Professional Documents
Culture Documents
Steve Beeston:
Petron Corporation
Project vision
Project objectives
Aim
Technology Selection
Focused ITB
Sources:
Licensor press releases
Safe operation
Technical Resources
Innovative design
Modular construction
Process integration
Operations support
Amec Foster Wheeler 2015. All rights reserved.
Capacity (BPSD)
Amec Foster Wheeler 2015. All rights reserved.
10
Location
Capacity
(BPSD)
Award
Date
Client
Location
Capacity
(BPSD)
Award
Date
Petrourica
Venezuela
109,415
2014
Takreer
Abu Dhabi
29,500
2011
Bashneft
Russia
36,300
2014
PDVSA
Venezuela
50,000
2011
Petrobicentenario
Venezuela
172,464
2014
Petrochina (2)
China
52,500
2011
DRPIC
Oman
52,000
2014
Petrobras (3)
Brazil
65,000
2010
Omsk
Russia
34,500
2013
Antipinsky
Russia
24,000
2010
Axion
Argentina
35,000
2012
RDP
Ecuador
93,000
2010
Petromiranda
Venezuela
103,700
2012
Petron
Philippines
45,000
2010
Confidential
Europe
50,000
2012
STRAS
Turkey
40,000
2010
11
Low pressure
Environmentally friendly
Operations support
12
Innovative
Petrocedeo
Upgrader
Delayed Coker
design leads to
superior technology
and operations
Amec Foster Wheeler 2015. All rights reserved.
The Terrace-Wall
heater provides true
management of the
heat flux for optimal
performance
13
Features
High average heat flux
Reduced coil volume
High in-tube velocities
Independent pass control
Sloped wall design for even flux
On-line spalling & pigging
Benefits
Process difficult feeds
Provides feedstock flexibility
Longer run lengths
More profitable operations
Amec Foster Wheeler 2015. All rights reserved.
Terrace-Wall Heater
14
Terrace-Wall Heater
15
Skirt-shell connection
Hot box
16
17
Proactive maintenance
prevents costly shutdowns
19
4 drums
Low pressure
20
21
Coke drums
Unheading devices
Coke Drums
Sumitomo
Unheading Devices
Flowserve
Petron Delayed Coking Unit
Safety First: Coke cutting from remote shelter, off the structure
24
Sources:
Licensor press releases
25
EPC
28
Schedule advantage
29
Safety
Operability
Ergonomics
Maintainability
Coke drums
Coker structure
Vibration
30
Recent start-ups of Amec Foster Wheeler DCUs, where Amec Foster Wheeler
was not the EPC contractor, have shown significant issues relating to:
Safety
Operability
Ergonomics
Maintainability
31
Offer EPs to ensure a correctly designed DCU (Coker Island & Gas Plant)
Vertical design
High loads
Hot systems
Cyclic operations
Density of steel and piping
32
33
EPs Scope
Deliverables:
Detailed design
34
EPs Execution
35
36
Coke sales
37
Generate power
Produce hydrogen
Produce Synthetic
Natural Gas (SNG)
Produce chemicals
38
PetroPowerSM
An integrated solution to
generate liquid fuels and power
from residue feedstocks
PetroPower
40
CFB Advantages
41
Low maintenance
No ash slagging
Minimal corrosion and fouling
Highly reliable
Amec Foster Wheeler 2015. All rights reserved.
Started-up in 1998
Original ownership
7.5% ENAP
7.5% Petrox
42
PetroPower - Petron
CFBs
44
Limestone
$40/t
Lime
$75/t
Supercritical CFB
No steam export
200 mg/Nm3
PetroPower Economics
$1.6 bn
Power output
890 MW
Cost of electricity
$80 / MWh
PetroPower produces
electricity from petcoke at
less than half the cost of a
HFO boiler
HFO valued at $80/bbl
Petcoke valued at $60/tonne
PetroHyPowerSM
Generate both power and hydrogen from petcoke
Can balance
power / hydrogen
requirements
48
Refinery
Pricing basis
HFO
Petcoke
Hydrogen
$80/bbl
$60/tonne
$2,000/tonne
This information is from an internal Amec Foster Wheeler study
49
Economic Comparison
Significant incentive to
utilize PetroXXXPower
PetroSNGTM
SNG production attractive where no cheap gas is readily available (e.g. China)
PetroSNG has been developed in conjunction with Clariant utilizing the new
Vesta Process
PetroSNGPower is an option
Delayed
Coker
52
Gasification
Acid Gas
Removal
Vesta
Process
SNG
53
54
Summary
Delayed Coking remains the residue upgrading technology of choice
Amec Foster Wheeler is the leading supplier of Delayed Coking technology
Amec Foster Wheeler has leading DCU detailed design capability
55
The 4 Rights
56
Thank You
connected
excellence
in all we do