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11/17/2016

SITETESTPROCEDUREOFTR

mahmoudfawzy ,

Electricalpowersystemsdepartment
SITETESTPROCEDUREOFTR

ElectricalTransformer

221

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#1

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TRANSFORMER01
GENERALDATA
Thisformat
containedthegeneral
dataofthe
.Transformer
Thedatashallbe
filledintheformat
Reference:a)
Nameplate
b)Factoryacceptance
testreport
c)Approveddrawings
d)Standards

JuniorEngineer

Sep2006
Cairo,Egypt
14

:
:
:

Forexample:HV
Voltage
132kV
LVVoltage
12kV
Vector
YNd1
Capacity
50000KVA
Typeoftapchanger
OnLoadTapChanger
FINALCHEKS02
This********s
containedtheitemsto
becheckedbefore
energisationofthe
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.Transformer
Wehavetoverify
eachandeveryitem
specifiedinthis
formatpriorto
energisationandafter
completionofalltest
.andchecks
Commentsshallbe
reportedandrecorded
Reference:a)Name
plate
b)Valveschedule
plate

c)Factoryacceptance
testreport

d)Approveddrawings
e)Standards
INITIALCHECK03
This********s
containedfollowing
checkitems.(Tobe
carriedoutpriorto
(anytest
Initialcheck
Allitemsspecified
underthisheadingare
tobeverifiedand
recorded.Theseare
essentialtoverify
whetherthe
transformerisfitfor
.startinganytest

Toensurewhether
theTransformer
receivedatsitewas
.safely

basedonsafereceipt)
reportandshock
(recorderdata

Toensurethesite
processing(Erection,
assembling,oil
(.processingandetc
Toensuretherecord
.keeping

Specification,)
drawing,instruction
manual,factorytest
(.report,sitenoteetc

Reference:a)
Nameplate

b)Valveschedule
plate

c)Factoryacceptance
testreport

d)Approveddrawings
e)Standards
SITEPROCESSING04
DETAILS

Allpointsmentioned
underthisheadingare
toverifiedand
.recorded
Toensuretheoil
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processingwere
completedasperthe
proceduregivenby
manufactureror
basedonanyrelevant
.********s/standards
Toensurethe
conditionofpurifier,
vacuumpump,gauge
etc.duringoil
.processing
Toensurethe
degreeofvacuum
maintainedduring
.processing
Toensurethe
conditionofhotoil
.circulation
MEASUREMENTOF05
INSULATION
RESISTANCE
Standards:IEC60076
2000(part1)General,
(clause10.1.3

a.Winding
Aim

Todeterminethe
insulationresistance
fromindividual
windingtoEarth
andbetween
.individualwindings
Toevaluatingthe
conditionofthe
Transformerinsulation
General
Insulation
Resistanceis
commonlymeasured
.inMeg.Ohm
Insulation
Resistanceshallbe
dependinguponthe
,design,temperature
dryness,cleanliness
ofparts,especially
bushingporcelain,
conditionofoil

andatmospheric
.conditionetc
Insulation
Resistancefallsbelow
thespecifiedvalueit
canbeincreasedup
tosomecertainlevel
bycleaninganddrying
ofBushingporcelain
andrepeat
.oilprocessing
Insulation
Resistancevarieswith
appliedvoltageduring
.measurement

Soanycomparison
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requiredshould
alwaysbecarriedout
atsamevoltage
Insulation.
resistanceisinversely
proportionaltothe
.temperature
Appliedvoltage
duringmeasurement
isDC

Thetemperatureof
theTransformerunder
testmustbenoted
andshallbenearto
thereferenceambient
.temperature
Measurementshall
bemadeat15th,60th
.and600thseconds
Inanycasethe
measuredvalueat
60thsecondsshould
notbelessthan
.2000Meg.Ohm

PolarizationIndex
(PI)canbe
determinedandPIis
theratiobetween
600thand60th
seconds

ThevalueofthePI
givesaroughguideto
theconditionofthe
.Transformer
PIvalueshallbe
(1.3(satisfactory

