Professional Documents
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UNIT II
SUBMITTED TO
MR.RAFIQ SIR
REG NO :15230008
M Tech Thermal 1st yr
Increase in Variable
Reason
Reduces
Injection pressure
Reduces
Reduces
Compression ratio
Reduces
Intake temperature
Reduces
Injection
advance
timing
Jacket
temperature
water
Reduces
Reduces
Intake
pressure
Reduces
(supercharging)
Fuel temperature
Engine Speed
Shallow Depth Chamber : In shallow depth chamber the depth of the cavity provided in the
piston is quite small. This chamber is usually adopted for large engines running at low
speeds. Since the cavity diameter is very large, the squish is negligible.
Hemispherical Chamber: This chamber also gives small squish. However, the depth to
diameter ratio for a cylindrical chamber can be varied to give any desired squish to give
better performance.
Cylindrical Chamber: This design was attempted in recent diesel engines. This is a
modification of the cylindrical chamber in the form of a truncated cone with base angle of
30. The swirl was produced by masking the valve for nearly 1800 of circumference. Squish
can also be varied by varying the depth. Toroidal Chamber: The idea behind this shape is to
provide a powerful squish along with the air movement, similar to that of the familiar smoke
ring, within the toroidal chamber. Due to powerful squish the mask needed on inlet valve is
small and there is better utilisation of oxygen. The cone angle of spray for this type of
chamber is 150 to160.
Ricardos Swirl Chamber: Swirl chamber consists of a spherical shaped chamber separated from the
engine cylinder and located in the cylinder head. Into this Chamber , about 50% of the air is
transferred during the compression stroke. A throat connects the chamber to the cylinder which enters
the chamber in a tangential direction so that the air coming into this chamber is given a strong rotary
movement inside the swirl chamber and after combustion, the products rush back into the cylinder
through same throat at much higher velocity. This causes considerable heat loss to walls of the
passage which can be reduced by employing a heat insulated passage. This type of combustion
chamber finds its application where fuel quality is difficult to control, where reliability under adverse
conditions is more important than fuel economy. The use of single hole of larger diameter for the fuel
spray nozzle is often important consideration for the choice of swirl chamber engine.
(ii) Cold starting will be difficult as the air loses heat to chamber walls during compression..
QUESTION: 3 TURBOCHARGING
Turbochargers were first used in production aircraft engines , although they were less common than
engine-driven centrifugal superchargers. Ships and locomotives equipped with turbo charged diesel
engines began appearing in the 1920s. Turbochargers were also used in aviation, most widely used by
the United States. During World War II, notable examples of U.S. aircraft with turbochargers include
the B-17 Flying Fortress, B-24 Liberator, P-38 Lightning, and P-47 Thunderbolt. The technology was
also used in experimental fittings by a number of other manufacturers, notably a variety of models,
but the need for advanced high-temperature metals in the turbine kept them out of widespread use
Turbochargers are widely used in car and commercial vehicles because they allow smaller-capacity
engines to have improved fuel economy, reduced emissions, higher power and considerably higher
torque.
TURBOCHARGING VS SUPERCHARGING:
In contrast to turbochargers, superchargers are mechanically driven by the engine. Belts, chains,
shafts, and gears are common methods of powering a supercharger, placing a mechanical load on the
engine.. For example, on the single-stage single-speed supercharged Rolls-Royce Merlin engine, the
supercharger uses about 150 horsepower (110 kilowatts). Yet the benefits outweigh the costs; for the
150 hp (110 kW) to drive the supercharger the engine generates an additional 400-horsepower, a net
gain of 250 hp (190 kW). This is where the principal disadvantage of a supercharger becomes
apparent; the engine must withstand the net power output of the engine plus the power to drive the
supercharger.
