Professional Documents
Culture Documents
UNIVERSITY OF MINNESOTA
by
Prepared for
June, 1983
Minneapolis, Miimesota
University of Minnesota
St. Anthony Falls Hydraulic Laboratory
by
Alan J. Rindels and John S. Gulliver
Prepared for
LEGISLATIVE COMMISSION ON MINNESOTA RESOURCES
STATE OF MINNESOTA
St. Paul, Minnesota
June, 1983
Minneapolis, Minnesota
ABSTRACT
Free surface vortices at intakes can cause excessive vibration, efficiency loss, structural damage, and flow reduction in hydroturbines, pumps,
culverts, etc.
They can also be a safety hazard and a potential loss of
life.
One of the major problems encountered during intake design is the
specification of submergence and other design parameters in order to avoid
strong free surface vortex formation.
A properly conceived model study
will determine whether free surface vortices are likely to occur. Before
that point, however, the engineer needs to develop a preliminary design and
then decide if a model study is needed.
In order to assist in preliminary intake design, Ii plot of dimensionless submergence versus intake Froude number is presented for a number
of vertical and horizontal intakes from both field and laboratory observations. The pilot is divided into two regions: 1) a region where intake
vortices are unlikely and a model study is not required except with extremely poor approach conditions, and 2) a region with a good possibility
of intake vortices, and a model study is recommended.
Region 2, where intake vortices are a good possibility, is very large;
encompassing many intake facilities.
This is because minimum intake submergence to avoid vortex formation is highly dependent upon approach condi tions, which are site specific.
In order to add some clari ty to this
limited design criteria, an experimental study was undertaken which focused
upon typical intake approach conditions.
Most hydropower intakes have a
forebay to avoid high circulation near the intake, so the experimental
study simulated approach conditions with a forebay or approach channel of
varying length and width.
The experiments were limited to vertical bellmouth intakes. The tendency for vortex formation is enhanced by separation around the leading
edge of the approach channel walls. A long, narrow forebay will reduce the
tendency for vortex formation.
TABLE OF CONTENTS
Page No.
Abstract
.
Lis t of Photos ..................
ii
iv
v
viii
Acknowledgement s ...............
I.
II.
REVIEW
A.
Dimensional Analysis
6
7
14
1.
2.
3.
B.
C.
III.
......................................
A.
Case Studies
1.
2.
3.
4.
B.
IV.
VI.
20
20
20
24
27
27
31
40
A.
40
40
41
B.
Experimental Procedure
C.
Results ..........................................
49
56
12.
3.
V.
.
.
..................................................
INTRODUCTION
46
1-
Presentation of Results
2.
3.
56
70
Analysis of Results
71
.
.
..............................................
75
REFERENCES
76
iii
LIST OF PHOTOS
Photo No.
1
.~
.89, SiD
= 3.0.
3.0.
Note
= 2.63,
10
11
iv
0.85.
LIST OF FIGURES
Figure No.
1
Plan of the Lower St. Anthony Falls Lock and Dam [1].
10
11
12
13
14
Untra Power Plant plan and section, taken from Rahm [3].
15
16
Figure No.
17
18
19
20
21
22
23
= 5.02,
= 3.59;
24
= 4.39,
= 3.59;
25
26
27
28
29
30
31
32
vi
Figure No.
33
34
35
36
37
38
LIST OF TABLES
Table No.
1
vii
ACKNOWLEDGEMENTS
This study benefited greatly from the labor and advice of a number of
individuals. Karen Lindblom participated in the experimental flume design
and development.
Jack Vandenberg supervised flume contruction.
Martin
Halverson, Judson Woods, and James Millin assisted in experimental
measurements and data reduction. Robert Bulleigh and James Millin produced
the figures, and Pat Swanson typed and edited the manuscript.
Consultation and advice of particular value was obtained from Fred
Blaisdell, George Hebaus, and Joseph Wetzel.
The work was performed under the general supervision of Roger E. A.
Arndt, Director of the St. Anthony Falls Hydraulic Laboratory.
viii
I.
INTRODUCTION
Many of the problems which can occur at closed conduit intakes are a
consequence of a free surface vortex.
Free surface vortices are a very
highly organized turbulent free-surface flow phenomena which occurs due to
the residual angular momentum in the flow at a closed conduit intake. They
occur commonly at free-surface flows into a closed conduit, such as a sink
or bathtub drain.
In large closed conduit intakes, however, free surface
vortices are a severe problem which should be avoided. Free surface vortices have been found to cause flow reductions, vibrations, structural
damage, surging due to formation and dissipation of vortices, and a loss of
efficiency in turbines and pumps. They have also been found to be a safety
hazard at lock intakes [1]*.
The two examples of free surface vortices given in Photos 1 and 2 (see
Sect. III) help illustrate the reasons for these problems.
An intake
designed for a smooth and straight flow will experience a highly swirling
flow when vortices are present. The swirl will give unexpected flow patterns into a turbine or pump, which reduces efficiency, causes cavitation
to develop, and may lead to the development of resonance vibration with the
structural components of the machine.
A free surface vortex with an air
core will also cause a significant reduction in the flow capacity of the
intake.
Most of the research work on free-surface vortices to date has been
performed on a site-specific basis where a hydraulic model study is performed for a given hydroelectric plant, pumping station, navigation lock,
or spillway intake to determine whether vortices will be present.
Very
little research has been performed which furnishes submergence requirements
to prevent vortex formation. These design criteria could be used in intake
design prior to, or possibly in place of, a model study.
The need for this generic design criteria is great.
First, the
engineer currently has little information which may be used for intake
design before a hydraulic model study is undertaken.
Second, many small
hydraulic structures cannot afford the cost and time delay associated with
hydraulic model studies.
Many of these small structures are currently
designed with the "hope and prayer" that free-surface vortices do not
occur. This second problem is especially apparent in the upcoming period
of small hydropower development in the United States. The U. S. Army Corps
of Engineers [2] estimates that there are 4800 small hydropower sites (less
than 15 MW) in the United States with development potential. These sites
will be built with a typical design-construct period of between 1 and 4
years. The comparative cost and time required for an intake model study is
significant.
*Numbers
Photo t.
This report addresses the problem of intake design criteria for small
hydroelectric facilities.
Literature information on vortex formation at
field and model intakes is first compiled and presented to give "intake
guidelines" for design engineers.
These intake guidelines provide a means
of comparing a given intake design with past experience and will give a
qualitative assessment of whether free-surface vortices may occur.
The
second part of the report describes experimental research undertaken to
give specific design criteria for intakes.
The experimental research is
limited to vertical intakes with an approach canal and is the beginning of
a more extensive program which is needed to adequately address the problem.
The experimental program addresses the effects of approach canal length and
the angle of flow into the approach canal on free surface vortex formation.
II.
A.
REVIEW
Dimensional Analysis
where
circulation,
p =
11 = dynamic viscosity,
(J
g
Si
= length
etc.
1
Fig. 1.
1T
I--
_---.""
