle roughly
stretching between the Johannesburg CBD, O.R. Tambo International Airport and the
Tshwane CBD (i.e. just to the east of the study area).
The province has the most important educational and health centres in the country. Pretoria
boasts the largest residential university in South Africa, the University of Pretoria, and what
is believed to be the largest correspondence university in the world, the University of South
Africa, or Unisa. More than 60% of South Africa's research and development takes place in
Gauteng, which has 41% of the country's core biotechnology companies. It's also home to
leading research institutions such as the Council for Scientific and Industrial Research (CSIR),
the Agricultural Research Council (ARC) and the Onderstepoort Veterinary Institute.
The most important economic sectors are financial and business services, logistics and
communications, and mining. More than 70 foreign banks have their head offices in the
province. Guateng is also home to the head offices of all of South Africas major banks,
stockbrokers and insurance giants. The Johannesburg Stock Exchange (JSE) is among the top
20 stock exchanges in the world by market capitalisation.
The province's economy is moving away from traditional heavy industry markets and low
value-added production towards sophisticated high value-added production, particularly in
information technology, telecoms and other high-tech industries. In an international survey
in 2000, Gauteng was identified as one of 46 global hubs for technological innovation. The
burgeoning high-tech corridor in Midrand, halfway between Pretoria and Johannesburg, is
the fastest-developing area in the country.
The province also has the best telecommunications and technology on the continent, with
correspondents from all of the world's major media based in the Province as well as South
Africa's five television stations. It also has the highest concentration of radio, internet and
print media in Africa.
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Tshwane Metro
The CoTMM Metro economy plays an important role in the economy of Gauteng, featuring
a strong manufacturing sector, particularly the automotive industry, metal production etc.
The CoTMM continues to register strong economic performance as highlighted by its GVA of
R157 billion and GVA growth rate of 5,9% in 2007. The GVA did not change significantly
since 2008, despite the global economic recession it remained at 6% in the 2009/10 financial
year. Notwithstanding the importance of the automotive industry (and in line with the
provisions of the GPSDP), the CoTMM has started to transform its economy away from a
traditional reliance on industry and heavy manufacturing towards the financial and service
sectors (CoTMM; 2011).
In 2009 the CoTMM accounted for 38,1% (R10 350,4 million) of the total of building plans
passed in the province (R27 185,2 million). The largest contributions for residential building
plans passed were recorded for dwelling-houses (25,8% or R7014,7 million) and flats and
townhouses (8,3% or R2 252,5 million) (CoTMM; 2011).
14 HERITAGE CONTEXT
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Airshed Planning Professionals (Pty) Ltd has been instructed to compile an Air Quality
Baseline Assessment for the proposed pyrolysis plant and extracts from the Scoping Report
have been provided below and which have been used to guide the air quality considerations
on the Project.
The process would have to apply for an Atmospheric Emission License (AEL), as defined in
the NEM: AQA Listed Activities. These listed activities are contained in the Government
Notice (GN) 33064 of March 2010. It has been anticipated that the proposed plant would
need to apply as a Category 8 Listed Activity. This was discussed at a Joint Authorities
meeting, where it was also discussed whether or not the plant apply for an AEL under
Category 1.1, Solid Fuel combustion installation, but it has been found that the proposed
plant will not have a design capacity equal to or greater than 50MW heat input per unit, in
fact, it will be far less than this.
Therefore, for the sake of conservancy, the plant will apply for an AEL as a Category 8 listed
activity.
It is expected that the main sources of pollution emanating from the proposed plant would
be the power generators. The combustion gases associated with these generators mainly
include Carbon Dioxide (CO2), Oxides of Nitrogen(NOx), Sulphur Dioxide (SO 2), Carbon
Monoxide (CO) and Particulate Matter (PM). The power generators running on syngas and
liquid fuels would not produce significant PM; however, the power generator using carbon
black as fuel would be producing fly-ash and therefore the potential for PM in the emissions.
There is therefore also the possibility that trace metals may be present in the PM emissions
from this power generator. Such metals would typically only be those which are relatively
volatile. Trace amounts of Volatile Organic Compounds (VOCs) may also be present in the
combustion gases
The initial findings above will be investigated in more detail in the EIA Phase of the
Environmental Application Process.
16 MAJOR HAZARD INSTALLATION CONTEXT
A Major Hazard Installation Baseline Study (Nature and Business Alliance Africa, March
2012) was undertaken for the CTWEF. As a result of the Facility layout not yet being in
place, and which will be influenced by the findings of the Scoping Report, the MHI Baseline
Study only highlighted the necessary legal and policy considerations with respect to the
establishment of such a Facility.
