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INTRODUCTION
Static excitation means no moving parts. The dc rotary exciter is replaced with power
semiconductors capable of providing the dc power required by the generator field to
maintain generator output voltage. There are numerous reasons why static, as opposed to
rotary excitation, is being commonly used in many applications today.
Total system performance is substantially improved because of the elimination of the rotary
exciter time constant, coupled with the inherent speed and accuracy of solid state technology. This combination produces faster transient response to dynamic changes in the
transmission system.
Age is a relentless factor in all equipment. When rewind or replacement of the rotary exciter becomes necessary, a solid state static exciter offers an attractive alternative. lt is
compact and easily installed. ln addition, the static exciter completely eliminates the wornout obsolete equipment and provides easy interfacing for power plant automation.
Replacing the rotary exciter for phase controlled power semiconductors in the dc generator field circuit results in higher operating efficiencies. This reduces the number of watts
consumed in heat energy. The effect is more usable kilowatts of output for every horsepower of input.
PERFORMANCE GONSIDERATIONS FOR APPLYING A STATIG EXGITATION SYSTEM
Why do static excitation systems provide faster transient response than brush or brushless
rotary exciters? Why is voltage dip less during block load motor starting? Why is fault
clearing so often improved during asymmetrical and symmetrical short circuits occurring in
the distribution system? These questions will be addressed in this paper.
By eliminating the exciter field time constant, substantial gains can be obtained to limit
voltage dip and attain faster voltage recovery. Figure 4 shows a typical generator voltage
dip. The initial drop in machinery voltages is due to the effect of the subtransient reactance
X'D.
Exeiter
Field
Generator
F+
Field
Pilot
Exciter
Field
52
/--'xl-"
IGeneratorJ-l F
\_-/\*,_
A2
A.
Generator
Voltage
Dip
Voltage
Recovery
Time
Motor
Starting
Electromechanical
174/"
$,4 sec
10.5 sec
Solid'State
11o/"
3 sec
AVR Type
Type of
Excitation
System
% Voltage
Voltage
Step
Change
Recovery
5OOO KVA
Rotary Exciter/
Vollage
Requlator
1A%
5 sec
15,294 KVA
Shunl Statlc
Exciterl
1Oo/o
1,5 sec
Generator
Rating
Time
Voltage
sec
Regulator
Regulator
Figure
2:
Performance Comparisons
Time
Time$>
Voltage Veriation Cauded by Sudden Load Application
Figure
Figure
4: Voltage Variation
Even the speed of response produced by the static exciter has no appreciable effect on
this initial voltage drop. The further reduction in generator voltage is caused by the transient reactance X'D and synchronous reactance XD. ln a static excitation system, these
voltage drops are nearly eliminated because of the absence of the exciter field time constant. The lack of the exciter field lag network produces an inherently faster excitation
system.
Field Forcing
Field forcing is synonymous with excitation systems. If the load on a generator is increased, excitation to the field must also be increased to sustain operation at the initial
voltage. lf the generator's excitation obtains its operating power from an "independent
source", and it is not capable of supplying sufficient excitation for the heavier load condition, generator voltage and power output will stabilize at a subnominal voltage governed
by the amount of excitation. lf it uses a shunt excitation system that obtains its operating
power from the "generator's terminal", and it is not capable of supplying enough field
excitation for the heavier load, generator voltage will collapse to residual level.
Obviously, it is important that the excitation system have an adequate capability if generator voltage is to be sustained for various load conditions.
Motor Starting
100%
Hioh
rielo
Forcing
lnitial
Typieal
Field Forcing
Voltage
Dip
c)
llt
g
No
Field Forcing
o-"fifi:"J--
Collapses \
Time
-*
Maximum Ceiling
P.U. Field Current
2.5
2.9
P.U. Field
Current
1.5
Step
Step
Recovery Time
---..}'
Excitation systems having substantial field forcing capability, such as 2.0 per unit and
higher (see Figure 6), could result in a more costly excitation system and possibly higher
generator cost. The increase is due to:
1.
The KVA rating of the power potential transformer must become larger to accommodate the higher than normal field forcing requirement.
2.
Higher rated "peak inverse voltage" power semiconductors will be required. This
is due to the large ac voltage at the bridge rectifiers.
3.
A more expensive ac breaker may be necessary due to the higher ac voltage
from the power potential transformer secondary.
4.
Lastly, precautions may be necessary to ensure the generator field insulation
system is adequate for the higher field voltages.