0
(1= f[ d
Q
' VD
rD
'Q
pQ2
'D
d2~ , aD
] i = 1, n
(2 )
ed from the
Since the ratio Do/D is usual ly held const ant, it can be dropp
to:
(2)
Eq.
p
onshi
analy sis. This reduc es the funct ional relati
Q
S
~=f [d
fD
VD' Q
pQ3
-]i
'D 2 ~ , aD 3 ' D
1, n
(3 )
fican ce of these paraMany resea rcher s have inves tigate d the relati ve signi
tank and an outle t in
l
drica
meter s in free surfa ce vortic es with a cylin
lation of the outle t
circu
The
the cente r of the tank floor [4, 6, and 7].
g from the side
issuin
jets
can be adjus ted by using vanes [4, 6] or using
lation is a
circu
the
,
r
With this type of appar atus,
of the tank [7].
with the
lated
calcu
be
can
param eter contr olled by the inves tigato r, and
follow ing equat ion:
r
where
2TI R V
(4)
2.
Surfa ce Tensi on
ce tensio n
Many exper iment al studi es have indic ated that surfa
using a
[6]
gan
Keu1e
effec ts are negli gible [4, 6, 8 and 9]. Dagge t and
range
the
in
that
cylin drica l tank appar atus and two se~arate f1u!d s found
not
does
n
ce tensio
of Reyno lds number (Q/DV ) from 3xl0 to 7xl0 surfa
l
drica
cylin
a
that for
affec t vorte x forma tion. Jain ~t a1. [4] conclu ded
ts
effec
n
ce tensio
tank in the region of 120 < p(V D/a) < 34,00 0 that surfa
appro ach to the
tical
analy
an
used
[10]
Jain
and
are negli gible . Yi1dr im
surfa ce tensio n is an
dynam ics of a rotati ng fluid eleme nt and found that
of circu lation . Anwar
impor tant param eter near the core, and at low value s
a long flu~, surfa ce
[8] found that for horiz ontal and verti cal intak es in
r, W = p V h/ a , i s
tensio n effec ts are4 negli gible when the Weber numbe
on the cente rline
great er than 1.5xl 0 ,whe re h is the subme rgence based
tensio n is an impor of the intak e. Furth ermor e, 4 Anwar concl uded surfa ce
ssion exist s, such
tant param eter at W < 1.5xl 0 only when a surfa ce depre
tensio n is negli ce
surfa
flat,
ns
remai
ce
as a dimpl e. If the water surfa
e
conclu des that surfac
2 a
gible . There fore, the litera ture2 for the most part
120, of i f p V h/
tensio n can be negle cted i f p V D/ a is great er than
greater than 1.5x10 , whichever of the two criterion is the most conser3.
Viscous Effects
QS c ID
Re
(5 )
and
V
VD I - =
""F- v
Igd
;;.
(6)
Hebaus [12] showed, using the basic definitions of the parameters used by
Jain, that Eq. (5) can be rederived into an explicit equation for the critical submergence Sc. The equation Hebaus found is
(7)
c
-= f
D
B.
(fD
..y-
Q'1 7:'
I'gD
(8)
which a close d conThere are an infin ite numbe r of confi gurat ions by
d upon the purdepen
ions
gurat
These confi
duit intake can be const ructe d.
the physi cal
as
well
as
d,
poses for which the intak e is being const ructe
ol of the
contr
the
d
beyon
confi gurat ions of the dam and other facto rs
outh conbe11m
ted
inver
cal
A pump intak e is usual ly a verti
desig ner.
eithe r a
have
lly
norma
es
Hydro power intak
figur ation as shown in Fig. 2.
1. The
Fig.
in
given
ly
horiz ontal or verti cal arrang ement as schem atical
this
which
on
ions
gurat
two arrang ement s prese nted in Fig. 1 are the confi
study will focus .
usual ly requi re near
The intak e desig n guide lines which are avail able
Pross er [14] based
t.
perfe ct flow condi tions just upstre am of the outle
His requir emen ts for a
his desig n on the diame ter of the outle t penst ock.
horiz ontal be11m outh are that:
1
Fig. 2.
wid th,
uni for m acr oss the cha nne l
the ups tre am flo w sho uld be
e the
be str eam lin ed to eli mi nat
sup por tin g pil lar s sho uld
o
,
ake
int
the
n rea chi ng
po ssi bil ity of flow sep ara tio
int ake
be fil led ; for a ho riz on tal
sta gna nt flow are as sho uld
e,
n a slo pin g fac
a ve rti cal fac e is be tte r tha
.6
oci tie s sho uld be kep t bel ow
vel
l
nne
cha
ch
roa
app
e
rag
ave
o
m/s ; and
nin g
ed to act as flo w str aig hte
ign
des
be
uld
sho
s
ack
shr
tra
(
van es.
nne l des ign
at con sti tut es a poo r cha
wh
on
s
ise
adv
r
the
fur
r
Pro sse
fac tor s are :
tre am of the int ake . The se
ups
any
ion s (e. g. sha rp cor ner s or
w,
abr upt cha nge s in flo w dir ect
flo
of
n
tio
bu
ym etr ic dis tri
des ign wh ich lea ds to an ass
(9)
40 , . . . . - - - - - - - - - - - - - - - - - - - -
INTAKES WITH
VORTEX PROBLEMS
INTAKES WITH
NO PROBLEMS
30
S=0'4 VO
20
0
1/2
(f 1)
S=O'3VO
10
10
20
30
40
50
12.
Fig. 3.
I1
I/2
60
of SiD vs.
Reddy and Pickf ord [16] develo ped a dimen sionle ss graph
data
rgence
subme
al
critic
other
as
v/ ~ using Gordo n's data as well
that
ates
indic
plot
ord's
Pickf
and
:Reddy
obtain ed from the litera ture.
most free surfa ce vortic es occur red above the line
SiD
(10)
SiD
==
1 + F
(11 )
(12 )
SiD
12
3.0
II
Ir
EXPLANATION
NO
VORTEX VORTEX SERIES
I:;.
2
0
3
D
15
9
V
16
,;>
f-oI
~RIES 15
c~
SERIES 16~
O~
.,
SERIE~
~,;
f.
.5
FIGURE 22~
I
EQUATION 47
V()RTEX ENX)LOPE
0.5
FIGUR~
FIGU~ 14
Ld
...... -'-.
;9"~
O~
o
~FIIGURE
0.1
0.2
..
,.
I.
FIGURE 20
~ ..~
Il.
Ie
FIGURE 19
...
v'
-'SERIES 2
FIGURE 18
23
0.3
0.4
0.5
0.6
0.7
1T
Fig. 4.
--;;;:
~,
If0
~Ij\
iii
13
0.8
,I
c.
at an intak e
The remed ial action s taken once a vorte x is disco vered
econo mical ly
be
may
It
ons.
are usual ly limite d to very minor modi ficati
of the
depth
or
size
the
alter
unfea sible or physi cally impos sible to
am
upstre
the
ving
impro
by
tions
intak e, and/o r the upstre am flow condi
three
to
d
limite
ly
usual
are
bound aries. With these limit ation s, remed ies
those which disru pt the angul ar momentum of the flow
types of solut ions:
those which force the
such that the forma tion of a vorte x is inhib ited,
to form, or those
cult
diffi
is
vorte x to try to form in a zone where it
e veloc ities are
intak
the
that
which incre ase the area of the outle t such
tum upstre am
momen
ar
angul
the
decre ased. None of these solut ions destro ys
t of swirl
amoun
large
a
n
of the intak e, and thus there still may remai
.
pumps
or
es
enter ing the intak e that is hazar dous to the turbin
ortex devic es
Denny and Young [19] listed sever al types of anti-v
6, 7, and 8.
5,
Figs.
These and other devic es are shown in
avail able.