The major hazard installation risk assessment will focus only on the requirements of the
Major Hazard Installation Regulations R.692 of 30 July 2001 issued in terms of the
Occupational Health and Safety Act (Act No 85 of 1993). This will be investigated in detail,
in the EIA Phase of the Environmental Application Process.
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The Town Planning Baseline Assessment was conducted by Urban Dynamics (Gauteng) and
concluded the following:
The provincial and land use policy supports the use of the properties for industrial purposes.
The City of Tshwane Metropolitan Municipality regards the re-development of the Iscor
industrial area and the utilization of unused industrial space as a priority as per their
strategic policy documentation. Council also wishes to attract private investment. The
proposed utilization of existing industrial infrastructure also addresses city
revitalization/regeneration and job-creation objectives.
The zoning of Portion 124 of 351JR, which accommodates Buildings 1 and 2 (please refer to
the Town Planning Report appended to this Scoping Report), has been established as
Industrial 1 (light industry). The previous use was for heavy/noxious industry, albeit run
by the State (i.e. Republic of South Africa).
The requirement to submit a consent
application will be determined by the interpretation of the nature (noxious or not) of the
processes to be incorporated in the proposed use.
In summary, the proposed principle use, industrial, is allowed on the project site (buildings 1
and 2) via the existing zoning and offices can be included via a consent application.
The proposed use does not differ, in principle from previous use (heavy industry and office)
and is compatible with adjacent use/zoning. Information received indicates that the traffic
impacts and engineering services requirement of the proposed use will be less than the
previous site demand.
Based on initial information, the proposed use should be supported, but regularisation
(consent) application may apply given the position of the buildings on the properties and
the possible noxious nature of processes used.
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The intention of this chapter is to raise awareness with regard to potential impacts that may
become evident through the establishment of the CTWTEP and associated infrastructure.
The potential impacts listed have been anticipated based on available information and
through specialist opinions, where available. Please note that the descriptions below do
not represent an impact assessment but the anticipated scope of impacts and will be
further evaluated and assessed in the EIA Phase.
Potential environmental impacts and issues that may be associated with the construction,
operational and decommissioning phases of the proposed project and a summary of these
have been identified and are listed below. The applicability and degree and extent of these
impacts are anticipated to vary depending of the lifecycle stage of the development. This
will be assessed, by specialists where appropriate and mitigation measures for these
impacts will be considered during the EIA phase.
As part of the EIA phase an Environmental Management Programme (EMPr) will be
compiled for the various project life cycle stages to ensure that these impacts are minimised
and/or eliminated where feasible. These are summarised below.
18.1 Potential Physical Impacts:
18.1.1 Dust
It is anticipated that dust will be produced but that no hazardous dust will be generated.
This will be detailed during the EIA phase of this application.
18.1.2 Noise
It is anticipated that the general noise levels for the site will increase due to the increased
activity. This will be detailed during the EIA phase of this application.
18.1.3 Vibration
It is anticipated that the general vibration levels for the site will increase due to the
increased activity. This will be detailed during the EIA phase of this application.
18.1.4 Light
It is anticipated that the general light level for the site will increase due to the increased
activity on site. This will be detailed during the EIA phase of this application.
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Emissions (product and waste) for the CTWEF have been identified in the Scoping Phase and
these will be detailed and assessed during the EIA phase of this application.
18.2.2 Waste Impacts
It is anticipated that solid and liquid waste generation for the site will increase. This will be
detailed during the EIA phase of this application.
Preliminary indications show that the CTWEF may be supported from a Strategic and Town
Planning perspective, through a permitting process. This will be detailed and assessed
during the EIA phase of this application.
18.3.2 Major Hazard Installation
It has been identified in the Scoping Phase that a MHI Assessment in terms of the relevant
legislation will be required and this will be detailed and assessed during the EIA phase of this
application.
18.3.3 Socio-Economic
Preliminary specialist opinion indicates that the CTWEF may be supported from a Strategic
and Socio-Economic perspective. This will be detailed and assessed during the EIA phase of
this application.
18.3.4 Climate Change
It is becoming increasingly important to reduce natural resource use, carbon footprints and
create sustainable and green developments. The business as usual approach is no
longer acceptable in the face of climate change and the rapidly declining natural capital
available. In this regard, activity (i.e. alternative treatment of the waste tyre stream) and
technological (i.e. incorporating a CCU at a certain TPD threshold, or not for example)
alternatives will be investigated through the EIA Phase.
