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SITETESTPROCEDUREOFTR
mahmoudfawzy ,
Electricalpowersystemsdepartment
SITETESTPROCEDUREOFTR
ElectricalTransformer
221
+
SITETESTPROCEDUREOFTR:
#1
PM10:06,190210
SITETESTPROCEDUREOFTR
TRANSFORMER01
GENERALDATA
Thisformat
containedthegeneral
dataofthe
.Transformer
Thedatashallbe
filledintheformat
Reference:a)
Nameplate
b)Factoryacceptance
testreport
c)Approveddrawings
d)Standards
JuniorEngineer
Sep2006
Cairo,Egypt
14
:
:
:
Forexample:HV
Voltage
132kV
LVVoltage
12kV
Vector
YNd1
Capacity
50000KVA
Typeoftapchanger
OnLoadTapChanger
FINALCHEKS02
This********s
containedtheitemsto
becheckedbefore
energisationofthe
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SITETESTPROCEDUREOFTR
.Transformer
Wehavetoverify
eachandeveryitem
specifiedinthis
formatpriorto
energisationandafter
completionofalltest
.andchecks
Commentsshallbe
reportedandrecorded
Reference:a)Name
plate
b)Valveschedule
plate
c)Factoryacceptance
testreport
d)Approveddrawings
e)Standards
INITIALCHECK03
This********s
containedfollowing
checkitems.(Tobe
carriedoutpriorto
(anytest
Initialcheck
Allitemsspecified
underthisheadingare
tobeverifiedand
recorded.Theseare
essentialtoverify
whetherthe
transformerisfitfor
.startinganytest
Toensurewhether
theTransformer
receivedatsitewas
.safely
basedonsafereceipt)
reportandshock
(recorderdata
Toensurethesite
processing(Erection,
assembling,oil
(.processingandetc
Toensuretherecord
.keeping
Specification,)
drawing,instruction
manual,factorytest
(.report,sitenoteetc
Reference:a)
Nameplate
b)Valveschedule
plate
c)Factoryacceptance
testreport
d)Approveddrawings
e)Standards
SITEPROCESSING04
DETAILS
Allpointsmentioned
underthisheadingare
toverifiedand
.recorded
Toensuretheoil
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processingwere
completedasperthe
proceduregivenby
manufactureror
basedonanyrelevant
.********s/standards
Toensurethe
conditionofpurifier,
vacuumpump,gauge
etc.duringoil
.processing
Toensurethe
degreeofvacuum
maintainedduring
.processing
Toensurethe
conditionofhotoil
.circulation
MEASUREMENTOF05
INSULATION
RESISTANCE
Standards:IEC60076
2000(part1)General,
(clause10.1.3
a.Winding
Aim
Todeterminethe
insulationresistance
fromindividual
windingtoEarth
andbetween
.individualwindings
Toevaluatingthe
conditionofthe
Transformerinsulation
General
Insulation
Resistanceis
commonlymeasured
.inMeg.Ohm
Insulation
Resistanceshallbe
dependinguponthe
,design,temperature
dryness,cleanliness
ofparts,especially
bushingporcelain,
conditionofoil
andatmospheric
.conditionetc
Insulation
Resistancefallsbelow
thespecifiedvalueit
canbeincreasedup
tosomecertainlevel
bycleaninganddrying
ofBushingporcelain
andrepeat
.oilprocessing
Insulation
Resistancevarieswith
appliedvoltageduring
.measurement
Soanycomparison
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SITETESTPROCEDUREOFTR
requiredshould
alwaysbecarriedout
atsamevoltage
Insulation.
