1106D Parts Book PJ70704

PJ70704
PJ70704
1106D-E66TA
2012/07/18
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 11
5.
Parts Lists & Illustrations
Pg. 13
6.
Parts Index
Pg. 224
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Level 1 - Service
AAAAAAPJ
13
Cylinder Head Assembly

ACHP0010
39
Level 2 - Repair
AAAAAAPJ
15
Rocker Shaft Assembly

ACHP0010
41
Recommended Service Parts - 3000 Hour

AAAAAAPJ
17
Timing Gear & Camshaft

ACHP0010
43
Short Engine
ACE39876
19
High Pressure Fuel Pump

AFH04639
45
Cylinder Block & Liners

ACHP0010
21
Fuel Rail
AFH04639
47
Rear End Oil Seal

ACHP0010
23
Fuel Rail
AFH04639
49
Crankshaft, Main & Big End Bearings

ACHP0010
25
Atomisers
AFH04639
51

ACHP0010
27
High Pressure Fuel Pipes

AFH04639
53

ACHP0010
29
Pipework
AFH04639
55
Pistons & Rings

ACHP0010
31
Engine Control Module

AFH04639
57
Connecting Rods
ACHP0010
33

AFH04639
59
Connecting Rods
ACHP0010
35

AFH04639
61

ACHP0010
37

AFH04639
63
Page 5
Engine Breakdown
Section
Page
Section
Page
Sensors
AFH04639
65
Cylinder Head Cover

HBH03158
91
Sensors
AFH04639
67
Cylinder Head Cover Base

HBH03158
93
Sensors
AFH04639
69

HBH03158
95
Flashfile Software
AAG00500
71

HBH03158
97
Flywheel Housing
CDH01077
73
Breather
HBH03158
99
Flywheel & Starter Ring

DDH02053
75
Breather
HBH03158
101
Starter Motor
EDH00939
77
Blanking Plates
HBH03158
103
Fan Drive
FBH01079
79
Filler
HDH00002
105
Sump
GBH02855
81
Blanking Plates
HDH00002
107
Dipstick & Filler Tube

GBH02855
83
Blanking Plates
HDH00002
109
Oil Strainer
GBH02855
85
Oil Cooler
JBH02569
111
Cylinder Head Cover

HBH03158
87
Oil Filter
JBH02569
113
Cylinder Head Cover

HBH03158
89
Blanking Plates
JBH02569
115
Page 6
Engine Breakdown
Section
Page
Section
Page
Oil Filter
JDH00038
117
Timing Cover
QCH00049
143
Front End Drive Input

KBH00709
119
Blanking Plugs
QDH01415
145

KBH00709
121
Lubricating Oil Pump & Delivery

Housing
RBH00032
147
Water Pump
LBH02281
123
Turbocharger
SBH01678
149
Water Pump
LBH02281
125
Feed Pipes
SBH01678
151
Pipes
LBH02281
127
Leak-Off Pipes
SBH01678
153
Water Outlet Housing

LDH00712
129
Pipework & Connections
SBH01678
155
Fan
MDH01457
131
Exhaust Manifold
SBH01678
157
Alternator
NDH02830
133
Wastegate Sensor
SBH01678
159
Pulleys
NDH02830
135
Air Filters
SBH01678
161
Alternator Bracket & Fixings

NDH02830
137
Air Filters
SBH01678
163
Timing Case
QCH00049
139
Exhaust Outlet
SDH00420
165
Timing Case
QCH00049
141
Page 7
Engine Breakdown
Section
Page
Section
Page
Induction Manifold
TBH00939
167
Lubricating Oil Pressure Switch/Gauge

ZJH00544
193

TBH00939
169

ZJH00544
195
Low Pressure Fuel Pipes

VBH02553
171
Radiator & Cowling

ZMH01391
197

VBH02553
173
Radiator Bracket & Fixings

ZMH01391
199
Fuel Leak-Off Pipe

VBH02553
175

ZMH01391
201
Fuel Leak-Off Pipe

VBH02553
177

ZMH01391
203
Fuel Filter
VBH02553
179
Radiator & Hoses

ZMH01391
205
Miscellaneous
VBH02553
181
Radiator & Hoses

ZMH01391
207
Fuel Filter
VDH00015
183
Fuel Filter
VDH00015
185
Heater Plugs
WDH00372
187
Engine Lifting Eyes

XBH00469
189
Engine Mounts
ZCH01201
191
Page 8
Engine Breakdown
Section
Page
Guards
ZMH01391
209
Guards
ZMH01391
211
Wiring Looms
ZNH00267
213
Wiring Loom Service Connectors

