Professional Documents
Culture Documents
TypeQC102/400-20.57(1.96)-1.85(0.51)/370(196)
Serial NO.111432SM
REV.A
111432SM
CONTENTS
IPreface ................................................................................................................................... 2
IIBoiler Specification & Technical Parameter ......................................................................... 4
IIIBrief Description of Boiler Structure ............................................................................... 4
1. General Description ............................................................................................................. 4
2. Drum .................................................................................................................................... 5
3. Heat Surface ......................................................................................................................... 6
4. Steel Structure & Platform and Stair.................................................................................... 6
5. CasingDuctFurnace Wall ............................................................................................. 6
IVInstruction of Erection ...................................................................................................... 6
1.General Provision .................................................................................................................. 6
2. Facility Storage .................................................................................................................... 7
2.1 Outdoor Storage ................................................................................................................. 7
3. Construction Preparation...................................................................................................... 8
4. Erection ................................................................................................................................ 8
4.1 Boiler Orientation .......................................................................................................... 8
4.2 Installation Flow Chart................................................................................................. 10
4.3 Installation of Steel Structure and Platforms & Stairs ................................................. 11
4.4 Installation of the Heat Surface Block ......................................................................... 13
4.5 Drum & Internal Equipment ........................................................................................ 14
4.7 Boiler Proper Piping & Valves ..................................................................................... 16
4.8 Hydrostatic pressure test .............................................................................................. 16
4.9 Furnace Wall & Insulation18
4.10Painting21
4.11Dry-out,Boil-out and Commissioning,etc21
VUsage & Maintenance ....................................................................................................... 25
1. Water Quality Requirements ............................................................................................ 25
2. Normal Startup ................................................................................................................. 25
3. Requirements for Running and Control ............................................................................. 26
4. Maintenance ..................................................................................................................... 28
VISummary Sheet of Heat Transfer Calculation .............................................................. 31
VIISummary Sheet of Gas Resistance Calculation ........................................................... 32
VIIIFIG: Capacity and Inlet Gas Temperature..34
MADE
RVW
CKD
APP
DATE
DATE
DATE
DATE
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I Preface
If this instruction contravenes Chinese version, please subject to Chinese one.
Thank you very much for being a customer of Hangzhou Boiler Group Co., Ltd.
(hereafter, as HBG). We not only supply you high quality products, but also
professional service all the time from a team of experienced engineers.
The points of the usage and the maintenance provided by this instruction are
just the summarization of some partial experiences, which have a particular premise
before they are applied. Maybe they are practical for one unit, while they arent for
another. The users should have an understanding of this when using this instruction.
In general, users should work out relevant standards of usage and the maintenance
according to their own conditions.
This instruction just provides the operating instructions of Waste Heat Boilers
and the components belong to the boiler proper according to the agreement reached
by supplier and purchaser. To help users have a better understanding of this
instruction, we also have some suggestions on components out of the scope of
supply. However users cant mistake that it is our obligation.
This instruction is the summarization of the points which should be abided by in
the running and the maintenance of the equipment, but it is not complete and it is
difficult to be complete.
This instruction can only be the first edition before the end of trial running. All
the experiences and knowledge gained during the time of trial running may be used
for the modification and supplement of this instruction. It can replace the first edition
after being organized and then will tend to reach perfection.
The manufacturer of the auxiliaries should provide the instruction of the
equipment and the applicable standards of work which users should follow besides
this instruction.
If the content of this instruction contravenes local laws and rules, please subject
to local laws and rules without exception.
This instruction is compiled according to the steps of trial running in order of
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Description
Value
Unit
20.57(1.96)
t/h
268(74)/1.85(0.51)
Psi/MPa
698(385)/370(196))
F/
131/55
F/
102000
Nm3/h
752/400
F/
183/84
F/
50
g/Nm
N2
77.8
O2
20.6
CO2
Ar
H2O
1.58
temperature
8
Dust content
Gas composition
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heat waste caused by air leakage, and heighten the efficiency of boiler, meanwhile, it
will decrease the workload on site as well.