resistanceisinversely
proportionaltothe
.temperature
Appliedvoltage
duringmeasurement
isDC
Thetemperatureof
theTransformerunder
testmustbenoted
andshallbenearto
thereferenceambient
.temperature
Measurementshall
bemadeat15th,60th
.and600thseconds
Inanycasethe
measuredvalueat
60thsecondsshould
notbelessthan
.2000Meg.Ohm
PolarizationIndex
(PI)canbe
determinedandPIis
theratiobetween
600thand60th
seconds
ThevalueofthePI
givesaroughguideto
theconditionofthe
.Transformer
PIvalueshallbe
(1.3(satisfactory
PIvalueshallbe
(1.5(good
PIvalueshallbe
(2.0(verygood
PIvalueshallbe1.0
(badunsatisfactory
(condition
Testpreparation/
.procedure
Testpreparation
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InsulationTester
(Megger)500Vwith
validcalibration
.stickerandcertificate
CheckEarthingof
themainbody/tank,
.core/clampetc
Checkthe
temperatureof
.Transformeroil
Checkthe
cleanlinessand
drynessofthe
Bushingporcelain
Checktheleveling
oftheMeggerand
accessofthesupply
.input
Checkthetightness
oftheconnection
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SITETESTPROCEDUREOFTR
Thetestleadsshall
notbeallowedto
touchwith
Transformerbody
andleadsbetween
.eachother
Make/sl.no.and
calibrationdetailsof
theinstrumentsare
notedownand
.recorded
Testprocedure
Thetestshallbe
conductedat500V
Allterminalsofeach
windingshorted
.together
Readingshallbe
checkedat15th,60th
.and600thseconds
Verifythemeasured
insulationresistance
.valuesandPIvalues
Testresultsshallbe
.recorded
Coreandclamp5.2
Aim
Todeterminedthe
coreinsulation,clamp
insulationand
betweencoreand
.clampinsulation
Toensurethepower
frequencyvoltage
.(withstand(2kVrms
Testpreparation/
procedure
Testpreparation
InsulationTester
(Megger)500Vwith
validcalibration
.stickerandcertificate
CheckEarthingof
themainbody
RemovetheEarthing
.fromcoreandclamp
Checkthe
temperatureofthe
.Transformeroil
Checkthe
cleanlinessand
drynessofthe
Bushingporcelainof
.coreandclamp
Checktheleveling
oftheMeggerand
accessofthesupply
.input
Checkthetightness
oftheconnection
Thetestleadsshall
notbeallowedto
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SITETESTPROCEDUREOFTR
touchwith
Transformerbody
andleadsbetween
.eachother
Make,sl.no.and
calibrationdetailsare
notedownand
recorded
Testprocedure
Thetestshallbe
conductedat500Vat
60thsecondsforthe
following
conditionand
recorded
CoretoEarth
ClamptoEarth
Coretoclamp
Verifythetest
results
Testresultsshallbe
reportedand
.recorded
kVTESTON206
COREANDCLAMPING
STRUCTURE
Standards:IEC60076
2000,clause11
Formatno:
CDT/PT/ST/05
Aim
Toensurethe
insulationiscapable
towithstandthe
.specifiedtestvoltage
Testpreparation/
procedure
Preparation
SourceTransformer
.sufficientcapacity
Testvoltage2kV
.rms
VoltageTransformer
Slidearcsufficient
capacity
Stopwatch
calibratedone
Voltmeterand
Ammeter
Ensuretheinput
supply,connecting
leads,tightnessofthe
connectionetc
Testduration60
.seconds
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Procedure
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Thevoltageis
varyingfrom
minimumtothe
specifiedtestvoltage
of2kVrmsandkept
for60seconds.During
thiskeepingtime
thereshouldnotbe
anycollapsein
voltageor
suddenincreasein
.leakagecurrent
oNotedownthe
.chargingcurrent
oTestresultshallbe
reportedandrecorded
Testcondition
CoretoTank(Clamp
connectedtoTank
(Earth
ClamptoTank(Core
connectedtoTank
(Earth
RATIOAND07
VECTORGROUPOR
PHASEDISPLACEMENT
CHECK
Standards:IEC60076
2000,Part1Clause6,
and10.3
Aim
Measuringthe
voltageratioand
phasedisplacement
areessentialbecause
oftheirbearing
ontheparallel
operationofthe
transformer
Paralleloperationof
thetransformeris
requiresthattheno
loadratioandthe
vectorgroupis
sametoavoid
circulatingcurrent