Fig. 5 is a
in
shown
One of the most popul ar and inexp ensiv e remed ies, as
surfa ce.
water
the
at
floati ng raft which disru pts the angul ar momentum
for the
on
locati
m
Ziegl er [20] found the water surfa ce is not the optimu
in
raft
ng
floati
the
He noted that swirl ing motio n remai ned below
raft.
was
n
motio
ing
swirl
his model , where as by subme rging the raft, this
to be only a small
depth
m
optimu
the
found
er
Ziegl
e,
remov ed. Furth ermor
The optimu m depth is that depth where
distan ce below the water surfa ce.
the swirl ing motio n
the subme rged raft is able to provi de resist ance to
of the raft is too
above the raft as well as below the raft. If the depth
swirl above the raft.
great , the raft is unabl e to suppl y resist ance to the
the highe r veloc ities
This swirl then set up a vorte x, and becau se of
a high veloc ity inner
close r to the outle t, the vorte x is stretc hed and
core of a small radiu s is forme d.
of the flow have
Trash racks which also disru pt the angul ar momentum
ces [1, 20, 21].
been effec tive as vorte x suppr essor s in some instan
He
sizes of scree n.
Ziegl er [20] model ed trashr acks by using diffe rent
dent on the size of
found vorte x forma tion at these scree ns to be depen
action of the scree n.
scree n, and there fore depen dent on the resis tive
sent the trash racks
Ziegl er felt the resul ts obtain ed with scree ns to repre
14
-'
DATING
RAFT
....
'
. D' ..
. ; D ..
'0:
0:
'0"
--
SUBMERGED
RAFT
. <:)
:0' :.
.0
. . .
Fig. 5.
15
-....~~....c......L.-'i ;1
0;0':, ...
\,t:::J \ i
Fig . 6.
[21 ];
sip ate vo rtic es (B lai sde ll
Ext end ed pla tes use d to dis
Denney and Young [19 ]).
16
---_ ...
~.-.
------
--I
-----------
SECTION
Fig. 7.
AA
17
">"/~ "/"'-....."/~'/'::::::.y
~"
; ,.
-:':'t
~'/~ o
"
.
~ .,
~
>-y/
y ,/' .., ,.
~
...
"
'01
$;',.
n'
,0'
;0'
~ " '.
>-~ o'
~
"
~
//
'>
~~ ;~:
"
i,:
~.
"",
': t)'
I
"
-::::::.........
y--/"
.~
, O.
10'
, ~ .. ""
Fig. 8.
'D
I.l)
"
0:
(,
.' I
,0
'/::::::-.........
-,
--
<
,
:~' ~
, . '/
(
A.
4',
"" --
18
19
III.
Case Studies
The lower St. Anthony Falls Lock, given in Fig. 9, has a severe
vortex which forms when filling the lock chamber. The vortex is so severe
that it is hazardous to small craft, as tragically demonstrated in 1974
when a lock employee in a small boat was accidentally drawn into the vortex
and killed. This vortex problem provides an excellent case study because
the U. S. Army Corps of Engineers Waterways Experiment Station (WES) performed a hydraulic model study in order to determine how to minimize the
intensity of the vortex. The required alterations to the lock were found
to be extensive and could not be economically justified. This illustrates
a frequent occurrence--that solving a vortex problem after a structure has
been built is usually extremely expensive.
The intakes to the lock-filling culvert system are square vertical
bellmouths as shown in Fig. 10.
During filling, 25 percent of the flow
entered through intake #1, 22 percent through #2, 23.5 percent through #3,
and 29.5 percent through #4.
20
1l0CJl
lU"''''
.AT
CIJRRNr
LOWER
POOL
EtC-V. 11$./
Fig. 9.
Plan .of the Lower St. Anthony Falls Lockand Dam [I].
21
"-
- / I'.
/ I'.
..~
/
a.
"- /
:2
V
"-PLAN
"
"
,-
EL 76'.5
UP EL 760.0
...
FLOW .......
f')
o+
~+
o
LP EL 726.'
b.
Fig. 10.
49.4'
I'
-+-__
.f
LOCK APf>/!QAC!:L
-.
008.1'(/")
T'HICK RACK
MATERIAL
2.6fil:
----~.o+~- :
EL
APPROACH EL ~ 126,0
'w
I; ~ :
~
.\
I
II.
23
intak e
to
a horiz ontal ,
rathe r
ft.
Incre ase the subme rgence of the intak e from 13.7 to 26.2
also
Add a vorte x suppr essor , straig hteni ng vanes which would
serve as trash racks .
with an
Exten d the bulln ose pier 28-3/4 ft furth er upstre am
.
shape
lar,
ellip tical , rathe r than a circu
sive intak e struc ture.
In other words , build an entir ely new and more expen
would not work. The
y
simpl
res
measu
The WES study found that less drast ic
11. These four
Fig.
in
given
is
final desig n sugge sted by the WES study
avoid ing freein
eters
param
tant
recom menda tions ident ify the two impor
a minimum
with
flow
ach
appro
and
a large subme rgence
surfa ce vortic es:
amoun t of large -scale circu lation .
the lock system
It is inter estin g to note that an early model study of
St. Antho ny
the
at
eers
Engin
of
perfor med by staff from the U. S. Corps
The
e.
intak
the
at
ms
proble
x
vorte
Falls Hydra ulic Labor atory found no
not
did
one
early
the
that
is
es
only differ ence betwe en the two model studi
the
d
aroun
ation
separ
the
and
adequ ately model the appro ach condi tions,
bulln ose pier was not as sever e.
2.
vortic es and
The Mayfi eld Hydr oelec tric Power Facil ity exper ience d
downs tream
the
of
es
intak
very turbu lent flow in the foreb ay area to the
the power
s
leave
flow
ity
power tunne l, a diver sion facil ity. A high veloc
plant
four
the
to
tunne l and separ ates as it expan ds and distri butes
the
in
nce
incide
of
intak es. The separ ation was cause d by the large angle
a
g
causin
and
es,
expan sion wall, direc ting a jet at the two cente r intak
24
2.
Photo 3.
25
= 3.0
Photo 4.
26
flow across the two outer intakes. This was evidenced by the existence
large shock waves at the pier noses, which caused uneven water surface elevation at the intakes. A model study was performed by Song [23] at the St.
Anthony Falls Hydraulic Laboratory to correct this problem.
It appeared that free surface vortices were induced by the eddies,
formed by the flow separation and drawn into the intake. Submerged guidevanes improved the flow distribution, but did not entirely eliminate surface swirl. The addition of a vertical wedge over the intake finally broke
down the surface swirl. Song attributed the effectiveness of the vertical
wedge to the extremely noncircular geometry which resulted in the intake
bays.
It should be noted that this intake had a very low submergence, as
compared to other intakes with similar velocities, SiD = 0.6 and Fr = 0.57.
3.
27
F'owerplont
.-...;
-==~.:;.;~ForebOY Dam
I
~ Forebay
........ - ....
a.
Channel
Plexiglass panel
in the model
.. ...... ,
o,
100
I
200
I
300
,
SCALE OF FEET
b.
Fig. 12.
28
,.'
,/
Max. W.S.
fl. 1290....,0.,.=;o..~......=-
FOREBAY OHANNEL.
FOREBAY DAM
Min. W.S.
fl. 1208.0~_-=
,,'...
Trashrack
".