Another disadvantage of some superchargers is lower adiabatic efficiency as compared to
turbochargers (Adiabatic efficiency is a measure of a compressor's ability to compress air without
adding excess heat to that air. Even under ideal conditions, the compression process always results in
elevated output temperature; however, more efficient compressors produce less excess heat. Roots
superchargers impart significantly more heat to the air than turbochargers. Thus, for a given volume
and pressure of air, the turbocharged air is cooler, and as a result denser, containing more oxygen
molecules, and therefore more potential power than the supercharged air. In practical application the
disparity between the two can be dramatic, with turbochargers often producing 15% to 30% more
power based solely on the differences in adiabatic efficiency (however, due to heat transfer from the
hot exhaust, considerable heating does occur).
By comparison, a turbocharger does not place a direct mechanical load on the engine, although
turbochargers place exhaust back pressure on engines, increasing pumping losses. This is more
efficient, because while the increased back pressure taxes the piston exhaust stroke, much of the
energy driving the turbine is provided by the still-expanding exhaust gas that would otherwise be
wasted as heat through the tailpipe. In contrast to supercharging, the primary disadvantage of
turbocharging is what is referred to as "lag" or "spool time". This is the time between the demand for
an increase in power (the throttle being opened) and the turbocharger(s) providing increased intake
pressure, and hence increased power.
Throttle lag occurs because turbochargers rely on the buildup of exhaust gas pressure to drive the
turbine. In variable output systems such as automobile engines, exhaust gas pressure at idle, low
engine speeds, or low throttle is usually insufficient to drive the turbine. Only when the engine
reaches sufficient speed does the turbine section start to spool up, or spin fast enough to produce
intake pressure above atmospheric pressure.
In normally aspirated piston engines, intake gases are "pushed" into the engine by atmospheric
pressure filling the volumetric void caused by the downward stroke of the piston. (which creates a
low-pressure area), similar to drawing liquid using a syringe. The amount of air actually inspirited
compared to the theoretical amount if the engine could maintain atmospheric pressure, is
called volumetric efficiency. The objective of a turbocharger is to improve an engine's volumetric
efficiency by increasing density of the intake gas (usually air) allowing more power per engine cycle.
The turbocharger's compressor draws in ambient air and compresses it before it enters into the intake
manifold at increased pressure. This results in a greater mass of air entering the cylinders on each
intake stroke. The power needed to spin the centrifugal compressor is derived from the kinetic energy
of the engine's exhaust gases..
A turbocharger may also be used to increase fuel efficiency without increasing power. This is
achieved by recovering waste energy in the exhaust and feeding it back into the engine intake. By
using this otherwise wasted energy to increase the mass of air, it becomes easier to ensure that all fuel
is burned before being vented at the start of the exhaust stage. The increased temperature from the
higher pressure gives a higher Carnot efficiency.
The control of turbochargers has changed dramatically over the 100-plus years of its use. Modern
turbochargers can use blow-off valves and variable geometry, as discussed in later sections.
The reduced density of intake air is often compounded by the loss of atmospheric density seen with
elevated altitudes. Thus, a natural use of the turbocharger is with aircraft engines. As an aircraft
climbs to higher altitudes, the pressure of the surrounding air quickly falls off. At 5,486 metres
(17,999 ft), the air is at half the pressure of sea level, which means that the engine produces less than
half-power at this altitude.
Lowering the rotational inertia of the turbocharger by using lower radius parts and ceramic and
other lighter materials
Changing the turbine's aspect ratio
Increasing upper-deck air pressure (compressor discharge) and improving wastegate response
Reducing bearing frictional losses, e.g., using a foil bearing rather than a conventional oil bearing
Using variable-nozzle or twin-scroll turbochargers
Decreasing the volume of the upper-deck piping
Using multiple turbochargers sequentially or in parallel
Using an antilag system
Using a turbocharger spool valve to increase exhaust gas flow speed to the (twin-scroll) turbine
Boost threshold:
The boost threshold of a turbocharger system is the lower bound of the region within which the
compressor operates. Below a certain rate of flow, a compressor produces insignificant boost. This
limits boost at a particular RPM, regardless of exhaust gas pressure. Newer turbocharger and engine
developments have steadily reduced boost thresholds.