PIvalueshallbe
(1.5(good
PIvalueshallbe
(2.0(verygood

PIvalueshallbe1.0
(badunsatisfactory
(condition

Testpreparation/
.procedure
Testpreparation

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InsulationTester
(Megger)500Vwith
validcalibration
.stickerandcertificate
CheckEarthingof
themainbody/tank,
.core/clampetc
Checkthe
temperatureof
.Transformeroil
Checkthe
cleanlinessand
drynessofthe
Bushingporcelain
Checktheleveling
oftheMeggerand
accessofthesupply
.input
Checkthetightness
oftheconnection

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Thetestleadsshall
notbeallowedto
touchwith
Transformerbody
andleadsbetween
.eachother
Make/sl.no.and
calibrationdetailsof
theinstrumentsare
notedownand
.recorded
Testprocedure
Thetestshallbe
conductedat500V
Allterminalsofeach
windingshorted
.together

Readingshallbe
checkedat15th,60th
.and600thseconds

Verifythemeasured
insulationresistance
.valuesandPIvalues

Testresultsshallbe
.recorded
Coreandclamp5.2

Aim

Todeterminedthe
coreinsulation,clamp
insulationand
betweencoreand
.clampinsulation
Toensurethepower
frequencyvoltage
.(withstand(2kVrms

Testpreparation/
procedure

Testpreparation
InsulationTester
(Megger)500Vwith
validcalibration
.stickerandcertificate
CheckEarthingof
themainbody
RemovetheEarthing
.fromcoreandclamp

Checkthe
temperatureofthe
.Transformeroil
Checkthe
cleanlinessand
drynessofthe
Bushingporcelainof
.coreandclamp
Checktheleveling
oftheMeggerand
accessofthesupply
.input
Checkthetightness
oftheconnection

Thetestleadsshall
notbeallowedto
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touchwith
Transformerbody
andleadsbetween
.eachother
Make,sl.no.and
calibrationdetailsare
notedownand
recorded

Testprocedure
Thetestshallbe
conductedat500Vat
60thsecondsforthe
following

conditionand
recorded

CoretoEarth

ClamptoEarth
Coretoclamp
Verifythetest
results
Testresultsshallbe
reportedand
.recorded
kVTESTON206
COREANDCLAMPING
STRUCTURE
Standards:IEC60076
2000,clause11
Formatno:
CDT/PT/ST/05

Aim

Toensurethe
insulationiscapable
towithstandthe
.specifiedtestvoltage
Testpreparation/
procedure

Preparation

SourceTransformer
.sufficientcapacity
Testvoltage2kV
.rms

VoltageTransformer
Slidearcsufficient
capacity

Stopwatch
calibratedone

Voltmeterand
Ammeter

Ensuretheinput
supply,connecting
leads,tightnessofthe
connectionetc
Testduration60
.seconds

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Procedure

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Thevoltageis
varyingfrom
minimumtothe
specifiedtestvoltage
of2kVrmsandkept
for60seconds.During
thiskeepingtime
thereshouldnotbe
anycollapsein
voltageor

suddenincreasein
.leakagecurrent
oNotedownthe
.chargingcurrent

oTestresultshallbe
reportedandrecorded
Testcondition

CoretoTank(Clamp
connectedtoTank
(Earth

ClamptoTank(Core
connectedtoTank
(Earth

RATIOAND07
VECTORGROUPOR
PHASEDISPLACEMENT
CHECK

Standards:IEC60076
2000,Part1Clause6,
and10.3
Aim

Measuringthe
voltageratioand
phasedisplacement
areessentialbecause
oftheirbearing
ontheparallel
operationofthe
transformer
Paralleloperationof
thetransformeris
requiresthattheno
loadratioandthe
vectorgroupis
sametoavoid
circulatingcurrent
Toensurethe
voltageratioofthe
Transformeris
designed/
manufacturedasper
the
Specification/
.requirements
Toensurethephase
displacementor
vectorgroupofthe
Transformer
isdesign/
manufacturedasper
.thespecification
General
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Theindividual
windingofpolyphase
Transformercanbe
connectedinstar,
deltaor
zigzagdependingup
ontheapplication
Thephase
displacementofthe
windingbetween0
3600accordingtothe
connection
method
Thevectordiagram
ofthehighvoltage
windingisactually
placedonaclockface
sothatthetipof
vector1Uisat120'
clockandvector
diagramofthelow
voltagewinding
isplacedontopwith
thesamephase
orientation,thenthe
directionofvector2U
identifies