RESPONSE RATIO
IEEE 421A-1978 defines forcing using the term "Excitation System Voltage Response
Ratio." The ratio is determined with the exciter voltage initially at the rated full load value,
and then by suddenly decreasing the sensing voltage by 20%. The ratio is equal to the
excitation system's voltage response measured over the first .5 second interval divided by
the exciter's voltage rated full load value. Figure 7 is included for further explanation. lt
shows exciter voltage as a curved line increasing from the full load value to level "a" to the
ceiling level at "b" in .5 seconds just after the sensing voltage has been reduced. A straight
line "ac" is drawn so the area under the line "ac" is equal to the area under curve "ab."
Exciter
Output
Voltage
ao x
O
Figure
(oe)
Time - Seconds
7: Excitation
Then, mathematically:
Response Ratio
ce - ao
(ao) (oe)
Refer to Figure 8 to calculate the voltage response ratio of a shunt static exciter system
that is initially supplying 125 volts and almost immediately rises to 1 80 Vac when sensed
voltage is lowered.
235V
180v
125V
Exciter
Output
Voltage
235V
- 125V
Time - Seconds
0.5
ResponseRatio=
.4
(ao) (oe)
(235V - 125 V)
(125V) (.5 Seconds)
= 1.76
It becomes clearly obvious that raising the ceiling voltage above 180 volts will give higher
voltage response ratio.
.
.
Static excitation can provide a suitable replacement for each type of rotary exciter to be
mentioned. The first requirement, however, is that the rotary exciter must have slip rings
with associated brushes. See Figure 9. There have been numerous types of rotary brush
exciters built through the years, each fulfilling the need of supplying dc to the main field of
the generator. The following discussion outlines the more common types of rotary exciters
in use today, along with a shod explanation detailing their differences.
Figure
Generator
Disconnect
Switches
Generator
Field
Figure 11: Rotary Exciter with Discharge Resistors and Disconnect Switches
On more modern systems, where solid state voltage regulators are utilized within the
exciter field circuit, a freewheeling diode in the voltage regulator provides field decay.
As mentioned earlier, speed of response was limited to the design response ratio of the
exciter, the time constant of the generator and the exciter field time constant. lnherently,
the systems were more susceptible to system abnormalities such as line faults caused by
overloads which many times resulted in lost generation. These systems depended heavily
upon outside high-speed protective relaying in order to maintain continuity on the infinite
bus.
by rheostats controlled by an operator. Since more of these systems did not have voltage
regulators, they were very susceptible to generator overspeed, especially on hydraulic
turbines where high machine overvoltages could result.
Field
Disconnect
Switch
Breaker
Field
Discharge
Resistar
Motorize
Rheostat
and prevent premature insulation failure caused by machine overvoltage. The amount of
overvoltage experienced was proportional to the machine overspeed. The field rheostats
used to control the dc power to the generator field consumed large amounts of power and
generated many watts of wasted heat. Most of the time the system was unregulated and,
therefore, susceptible to the system bus voltage fluctuations which could result in synchronization pullout. These systems require constant monitoring.
Common dc bus arrangements represented a very early philosophy in dc generation. lt
was found later that better reliability could be ensured by having a single exciter per machine. Following this criteria in replacing these large generators, a single static exciter is
suggested per machine to replace the rotating hardware to maintain unit integrity.
generator set was relatively high, in order to prevent motor stall and ensure constant
speed to the exciter during different exciter loadings and momentary voltage dips. One
motor-generator set was usually designed for each ac generator; and, as in the previous
paragraph, would be replaced with one static exciter per generator field.
tF
F
l0
Generator
Voltage
115 VAC
20 VAC
10
15
20
15
28
20 VAC
510
The static exciter consists of solid state power semiconductors including three power
SCRs and three power diodes that supply dc to the field of the generator. ln the static
exciter system, field breakers and field discharge resistors are exchanged for a single
freewheeling diode permanently connected across the field of the generator. This eliminates nuisance maintenance. The freewheeling diode provides a path for the generator
field flux to decay during shutdown or during SCR switching. The generator field has only
one significant time constant as compared to two or more field time constants in the rotary
exciter system.
1i
For comparable performance represented in type "F" exciter system, a negative field
forcing static exciter system is available. This system has the ability to provide positive
voltage for normal load applications and negative dc voltage when load is removed. The
result is more rapid field decay to decrease the generator field flux resulting in faster generator voltage recovery. This topic requires further discussion, but will be addressed in a
later conference concerning negative field forcing. Static excitation comes equipped with
all solid state controls to regulate and maintain generator voltage, eliminating devices
associated with control of the rotary exciter.