Electrical boosting ("E-boosting") is a new technology under development. It uses an electric motor to
bring the turbocharger up to operating speed quicker than possible using available exhaust gases.An
alternative to e-boosting is to completely separate the turbine and compressor into a turbine-generator
and electric-compressor as in the hybrid turbocharger. This makes compressor speed independent of
turbine speed. In 1981, a similar system that used a hydraulic drive system and overspeed clutch
arrangement accelerated the turbocharger of the MV Canadian Pioneer (Doxford 76J4CR engine)
Turbochargers start producing boost only when a certain amount of kinetic energy is present in the
exhaust gasses. Without adequate exhaust gas flow to spin the turbine blades, the turbocharger cannot
produce the necessary force needed to compress the air going into the engine. The boost threshold is
determined by the engine displacement, engine rpm, throttle opening, and the size of the turbocharger.
The operating speed (rpm) at which there is enough exhaust gas momentum to compress the air going
into the engine is called the "boost threshold rpm".
SWIRL:
Swirl is defined as the organized rotation of the charge about the cylinder axis. It is created by
bringing the intake flow into the cylinder with an initial angular momentum. Swirl is generated during
the intake process in diesel engines by the intake port and subsequently by combustion chamber
geometry during the compression stroke. The swirl intensity increases the tangential component of the
velocity of air inside the cylinder, which aids in the mixing of fuel and air, and significantly affects
the combustion and emission characteristics of diesel engines.
Suction swirl:
During suction, air is admitted into the engine cylinder in a tangential direction. The entering air is
deflected by the cylinder wall. Air thereby assumes a rotary motion i.e. swirl about the cylinder axis.
This swirl is called suction swirl. Helical ports produce swirl upstream of the valve and directed ports
have it downstream. In diesel engines, tangential entry of air is effected by one of the following
methods:
1. By masking a portion of the inlet valve.
2. By angling the inlet port in the desired direction.
3. By providing a lip in the inlet port, over one side of the inlet valve..
3.3.1.2 Compression swirl:
The combustion chamber cavity tends to modify the swirl as the piston approaches the Top Dead
Centre (TDC) position during the compression process. As the piston approaches TDC the rotating air
is forced into the piston bowl. The rotational force is magnified by the reduced diameter of the piston
bowl. Thin, deep bowls have a higher swirl rate.
3.3.2 Squish:
The squish motion of air is brought about by a recess in the piston crown. At the end of the
compression stroke, the piston is brought to within a very small distance from the cylinder head. This
fact causes a flow of air from the periphery of the cylinder to its center and into the recess in the
piston crown. This radial inward movement of air is called squish by Ricardo. The combustion recess,
into which the air mass is squeezed in, is located either in the piston crown or in the cylinder head.
The former arrangement is preferred and is widely used. In this case, heat losses from the compressed
air will be lesser. This is because the piston crown is not cooled to that extent as the cylinder head
which is cooled by the coolant.
Turbulence:
Turbulence contributes to the dispersion of fuel and the micro mixing of fuel and air
respectively. As such, they greatly influence the diesel engine performance. The flow
processes in the engine cylinder are turbulent. In turbulent flows, the rates of transfer and
mixing are several times greater than the rates due to molecular diffusion. This turbulent
diffusion results from the local fluctuations in the flow field. It leads to increased rates of
momentum and heat and mass transfer, and is essential to the satisfactory operation of Spark
Ignition and Diesel engines.
Several electric rod heaters are inserted into the outer wall of the stainless steel combustion chamber ,
they maintain a constant charge temperature of approximately 550C (in the vicinity of the nozzle
tip). There is approximately a 40C temperature gradient (increase) to the second thermocouple (7 cm
down range) along the axial direction of the combustion chamber. The lower injection end
temperature is due to the heat transfer to the coolant around the injection nozzle body and surface
exposure to ambient air ..The chamber (volume 0.21 L) is pressurized to approximately 21 bar prior
to injection of the fuel
High-speed imaging.