ZNH00267
215
Water Trap
ZVH01037
217
Water Trap
ZVH01037
219
Fuel Pre-Lift Pump

ZVH01037
221
Miscellaneous & Auxiliaries

ZZH01054
223
Page 9
Engine Breakdown
Page 10
Symbols and Notes

Symbol
Description
From Engine Number
Upto Engine Number
Repairs and Replaces
See Appropriate Section - Reference Number
Alternative
Order
Remanufactured Part
New for Old Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
See History Section
Page 11
Level 1 - Service
Plate A
AAAAAAPJ
Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
bases sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshndler verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werksttten der Stufe 1 knnen grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ci per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che lofficina sia in grado di operare in maniera basilare sui motori
Perkins.
Page 12
Level 1 - Service
Plate A
AAAAAAPJ
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 1 - SERVICE
Page 13
Level 2 - Repair
Plate A
AAAAAAPJ
Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable dexecuter toutes les oprations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problmes touchant
l'electronique
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler
verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werksttten der Stufe 2 knnen Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparacin
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspeccin
en los motores Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 lofficina in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.
Page 14
Level 2 - Repair
Plate A
AAAAAAPJ
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 2 - REPAIR
Page 15
Plate A
AAAAAAPJ

Pices d'entretien recommandes - 3000 Heures
Empfohlene Service-Teile - 3000 Stunde
Piezas de servicio recomendadas - 3000 Horas
Parti di ricambio suggerite - 3000 Ore
Page 16
Plate A
AAAAAAPJ
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 3 - OVERHAUL
Page 17
Short Engine
Plate A
ACE39876
Page 18
Short Engine
Plate A
ACE39876
Item
Part No.
1 PJ39876
2
4181V021
3
2418F705
4
3211C002
5
6
ZZ90242
7
T407599
8
2316T244
9
U5PR0058
10
3218R048
11
2415D253
12
3623A009
13
3688A039
14
2314H003
15
3278A004
16
2415H002
Service Options
5
5
5
9
4115C341
4115C342
4115C343
U5PR0058B
References
J (+)0.50MM
Qty.
Description
1
1
1
8
6
1
1
3
6
1
1
1
1
4
1
1
SHORT ENGINE - ASSEMBLY

CYLINDER BLOCK ASSEMBLY
REAR OIL SEAL HOUSING
METRIC BOLT
CON ROD ASSEMBLY
CRANKSHAFT KIT
DISC
SCREW
PISTON AND RING KIT
BANJO BOLT
WASHER
BLANKING PLATE
GASKET - OIL FILTER HEAD
SCREW
PLUG
SEAL - O RING
6
6
6
6
CON ROD ASSEMBLY

CON ROD ASSEMBLY
CON ROD ASSEMBLY
PISTON AND RING KIT - O/S
Notes
GRADE F
GRADE J
GRADE L
Page 19
Plate A
ACHP0010
1
17
16
18
22
23
19
10
14
15
21
20
13
8
24
25
11
12
2
6
5
4
3
Page 20
Plate A
ACHP0010
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4181V021
References
F
F
F
F
F
3218A511
3112D091
3212P008
3212P008
2485A526
0650710
2485A526
3241A011
0650710
2431154
3244A009
2485A526
3241A012
0350010
32141316
3278A006
2415H519
2113A003
2314F001
4181V021
4181V021
4181V021
4181V021
4181V021
Qty.
1
1
1
1
1
4
14
1
1
1
4
2
1
2
1
1
2
1
1
1
1
1
1
6
6
Description
Notes
CYLINDER BLOCK ASSEMBLY

CYLINDER BLOCK
BEARING CAP
BEARING CAP
BEARING CAP
BEARING CAP
SCREW
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
PLUG
PLUG
DOWEL
PLUG
PLUG
SEAL - O RING
PISTON COOLING JET
SCREW
Page 21
Rear End Oil Seal
Plate A
ACHP0010
Page 22
Rear End Oil Seal
Plate A
ACHP0010
Item
Part No.
1
2
2418F706
3211C002
References
Qty.
1
8
Description
Notes
SEAL - REOS HOUSING

METRIC BOLT
Page 23
Plate A
B U030232V
ACHP0010
6
5
8
2
Page 24
Plate A
B U030232V
Item
Part No.
1
2
3
4
5
6
7
8
9
4181V019
ACHP0010
References
F 4181V019
U5MB0020
U5ME0022
3112T011
3112T011
3117C341
0500012
3313A036
Qty.
1
1
1
1
1
1
1
1
1
Description
Notes
CRANKSHAFT KIT
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
CRANKSHAFT GEAR
WOODRUFF KEY
DOWEL
Page 25
Plate B
A U030233V
ACHP0010
8
2
11
7
10
Page 26
Plate B
A U030233V
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
ACHP0010
References
ZZ90242
F ZZ90242
U5MB0020
U5ME0022
3112T011
3112T011
3117C341
0500012
3313A036
T405526
T405527
Qty.
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
CRANKSHAFT KIT
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
CRANKSHAFT GEAR
WOODRUFF KEY
DOWEL
SHIM
SHIM
Page 27
Plate B
ACHP0010
Page 28
Plate B
ACHP0010
Item
Part No.
1
2
T407599
2316T244
References
Qty.
1
3
Description
Notes
DISC
SCREW
Page 29
Pistons & Rings
Plate A
ACHP0010
Page 30
Pistons & Rings
Plate A
ACHP0010
Item
Part No.
1 U5PR0059
2
3
4
2721332
5 UPRK0005
Service Options
1
5
U5PR0059B
UPRK0005B
References
Qty.
Description
6
1
1
2
6
PISTON AND RING KIT

