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Article history:
Received 8 January 2014
Received in revised form
20 May 2014
Accepted 23 May 2014
Available online 17 June 2014
Cogeneration may be dened as the simultaneous production of electric power and useful heat from the
burning of a single fuel. This technique of combined heat and power production has been applied in both the
industrial and tertiary sectors. It has been mainly used because of its overall efciency, and the guarantee of
electricity with a low level of environmental impact. The compact cogeneration systems using internal
combustion engine as prime movers are thoroughly applied because of the good relationship among cost and
benet obtained in such devices. The cogeneration system of this study consists of an internal combustion
engine using natural gas or biogas as fuel, combined with two heat exchangers and an absorption chiller
utilising waterammonia as working mixture. This work presents an energetic and economic comparison
between natural gas and biogas as fuel used for the system proposed. The results are useful to identify the
feasible applications for this system, such as residential sector in isolated areas, hotels, universities etc.
& 2014 Elsevier Ltd. All rights reserved.
Keywords:
Absorption chiller
Biogas
Cogeneration
Internal combustion engine
Natural gas
Contents
1.
2.
3.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Energetic analysis of the Brazilian compact cogeneration system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.1.
Engine design analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.2.
Energetic analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
2.3.
Natural gas as fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
2.3.1.
Calculation of Cp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
2.3.2.
Calculation of mfuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2.3.3.
Calculation of m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2.3.4.
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2.4.
Biogas as fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2.4.1.
Calculation of Cp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
2.4.2.
Calculation of mfuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
2.4.3.
Calculation of m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
2.4.4.
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
2.5.
Energetic analysis results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
2.5.1.
Energy balance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Economic analysis of the Brazilian compact cogeneration system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
3.1.
Economic analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
3.2.
Comparison to Italian situation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Correspondence to: Av. Dr. Ariberto Pereira da Cunha, 333-Pedregulho, Guaratingueta, Sao Paulo 12516-410, Brazil. Tel.: 55 12 3123 2836; fax: 55 12 3123 2835.
E-mail address: joseluz@feg.unesp.br (J.L. Silveira).
1
In memoriam.
http://dx.doi.org/10.1016/j.rser.2014.05.088
1364-0321/& 2014 Elsevier Ltd. All rights reserved.
194
4. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
1. Introduction
Nowadays, the world economy has experienced a series of crises.
In this context and in order to increase their competitiveness,
companies are studying a way to reduce their production costs.
It is in this context that cogeneration is presented as an alternative
technology very useful. Indeed, cogeneration systems are not characterized only by its energy advantages and environmental preserving,
but also for being investments that come with high protability.
Cogeneration is a technology already used since the last two
decades of the XIX century and in the beginning of the XXI century
Table 1
Cogeneration compact system data.
1. Internal combustion engine
Type: GM Corsa, 1.0 L 98, 4 stroke, injection system: MPFIDelphi, compression ratio: 9.4:1, maximum power: 44 kW,
maximum torque: 81 N m, maximum rotation: 6000 rpm
2. Three-phase alternator
Frequency: 60 Hz, poles number: 4, rotation: 1800 rpm, cos: 0.8, power: 12.5 kVA, current at 220 V: 32.8 A
3. Absorption chiller
Refrigerating capacity: 17.4 kW, (5 TR), current drain: 1275 W, Dimensions:depth: 850 mm, height: 1190 mm,
width: 1230 mm
4. Heat exchangers
Type: shell and tube (water/water), tubes number: 40, tubes diameter: 9.525 mm, tubes thickness: 0.79 mm, tubes distance:
12.5 mm, bafes number: 7, bafes cut: 30%
Type: shell and tube (gas/water), tubes number: 76, tubes diameter: 9.525 mm, tubes thickness: 0.79 mm, tubes distance:
12.5 mm, bafes number: 3, bafes cut: 27%
Nomenclature
cold water production cost [US$/kWh]
Ccold
Cel
electricity production cost [US$/kWh]
Cfuel
fuel cost [US$/kWh]
Chot
hot water production cost [US$/kWh]
CMAN(PM G) maintenance cost for the prime mover and generator [US$/kWh]
CMAN(HE) maintenance cost for heat exchangers [US$/kWh]
CMAN(AM) maintenance cost for absorption machine [US$/kWh]
COP
coefcient of performance [dimensionless]
Cp
specic heat at constant pressure [kJ/kg K]
Cp gases specic heat at constant pressure of the exhaust gases
[kJ/kg K]
d
density [kg/m3]
Ecold
cold water produced [kW]
Eel
electricity produced [kW]
Ehot
hot water produced [kW]
f
annuity factor [1/years]
H
equivalent utilization period [h/year]
IAM
absorption machine capital cost [US$/kW]
IHE
heat exchangers capital cost [US$/kW]
IPM G
prime mover and generator capital cost [US$/kW]
k
payback period [years] (It reects the length of time
required for a project to return its investment through
the net income derived or net savings realized)
195
LHV
m
mfuel
mgases
PFcold
PFel
PFhot
Q
Qabs
196
tri-generation well-established systems such as internal combustion engines, gas turbines and absorption cooling.