18.3.5 Traffic
It is anticipated that there will be bulk services impacts related to services provision from
service providers. This will be detailed and assessed during the EIA phase of this application.
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The assessment of the potential impacts will be based on extensive experience related to
environmental impact assessment as well as specialist assessment and input, where
applicable. Impact assessment will also be coupled with input and comment from
stakeholders. The potential impacts will be assessed after review by the professional team,
including specialists, and on the basis of professional judgement.
In the EIA Report, it is proposed that the types of potential impact (direct, indirect, and
cumulative) be considered along with the nature and magnitude (severe, moderate, and
low), extent and location of the potential impacts.
An informed prediction will be made of the timing (construction, operation or
decommissioning phase) and duration (short, long term, intermittent or continuous) of the
potential impact. An informed prediction will also be made of the likelihood or probability
of impacts occurring and an estimation of the significance of the potential impact (local,
regional or global scale).
Mitigation measures will be identified that could be implemented to lessen the potential
impacts and an evaluation of the predicted significance of residual impacts after mitigation
is put into place, will be made. The assessment of the potential impacts will be carried out
in a methodology that has been adapted from best practice guidelines disseminated from
the Competent Authority.
More details regarding the methodology to be adopted in the assessment of potential
impacts during the EIA phase are contained in the Draft Plan of Study for EIR (Appendix E).
20 ALTERNATIVES
20.1 Legislative Requirements
The NEMA EIA Regulations (2010) require that a description of any feasible and reasonable
alternatives identified must be provided and define alternatives as the following:
In terms of the NEMA EIA Regulations all Basic Assessment Reports 38, Scoping Reports 39 and
Environmental Impact Reports 40 must contain a description of any feasible and reasonable
alternatives that have been identified, including a description and comparative assessment
of the advantages and disadvantages that the proposed activity and alternatives will have
on the environment and on the community that may be affected by the activity.
Every EIA process must therefore identify and investigate alternatives, with feasible and
reasonable alternatives to be comparatively assessed.
38
39
40
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Alternatives are defined in the NEMA EIA Regulations as different means of meeting the
general purpose and requirements of the activity.
The feasibility and reasonability of and the need for alternatives must be determined by
considering, inter alia, (a) the general purpose and requirements of the activity, (b) need
and desirability, (c) opportunity costs, (d) the need to avoid negative impact altogether, (e)
the need to minimise unavoidable negative impacts, (f) the need to maximise benefits, and
(g) the need for equitable distributional consequences.
Alternatives in the context of an activity may include alternatives to:
b)
c)
d)
e)
f)
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The EAP, in conjunction with reference to various specialist opinions for the site has
considered the following alternatives, which will, at the EIA Phase, be determined for
further comparative assessment, only once they have passed the feasible and reasonable
test as detailed in the NEMA EIA Regulations (2010):
1. Layout considerations (to address potential hazards associated with the fuel
storage tanks and site logistics);
2. Technology Alternatives (to address carbon emissions, i.e. using a CCU vs.
not using one, once a certain TPD threshold is reachedfor example)
3. Activity considerations (to address the treatment of the waste stream, i.e.
tyres to landfill, incineration or the Eco2 SA CTWEF); and
4. The No-Go consideration (this is a mandatory option)
Based on the contextual information presented above, and considered by the EAP, there is
no evidence to suggest that other alternatives should be investigated for the proposed
activity.
20.2 The No Go Option (Mandatory Option)
The no-go option would result in the proposed development not being implemented and
potential impacts associated with this will be detailed in the EIA Phase, once the layout of
the plant has been designed and the potential impacts associated with the technological
and activity alternatives have been investigated in detail.
20.3 Layout Alternatives
Preliminary specialist opinions have indicated that layout alternatives may have to be
investigated and will be influenced by the design informants of the EIA Phase. These relate
mainly to the on-site fuel tanks and fuel storage as well as the storage of whole tyres and
tyre feedstock on site.
20.4 Activity Alternatives
Based on the available information, there are a number of options (i.e. landfill, incineration,
shredding for value-added products etc.) available to the waste industry in dealing with
waste tyre stock and these will be investigated and assessed in detail in the EIA Phase of this
Project.
