Appendix1

May 2, 2011

Instructions how to change Fan

capacitor kit FR9
Removing old fan inverter capacitor rack

Fig1. Remove screw M4x8-DIN7500CE-Thread Forming-Zn-Pz and remove Fan

inverter cover Torque: 2Nm Tool: PZ2

Fig2.
1. Remove 4pcs-wires from Fuse holder
2. Remove 2pcs screws M5x10-DIN7500CE-Thread Forming-Zn-Pz from Fuse
and fan base Torque: 4Nm Tool: PZ2

Appendix1

May 2, 2011

Fig3. Unplug internal fan connector

Fig4.
1. Hold up fan inverter capacitor rack
2. Unplug blue and brown wires

Appendix1

May 2, 2011

Fig5. Old fan inverter capacitor rack

Fig6.

Removing Internal fan from capacitor rack

1. Remove screws M4x16-DIN7500CE-Thread Forming-Zn-Pz 2pcs

Torque: 2Nm Tool: PZ2
2. Remove internal fan

Appendix1

Fig7.

May 2, 2011

Removing fuses from Fuse holder

Use pliers to remove fuses

Fig8.

Removing Fuse holder

1. Remove Screws M4x8-DIN7500CE-Thread Forming-Zn-Pz 2pcs Tool: PZ2

Torque: 2Nm
2. Remove fuse holder

Appendix1

May 2, 2011

New Spare part Fan capacitor kit FR9

Fig9. Fan capacitor kit FR9 Spare part code 60S00465

Number
1
2
3
4
5
6
7
8
9

Description
New fan capacitor
Fuse and fan base
fan inverter cover
Fan Capacitor fastening nut (M12)
Fan Capacitor lock washer (M12)
Iternal fan fastening screws M4x16
Fuse holder and fan inverter cover screws M4x8
Fuse and fan base screws M5X10
Connectors screw M3x8 (use only in SAF option)

Pcs
1
1
1
1
1
2
3
2
1

Appendix1

May 2, 2011

Assembly of Fan capacitor kit FR9

Fig10. Fastening of new fan capacitor

1. Put lock washer to capacitors bottom screw
2. Screw M12 nut to capacitors bottom screw
Torque:12Nm

Tool: Wrench Size19

Fig11. Fastening of Fuse holder

Screw 2pcs Screws M4x8-DIN7500CE-Thread Forming-Zn-Pz
Tool: PZ2

Torque: 2Nm

Appendix1

May 2, 2011

Fig12. Fastening of Internal fan

Attach Internal fan with 2pcs screws M4x16-DIN7500CE-Thread Forming-Zn-Pz
Torque: 1.5Nm Tool: PZ2
Make sure that Internal fan is correct position (See Fig12.)
After fastening check by hand that wings of internal fans will rotate

Fig13. Attaching of fuses 60PP20202

Attach fuses to fuse holder with pliers

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May 2, 2011

Installing of Fuse and fan base to drive

2b

2a

3
1

Fig14. Fastening of new fan capacitor

1. Fuse and fan base
2. Plug red and black connector to fuse base
(wires from fan inverter connector X2 See Fig14./2b)
3. Fuse and fan base fastening to frame (See Fig2.)

Appendix1

May 2, 2011

Fig15. Connecting internal fan

Fig16. Connecting wires to fuse base

Connect Red and Black wires as Fig16.

Appendix1

May 2, 2011

Fig17. Connecting fan capacitor wires

Connect wires as shown in Fig17. Brown wire to brown connector and Blue wire to
Blue connector.

Fig18. Adjusting connection wires

See Fig18. and make sure that connection wires are so far away from internal fan
blades, that there is no risk that wings stop rotating.

Appendix1

May 2, 2011

Fig19. Fan inverter cover

Fasten new fan inverter cover with screw M4x8-DIN7500CE-Thread Forming-Zn-Pz
Torque: 2Nm Tool: PZ2

Vacon Plc.
Vacon Drives Finland
Runsorintie 7
65380 Vaasa
Tel. +358 (0)201 2121
Fax. +358 (0)201 21204