theclocknumberof
.thevectorgroup

Forthethreephase
Transformerthe
phaseangleofthe
intermediateandlow
voltage

windingisreferredto
thehighvoltage
windingforthevector
.group

Forzigzag
connectionthe
windinghalfclosetto
theterminals
determinethe
terminals

isonlimbV,the
terminalisalsocalled
.2V
Theallowable
maximumratioerror
orpercentage
deviationoftheactual
tothedeclared

.ratiois0.5%
Testpreparation/
procedure

Preparation
Ensurethe
availabilityof3phase
.or1phaseslidearc
EnsuretheEarthing
maintank,coreand
.clampetc
Ensurethe
availabilityof3phase
and1phasesupplyin
.put
Voltmeters,
sufficientnumbers
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withpropercalibration
.status

RatioBridgemeter
(3phaseor1phase
withcode)andproper
.calibrationstatus
Ensuretheneutralis
notconnectedto
.Earth
Ensurethe
connectionand
tightness
Ensurethesufficient
lengthandsizeof
.connectingleads
Measuringvoltage:
Lowvoltage(3phase,
50Hzor1phase,50
(Hzsupply

Notedownthe
make,sl.no.and
calibrationstatusof
theequipmentsused
forthe
.measurement

Procedureforvoltage
ratiomeasurement
Thevoltageratio
canbedeterminedby
usingeitheroftwo
.methods
Directmeasuring.1
thevoltagewith
voltmeter

.UsingRatioBridge.2

Directmeasuring1
thevoltagewith
voltmeter

Theresultis
determinedfromthe
measuredtwo
.voltmeterreadings
Thevoltageshallbe
appliedtothehigh
voltagesideand
inducedvoltage
across

thelowvoltageside
.measured
Ifastarwindings
Transformerthe
appliedandmeasured
voltageshallbe
checked

betweenlineand
neutral.Twowinding
TransformerwithHV
asstarwindingandLV
asdeltaisshownfor
.measurement

Testshallbemade
foralltapsposition
Voltageshallbe
appliedonhigh
voltagesidebetween
lines/lineand
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neutral.Theinduced
voltageonother
windingmeasured
betweenlines/line
.andneutral

SupposetheHVand
LVvoltageis=132
kVand12kV(star/
(delta

Sothedeclared
HV/LVratiois132/
3/12=6.351

TheHVapplied
voltagebetweenline
andneutral=231.8V
Corresponding
voltagemeasuredon
LV=36.37V

Sothemeasured
ratio=231.8/36.37
6.373=
Thereforthe
measuredpercentage
:deviation

measuredratio
declaredratioX100=
(6.3736.351)X100
Declaredratio6.351

0.364=

Testshallbedoneat
.alltaps
Testresultshallbe
checkedandrecorded

Ratiomeasurement2
.withRatioBridge

Theappliedand
measuredvoltageis
comparedinabridge
.bythenullindication

.method

Thisisthedirect
measurementforthe
ratioerrorandneed
notrequiredany
.calculation
Thiscanbedone
eitherwith3phaseor
.1PhaseBridge

Testshallbedoneat
.alltaps
Supplyshallbe
switchedoffbefore
tapchanging
Testresultsshallbe
.checkedandrecorded
Procedureforpolarity
/Vectorgroup
checking
Singlephase
Transformer
Forsinglephase
Transformer,the
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polarityshallbeeither
additiveor
.subtractive

Polarityshallbe
checkedbyusing
voltmetersorbyDC
.kickmethod

#2

AM11:56,200210

SITETESTPROCEDUREOFTR:

JuniorEngineer

:
:
:

Jun2009

73

ElectricalTransformer

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