Bastard heat transfer element spiral-finned tube is adopted in heat surface
(except LP Superheater). To balance the deposition and attrition, proper data of
spiral-finned tube is adopted according to the character of flue gas combined with lots
of heat recovery boilers operating experience at home and abroad and the
experiences gained from the spiral-finned tube used in the similar circumstance.
The boilers pressure parts are designed as the criterion of IBR and ASME, while
the nonpressure parts are produced, inspected and accepted as Technical
Supervision Regulation for Safety of Steam Boilers (96), the related effective state
regulations and the technical requirements in its drawings.
The max figure size of the boiler(namely: lengthwidthheight) is 20800mm
9200mm29660mm.(The size length and width refers to the outmost dimension
of the platform and stair, and the height is the elevation of the awning highest point.)
2. Drum
HP steam drum is 1800mm in inner diameter with 30mm thickness, and the
material is SA-516 Gr.70.
LP steam drum is 1800mm in inner diameter with 18mm thickness, and the
material is SA-516 Gr.70. Its located at the top of the steel structure.
Baffle plate acts as the Primary Separator of the drum internal equipment, while
the demister the Secondary one. In order to ensure the high steam quality and the
qualified drum water, the drum also has the chemical dosing pipe and surface
blowdown pipe. Rapid drain pipe is fixed in order to control the water lever
conveniently.
In order to keep the safe and convenient operation, there are pressure gauges,
safety valves and reserve tube set on the top of the drum. In the front of the drum,
there are a silex water level gauge and a quartz double-color water level gauge so as
to make it easy to set up the CCTV; meanwhile, there is also a set of electrode
water level meter arranged for indicating and alarm in control room; Two water level
balancing containers are installed to record and control the water level.
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3. Heat Surface
Main heat surface, like the blocks, will be supplied as a whole, other parts will be
supplied in bulk. This can not only reduce the workload on site ,but also shorten the
installation period. AQC boiler is heat insulated outside the block, and the outer casing
is fixed outside of the insulator layer to protect the refractory.
4. Steel Structure & Platform and Stair
Steel structure is designed for seismic intensity no greater than 7 degrees.
In order to keep operation and inspection conveniently, there are 10 floors of
platforms, and most of the stairs are at the right of the boiler. Except the inspection
platform is made of compound chequered plate, the others are all made of common
chequered plate. In order to improve the operation environment ,an awning is erected
at the top of the whole boiler. The platforms & stairs are all galvanized. Platforms
would be capable of bearing 2000 N/m2 live load; the inspection platform around the
drum 4000 N/m2;while the stairs deflection would be no more than 1/250 when it
bears 3500 N/m2 live load.
5. CasingDuctFurnace Wall
If the structure of the boilers main heat surface is block, these blocks form a gas
chamber along with the duct. The insulation is laid outside of the duct. The boiler is
cased by the galvanized iron steel along the exterior of the columns, and the columns
are exposed outside, thus the boiler is in good appearance and harmony with the
surroundings.
IVInstruction of Erection
1.General Provision
Boiler erection is a complex technical work finished by many different work types
together. Pay more attention to the erection quality, because whether the boiler
can run smoothly will depend on it. The construction must be carried out according to
the requirements in the installation drawings and technical documents Hangzhou
Boiler Group Co., Ltd. Provides. and it should also follow the national relevant
professional technical codes and standards below:
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Gas Outlet
Left
Front
D
r
u
m
Boiler Centerline
Back
Right
Note: In all the drawings we supplied for construction, the front view is the projected
plan seen from the front visual angle.
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Drum installation
NOte:
Sealing equipment installation
should be done strictly according
to the drawing.Attention its sealwelding of expansion joint
Inlet/outlet Duct
installation
Hydrotest
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embedded parts and pre-set hole) will be measured first, and it should agree with the
following codes:
(1) Deflection between the centerline and main centerline: 25mm
(2) Displacement of the centerline and main centerline is no more than 50mm.
