Mantenimiento

Preventivo y Programado
Mantenimiento

Mantenimiento
Preventivo
Plantas

Mantenimiento
Correctivo
Mantenimiento
Predictivo

Procesadoras
Recibo Leche
Queseras
Mantenimiento
Preventivo
Comercializadoras

Mantenimiento
Correctivo
Mantenimiento
Predictivo

Mantenimiento
Preventivo
Agrocolantas

Mantenimiento
Correctivo
Mantenimiento
Predictivo

Mantenimiento
Preventivo

Mejoras

Repotenciacin

Overhaull

Actualizacn Tecnologica

Capacitacin y
Entrenamiento

Caja Menor

Equipos pa
Reposicin
chatarrizaci

Mantenimiento
Preventivo
Tanques y Carrotanques

Mantenimiento
Correctivo
Mantenimiento
Predictivo

Elabor:

Revis:

Equipos para
Reposicin y
chatarrizacin

Facturacin

Repuestos

Bodegas
Stock

Mano de Obra

Mantenimiento
Preventivo

Interna

Mantenimiento
Correctivo

Externa

Mantenimiento
Predictivo

Proyectos

Industriales

Locativos

Mecanizacin
Automatizacin

Contratos

Aprob:

Consumos Energticos

Gas

Agua y Alcantarillado

Energa Elctrica

Combustible

Elabor:

Revis:

Quimicos/lubricantes

PTAR/PTA

Lubricantes

Insumos para Calderas

Aprob:

DIVISIN TCNICA

Departamento de Montajes y Mantenimien

Planta

Mantenimiento

Enero
Presupuesto

Febrero
Real

Presupuesto

Real

Preventivo

138,945,530

126,612,334

157,246,135

106,765,171

Correctivo

30,140,046

91,321,346

40,215,776

89,450,123

66,277,345

186,104,115

88,433,672

127,360,338

235,362,921

404,037,794

285,895,584

323,575,632

Preventivo

102,501,105

111,689,838

99,350,267

202,399,522

Correctivo

57,057,211

12,388,871

34,042,364

55,657,073

283,385,682

221,401,849

344,942,756

437,476,519

442,943,997

345,480,558

478,335,387

695,533,114

Preventivo

54,066,775

67,921,783

67,246,040

33,316,131

Correctivo

10,813,355

21,384,839

13,449,208

18,388,589

Mejoras

43,253,420

63,370,150

53,796,832

121,838,471

108,133,550

152,676,772

134,492,079

173,543,191

Preventivo

112,644,371

60,578,818

91,996,263

62,094,525

Correctivo

29,910,496

19,666,741

29,407,575

37,062,383

154,973,498

86,592,521

156,032,118

66,836,650

297,528,364

166,838,080

277,435,957

165,993,559

392,916,447

470,876,114

487,173,259

686,675,328

Predictivo
Mejoras
MEDELN

Capacitacin y
Entrenamiento
Caja Menor
Equipos para Reposicin
y chatarrizacin
SUBTOTAL