This work presents an energetic and economic comparison
between natural gas and biogas as fuel used for the system proposed.
Table 4
Natural gas engine data.
Engine rotation
Wout
LHV
Cp
mfuel
M
1800 rpm
13.2 kW
37,955.1 kJ/Nm3
1.225 kJ/kg K
4.81 Nm3/h
0.021136 kg/s
Table 2
The Brazilian natural gas composition.
CH4
C2H6
C3H8
C4H10
C5H12
CO2
N2
89.35% in V
8.03% in V
0.78% in V
0.07% in V
0.01% in V
0.48% in V
1.28% in V
Table 3
Composition after combustion.
H2O
CO2
N2
O2
15.67%
8.24%
72.79%
3.29%
Fig. 4. Exhaust gases temperature levels using biogas.
_ c p T
Q m
_ gases cp gases T
Q rec m
197
2.3.1. Calculation of Cp
In Table 2 is shown the natural gas composition in Brazil [20].
Table 7
Energetic results comparison.
Fig. 5. Cooling water temperature levels using biogas.
Table 5
The Brazilian biogas composition.
CH4
N2
CO
CO2
H2O
H2S
62.7% in V
13.4% in V
5% in V
2.4% in V
2.4% in V
14.1% in V
Biogas
50.71 kW
13.2 kW
14.23 kW
12,77 kW
10.51 kW
(100%)
(26.03%)
(28.06%)
(25.18%)
(20.73%)
52.29 kW
13.2 kW
14.23 kW
16.04 kW
8.82 kW
Natural gas
Biogas
50.71 kW
10.51 kW
12.8 kW
0.4 kW
12.1 kW
2.13 kW
1.97 kW
1.92 kW
5.15 kW
3.73 kW
52.29 kW
8.82 kW
12.8 kW
0.4 kW
12.1 kW
2.13 kW
0.38 kW
2.41 kW
7.66 kW
5.59 kW
1800 rpm
13.2 kW
22,600 kJ/N m3
1.094 kJ/kg K
8.33 N m3/h
0.036359 kg/s
(100%)
(25.24%)
(27.21%)
(30.67%)
(16.88%)
Table 8
Energy balance.
Efuel
ICE losses
Eel Generator losses
Table 6
Biogas engine data.
Engine rotation
Wout
LHV
Cp
mfuel
m
Qfuel
Wout
Qcool
Qex
Qloss
Natural gas
cooling system
exhaust gases
(100%)
(20.73%)
(25.24%)
(0.79%)
(23.86%)
(4.2%)
(3.88%)
(3.79%)
(10.16%)
(7.35%)
(100%)
(16.88%)
(24.48%)
(0.76%)
(23.14%)
(4.07%)
(0.73%)
(4.6%)
(14.65%)
(10.69%)
198
Fig. 6. Sankey diagram of the compact cogeneration system for natural gas fuelled.
2 O
143:05 183:54
0:25
82:751
0:5
3:6989
0:5
4:1034 0:024198
199
C pCO 47:61 kJ=kmol K -C pCO 1:08 kJ=kg K
2
C pN 39:06 512:79
1:5
C pO 37:432 0:020102
2
1072:7
1:5
2
178:57
820:4
1:5
3
236:88
8
2
T
K
100
2
2
C pN 30:26 kJ=kmol K -C pN 1:08 kJ=kg K
2
with
C pO 32:28 kJ=kmol K -C pO 1:01 kJ=kg K
2
10
200
W out
Q f uel
11
_ natural_gas m
_ f uel dnatural_gas m
_ air dair
m
12
[24], mair
with: mfuel 4.81 N m /h, dnatural_gas 0.7 kg/m
57.72 N m3/h (air/fuel ratio12), dair 1.19 kg/m3, and considering
1 N m3 1.056 m3.
So, for Eq. (12):
_ natural_gas 1:056 4:81 0:7 1:056 57:72 1:19
m
76:0888 kg=h -0:021136 kg=s :
W out
2.3.3. Calculation of m
It is known that:
mdV
2.3.4. Results
Table 4 relates data from an engine that it uses natural gas
as fuel.