(3) Diagonal deflection of the foundation is no more than 1.5mm/m, and will no more
than 5mm in total.
After inspection and acceptance ,the longitude centerline and drum centerline
would be inked on the operation base, and would be marked with the paint for the
check-up of the installation.
Measuring, recording the elevation difference of the steel structures embedded
parts, and take the highest point as the installation base. As for the low-embedded
parts, they will be block up with the backing strip, but pay attention that the backing
strips number should be no more than 3 pieces.
4.3.2 Every part should be checked before the installation, and it should be adjusted if
it doesnt follow the table below.
Allowable Tolerance of Steel Structure before Installation
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Allowable Tolerance
0
-4
Length of Column(m)
+2
>8
-6
0
-4
0
1~3
-6
Length of Beam(m)
3~5
-8
0
>5
-10
Location of column
Distance of columns(Positive
deflection preferred)
High
Difference
from
supporting
drum,
Point of Elevation
Elevation
Inspection Method
Difference
between Columns
Non-vertical
Degree
of
Columns
Two
Diagonal
Length
at
Difference of Columns
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Two
Diagonal
Length
Measured
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at
the
Vertical Plane
column.
Supported Drum
-5
Level
Degree
of
the
4.3.4 Platforms ,stairs, brackets, handrails, stair railings , pedal etc. would be welded
fast and erected straight; The pitch between the stair railings would be uniform, and
welding joint would be smooth.
4.3.5 The backguy would be installed with no interference with other parts. In order to
avoid the distortion of the beam, the backguy at both sides should be installed before
the heat surface is assembled.
4.4 Installation of the Heat Surface Block
4.4.1For the blocks are adopted in this boiler, so the feasible schedule should be
made in advance to avoid blocks incapable hoist occurring .They should be hoisted
along with the erection of the steel structure.
4.4.2 The block would be inspected thoroughly before its erection. If its damaged for
transportation and other causes, it should be erected after rectify and repair is
finished.
Allowable Tolerance of Block Installation:
Allowable Tolerance
No.
Item
mm
Remark
support frame
2
Distance
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between
8
5
the
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Act 1923,
Inspection Item
Header Elevation
1
2
3
Allowable Tolerance(mm)
Remark
Difference
Header Line Degree
Difference of Header
3
5
Centerline
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the same time, the bolt would be screwed according to the drawing detail.
Arc striking and welding random at drum skin is prohibited during installation.
4.5.1 Drums Inspection & Rectification
The number, specification and location of tube stubs should be inspected to
make sure they are right. Meanwhile, confirm if there is any damage to them. If any, it
should be repaired on the ground. The drums internal and external skins should be
checked carefully to confirm if there is any nick, contusion or other defect. As for the
defect whose depth is less than 2 mm, it could be milled to the extent of smooth
transition; for greater than 2 mm, it must be repair-welded, then milled smooth. Its
longitudinal and transverse central lines should be checked and settled according to
the practical positions of the tube stubs. (Theyre marked up on the drum skin before
shipped. Confirmation is necessary.)
4.5.2 Drums Hoist
When its ready to be hoisted, the drum should be laid at the location right below
the lifting direction to relieve the possibility of its swing, which could cause collision or
damage. When the drum is lifted beyond the ground, it should be held on for a while;
then its transverse horizontality be adjusted; at last it could be lifted slowly to its own
installation position and laid down.
When its put on its installation position, the drum should be aligned strictly and
accurately. Make sure it conforms to the requirements in Table below:
Allowance
NO.
Inspection Items
Remarks
Tolerance(mm)
Elevation
Longitudinal/ Transverse
2
2
Horizontality
Distance to Column
5
Measuring the distance
Axial position
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fittings are assembled and it should be done according to IBR(Calculation Criterition: Indian
Boiler Act 1923, and Regulations 1950 up to Amendment 2011).