LCTEOS SAN PEDRO

Mejoras
SUBTOTAL

CRNICOS SAN PEDRO

SUBTOTAL

FRIGOCOLANTA

Mejoras
SUBTOTAL
Preventivo

FUNZA

DIVISIN TCNICA

Departamento de Montajes y Mantenimien

Planta
FUNZA

Mantenimiento

1,192,651,937

Mejoras

269,212,250

240,190,439

258,592,570

297,810,178

1,448,569,165

1,613,261,677

1,644,488,878

2,177,137,443

Preventivo

126,628,051

57,289,642

122,977,536

49,707,901

Correctivo

62,656,039

16,995,987

74,841,326

12,038,955

327,651,966

109,129,901

279,038,726

107,962,102

Mejoras

516,936,056

183,415,530

476,857,588

169,708,958

Preventivo

20,762,669

22,221,393

26,218,088

22,559,780

Correctivo

1,459,279

1,652,684

1,739,380

1,507,898

33,057,873

42,910,038

43,377,967

23,653,767

55,279,821

66,784,116

71,335,435

47,721,445

Mejoras
Preventivo

13,200,000

8,698,661

13,200,000

6,207,757

Correctivo

20,000,000

37,619

20,000,000

3,161,688

Mejoras

50,400,000

24,450,878

50,400,000

26,403,374

83,600,000

33,187,158

83,600,000

35,772,819

Preventivo

8,030,092

13,452,248

5,699,997

15,592,682

Correctivo

4,687,473

2,869,895

3,327,307

4,436,551

17,195,000

81,104,635

12,205,520

63,284,834

29,912,565

97,426,779

21,232,824

83,314,067

Preventivo

969,695,039

939,340,831

1,071,107,585

1,185,318,797

Correctivo

1,003,164,367

1,068,513,105

1,115,745,987

1,414,355,198

Mejoras

1,245,407,034

1,055,254,527

1,286,820,159

1,272,626,234

Mejoras
SUBTOTAL

TOTAL

Real

898,723,050

SUBTOTAL

CONCENTRADOS

Presupuesto

902,195,124

SUBTOTAL

VALLEDUPAR

Real

786,440,468

SUBTOTAL

ARMENIA

Presupuesto

Febrero

Correctivo
SUBTOTAL

PLANETA RICA

Enero

DIVISIN TCNICA

Departamento de Montajes y Mantenimien

TOTAL
Planta

Mantenimiento
TOTAL

VARIACIN PORCENTUAL

Enero
Presupuesto

Febrero
Real

3,218,266,439

3,063,108,463

Presupuesto

Real

3,473,673,731

Preventivo

-3.13%

10.66%

Correctivo

6.51%

26.76%

-15.27%

-1.10%

-4.82%

11.48%

Mejoras
Total

3,872,300,228

N TCNICA

ontajes y Mantenimiento
Marzo
Presupuesto

Abril
Real

Presupuesto

Mayo
Real

Presupuesto

Real

126,872,800

91,961,629

175,015,212

110,102,378

214,730,465

105,600,059

36,515,469

129,217,315

28,608,817

83,156,839

50,505,205

119,721,440

80,296,772

211,602,064

62,910,204

242,980,428

111,059,914

170,021,452

243,685,041

432,781,007

266,534,233

436,239,645

376,295,583

395,342,951

133,268,938

167,697,953

120,483,666

135,729,106

174,311,004

141,687,184

35,182,793

60,255,580

33,963,915

34,064,419

34,373,622

37,124,879

330,919,049

487,194,618

351,552,419

379,367,679

218,479,353

302,701,965

499,370,780

715,148,152

506,000,000

549,161,205

427,163,979

481,514,028

79,784,042

57,174,882

109,961,864

48,649,360

77,372,880

57,632,766

15,956,808

16,842,628

21,992,373

22,434,993

15,474,576

34,211,523

63,827,234

120,282,994

87,969,491

60,150,746

61,898,304

135,622,461

159,568,085

194,300,504

219,923,728

131,235,099

154,745,761

227,466,750

93,967,776

58,764,278

99,132,096

96,629,660

107,698,005

74,999,296

27,916,162

8,093,272

29,609,505

27,451,241

27,532,222

42,738,843

150,371,843

72,619,022

163,122,998

119,020,389

150,144,294

65,833,009

272,255,781

139,476,572

291,864,599

243,101,290

285,374,521

183,571,147

475,043,055

819,079,676

502,432,114

682,498,853

391,437,572

608,345,878

N TCNICA

ontajes y Mantenimiento
Marzo
Presupuesto

Abril
Real

Presupuesto

Mayo
Real

Presupuesto

Real

902,623,906

1,342,229,663

992,457,961

1,116,635,949

958,205,323

1,104,323,729

307,020,757

283,637,113

329,577,626

281,008,126

359,381,889

274,319,246

1,684,687,717

2,444,946,451

1,824,467,701

2,080,142,928

1,709,024,784

1,986,988,852

125,613,945

60,046,153

120,594,832

62,197,346

184,432,133

52,652,494

74,343,979