'
~:=-,.,...,....,...,...,..,.,.,..,~.,..-_-~
..-I-.J,l-........
:.~.:.:.:.:.:
40'-0' I, D,
'~
, .
......
'.'
Fig. 13.
Penstock
".'.
29
&
Plan
Scale
50
100 m
Section
Normal W.L.
Generator
room
Fig. 14.
Untra power Plant plan and section, taken from Rahm [3].
30
concrete walls. Rahm also found that vortex formation was enhanced by the
piers on the intake structure, which were rounded only part of the way to
the water surface.
At high flows and the corresponding higher headwater
elevation, flow separation around the edge of the sharp edged portion of
the piers formed a coherent eddy in the stop log recesses, where air suction first formed.
A similar situation occurred at the Atorp Power Plant on the Letalven
River, shown in Fig. 15. The pull of the intake created a surface current
over the top of the submerged intake canal walls, perpendicular to the main
stream, as shown in Fig. 16. This flow pattern formed an upwelling region
(bulb) inside the canal wall which was the source of a large, stable eddy,
and ultimately a free-surface vortex at intake I.
Finally, Rahm discusses the Hammarforsen Power Plant on the River
Indalsalven, shown on Fig. 17. The approach flow velocities from upstream
are very slow at approximately 0.5 m/sec. Rahm found, how~ver, that
"Owing to the positions of the units and the dam, the flow to
the intakes was very oblique, and at various combinations of
discharge the direction of velocity deviated at least 30 - 45 0
from the perpendicular to the front of the intakes. As a result,
strong local vortexes in the lee of the intake piers were formed,
in spite of the evenly distributed and relatively low velocity.
The vortexes in front of intakes I and II were strong enough to
suck down with ease large pieces of wood, but could, however, be
prevented by means of floating wooden grids."
In conclusion, all of the intake case studies indicate the importance
of a straight and uniform flow upstream of the intake to prevent vortex
formation.
The same could be said for virtually every intake with vortex
problems.
An ideal approach condition, however, is rarely possible, and
intake designers must accept a compromise dictated by the specific conditions of the site. There are currently very limited design guidelines to
assess the potential for vortices at a given intake. In the next section,
field and model experience at existing installations is compiled to give
some very general guidelines which may be combined with a qualitative
assessment at a given site. In a later portion of this report more specific design criteria are developed for a specific type of intake.
B.
The case studies discussed in the previous section reveal the important parameters in vortex formation:
circulation in the flow field
approaching the intake, intake submergence, and the intake velocity or
the intake Froude number.
The analysis of this section will attempt to
develop general rule-of-thumb guidelines for critical submergence from the
experience of existing installations.
Parameters generally known for an
intake will be used, such as submergence, intake diameter, and intake velocity.
The approach circulation is an important parameter which is not
known for existing intakes and will be ignored.
This analysis will
31
Plan
Scale
to
20
30
40
Upstream face
Vertical
Unit I
_lite
.::.
-t~=r~-----
Normal \N.L.
Scale
a
I
section.
5
I
, t,
Fig. 15.
10
,
15
I
20 m
I
32
At the surface
Intake I
I
I
I I I
I I I
I I I
I II
l ,I
..j
At 2 m depth
Intake J
I ..
I
I
I I
I II
l II
-J
Fig. ]6.
Scale
0
10 m
33
-115
()
Scale
50
100m
Fig. 17.
34
therefore approach the problem from the same point of view as an intake
designer~ who has little or no knowledge of the approach circulation.
A
conclusion often drawn is that a submergence exists which is deep enough
such that vortex formation will not occur, even with the worst possible
circulation of the intake approach flow.
In order to determine what this
submergence is ~ existing and model intake submergence and discharge data
were collected and analyzed.
The starting point in this analysis was to obtain the data used by
Gordon [15] to develop his dimensional relationship.
This related the
submergence~ S~ and VD1/2 as previously shown in Fig. 11.
The data
were made dimensionless using the dimensionless submergence~ SiD and the
intake Froude Number V/!gD.
On plotting this data a surprising result was
obtained.
The submergence data for the intakes which had vortex problems
lay about the line SiD = LIS V/.,!gD; this result was very encouraging~ but
after further data on similar intakes was plotted~ the inLtial result was
found to be erroneous.
Besides Gordon's data~ Hecker [24] Pennino and Hecker [18] list several
other existing installations which have experienced vortex related difficulties. These installations are both prototype intakes as well as model
intakes.
The information which is tabulated in these results is very
sketchy; thus ~ an attempt was made to either obtain prototype information
from the dam owner or obtain the results of a model investigation.
This
was done in order to obtain the most accurate values of submergence and
discharge available.
In addition to these sets of data~ information on
intakes with and without vortex problems known to the authors were included
in the analysis.
Thus ~ although the analysis is similar to Gordon [15]
and Pennino and Hecker [18]~ the data set used is the most comprehensive to
date and will provide an improved basis for intake design.
Clarification of the definition of the submergence and the diameter~
D ~ is needed to avoid confusion.
The literature review mentions several
different submergences which are currently in use.
Initially the submergence was defined as shown in Fig. 2 ~ but it was found necessary to
redefine the submergence for intakes of the form shown in Fig. 18.
The
submergence will be defined as the distance from the water surface to the
point of intersection of the soffit bellmouth with a line drawn perpendicular to the water surface on the top of the bottom bellmouth lip~ as
drawn in Fig. 18.
The diameter will be defined as being the minimum
diameter to which the bellmouth narrows~ as is also shown in Fig. 18.
The data on existing installations and model studies of proposed
installations were compiled and are presented in Fig. 19. Sources of the
data are given in Table 1. Also given in Fig. 19 are two envelope curves
which result from Gordon's [15] criteria.
C = 0.03 corresponds to SiD =
1.7 F~ and C = 0.4 corresponds to SiD = 2.27 F. It is immediately apparent
that neither Gordon's nor Reddy and Pickford's [16] design criteria are
sufficient to avoid vortex problems.
In fact~ Fig. 2 confirms Penino and
Hecker's observation that there is virtually no submergence at which an
intake designer can be certain of vortex-free operation.
less
There is a
likely to
region~
occur;
however~
that
is
35
::f!JD .
lit.
.'
O .
. ..
+
I
.':'0'
0 '"".-:
.u
Fig. 18.
36
4.0
r----r---------r-------,-------,
I
I
2.27 (_V_)
I.... =
ID
I
I
3.0
III
2.0
I
I
I
J9D
o I
Old
:1/
1/ -
1.0
o
o
J!
~lY~:
-..
INTAKE
INTAKES WITH
VORTEX PROBLEMS
00 INTAKES WITH
NO PROBLEMS
'~
1.0
2.0
3.0
(~)
Fig. 19.
37
TABLE 1.