4.8.1 Preparations:
(1)Clean up the remnant of the drums and headers; Inspect if the tubes are
blocked ,and if the bolts on the manholes, handholes, flanges are wrenched firmly.
(2)Assemble the pressure gauge qualified;
(3)Install the drain piping and vent valve;
(4)Check if all the instruments are isolated, and they will not be damaged for
over-pressure in this state .
(5)Check hydrostatic pressure test procedure in the safety valves instruction. Some
protection measurement should be taken according to the requirements of the instruction
when the whole boiler is being hydrostatic pressure tested.
4.8.2 Water Quality & Temperature Requirements of Hydrostatic pressure test
The testing water would be in high quality ,and the chemical added would be
mixed completely. The environment temperature will be higher than 5. To prevent
the surface of the boiler from dewing, the testing water temperature should be higher
than 20 degree C , beyond the dew point temperature; meanwhile, it should be lower
than 70 degrees C.
4.8.3 Hydrostatic test Pressure
The MAWP of HP drum is 333.5Psi/2.3 Mpa, the hydrostatic test pressure of HP
system is 500.3 Psi/3.45Mpa. The design MAWP of LP drum is 101.5Psi/0.7 Mpa,
and the hydrostatic test pressure of LP system is 152Psi/1.05Mpa. The MAWP of
Shared ECO is 536.5Psi/3.7Mpa, and it`s separate hydrostatic test pressure is
805Psi/5.55Mpa.
4.8.4 Hydrostatic pressure test Process
(1) The water would be injected as quickly as possible to vent the air off the boiler effectively.
(2)All the vent valves should be open to give the air off completely when the boiler is
injected.
(3)The pressure will be raised no quicker than 0.3MPa every minute.
(4)The dew on the metal surface should be cleaned up when the boiler is filled with
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water. When the pressure is raised to 10% of the working pressure, the boiler should be
checked to remove the abnormal phenomena; the bolts on the manholes, handholes, and
flanges may be wrenched firmly if necessary.
(5)When the hydrostatic test pressure is raised to the working pressure, the complete
inspection should be done. The hydrostatic test pressure could keep rising slowly and the
boiler could have an over-pressure test now if the working pressure doesnt drop. Then
drop the pressure to the working pressure after having kept 20 mins, inspect the boiler
again. If the pressure keeps unchanged and there is no rupture, deflection, leakage etc
during the hydrostatic pressure test, it will be certified as qualification
(6)The water should be let out completely after the hydrostatic pressure test. If it will
be a long time to start the boiler after the hydrostatic pressure test, rust-resistant measures
of the steam-water system would be taken; blow in the pressed air to dry the interior system
when necessary.
4.8.5 Others will be processed per IBR(Calculation Criterition: Indian Boiler
Act
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the anchors penetrate through will be drilled with proper tools. Random drilling or
embedding is definitely forbidden. The iron web outside the insulation must be tensed and
clamped well. For two adjacent webs, some overlapping margin should be reserved. The
anchors will be clamped with pat behind the iron web. As for the position where the
construction is very complex, it could be stuffed with aluminum silicate fiber pasted with
mastic. As for seams between plates, mastic is adopted for connection as well.
4.10 Painting
The steel structure will be painted according to relevant regulations, actual conditions and
Painting Guide by users.
4.11 Dry-out, Boil-out and Commissioning, etc
After the boiler passes the hydrostatic pressure test as qualified, furnace wall, out
casing, steam/water connection tubes, piping insulating and dry-out could be carried out
step by step. When it comes to this boiler, dry-out could be omitted and boil-out conducted
immediately after the construction and insulation is accomplished; because the most part of
wall is just insulation outside the chamber. For boil-out, it could be with two kinds of
chemical: acid or alkaline. Either could be selected based on boilers fouling condition and
practical condition.