The IQT injection system is placed in a fume hood and controlled using the systems software to
study fuel spray under ambient conditions (Ta = 22-25C, Pa = 0.87 bar). The injection pressures
(~225 bar at 0.027-in. needle-lift) are the same ones used during normal operation of the IQT. The
needle-lift sensor is attached to the injector body during imaging to correlate the position of the
injector needle with the fuel spray. The fuel spray images are captured using a Photron SA3 (120kM2) high-speed digital camera capable of capturing images at 250,000 frames per second (fps). For
this study, images are captured at 10,000 fps, resulting in a 0.1 ms time-step and 512x256 resolution
for a main injection period of approximately 2 ms. However, high-speed imaging continued over a
period of 46 ms to capture secondary fuel spray injections (see the needle-lift traces in Figure 2).
High-speed imaging of the fuel spray provides injection velocity, cone angle, and penetration depth as
a function of the injection period ..
Ignition Delay period /Pre- Ignition Delay period /Pre-flame combustion flame
combustion:
There is a definite period of inactivity between the time is a definite period of inactivity between the
time of injection and of injection and of injection and the actual burning the actual burning the actual
burning this period is known as the ignition delay period. Period is known as the ignition delay
period. The delay period in the CI engine exerts a very great influence on both engine design
influence on both engine design and performance. It is of extreme importance because of its effect on
both the combustion rate and knocking and also its influence on engine starting ability and the
presence of smoke in the exhaust. Presence of smoke in the exhaust.
Swirl:
Swirl is defined as the organized rotation of the charge about the cylinder axis. It is created by
bringing the intake flow into the cylinder with an initial angular momentum. Swirl is generated during
the intake process in diesel engines by the intake port and subsequently by combustion chamber
geometry during the compression stroke. The swirl increase the tangential component of the velocity
of air inside the cylinder, which aids in the mixing of fuel and air, and significantly affects the
combustion and emission characteristics of diesel engines.
Squish:
The squish motion of air is brought about by a recess in the piston crown. At the end of the
compression stroke, the piston is brought to within a very small distance from the cylinder head. This
fact causes a flow of air from the periphery of the cylinder to its center and into the recess in the
piston crown. This radial inward movement of air is called squish by Ricardo. The combustion recess,
into which the air mass is squeezed in, is located either in the piston crown or in the cylinder head.
The former arrangement is preferred and is widely used. In this case, heat losses from the compressed
air will be lesser. This is because the piston crown is not cooled to that extent as the cylinder head
which is cooled by the coolant.
Turbulence:
Turbulence contributes to the dispersion of fuel and the micro mixing of fuel and air respectively. As
such, they greatly influence the diesel engine performance. The flow processes in the engine cylinder
are turbulent. In turbulent flows, the rates of transfer and mixing are several times greater than the
rates due to molecular diffusion. This turbulent diffusion results from the local fluctuations in the flow
field. It leads to increased rates of momentum and heat and mass transfer, and is essential to the
satisfactory operation of Spark Ignition and Diesel engines.
Tumble:
Another intake-generated large-scale vertical flow pattern is the tumbling motion. The rotation axis of
vortex is normal to the cylinder axis, resembling the rotation of a barrel. It is formed about a
circumferential axis near the edge of the clearance volume in the piston crown or in the cylinder head,
which is caused by squishing of the in-cylinder volume as piston reaches near TDC. Thus, tumbling
motion is also called as vertical swirl or barrel swirl. To generate a pure tumbling motion for single
intake-valve cylinders, the directional vector of intake jet should be on the plane defined by the
cylinder axis and the intake valve axis. A tumbling flow with both the radial and the axial motion is
therefore expected in the cylindrical coordinate. If an intake jet has only the tangential and the axial
components in the cylindrical coordinate, a pure swirl flow is produced...