Experienced
Vortex
Formation
N
N
N
N
N
y
N
N
N
N
N
N
N
N
y
N
N
N
N
N
N
N
N
N
N
N
N
N
Y
y
y
N
N
N
N
y
y
y
y
y
y
y
y
Y
NH
NH
N
y
y
y
y
y
N
y
Y
y
SiD
1. 78
1.45
6.09
.59
.56
.23
1.36
1.36
.63
.85
1.00
.98
.73
.60
.54
1.63
.86
1.44
.92
1.50
.84
.78
.64
1.43
1.00
1.06
1.09
1.00
2.13
2.41
2-4
1.82
.96
.56 - 3.06
.53
2.86
3.57
11.29
2. 52
2.69
1. 72
1.93
1.23
.57
.89
1.56
1.93
.601
3.00
0.18
0.18
0.18
0.26
0.42
0.28
1.48
F
.24
.47
.47
.17
.42
.22
.40
.41
.16
.32
.41
.50
.44
.28
.43
.29
.39
.50
.42
.45
.29
.50
.30
1.18
.45
.47
.48
.47
1.90
.80
.79
.06
.16
.09
.55
.85
.95
1.04
.65
1.32
.79
1.69
.77
.78
.46
1.18
.78
.57
1.27
0.20
0.24
0.23
0.26
0.22
0.10
.47
Type of Intake
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
lIorizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Vertical
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Source of Information
Project
Snare (1 )
Rundle (1)
Three Sisters
Brochet
Cape Broyle
Jim Grey
Hayo
Horsechops
Bearspaw
Henihek (1)
Rio Bueno
Interlakes
Pocaterra
Chute Hilson
Smelter
Hhite Horse
Hoggotty
Rattling Brook
Hart Jaune
Rundle(2)
Snare (2)
Spray (2)
Haterloo Lake
Rattling Brook
Taltson
Sandy Brook
Brazeau III
Brazeau 1/2
Chururaqui
Bad Creek
Bear Swamp Pumped Storage
Effestinag
Foyers Pumped Storage
Kariba Hydro Project
Ludington Pumped Storage
Orville Darn Diversion
Orville Dam Diversion
Orville Dam Diversion
Taum Sauk
Enid Dam
Nimbus Dam Power Intake
Shadehill Dame Flood
Grand Coulee Third Power Plant
Glen Canyon Dam
Havasu Pumping Plant
Grand Coulee Pumping
Glen Canyon Dam
Hayfield
Low St. Anthony Falls Lock and Dam
Untra Power Plant (all Intakes but I)
Untra Power Plant (at Intake I)
Atorp Power Plant
Alfta Power Plant
Hammarforsen Power Plant (Intakes I & II)
Hammarforsen Power Plant (Intakes III & IV
Rapidan Po~er Plant
38
[15]
[ 15]
[15]
[ 15]
[15]
[ 15]
[15]
[ 15]
[15]
[15 )
[15]
[15 J
[15]
[15]
[15]
[15]
[15]
[15]
[15]
[15J
[15 )
[15]
[15]
[15]
[15 J
[15]
[15]
[15]
[24]
124J
[24]
[24]
[24]
[24 J
[24]
[28]
[28]
[28]
[24]
[24]
[24]
[24]
[20 ]
[27]
[30]
[29]
[27]
[23]
[1]
[2 J
[2]
[2 J
[2]
[2]
[2]
In progress at SAFHL
........
submergence, SiD, greater than 0.7 and an intake Froude number, v/lgD, less
than 0.5. If a given intake installation has extremely poor approach conditions, such as a short headrace wall, or an intake in the middle of a
large pool, vortices are still possible in this "safe" region. For a small
hydroplant (e.g. less than 2 MW), in this relatively safe region with good
approach conditions, it may be cost-effective to forego an intake model
study.
Consultation should always be obtained, however, from individuals
with expertise in intake vortices.
What looks like good approach conditions to the designer may have a deceptive source of approach
circulation.
One interesting aspect of Fig. 19 is that there is no "safe" dimensionless submergence for intakes with an intake Froude number greater than
0.5.
There are, however, intakes in this region without vortex problems.
The reason, of course, is approach circulation, the ignored parameter in
this analysis. Intakes with a very good approach flow, ~uch that there is
little large-scale circulation entering the intake, can operate without
free-surface vortices at a high intake Froude number. On the other hand,
intakes with a poor approach flow can have free-surface vortices at intake
Froude numbers as low as 0.5, and possibly lower. In this region, a model
study must currently be recommended under all circumstances.
Improved
design criteria, which will hopefully be developed from more generic
experimental investigations in the future, may reduce the prevalent need
for intake model studies.
In order to refine some of the guidelines which may be extracted from
Fig. 19, an experimental investigation of intake vortices was undertaken
and will be described in Section IV.
The study was limited to vertical
bellmouth intakes in a headrace canal, and is only the beginning of the
work required to develop comprehensive guidelines.
39
IV.
A.
Experimental Facility
1.
Design Objectives
(13 )
40
The test apparatus was a wooden flume with a bellmouth outlet given in
Photo 5 and Figs. 20, 21, and 22 and is located on the main shop floor of
the Laboratory, next to a 24-inch flume. The 24-inch flume required a catwalk for visual observations. This catwalk, shown in Photo 5, was used for
visual observations of the surface flow in the flume.
The wooden flume, supported by 2"x6" planks and concrete blocks, consists of a stilling basin, a transition section, and a test section, as
shown in Fig. 20.
Flow was supplied from the Mississippi River in a
once-through mode with an 8-inch supply line which ran from the main supply
channel to the stilling basin.
Inflow was measured with an orifice meter
calibrated in-line and connected to a manometer with either mercury or
Meriam blue as indicator fluids.
The stilling basin was designed to produce a fairly straight uniform flow out of this section.
This was
achieved with an 8-inch lateral diffuser pipe shown in Figs. 20 and 21
with 2 inch diameter holes drilled to stagger at +45 and -20 off horizontal, and directed at the rear walL The flow was further smoothed by
flowing through a 6 inch thick rock crib, which consisted of rocks coarser
than a 3/4 inch sieve. Finally, a transition zone of 7 ft was used to dampen any large scale eddies.
Visual observation was made possible by installation of a 4 'x8 'x3/4"
plexiglass sidewall and a 4' x56 "x314" plexiglass wall at the end of the
flume.
The interior components of the test section were the movable intake
canal walls and the bellmouth. The bellmouth was centered 16 inches from
the rear wall and 16 inches from the side wall as shown in Figs. 20 and 21.
The intake canal walls consisted of a 52 x 48 inch rear wall, and canal
side walls which were v~riable in length.
The variable length canal side
walls were produced using four 1/2" plexiglass panels, 48" deep, for each
canal wall. The length of the panels were 1/2 ft, 1 ft (two sets) and 4 ft,
which provided for large variation in length. The length of the canal side
walls used in the experiment were the 3 ft, 6 ft, and 9-1/2 ft long combinations. The 6 ft combination is illustrated in Fig. 20 and 21.
The guide vanes were located 4-1/4 inches upstream of the movable
side walls, shown in Fig. 20.
These vanes consisted of 11 sheet metal
vanes, 8-1/2 inches in length with a spacing of 4-1/2 inches.
Each vane
had a 90 lip bent on the top and bottom. A pivot was obtained by drilling
a hole through the lip and placing a metal peg and washer through the hole.
This simple mechanism made examining the consequence of changing the
approach flow angle relatively easy between 45.
41
Photo 5.
42
I-- STILLING
BASIN
'r-
TRANSITION -_/\\1
SECTION
TEST
.\.
SECTION
..
i
I
2'
p'
;;~ _4~_-----I.
+
PLEXIGLASS
WALLS
56"
..,..
52"
A
ROCK
CRIB
II
'G"
12"
50"
...\ - - 86"
Fig. 20.
1\,
.. I
144"
.,
GATE VALVE
.f:>.f:>-
" 0'" ()
, '-0'/,-0:
O:,'Q;"
SECTION
Fig. 21.