The NEMA Principles states that sustainable development requires the consideration of all
relevant factors including the following:
That the disturbance of ecosystems and loss of biological diversity are avoided,
or, where they cannot be altogether avoided, are minimised and remedied;
that pollution and degradation of the environment are avoided, or, where they
cannot be altogether avoided, are minimised and remedied;
that the disturbance of landscapes and sites that constitute the nation's
cultural heritage is avoided, or where it cannot be altogether avoided, is
minimised and remedied;
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In this regard, sustainable technology alternatives, in the context of this application, can be
described as technologies that are technologically and environmentally superior to
standard technologies and that will assist in promoting the above NEMA Principles.
These may include, for example:
Technologies that ensure a more efficient pyrolysis / gasification process
Technologies that ensure acceptable or even no emissions
Technologies that ensure that carbon sequestration is considered as part of the
Project, for example
Identification of Stakeholders
After obtaining the relevant site information, the Landowner, Competent and Commenting
Authorities were contacted to obtain owner/occupant details for directly adjacent erven as
well as key stakeholders in the waste industry, related to this type of activity. In terms of
the NEMA EIA Regulations (2010), notification of directly adjacent landowners and occupiers
is required. The EAP is satisfied that the public participation process will be consistent with
the requirements of Regulations.
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The following Authorities have already been consulted with on the Project as part of a due
diligence exercise on the Project:
The same Authorities have been engaged with as part of this Public Participation Process as
mandatory stakeholders. A summary of the submissions/contacts is made in bullet point
below.
Application form and supporting documents (NEMA EIA and NEM: WA) submitted to
DEA on 06 December 2011;
Acknowledgement of receipt of the application form (NEMA EIA and NEM: WA) and
supporting documents submitted to the EAP on 09 January 2012;
Application form and supporting documents (NEM: AQA) submitted to Tshwane
District Municipality on 20 March 2012;
Acknowledgement of receipt of the application form (NEM: AQA) and supporting
documents submitted to the EAP on 16 April 2012
2
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and
Date
06/12/11
Comment
09/01/12
20/03/12
16/04/12
December 2011
to May 2012
March 2012 to
May 2012
December 2011
to May 2012
May 2012
30/05/12
01 June 2012
01 June 2012
Local newspaper
Regional newspaper
03 June 2012
National newspaper
04 June 2012 to
16 July 2012
16 July 2012
July 2012
August 2012
TBA
TBA
TBA
TBA
TBA
to
TBA
TBA
TBA
TBA
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TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
EIA Report to be submitted once (1) the
public consultation phase has been
finalised, (2) the EIR has been updated to
include and address comments and
concerns from the EIA phase public
comment period,
To be conducted once a decision has been
made by DEA&DP.
A copy of the contents of the site notices, adverts and notification letters is contained in
Appendix E.
21.5 List of Registered Interested and Affected Parties (I&APs)
A list containing contact details of all persons initially notified is contained in Appendix E
(Public Participation).
A Comments and Responses Report contains the details of all registered I&APs and will be
provided with the Final Scoping Report as this Draft Report forms part of the Initial Public
Participation Process.
21.6
There have been no considerations raised as yet as the initial Public Participation Process
has not yet taken place. This information will be recorded and included with the Final
Scoping report.
Comments raised by I&APs during the Scoping Stage will be addressed through the
Comments and Responses Report and are submitted to the relevant authority with the final
Scoping Report.
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22 CONCLUSIONS
A number of potential environmental and social considerations have been identified during
the Scoping stage of this project, which need to be considered and assessed in more detail
during the EIA stage.
These include:
Bulk Infrastructure considerations (e.g. roads, sewage, electricity and solid waste);
Noise, dust, light and vibration considerations;
Social and economic considerations;
Strategic Policy and Planning considerations;
Major Hazard Installation (MHI) considerations;
Climate Change considerations;
Air Quality considerations; and
Waste considerations
Specialist studies recommended by the EAP for the EIA stage should include:
Social Assessment;
MHI Assessment;
Town Planning Assessment;
Air Quality Assessment
In addition to the above recommended studies, a legislatively required draft Environmental
Management Programme (EMPr) will be compiled to form part of the EIR Report. A plan of
study for EIA is included as Appendix F, which needs to be reviewed and approved by DEA
prior to the EIR phase commencing.
Should you require any further information, please do not hesitate to contact the
undersigned.
We look forward to your valued participation.
Yours faithfully,
FABIO VENTURI
Certified Environmental Scientist (SAIEES)
Environmental Assessment Practitioners Association of South Africa (Founding Member)
Green Star SA Accredited Professional (GCBSA)
Certified Carbon Footprint Analyst (CPSA)
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