Toensurethe
voltageratioofthe
Transformeris
designed/
manufacturedasper
the
Specification/
.requirements
Toensurethephase
displacementor
vectorgroupofthe
Transformer
isdesign/
manufacturedasper
.thespecification
General
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Theindividual
windingofpolyphase
Transformercanbe
connectedinstar,
deltaor
zigzagdependingup
ontheapplication
Thephase
displacementofthe
windingbetween0
3600accordingtothe
connection
method
Thevectordiagram
ofthehighvoltage
windingisactually
placedonaclockface
sothatthetipof
vector1Uisat120'
clockandvector
diagramofthelow
voltagewinding
isplacedontopwith
thesamephase
orientation,thenthe
directionofvector2U
identifies
theclocknumberof
.thevectorgroup
Forthethreephase
Transformerthe
phaseangleofthe
intermediateandlow
voltage
windingisreferredto
thehighvoltage
windingforthevector
.group
Forzigzag
connectionthe
windinghalfclosetto
theterminals
determinethe
terminals
isonlimbV,the
terminalisalsocalled
.2V
Theallowable
maximumratioerror
orpercentage
deviationoftheactual
tothedeclared
.ratiois0.5%
Testpreparation/
procedure
Preparation
Ensurethe
availabilityof3phase
.or1phaseslidearc
EnsuretheEarthing
maintank,coreand
.clampetc
Ensurethe
availabilityof3phase
and1phasesupplyin
.put
Voltmeters,
sufficientnumbers
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withpropercalibration
.status
RatioBridgemeter
(3phaseor1phase
withcode)andproper
.calibrationstatus
Ensuretheneutralis
notconnectedto
.Earth
Ensurethe
connectionand
tightness
Ensurethesufficient
lengthandsizeof
.connectingleads
Measuringvoltage:
Lowvoltage(3phase,
50Hzor1phase,50
(Hzsupply
Notedownthe
make,sl.no.and
calibrationstatusof
theequipmentsused
forthe
.measurement
Procedureforvoltage
ratiomeasurement
Thevoltageratio
canbedeterminedby
usingeitheroftwo
.methods
Directmeasuring.1
thevoltagewith
voltmeter
.UsingRatioBridge.2
Directmeasuring1
thevoltagewith
voltmeter
Theresultis
determinedfromthe
measuredtwo
.voltmeterreadings
Thevoltageshallbe
appliedtothehigh
voltagesideand
inducedvoltage
across
thelowvoltageside
.measured
Ifastarwindings
Transformerthe
appliedandmeasured
voltageshallbe
checked
betweenlineand
neutral.Twowinding
TransformerwithHV
asstarwindingandLV
asdeltaisshownfor
.measurement
Testshallbemade
foralltapsposition
Voltageshallbe
appliedonhigh
voltagesidebetween
lines/lineand
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neutral.Theinduced
voltageonother
windingmeasured
betweenlines/line
.andneutral
SupposetheHVand
LVvoltageis=132
kVand12kV(star/
(delta
Sothedeclared
HV/LVratiois132/
3/12=6.351
TheHVapplied
voltagebetweenline
andneutral=231.8V
Corresponding
voltagemeasuredon
LV=36.37V
Sothemeasured
ratio=231.8/36.37
6.373=
Thereforthe
measuredpercentage
:deviation
measuredratio
declaredratioX100=
(6.3736.351)X100
Declaredratio6.351
0.364=
Testshallbedoneat
.alltaps
Testresultshallbe
checkedandrecorded
Ratiomeasurement2
.withRatioBridge
Theappliedand
measuredvoltageis
comparedinabridge
.bythenullindication
.method
Thisisthedirect
measurementforthe
ratioerrorandneed
notrequiredany
.calculation
Thiscanbedone
eitherwith3phaseor
.1PhaseBridge
Testshallbedoneat
.alltaps
Supplyshallbe
switchedoffbefore
tapchanging
Testresultsshallbe
.checkedandrecorded
Procedureforpolarity
/Vectorgroup
checking
Singlephase
Transformer
Forsinglephase
Transformer,the
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SITETESTPROCEDUREOFTR
polarityshallbeeither
additiveor
.subtractive
Polarityshallbe
checkedbyusing
voltmetersorbyDC
.kickmethod
#2
AM11:56,200210
SITETESTPROCEDUREOFTR:
JuniorEngineer
:
:
:
Jun2009
73
ElectricalTransformer
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