ECONOMICS
Economics play an important role in the evaluation and selection of an excitation system.
Today's equipment, as compared to years past, is favorably different. The static excitation
system cannot only provide volts and amperes for the field but can accomplish this more
efficiently. This helps decrease the operating cost overhead of a power plant and delivers
more kilowatts of generated power for every machine horsepower available. This is accomplished by reducing the watts loss consumed in heat by the excitation system.
Efficiency is measured by the power in the device versus the power out. The greater the
watts loss, the less efficient a system.
Efficiency
Bower 9ut %
Power ln
The more efficient a system is the better the power transfer. ln a rotary excitation system,
there are numerous factors affecting the total efficiency.
A.
B.
C.
D.
l2R losses in the copper wire and eddy currents known as core loss.
The friction losses due to windage and to the flux drag of the rotating exciter.
Other losses, such as belt drag, stray flux losses, etc.
Wire wound manual rheostat losses.
The following example can be offered to illustrate the annual cost savings involved in
obsoleting an existing rotary exciter system.
A generator is rated 3555kW .8 p.9.,4160 volts ac, 164 rpm.
The rotary exciter is rated 250 volts dc at 50 kW.
The static exciter/regulator selected for the application is rated
for 50 kilowatts, while having an operating efficiency of 94.1%.
The rotating brush type exciter is assumed to have a conseryative operating efficiency of 78%. Use the formula shown.
(%Etf .lmprovement) (Exc. Kw) (Operating Hrs.A/r.) (Cost kW/Hr.) = Operating Cost
12
$2,891.00
Where:
$1,752.00
(1)
(2)
(3)
$2,891.00
$1,752.00
$3,500.00
SavingsA/ear
148.00
$8,291.00
The $8,291 figure represents the annual cost savings per year, if the solid state equipment
system is used. With a static exciter sell cost of $19,757.00, the equipment will pay for itself
in two years. lt becomes evident that greater efficiency, plus maintenance reduction over a
period of time can result in substantial dollar savings for a given generator system.
Other factors that can affect the operating cost of a rotating excitation system include:
A.
B.
C.
D.
Exciter rewind. Exciter insulation can become fatigued and stressed resulting in
turn-to-turn shorts on the wire insulation. Rewind costs can be very high and are
approximately 75% of the cost of a basic shunt static excitation system including
a voltage regulator, manual control and paralleling provisions.
Exciters that are belt driven are easily susceptible to excessive vibration. This
requires routine replacement of the exciter belts and exciter bearings.
The commutator used to rectify the ac voltage from the rotating exciter to pulsal
ing dc periodically requires polishing and grinding. Many times it may even
require replacement due to the continuous movement caused by tracking from
the brushes over the commutator bars. ln addition, the carbon dust from the
brushes falls between the bars and into the exciter windings, causing insulation
breakdown and hipotting.
Brushes also have a limited life, and good maintenance programs are required
to assure good surface contact to minimize arcing.
l3
TechnicalTips
How many reasons can you think of why replacing rotating exciters for solid state
static exciters makes good economic sense?
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Generator uprating that requires more field excitation than the existing rotating
exciter can provide.
Shorted windings on the rotating exciters.
Problems with GE Amplidyne, Westinghouse Rototrol, or Allis Chalmers Regulex
and Pilot Exciters.
Stator overheating caused by carbon brush dust from commutator brush wear.
Safety concerns regarding asbestos insulation on rewound rotary exciters.
Belt problems associated with separate connected rotating exciters.
Commutator problems, such as sparking caused by neutral plane shifts, dielectric breakdown caused by brush carbon dust.
Commutator wear, requiring replacement.
Brush maintenance, or lack of, on commutator brushes.
Electromechanical voltage regulator obsolescence and associated wire wound
rheostats. Lack of parts availability.
Need for fast system/voltage recovery to improve system relay coordination and
avoid nuisance trip due to slow excitation reaction time.
Need for interface to new supervisory control automation to obtain streamlined
unit startup sequence and automatic synchronizing equipment.
t4
13.
14.
15.
1.
2.
3.
Alignment reduction time on multiple bearing machines, i.e. steam turbine where
the rotating exciter is removed. Generally, it takes a week to align a six-bearing
unit. Two bearings can be removed by eliminating the rotating exciter, reducing
the alignment time of the steam turbineigenerator.
Excessive bearing wear caused by vibration on horizontal direct mounted
rotating exciters. Typically on reciprocating engines, steam and gas turbines.
Problems with speed reduction gear on steam turbine used for rotating exciter
coupling. (large dollar items, long delivery)
t5