4.11.1 It is recommended that alkaline boil-out method should be adopted for this
boiler, and the chemical dose may be as the following table:
Chemical Dose Adding for Boil-out
Chemical
Sodium Hydroxide
Tri-sodium Phosphate
(Na3PO412H2O)
Thick Rust
2~3
3~4
2~3
2~3
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Part Name
Operation
(Full water)
HP Water Volume
20 m3
10.5 m3
LP Water Volume
16.5m3
9.5 m3
3.2 m3
3.2 m3
While the boiler is boiled-out with alkaline, the chemical solution should be
absolutely forbidden into the superheater.
No matter its boiled-out with alkaline or acid, the job must be carried out under
the professional guide of the Chemist or done by the professional team on person
4.11.3 Before boil-out, the chemical solution with the purity of 20% should be
confected. When dosing, the water will be at the low level, and the chemical solution should
be absolutely forbidden into the superheater. After the chemicals dosed, the pressure could
be increased. It should last 2~3 days with a blow-off flow-rate of 10~15% of nominal steam
production, meanwhile, the dirty water should be blown down from the lower positions as
clean water pumped in until the internal water quality meets the related criteria. Then it
could be stopped; or the pressure could be increased so to carry out steam blowing, steam
tightness test, and set-point the safety valves. If its boiled out at a low steam pressure, the
time should be prolonged properly.
4.11.4 The water in the drum and lower headers should be sampled periodically during
boil-out. When the alkalinity is below 45mmol/L, chemical should be redosed. At the end of
the boil-out, the steam pressure would be kept as 75 percent of the working pressure.
4.11.5 After its boiled-out, the deposit in the drum and headers should be cleaned.
Meanwhile, the valves that contacted with chemical solution and the boiler inside should be
flushed. The blowdown valves should be inspected to confirm if there is any blockage.
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There should be no oil dirty in the internal surface of the drum and headers, and no rust
spot would exist at the metal surface after the fittings are wiped off.
4.11.6 The feed-water piping lines for the boiler unit should be flushed and blown to
eliminate the contaminant and rust inside before the boiler starts to be fed water and to
produce steam. Its better to use softened water. The water usage for flushing should be
greater than that of feed-water while running normally. Only when the outlet water quality
confirms to the related requirements could its flushing be certified as qualified.
Afterward, the first commissioning and steam tightness test could be done: Increase
the pressure to 0.3~0.4 MPa, while heat up; Fasten the bolts of flanges, manholes,
handholes and other connection positions among the boiler unit under the hot condition;
Continue to increase the pressure to boilers nominal working pressure; Re-check the
pressure sealing interface, the expansion and force condition of piping lines, supporters,
hangers, suspending frameworks, etc carefully.
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valve
on
HP
283Psi/1.95MPa
superheater
Safety valve
on
Steam
290Psi/2.0MPa
Safety
Header
valve
One is 94.3Psi/0.65MPa,another is
97.2Psi/0.67MPa
Safety
valve
on
LP
87Psi/0.6MPa
superheater
Safety valve on outlet of
508Psi/3.5MPa
Shared ECO
NOTE:p is the working pressure of the safety valve location;
HP drum: P=1.7Mpa,
HP ECO: P=1.5Mpa;
LP drum: P=0.4Mpa,
LP ECO: P=0.35Mpa;
4.11.8 The superheater should be flushed with the proper flow rate steam under the
75 percent of the normal working pressure after the boil-out, and it should last no shorter
than 15 minutes.
After all the above-mentioned jobs are completed as qualified, the boiler could run with
full load for 72 hours without stop. Meanwhile, inspection should be conducted from time to
time during its commissioning. The boiler could be confirmed as qualified with all the
equipment runs normally. By now, the boilers construction is finished successfully.