AA
--
SECTION BB
r5<?" !I
v:/
,.".,/
/ v ...)
v/
,:/" GUIDE VANES
SET AT 30
xx
Fig. 22.
45
(.5D)2
2
Y
-=1
(14)
(.15D)2
46
TABLE 2.
Distance :j
from Flume <t:
~.
Bottom
D1stance from Walls
:j
;:;
I-~------
11/2
1-1/2
1-1/2
1/2
2.8
.0619
.0462
.0843
.0910
.0810
.0664
.0776
.0664
2.6
.1000
.0641
.0675
.0765
.0720
.0551
.0619
.0641
2.4
.0866
.0933
.0709
.0641
.0574
.0484
.0327
.0596
2.2
.0664
.0978
.0697
.0619
.0450
.0349
.0293
.0630
2.0
.0507
.0866
.0574
.0484
.0383
.0260
.0383
.0619
1.8
.0215
.0753
.0406
.0417
.0428
.0338
.0406
.0529
1. 6
.0484
.0596
.0372
.0293
.0462
.0349
.0518
.0450
1.4
.0540
.0462
.0249
.0226
.0372
.0406
.0574
.0327
1.2
.0540
.0484
.0204
.0215
.0249
.0439
.0462
.0551
1.0
.0293
.0338
.0282
.0260
.0103
.0439
.0406
.0417
.8
.0316
.0349
.0428
.0271
.0136
.0394
.0619
.0417
.6
.0293
.0574
.0349
.0237
.0013
.0192
.0596
.0450
.4
.0226
.0394
.0383
.0136
.0394
.0148
.0563
.0574
.0293
.0394
.0372
.0282
.0641
.0933
.1135
.0832
Bottom
.0428
.0372
.0327
.0125
.0866
.1314
.1348
.1112
-...J
~~~_
.. ..
~
~
~
Catwalk
Photo 6.
Photo 7.
48
zone was rapidly suppressed and limited in scope, however, and was not
believed to have a significant impact upon approach circulation.
Figures 23 and 24 give sketches of the streaklines at two vane angles.
These streaklines indicate that the guide vanes performed their function
very well, and that guide vane angle is a good representation of approach
flow angle.
B.
Experimental Procedure
A continuous dye
shown in Photo 8.
core
reaching
into
the
intake,
as
Type 5:
Type 6:
Even though only three types of surface activity are identified as representative, the classification given in Fig. 25 is retained to avoid confusion in the literature. It is also possible that the above observations
49
Fig. 23.
50
P;:SSSSSSSSsSsSsSSSSSS s S SSS1
.-...-.....r---
...........-...
-----
Fig. 24.
51
= 4.39,
= 3.59;
TYPE
NO ACTIVITY
TYPE
SURFACE SWIRL
....
TYPE
TYPI:
3 - -.V
.
TYPE
F""'-_ __
SURFACE DIMPLE
'V,.
DYE CORE
VORTEX PULLING
TRASH BUT NOT AI R
........
';:., TRASH
TYPE
...
VORTEX PULLING
AIR BUBBLES
5 --~F""'-----
TYPE
Fig. 25.
52
Photo 8.
Photo 9.
53
Photo 10.
Photo 11.
are not valid for inverted intakes, where surface swirls and dimples caused
by intake withdrawal may be more easily identified. The surface activity
Types 3, 5, and 6 were thus used to identify vortex strength in the experiments. There was, however, one type of surface activity which this classification failed to identify.
This surface activity, labelled a viscous
dimple, is shown in Photo 11.
The viscous dimple is a relatively deep
dimple which occurs in place of Type 5 or Type 6 activity at low intake
velocities. At intake Froude numbers, F < 0.85 the viscous dimple occurred
in place of the air-entraining vortex, Type 6. When F ~ 0.45, the viscous
dimple occurred in place of either Type 5 or Type 6 acti vi ty.
This may
indicate significant viscous effects upon vortex formation at intake Froude
numbers less than 0.85 in the flume, corresponding to an intake Reynolds
5
number Re = VD/v ~ 10. The implication here is that neither Jain et al.'s
4
[4] criteria, Re ~ 5x10 v/!gD or Dagget and Keulegan's criteria [6], Re ~
4
3.2x10 for avoiding viscous effects in intake vortices is conservative.
The remainder of this section describes the method by which the intake submergence and discharge were determined when each type of activity occurred.
One method of determining the type of surface activity occurring from
a given submergence and discharge is to stabilize the water surface elevation. If the water surface elevation is stable, the inflow into the flume
must equal the outflow of the flume.
For weir flow the pool elevation
stabilizes very quickly, but for full pipe flow, as the inflow and outflow
of this flume, a stable pool elevation requires a long stablization period.
This is complicated by the fact that inflow and outflow discharge must be
matched, which involves two independent valves. Matching these valves is
virtually impossible.
Consequently, another method was chosen to measure
the submergence and discharge corresponding to a particular surface
activity.
This method is similar to the method used by Blaisdell and Donnelly
[26] and Humphey et al. [17] coined by Blaisdell et al. as "taking data
on the run." Blaisdell et al.' s method requires the water surface elevation to be continually monitored, and allows the water surface elevation to
fluctuate.
For a constant inflow, the outflow can then be calculated
easily by adding or subtracting the amount of flow rate coming out of or
going into the storage of the flume, respectively. The amount of inflow
going into or coming out of storage can easily be calculated by using time
rate of change of water surface elevation, multiplied by the surface area
of the flume to give units of discharge. One precaution is that the water
surface elevation cannot change too rapidly because a given time is
required for the large vortex flow structure to develop.
Since the inflow rate to the flume was continuously changing, owing to
the drop in water surface elevation in the flume, as well as the
Mississippi River pool elevation, the inlet discharge was monitored continuously instead of being assumed constant, and noted on the strip chart.
In addition, the strip chart record of water surface elevation was
calibrated frequently.
Two people were required to take data for an
experimental run, one person to read off point gage values and identify
surface activity, and another person to monitor the inflow discharge and
make notations on the chart recording. The information noted on the chart
recorder was the upstream manometer deflection, the surface activity, and
point gage reading over time.
55
begin with cloA typic al run for a given intak e Froud e number would
eleva tion would
e
surfac
water
sure of the downs tream valve such that the
to a sufraised
was
tion
Once the water surfa ce eleva
rise in the flume .
manom eter
a
to
set
be
would
ficien tly large depth , the inflow manom eter
The
ed.
desir
r
numbe
e
defle ction corres pondi ng to the intak e Froud
fell,
tion
eleva
ce
surfa
water
downs tream valve would be opene d and as the
The surfa ce activ ity
surfa ce point gate readin gs would be taken .
first occur red, would
it
when
corres pondi ng to a certa in vorte x inten sity,
ue until a Type 6
contin
would
The run
be noted on the chart recor ding.
vorte x entra ining air would first occur .
repro ducib le. In
This proce dure was found to be relati vely fast and
simul taneo usly in
olled
contr
be
addit ion, it reduc ed the many varia bles to
ce eleva tion
surfa
water
ble
the flume . An analy sis of the impac t of varia
on the resul ts is includ ed in Sectio n IV.C.
C.