13,615,791

70,765,515

27,903,204

104,829,628

121,190,408

251,215,535

126,655,050

253,772,158

109,154,332

351,102,375

32,002,386

451,173,460

200,316,994

445,132,505

199,254,883

640,364,136

205,845,288

25,252,521

24,779,304

28,067,627

29,843,839

40,775,558

22,476,623

1,736,681

732,286

1,897,970

744,879

2,795,287

22,025,215

40,810,042

29,055,513

45,870,501

39,131,116

66,038,080

14,078,768

67,799,244

54,567,103

75,836,098

69,719,834

109,608,925

58,580,606

13,200,000

6,623,775

13,200,000

9,454,153

13,200,000

8,415,000

20,000,000

6,876,683

20,000,000

3,172,992

20,000,000

21,920,729

50,400,000

26,947,058

50,400,000

69,269,696

50,400,000

35,445,499

83,600,000

40,447,516

83,600,000

81,896,841

83,600,000

65,781,228

5,308,156

4,145,836

10,853,947

23,113,155

7,955,342

17,163,641

3,098,575

9,662,405

6,335,867

10,467,668

4,643,839

10,695,193

11,366,463

44,514,129

23,241,780

55,648,601

17,034,938

68,152,344

19,773,194

58,322,370

40,431,593

89,229,425

29,634,120

96,011,178

1,078,311,233

1,290,273,485

1,179,741,359

1,198,217,852

1,211,912,958

1,088,972,941

1,117,374,373

1,587,525,623

1,205,631,922

1,326,032,184

1,218,359,703

1,513,951,958

1,286,227,696

1,402,507,561

1,368,417,177

1,355,731,113

1,385,539,147

1,098,177,129

N TCNICA

ontajes y Mantenimiento
Marzo
Presupuesto

Abril
Real

3,481,913,302

4,280,306,670

Presupuesto

Mayo
Real

3,753,790,457

3,879,981,149

Presupuesto

Real

3,815,811,808

19.66%

1.57%

-10.14%

42.08%

9.99%

24.26%

9.04%

-0.93%

-20.74%

22.93%

3.36%

-3.01%

3,701,102,028

CONTROL DE PRE

Fecha de elaboracin: junio de 2016

Junio
Presupuesto

Julio
Real

Presupuesto

Agosto
Real

Presupuesto

Real

163,774,925

65,884,619

138,945,530

126,612,334

157,246,135

106,765,171

37,752,772

219,099,068

30,140,046

91,321,346

40,215,776

89,450,123

83,017,574

117,598,361

66,277,345

186,104,115

88,433,672

127,360,338

284,545,270

402,582,048

235,362,921

404,037,794

285,895,584

323,575,632

131,302,183

144,608,164

185,853,778

193,303,324

173,969,648

133,741,620

40,268,078

21,772,937

47,214,937

51,363,914

45,098,814

7,884,689

318,429,739

208,931,655

182,518,235

493,174,937

193,507,835

449,153,627

490,000,000

375,312,756

415,586,950

737,842,176

412,576,297

590,779,935

9,093,293

38,476,131

15,524,824

63,209,658

12,370,619

47,838,864

12,157,165

34,481,350

20,743,920

9,053,871

16,563,382

16,835,286

55,073,228

70,158,439

93,840,696

91,858,522

75,308,205

112,886,331

76,323,686

143,115,920

130,109,440

164,122,051

104,242,207

177,560,481

84,326,945

102,879,192

124,672,832

106,907,049

119,960,662

100,406,872

15,137,178

27,087,507

20,854,433

28,570,173

33,768,085

31,533,566

85,811,849

53,315,157

105,985,173

84,497,215

168,842,431

68,819,582

185,275,972

183,281,856

251,512,438

219,974,436

322,571,178

200,760,019

456,520,541

396,688,456

181,297,710

124,029,634

137,063,605

172,840,352

CONTROL DE PRE

Fecha de elaboracin: junio de 2016

Junio
Presupuesto

Julio
Real

Presupuesto

Agosto
Real

Presupuesto

Real

850,868,957

921,010,724

111,882,891

9,843,702

105,550,936

9,616,804

224,722,422

285,963,486

341,027,053

224,542,244

321,714,588

325,162,835

1,532,111,920

1,603,662,666

634,207,654

358,415,580

564,329,129

507,619,991

148,399,811

46,788,052

126,628,051

72,151,058

122,977,536

56,947,133

71,778,439

11,592,271

62,656,039

12,411,813

74,841,326

67,099,740

260,077,073

84,084,612

327,651,966

149,770,780

279,038,726

81,084,032

480,255,323

142,464,935

516,936,056

234,333,651

476,857,588

205,130,905

29,067,534

42,403,898

22,525,909

33,372,493

31,204,390

43,921,011

1,933,060

16,834,996

1,468,745

26,909,359