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2.0mol/L
(2)Dissolved oxygen
15g/L
(3)Fe
50g/L
(4)Cu
10g/L
(5)PH(25)
(6) oil content
8.8~9.2
<1.0mg/L
2. Normal Startup
2.1 The precondition for startup:
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2.4 When the flue gas is being introduced, the boiler could be started up. Regulate the
opening of the gas damper to regulate the boiler load and make each inspection point attain
to the required value as design,.
Amendment 2011), instruction of AQC & PH boiler and relative codes etc. (PH boiler
should be considered together with this boiler.)
(2) Open the regulating damper for flue gas slowly when the boiler is started up.
(3) This boiler is designed according to the initial condition (flue gas quantity
102000Nm3/h, flue gas temperature 752F/400), in this condition the velocity of flue
gas is acceptable. If the flue gas quantity increases, some shunt measures for the flue
gas should be taken into consideration to avoid unacceptable gas velocity and bitter
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attrition to the heating surface. For the long time running, the flue gas quantity shouldnt
exceed 112000 Nm3/h and the inlet flue gas temperature shouldnt be higher than
450. The duration of the temperature higher than 842F/450 should be no more
than 60 seconds, and the temperature mustnt exceed 1292F/700.In the boiler
running (including the shutdown period), the situation of ash deposition in the ash
hopper should be monitored and the ash deposition height should not exceed 1600mm.
When the flue gas quantity and the flue gas temperature deviate from the rated
value, the boiler evaporation capacity and the outlet gas temperature would change at
the same time. For details, see the summary sheet of heat transfer calculation in the
final. In addition, the change of the PH boilers evaporation capacity would affect the
outlet temperature of the shared economizer, thereby affecting the boilers evaporation
capacity.
(4) The main point for boiler startup and running is keeping a proper drum water
level. On running with a high level, steam is liable to take much moisture. That means
chemical in the moisture may deposit inside superheater tubes to influence heat
transfer efficiency.
(5) If the inlet flue gas temperature is higher than 842F/450, such measures as
interfusing cold air to decrease the flue gas should be taken into consideration to avoid
the heat surface overheated to reduce its service life.
(6) Make sure that the maximum permissible working pressure doesnt exceed the
MAWP.
(7) To protect boiler circulation parts from corrosion and deposition, the feedwater
and drum water must be treated appropriately.
(8) Continuous blowdown is the main method to eliminate the impurity inside the
water-steam circulation loop. However, excessive blowdown means more heat loss and
more chemical consumption. Therefore, the blowdown ratio could be kept at a relative
steady level as long as the steam and drum water quality meet requirements. It should
be increased appropriately while the feedwater quality decreases, that is, more impurity
must be removed from drum water.
(9) More attention should be paid that: only when the non-dissolvable impurity
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should be eliminated periodically could the drain valves at the lower headers be opened.
The duration and frequency will depend on the analyse result about the special
non-dissolvable impurity (such as ferric oxide and so on). Too much drainage from the
boiler will bring the bad effect to the water chemistry control, water level and other
operation parameters.
(10) Patrol Inspection & Specification for the Operator.
Its recommended that at least once patrol should be conducted for each shift to
ascertain the situation of the unit. The following items should be done, but not limit to:
Check if all the close-valves are shut off firmly, and leakage should be avoided
when the valves are shut off.
Find out where the water and steam leaks and repair it at once
Check if the blow-off valves leak, for they are used more frequently than others.
Compare the value of the remote pressure gauges and thermal meters recorded
in the control room with that of field indication periodically, and keep a record and
adjust them while deviating
The water level gauge should be blown down twice each shift to avoid fouling
and unclear display of the water level in the glass tube.
4.Maintenance
4.1 Stop of Boiler
The fluctuation of cement producing will result in the change of steam production,
even the interruption of steam output. However, as long as the boiler proper works well, and
its likely that the boiler could be ready for running at any moment once the cement
producing system could startup shortly,.
As for this kind of temporary interruption, the main steam valve should be shut off at
first to keep the superheaters being still cooled with steam, meanwhile, the steam pressure
should be controlled carefully, and the continuous water feeding should be sustained to
ensure the economizers could be cooled completely.