According to these data, considering Eqs. (1), (2), (4) and (5),
and xing mwater 0.340 kg/s and Cp water 4.186 kJ/kg 1C [21], it
can be written as
Fig. 10. Electricity cost using natural gas for 5000 h/year.
201
Fig. 12. Electricity cost using natural gas for 7000 h/year.
202
3:33379T
5
10
3:53354T 2
7
10
1:44806T 3
1010
13
2
2
Fig. 14. Hot water cost using natural gas for 3000 h/year.
Fig. 15. Hot water cost using biogas for 3000 h/year.
2.4.4. Results
Table 6 relates data from an engine that it uses biogas as fuel.
According to these data, considering Eqs. (1), (2), (4) and (5),
and xing mwater 0.340 kg/s and Cpwater 4.186 kJ/kg 1C [15], it
can be written:
Q f uel 8:33 22; 600 188; 258 kJ=h -52:29 kW
Q ex 0:036359 1:094 403:15 16:04 kW
mdV
Q cool 0:340 4:186 10 14:23 kW
_ f uel dbiogas m
_ air dair
_ biogas m
m
14
with: mfuel 8.33 N m3/h, dbiogas 0.6 kg/m3 [24], mair 57.72
N m3/h (air/fuel ratio12), dair 1.19 kg/m3, and considering
1 N m3 1.056 m3.
So, for Eq. (14):
_ biogas 1:056 8:33 0:6 1:056 99:96
m
1:19 130:8916 kg=h -0:036359 kg=s :
203
Q rec 0:036359 1:094 333:15 13:25 kW
Q abs 13:25 0:58 7:66 kW
2.5. Energetic analysis results
Table 7 shows a comparison for the engine operating at
1800 rpm with natural gas versus biogas.
Fig. 16. Hot water cost using natural gas for 5000 h/year.
Fig. 17. Hot water cost using biogas for 5000 h/year.
204
Fig. 18. Hot water cost using natural gas for 7000 h/year.
Fig. 19. Hot water cost using biogas for 7000 h/year.
Fig. 20. Cold water cost using natural gas for 3000 h/year.
205
Fig. 21. Cold water cost using biogas for 3000 h/year.
Fig. 22. Cold water cost using natural gas for 5000 h/year.
206
I PM G f C f uel PF el
C MANPM G
H Eel
Eel
15
C f uel PF hot
I HE f
C MANHE
H Ehot
Ehot
16
C f uel PF cold
I AM f
C MANAM
H Ecold
Ecold
17
C hot
C cold
f
q 1
r
100
Fig. 23. Cold water cost using biogas for 5000 h/year.
Fig. 24. Cold water cost using natural gas for 7000 h/year.
18
19
207
Fig. 25. Cold water cost using biogas for 7000 h/year.
Fig. 26. Comparison between electricity cost and electricity price in Brazil, using natural gas.
208
Cfuel
Cfuel
Cfuel
Cfuel
Cfuel
Cfuel
4. Conclusions
The compact cogeneration system applied in tertiary sector in
Brazil is a good technological option. In this country there are
many opportunities to use a system like this, since the vastness of
the territory prevents the total connection to the national electrical grid and so still remain many isolated areas. Brazil has about
15% of its population (25 million people) without access to
dependable electricity supplies. Most of this population has a very
low income and lives in rural areas where the costs for installing
access to conventional electrication are high [30].
Finally, considering Table 8, the global efciency of the system
shown above results:
NaturalGas
Biogas
63:14%
EFuel
50:71
52:29
EFuel
Fig. 27. Comparison between electricity cost and electricity price in Brazil, using biogas.
Fig. 28. Electricity cost in Italy using natural gas for 3000 h/year.
Fig. 29. Electricity cost in Italy using biogas for 3000 h/year.
Fig. 30. Electricity cost in Italy using natural gas for 5000 h/year.
Fig. 31. Electricity cost in Italy using biogas for 5000 h/year.
209
210
Fig. 32. Electricity cost in Italy using natural gas for 7000 h/year.
Fig. 33. Electricity cost in Italy using biogas for 7000 h/year.
Fig. 34. Comparison between electricity cost and electricity price in Italy, using natural gas.
211
Fig. 35. Comparison between electricity cost and electricity price in Italy, using biogas.
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