2,155,870

4,672,641

48,019,008

35,169,723

37,675,445

8,389,421

50,272,735

24,909,216

79,019,603

94,408,617

61,670,099

68,671,273

83,632,996

73,502,868

13,200,000

9,343,737

13,200,000

12,622,486

13,200,000

9,183,594

20,000,000

806,188

20,000,000

5,066,547

20,000,000

50,400,000

38,874,054

50,400,000

18,664,490

50,400,000

69,656,298

83,600,000

49,023,979

83,600,000

36,353,523

83,600,000

78,839,893

13,616,955

10,297,938

13,616,955

19,393,684

13,616,955

39,615,824

7,948,740

3,948,231

7,948,740

6,643,169

7,948,740

11,742,555

29,158,264

63,575,075

29,158,264

86,383,530

29,158,264

56,421,089

50,723,959

77,821,244

50,723,959

112,420,382

50,723,959

107,779,468

1,049,302,187

857,370,186

822,265,589

751,601,720

781,609,551

711,260,441

1,057,844,389

1,256,633,272

322,909,751

241,183,894

346,142,930

238,835,405

1,154,709,157

957,670,562

1,234,534,177

1,343,385,254

1,256,676,457

1,315,453,347

CONTROL DE PRE

Fecha de elaboracin: junio de 2016

Junio
Presupuesto

Julio
Real

3,261,855,734

3,071,674,020

Presupuesto

Agosto
Real

2,379,709,517

2,336,170,867

Presupuesto

Real

2,384,428,938

-18.29%

-8.59%

-9.00%

18.79%

-25.31%

-31.00%

-17.06%

8.82%

4.68%

-5.83%

-1.83%

-4.99%

2,265,549,193

CONTROL DE PRESUPUESTO POR MANTENIMIENTO

Septiembre
Presupuesto

Octubre
Real

Presupuesto

Real

Noviembre
Presupuesto

Real

126,872,800

91,961,629

175,015,212

110,102,378

214,730,465

105,600,059

36,515,469

129,217,315

28,608,817

83,156,839

50,505,205

119,721,440

80,296,772

211,602,064

62,910,204

242,980,428

111,059,914

170,021,452

243,685,041

432,781,007

266,534,233

436,239,645

376,295,583

395,342,951

146,948,431

102,870,228

178,335,515

160,684,247

194,771,038

150,949,645

35,889,779

13,411,821

43,610,699

7,459,888

44,192,668

20,172,070

154,843,877

326,900,833

193,188,301

360,161,924

196,113,138

207,858,810

337,682,087

443,182,882

415,134,515

528,306,059

435,076,844

378,980,526

12,226,484

174,473,086

10,981,234

47,838,864

6,262,444

43,609,942

16,368,681

5,070,198

14,705,291

16,835,286

8,425,604

7,925,977

74,403,902

38,984,632

66,884,526

112,886,331

38,760,295

124,985,438

102,999,066

218,527,916

92,571,051

177,560,481

53,448,344

176,521,357

100,846,568

93,531,083

131,879,724

89,754,053

123,838,020

62,956,089

27,671,559

29,125,516

33,104,852

51,779,191

31,477,507

37,810,803

146,409,668

96,865,225

197,685,433

158,365,086

162,914,794

115,770,006

274,927,795

219,521,823

362,670,009

299,898,330

318,230,321

216,536,898

93,970,043

141,511,718

111,864,457

178,600,077

113,810,794

116,923,885

CONTROL DE PRESUPUESTO POR MANTENIMIENTO

Septiembre
Presupuesto

Octubre
Real

Presupuesto

Real

Noviembre
Presupuesto

Real

65,408,144

21,231,803

73,547,285

74,620,912

72,336,742

64,405,677

199,279,072

552,240,471

224,103,452

393,482,664

220,411,298

333,824,073

358,657,258

714,983,992

409,515,194

646,703,653

406,558,833

515,153,635

125,613,945

55,566,252

120,594,832

80,316,363

184,432,133

53,564,602

74,343,979

43,801,938

70,765,515

36,722,527

104,829,628

21,839,157

251,215,535

86,704,485

253,772,158

392,885,443

351,102,375

116,168,780

451,173,460

186,072,675

445,132,505

509,924,332

640,364,136

191,572,539

29,921,628

21,568,915

23,373,744

30,765,714

21,762,887

29,442,637

1,770,982

914,136

1,473,907

21,864,398

1,339,495

13,744,076

52,891,463

17,604,597

39,886,117

72,628,576

37,656,528

17,575,688

84,584,074

40,087,648

64,733,767

125,258,688

60,758,911

60,762,401

13,200,000

10,447,446

13,200,000

13,302,939

13,200,000

11,714,421

20,000,000

523,503

20,000,000

3,391,916

20,000,000

21,542,320

50,400,000

25,100,547

