Professional Documents
Culture Documents
Manufacturing
Analytics
Helps in achieving
Decision Making
Analytics
Objectives
Data Mining
Data
What data ?
Objectives
Example:
Finance
Customer
What data ?
Process
Dimension
Finance
Customers
KPI
Productivity
Growth
Quality
Timeliness
Reduce inspections
Reduce time to produce
Improve reliability
Market share
% good quality first pass
% on time deliveries
% orders delivered to
assembly
% suppliers with ISO 9000
Cycle time
Warranty costs
Post-Sales
services
Improve response to
customer inquiries
Risk
Reduce inventory
obsolescence
Inventory turnover
% backlogged orders
Suppliers
Products
Processes
Objectives
Human capital
Learning and Information
capital
Growth
Organizational
capital
Current
status
Goal for
2017
Objectives
Shop-floor Issues
What data ?
Workpiece Measurements
Increased
Bearing
Clearances
Workpiece
measurements
Diagnosis
Diagnosis
very smooth
smooth
rough
very rough
failure
Vibration
Parameter
0 to 0.1
0.1 to 0.15
0.15 to 0.22
0.22 to 0.37
> 0.37
0.22 to
0.37
0.045
0.136
0.229
0.242
> 0.37
0.011
0.284
0.394
0.758
1.000
[ a1 x1 a2 x2 ........ an xn ]
h(t ) h0 (t ).e
[ a1 x1 ( t ) a2 x2 ( t ) ........ an xn ( t )]
h(t ) h0 (t ).e
Process Measurements
Power
Consumption
measurements
Time
Courtesy: MGTL
Workpiece Measurements
Increased
Bearing
Clearances
Control
Charts
Workpiece
measurements
Diagnosis
Diagnosis
www.okuma.com
Collision
Sensors
Vibration
Sensors
Accessory
Condition
Monitoring
Process
Sensors
Temp
Sensors
IoT as an Enabler
Increased
Bearing
Clearances
Workpiece
measurements
Data
DataStorage
Storage
IoT as an Enabler
The
The Internet
Internet of
of Things
Things (IoT)
(IoT) is
is the
the interconnection
interconnection of
of
uniquely
uniquely identifiable
identifiable embedded
embedded computing
computing devices
devices
within
within the
the existing
existing Internet
Internet infrastructure.
infrastructure.
Sub System
Bearing
Algorithm (URL)
Distributed
Parameter 1
Analytics
Is stored in
Parameter 2
Threshold value
Value for good condition
Knowledge
Base
Health Status
Algorithms
Parameters
Rule base
Threshold values
Knowledge
Base
Baselines
Residual
Residual Life
Life prediction
prediction
Analytics Tool-Box
Important dimensions of such a tool box are considered below to visualize
its possible scope.
Application Area
Quality Analytics
Analysis type
Online, Off-line
Domain
Time, Frequency (all of the following may not fit in each domain)
Variable type
Continuous, Discrete
Parameter to be tracked
Univariate, Multivariate
Data type
Series: Uncorrelated, Auto-correlated
Events: Temporal, Non-Temporal
Analytics Tool-Box
Data Behaviour
Series: In-control, Freaks, Repeats, Cycles, Shifts, Drifts, Mixed patterns,
Abnormal fluctuations, Inconsistent variance,
Events: Random, Independent, Dependent, Repetitive
Tasks
Classification: Determining the category to which a data-set belongs
Assessment: The act of making a judgment about something. For eg., Is
the process in control?
Diagnosis: Analysis of a system state
Monitoring: Watching out for discrepancies.
Prediction: When is an event likely to occur? How will the process behave
in the future?
Typical Analysis Path
Monitoring provides inputs for Assessment which helps in correct Diagnosis
leading to correct Classification and more accurate Prediction
Analytics Tool-Box
Method/Tool choosing criteria
RISE: Robust, Intuitive, Simple to use, Effective
Approach for building the software:
Identify possible scenarios as a combination of above. For eg., Online
monitoring of a auto-correlated continuous variable representing a
product quality characteristic with a possibility of drift in the mean
values
Identify/Create/Simulate data-sets
Identify tools
Evaluate them on the RISE criteria
Apply tools
Analyse/compare their performance