Resul ts
1.
develo pment of
The purpo se of the exper iment al study was to initia te ance of freeavoid
the
desig n inform ation to assis t an intak e desig ner in
throug h 36 for vario us
surfa ce vorti ces. The resul ts are given in Fig. 26
Each figure may be
h.
comb inatio ns of appro ach vane angle and chann el lengt
first zone is the
The
segme nted into three zones of critic al subme rgence .
core vortic es
dye
subme rgence versu s intak e Froud e number range in which
s intak e
versu
rgence
The secon d zone is the subme
will form (Type 3).
5), and
(Type
form
es
Froud e number range in which bubbl e entra ining vortic
6).
(Type
form
es
the third zone is that zone where air entra ining vortic
30 0 vane angle s
A good examp le of these zones are shown in Fig. 33 for
pe curve s define d as
. and 6 ft canal wall lengt h. The lines drawn are envelo
vatio ns, of a parthat curve which encom passes most, if not all, obser
there are two types
ticul ar type of vorte x. It shoul d be point ed out that
The first type of data given by unsha ded
of data shown in this figur e.
the previo us sectio n.
symbo ls were taken using the proce dure outlin ed in
which stabli zed the
The shade d data point s were taken using a proce dure
The water surfa ce eleva tion of the
water surfa ce eleva tion in the flume .
led to the abili ty to
suppl y pool became stabl e durin g the summer and this
very small chang es
stabl ize the water surfa ce eleva tion in the flume , with
assum ption that a slow
in the downs tream value . The data indic ate that the
forma tion of vortic es
chang e of water surfa ce eleva tion does not affec t the
This is easily seen
lead to a persi stent error in critic al subme rgence .
entra ining vortic es
air
and
ining
from the envelo pe curve s for bubbl e entra
s for the bubbl e
curve
pe
envelo
t
emen
The subme rgence requir
in Fig. 37.
highe r for the
are
es
vortic
ining
entra ining vortic es and the air entra
measu remen ts,
the
in
er
scatt
the
stead y stage data. When compa red to
.
large
howev er, this error is not excee dingly
betwe en the two
The dye core vortic es did not show this differ ence
the envelo pe
means
t
i
since
t
This resul t is signi fican
types of data.
are a true
ts
remen
measu
run"
curve s develo ped from the less tediou s "on the
vorti ces.
core
dye
avoid
to
indic ation of the minimum subme rgence requi red
56
r--------------------------I
o
8 __ l>-
4.0
-0
o
o
3.0
s
o
00
cf
o
o
6o DO
2.0
4J
o
o
o
1.0
TYPE 3 VORTEX
6- TYPE 5 VORTEX
TYPE 6 VORTEX
o
1.0
2.0
3.0
J9D
Fig. 26.
57
--
4.0
3.0
s
o
2.0
o
o
1.0
o
~
1.0
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
2.0
3.0
..;go
\0
Fig. 27.
58
5.0
s =4.16 (.JgD
V
D
00
<QAA
f(J&A
DO
~Bo g?
DO
0
2.0
0
A
1.0
Fig. 28.
e'a"
0
0
At'
A
0
0
~
~~A
g~A
i ~A
~O
0)0
00
--
0!6 fP ;t
3.0
.....
0
4.0
)'12
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
2.0
3.0
59
7.0 ..........----~------------
iJ.A
6.0
0=7.00
( J9D
V)'12
A
5.0
O~O
0
0
00
~0
-D
tP-
~OO
A
D. D. D.
AD.
D.D.
4.0
~'i
fr
[2J
r5bJ
0
D.ft
~
3.0
tPD.
D.
2.5
OcRJ
cPO 0
00
TYPE 3 VORTEX
D.
TYPE 5 VORTEX
TYPE 6 VORTEX
.....
cRJ
STEDY DATA
D.
1.0
2.0
3.0
j9D
Fig. 29.
5.0 -
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
..... 11
STEADY DATA
4.0-
~ = 3.42\(~)'09
~.-
7~'
o
3.0 -
--A.
g.
II
~.
o
2.0 --
JJ
~
D.
&1 it
I
I
v
\.0
Fig. 30.
2.0
3.0
3.0
Fig. 31.
62
5.0
TYPE 3 VORTEX
6.
TYPE 5 VORT EX
I
I
o TYPE6VORTEX I
.... 8. STEADY DATA I
00
I
II
0 __
1__ - \ ' -
4.0
o ~ = 3.99(~709
CD
s
o
....
0....
....
0
3.0
....
o
0
0
2.0
6
~
D-
lli
0
LhD-
o
o
~ dJ
D-
fl
D-
o
1.0
v
.;go
2.0
3.0
Fig. 32.
63
6.0
r"""""'---------"I""'""""--------....
I
I
I
S
(V
-=4.59
- -).09
5.0 -
0=4.4\5 ~
_-e- e -
e.
o.~
~
9511
/./
0'Y
~{
I--
-n
~Q]
4.A
nTh
66-
... =
-n.D
6-
2.0
4. I3(-.Y....-)09
.;go
cP
0
e.1II
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
STEADY DATA
I
1.0
CO
6-
--
t:.
0
666-
~ -~l
;0.t
000
/
o
. . -.=
1110,-.
",0
4.0 ' - /0
__ 0-
~~~"\-
V).09
3.0
IS. (
2.0
3.0
.;go
5
Fig. 33.
4.0 , . . . . . - - - - - - - - - - - - - - - - - - - -......
3.0
S
0=
2.14 (
V )'04
.;go
-D
O--bg~
0
2.0
6~
8
0~'6
1.0
6
A
fiY~4J--"o
0
0
eP
AD
D
DO
A
6
0
6
D
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
3.0
Fig. 34.
65
4.0
s 3.10 (.;go
V
0=
0
S
-D
I
I
I
0-
fu
b.
2.0
0
. Ch
008
0
9
I
)'04
3.0
1.0
I
I
I
10
~~~
dJO
~
b.
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
3.0
Fig. 35.
I
I
I
10
5.0
A
0
I 0
I
I
4.0
D'r
S
-e
4(
)'04
,;go
CO
o~
o'bA ~
Dill
088
{j
AOB
A
00
TYPE 3 VORTEX
TYPE 5 VORTEX
TYPE 6 VORTEX
J
1.00
.. __ ..........
0
0
0
2.0
-0----
~a-
3.0
I
I
I
1.0
-V-
2.0
3.0
.fiCf
Fig. 36.
67
oH X 10 3
ot
(Ji-)
+0.1
-0.2 l -
-0.4
0
0
0
0
0
0
0
-0.6
l:!,.S
0
0.8
0
0
-1.0
0
0
0
0
-.1.2
0
0
-1.4
o
Fig. 37.
o
- 1.2
o
0.4
Fig. 38.
These curves dictate the minimum submergence necessary to prevent the formation of vortices at a given intake Froude number for similar approach
flow conditions and upstream intake wall lengths. The scatter in the data
points below the envelope curves was expected, since many authors' results
have indicated this same discrepancy. Thus, the scatter is not specific to
these results.
2.
Error Analysis
The discovery that the "on the run" measurement technique lead to a
consistent error in the critical submergence envelopep for the Type 5 and
Type 6 vortices was discouraging, but it does not entirely invalidate the
results for these vortex types.
An analysis of the 30 vane angle, 6 ft
canal wall length data was made to estimate the significance and magnitude
of this error.
An envelope curve relating dimensionless submergence and Froude number
was drawn for the bubble entraining and the air entraining data points, as
shown in Fig. 29. Using these envelope curve relationships, the difference
in dimensionless submergence from the calculated envelope curve to the
actual data point was calculated, signified herein as b.s/D.