50,400,000

25,182,951

50,400,000

25,197,972

83,600,000

36,071,496

83,600,000

41,877,807

83,600,000

58,454,713

13,616,955

28,082,741

13,616,955

20,621,029

13,616,955

15,617,781

7,948,740

11,623,786

7,948,740

12,632,137

7,948,740

8,710,324

29,158,264

45,877,469

29,158,264

145,565,880

29,158,264

377,497,985

50,723,959

85,583,996

50,723,959

178,819,046

50,723,959

401,826,089

663,216,854

720,013,098

778,861,672

731,985,663

886,424,736

590,379,062

285,917,334

254,920,015

293,765,106

308,463,094

341,055,590

315,871,843

1,038,898,552

1,401,880,324

1,117,988,455

1,904,139,284

1,197,576,606

1,488,900,204

CONTROL DE PRESUPUESTO POR MANTENIMIENTO

Septiembre
Presupuesto
1,988,032,740

Octubre
Real
2,376,813,436

Presupuesto

Real

2,190,615,233

2,944,588,041

Noviembre
Presupuesto
2,425,056,932

8.56%

-6.02%

-33.40%

-10.84%

5.00%

-7.38%

34.94%

70.32%

24.33%

19.56%

34.42%

-1.23%

Real
2,395,151,108

Diciembre
Presupuesto

Real

Total Ao
Presupuesto

Real

163,774,925

65,884,619

1,953,170,134

1,213,852,381

37,752,772

219,099,068

447,476,168

1,463,932,259

83,017,574

117,598,361

983,990,961

2,111,333,514

284,545,270

402,582,048

3,384,637,264

4,789,118,155

207,366,468

166,394,052

1,848,462,041

1,811,754,882

44,873,105

7,284,387

495,767,983

328,840,530

199,468,740

475,899,069

2,967,349,123

4,350,223,487

451,708,312

649,577,508

5,311,579,148

6,490,818,899

9,878,430

41,328,573

464,768,930

721,470,040

13,235,309

11,400,914

179,885,673

214,865,453

60,274,330

236,389,887

775,290,463

1,289,414,402

83,388,070

289,119,373

1,419,945,066

2,225,749,895

121,404,843

1,536,804

1,312,368,104

911,037,717

30,208,167

4,041,172

336,597,741

344,960,408

154,017,937

4,401,487

1,796,312,034

992,935,349

305,630,946

9,979,462

3,445,277,880

2,248,933,473

137,692,352

92,871,316

3,481,221,949

4,490,941,286

Diciembre
Presupuesto

Total Ao
Presupuesto

Real

Real

96,144,907

96,144,907

5,914,190,568

6,854,910,931

293,026,199

293,026,199

3,348,069,175

3,785,207,074

526,863,458

482,042,422

12,743,481,692

15,131,059,291

152,734,494

155,728,019

1,661,627,300

802,955,015

38,338,284

7,284,387

884,989,698

392,496,178

190,453,548

472,467,327

3,376,092,141

1,868,069,229

381,526,326

635,479,733

5,922,709,139

3,063,520,422

33,045,562

45,176,902

331,978,117

368,532,510

2,208,514

21,188,745

21,979,172

132,791,313

54,418,174

27,401,382

549,973,934

352,507,805

89,672,249

93,767,029

903,931,222

853,831,628

5,950,000

13,501,305

151,150,000

119,515,276

25,500,000

4,997,027

245,500,000

71,497,211

53,550,000

33,108,587

607,950,000

418,301,404

85,000,000

51,606,919

1,004,600,000

609,313,891

13,616,955

10,319,448

133,166,216

217,416,007

7,948,740

175,168

77,734,245

93,607,082

29,158,264

3,744,537

285,151,551

1,091,770,108

50,723,959

14,239,153

845,464,027

592,741,037

496,052,011
0
11,337,912,791

1,402,793,197
0
10,657,475,113

296,209,797

371,615,775

8,604,121,248

9,897,901,365

1,117,384,766

1,664,036,835

14,690,179,383

16,259,762,373

Diciembre
Presupuesto
2,259,058,591

Real
2,628,393,648

Total Ao
Presupuesto
34,632,213,422

-29.89%

-6.00%

25.46%

15.04%

48.92%

10.68%

16.35%

6.30%

Real
36,815,138,851

OBSERVACIONES
realizar costeo mensual y una verificacion en las variaciones anualesme explico: finalizando el m
las ordenes del ao y comparar con lo calculado al final del mes

definir los costos directos y costos indirectos de Mantenimiento

definir los costos variables y costos fijos de Mantenimiento:
variables: saquellos q tienden a variar en proporcion dirtecta con el nivek de actividadad del depar
con relacion al nivel de produccion durante un periodo determinado. Aceite vs sueldo de jefe