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As for the necessary stop of boiler, the hot flue gas should be shut off. Because of duct
liners high temperature and its thermal inertia, to cool down the boiler is a long process. So
the cooling-down of duct is also a step of the stop of boiler. Just as above mentioned,
during the relief process of remainder steam, the superheaters must be cooled well, and
the feedwater of economizers should be kept; meanwhile, the boilers temperature should
be under control until the flue gas inlet temperature decreases to 212F/100 .
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Nitrogen Protection
Its a very effective method to blast nitrogen to isolate oxygen away from tube inner
surface.. When the pressure is decreased to 0.07Mpa and the boiler begins to drain,
nitrogen will be blown from the drum or the upside connection pipes to replace the
water .When the nitrogen goes out from the drain piping, the drain valves should be
shut off at once, Maintain the pressure of the nitrogen at 0.0354Mpa to prevent the
open air from entering.
Continuous loop with dry air
Continuous loop with dry air (whose relative humidity is lower than 30 %.) is an
economical method of maintenance. Moisture inside the tubes and piping lines etc will
be taken away as dry air flows throughout. With switching vent, drain, blowdown valves
here and there, make dry air could arrive everywhere inside. Shut off all the valves to
prevent the air from entering when the humidity inside attains to related requirements (it
takes about one day). Check the valves periodically.
Drying Agent
Its also a good method to remove the moisture with the drying agent. Silica gel, one
of the drying agents, can absorb moisture as much as about 25 % of its own weight.
The dose of silica gel depends on the field temperature and humidity. Otherwise,
calcium oxide could be used as the drying agent too. Put it in a flat anti-corrosive tray,
then lay them into the drum, make sure it doesnt block any holes on the drum. In
addition, the drying agent shouldnt be scattered, otherwise, it will result in the
corrosion.
4.2.3 The general maintenance procedure, details and some important remarks for stop
of the boiler:
(1) If freezing may happen, drying maintenance is recommended for use.
(2) The solution used for wetting maintenance should be tested every week, and
the chemical dosing be adjusted if necessary.
(3) The maintenance chemical may be dosed into the boiler water at the several
hours before the boiler is stopped when the wetting maintenance is adopted.
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(4) The air should be prevented from entering when the relative humidity is
inspected. Only when necessary could the manholes be opened.
4.3.2 For each major maintenance, an interior inspection should be done. When it
comes to a newly-built boiler, the first interior inspection should be done after one-year run.
4.3.3 When the boiler has been stopped for more than one year, and the pressure parts
are repaired or reconstructed greatly, the interior & exterior of the boiler should be
inspected; the hydrostatic pressure test should be done at the same time.
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Calculated Steam
12.7
370
354
377
400
HP-HT.SH
9.6
354
213
352
377
HP-LT.SH
213
213
268
77.4
16.4
196
162
196
220
LP SH
20570(1960)
11300
214
214
220
268
EVAP II
EVAP I
352
HP
HP
9500
0.13
196
145
196
220
HP Eco.
162
162
167
196
EVAP
LP
296500
0.25
145
55
84
167
Shared Eco.
kg/h
kg/h
kg/h
m/s
Gsmq
wg
t"
"
t'
'
Symbol Unit
from Eco
Fluid
Velocity of Working
Working Fluid
Temperature of Outlet
Working Fluid
Temperature of Inlet
Gas
Gas
Temperature of Outlet
Temperature of Inlet
Description
Item
32
Item
Description
Stack draft
111432SM
Value
Unit
68.5
mmH2O
11
mmH2O
103020
Nm3/h
84
33
111432SM
26000
24000
92000 (Nm3/h)
102000 (Nm3/h)
22000
112000 (Nm3/h)
20000
18000
16000
14000
300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450
2500
112000 (Nm3/h)
2300
2100
1900
1700
1500
300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450
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