Two plots,
shown in Figs. 37 and 38, were made relating the difference in dimensionless stage IJ. SiD to the corresponding value of the rate of change of
water surface elevation, dH/dt, for bubble entraining and air entraining
vortices. From these curves it appears that a relationship between IJ.S/D to
dH/dt does not exist _5or a dH/dt of greater than 2xl0- 3 ft/sec.
For a
dH/dt of less than 10
ft/sec, however, the scatter around the line IJ.S/D
decreases; finally, at dH/dt= 0, SiD values greater than any of the "on the
run" measurements are observed.
Figures 37 and 38 indicate that envelope curves of Type 5 and Type 6
vortices developed from the "on the run" measurements would give SiD values
which are between 0.2 and 0.4 less than those of the steady data. These
differences are not great considering the nature of the envelope curves and
the scatter which exists in both the steady and "on the run" data.
Figures 26 through 36 should thus give accurate estimates of critical submergence to avoid Type 5 and Type 6 vortices i f between 0.2 and 0.4 is
added to the SiD measurements taken on the run. The authors also believe
that the envelope curves for the Type 3 vortices in Figs. 26 through 36 are
accurate, with no required adjustment due to an unsteady water surface.
An error analysis was also undertaken in an attempt to explain the
scatter of the data obtained in Figs. 26 through 36. An estimate of the
errors incurred during measurement is necessary as well as the factors
which were beyond the control of the research. The primary sources of error
were in the measurement of discharge and the water surface elevation at
which a particular type of vortex occurred.
There were four sources of error found in the discharge measurement.
The first source of error was in the orifice rating curve. This curve was
calibrated using the in-house discharge measurement weighing tanks, and
estimated to be 0.5 percent. The second source of error was in the reading
of the manometer deflection. As was mentioned in the procedure, the supply
70
Analysis of Results
71
vane angle or with decreasing wall length. It was found that the data was
adequately represented when each exponent in the envelope equations were
constant for a given wall length.
This convention was therefore adopted
for simplicity and coherence.
The relatively high envelope curve in Fig.
26 is in order to avoid one of the anomolies given above.
At an intake Froude No. greater than 1.5, there appeared to be no submergence which would guarantee vortex-free flow.
There is no indication
as to whether this is a general phenomena or one specific to the experimental facility. The dashed lines in Figs. 26 through 36 indicate that in the
region where F = V/gD ~ 1.5, either envelope curve could be correct. The
authors are not certain of which.
The envelope curves are tabulated in Table 3 and may be best compared
at F = 1.0. These comparisons indicate the following: 1) the submergence
required to avoid free-surface vortices increases with decreasing headrace
length/width ratio, 2) the submergence required to avoid free-surface vortices increases with increasing approach flow angle, and 3) the headrace
length/width ratio becomes increasingly important at larger approach flow
angles. This last observation may be seen by comparing envelope curves 9,
10, and 11, and subsequently curves 1, 2, and 3 in Table 3.
Approach flow angle is important because separation around the leading
edge of headrace walls will create the circulation required to form a vortex. A long head race will provide a region for this zone of separation to
reattach to the wall, leaving a straight flow approaching the intake, and
reducing the tendency for vortex formation.
The envelope equations are valid for intake Froude Numbers as low as
0.25. Below this value the required submergence is assumed to be constant.
A further examination of the envelope equations indicates that the dimensionless submergence required to avoid free-surface vortices is greater
than 2.0 in all circumstances.
This indicates that the data compiled in
Fig. 19 may not be entirely applicable to vertical intakes, where SiD ~ 0.7
and
F';; 0.5 is indicated as a relatively safe region for vortex-free
intake operation.
The ultimate purpose of the envelope curves is to develop design criteria for intakes to avoid free-surface vortices.
The envelope curves
developed herein are not applicable to all intakes but are restricted to
intake configurations similar to that of the experimental flume.
The
intake must be a vertical configuration with an approach channel.
The
length/width ratio of the channel and the angle of the approach flow into
the channel may then be compared with the experimental measurements to find
the appropriate envelope curve for critical submergence. Other aspects of
the intake, such as bellmouth shape and the channel width/intake diameter
ratio, are believed to be less important and should not greatly change the
minimum submergence requirements.
If the intake submergence requirements cannot be met, anti-vortex
devices must be considered. The type of anti-vortex device which will work
for a given intake cannot currently be predicted, however, without a
hydraulic model study.
72
TABLE 3.
Approach Flow
Vane Angl,e
Headrace
Length/Width
Envelope Equation
1.13
S
(F)12
D - 3.60
2.25
S
- = 3.42 (F) .09
D
3.56
S
(F) .04
D = 2.14
7.5
1.13
S
D
7.5
2.25
S
D
3.45 (F)09
15
1.13
15
2.25
S
D
15
3.56
S
D
30
1.13
S
(F) .12
D- 7.00
10
30
2.25
S
D
11
30
3.56
S
D
73
74
v.
1.
The purpose of the study was to compile and develop intake design criteria to avoid free-surface vortices at hydropower intakes.
2.
3.
4.
5.
6.
The experiments were limited to vertical bellmouth intakes. The tendency for vortex formation is enhanced by separation around the
leading edge of the headrace channel walls. A long, narrow headrace
will reduce the tendency for vortex formation.
7.
8.
75
is
increasingly
important
with
VI.
REFERENCES
1.
Ables, Jackson H., "Vortex Problem at Intake Lower St. Anthony Falls
Lock and Dam Mississippi River, Minneapolis, Minnesota," Tech. Report
HL-79-9, U. S. Army Engineer, Waterways Experiment Station, May, 1979.
2.
3.
4.
Jain, A. K., Ranga Raju, K. G., and Garde, R. J., "Vortex Formation In
Vertical Pipe Instakes," Proc., ASCE Hydraulic Division, Vol. 104, No.
HY10, Oct., 1978.
5.
Sweeney, Charles E., Elder, Rex A., and Duncan, Hay, "Pump Sump Design
Experience: Summary," Proc., ASCE Hydraulic Division, Vol. 108, No.
HY3, March, 1982.
6.
7.
8.
9.
10.
11.
12.
13.
Anwar, H. 0., Weller, James A., and Amphlett, Michael B., "Similarity
of Free-Vortex at Horizontal Intake," Jour. of Hydraulic Research,
Vol. 16, No.2, 1978.
14.
Prosser, M. J., "The Hydraulic Design of Pump Sumps and Intakes," BHRA
Fluids Engineering, Cranfield, Bedford, England, July, 1977.
15.
16.
17.
Humphreys, Harold W., Sigurdsson, Gunnasr, and Owen, James H., "Model
Test Results of Circular, Square, and Rectangular Forms of Drop-Inlet
Entrance to Closed-Conduit Spillways," Illinois State Water Survey,
Urbana, Report of Investigation 65, 1970.
18.
Pennino, Bruce J. and Hecker, G. E., "A Synthesis of 'Model Data for
Pumped Storage Intakes," ASME Fluids Coni., Chicago, 1980.
19.
20.
21.
22.
23.
Song, Charles C. S., "Hydraulic Model Tests for Mayfield Power Plant,"
Project Report No. 148, University of Minnesota, St. Anthony Falls
Hydraulic Laboratory, April, 1974.
24.
25.
77
26.
27.
28.
29.
30.
78