PISTON
GUDGEON PIN
CIRCLIP
PISTON RING KIT
J (+)0.50MM
J (+)0.50MM
6
6
PISTON AND RING KIT - O/S

PISTON RING KIT - OVERSIZE
P
F U5PR0059
F U5PR0059
Notes
Page 31
Connecting Rods
Plate A
B U023763U
ACHP0010
Page 32
Connecting Rods
Plate A
B U023763U
Item
Part No.
1
2
3
3112E031
4
3212V003
Service Options
1
1
1
ACHP0010
References
P
F SERVICE OPTION
4115C341
4115C342
4115C343
Qty.
Description
Notes
6
1
1
2
CON ROD ASSEMBLY

CON ROD
SMALL END BUSH
CON ROD BOLT
(A)
6
6
6
CON ROD ASSEMBLY

CON ROD ASSEMBLY
CON ROD ASSEMBLY
GRADE F
GRADE J
GRADE L
Footnotes
(A)
DO NOT RE-USE ONCE REMOVED
Page 33
Connecting Rods
Plate A
A U023764U
ACHP0010
Page 34
Connecting Rods
Plate A
A U023764U
Item
Part No.
1
2
3
3112E031
4
T400001
Service Options
1
1
1
ACHP0010
References
P
F SERVICE OPTION
T406141
T406140
T405440
Qty.
Description
Notes
6
1
1
2
CON ROD ASSEMBLY

CON ROD
SMALL END BUSH
CON ROD BOLT
(A)
6
6
6
CON ROD ASSEMBLY

CON ROD ASSEMBLY
CON ROD ASSEMBLY
(B) GRADE: B (C) GRADE: R (D) GRADE: G -
Footnotes
(A)
(B)
GRADE:B - BLUE
(C)
GRADE:R - RED
(D)
GRADE:G - GREEN
Page 35
Plate A
B U001906P
ACHP0010
26
1
25
24
20
19
11
8
23
18
22
10
17
6
5
15
13
14
2
12
4
3
21
16
27
Page 36
Plate A
B U001906P
Item
Part No.
1 4181V022
2
3
3314A251
4
3314A261
5
3313A035
6
3313A035
7
3241A201
8
2485A517
9
2485A517
10
2485A517
11
2485A307
12
2431154
13
3278A006
14
2415H003
15
2431154
16
3142H091
17
2418M522
18
3174A025
19
3311A025
20
3142W005
21
3142A181
22
2418M522
23
3174A025
24
3311A025
25
3142W005
26 3218A017
27 3681E052
Service Options
27
3681E053
ACHP0010
References
Qty.
Description
1
1
12
12
12
12
6
6
6
1
1
1
1
1
1
12
12
12
12
24
12
12
12
12
24
14
1
CYLINDER HEAD ASSEMBLY

CYLINDER HEAD
INLET VALVE INSERT
EXHAUST VALVE INSERT
VALVE GUIDE
VALVE GUIDE
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SEAL - O RING
PLUG
INTAKE VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
CYLINDER HEAD BOLT
GASKET - CYLINDER HEAD
J (+)0.25MM
F 4181V022
Notes
(A,B)
(A,B)
(C)
(D)
(D)
(E)
Footnotes
(A)
USED ONLY WITH HEADS MACHINED TO ACCOMMODATE VALVE GUIDES
(B)
SERVICE PART ONLY
(C)
WAS 3142H081 USE 3142H091 IN ENGINE SETS ONLY
(D)
SERVICED IN PAIRS
(E)
REFER TO WORKSHOP MANUAL
Page 37
Plate B
A U001907P
ACHP0010
26
1
25
20
24
19
11
23
18
22
6
10
17
5
15
13
14
2
12
4
3
21
16
27
Page 38
Plate B
A U001907P
Item
Part No.
1 4181V058
2
3
3314A251
4
3314A261
5
3313A035
6
3313A035
7
3241A201
8
2485A517
9
2485A517
10
2485A517
11
2485A307
12
2431154
13
3278A006
14
2415H003
15
2431154
16
3142H091
17
2418M522
18
3174A025
19
3311A025
20
3142W005
21
3142A181
22
2418M522
23
3174A025
24
3311A025
25
3142W005
26 3218A017
27 3681E052
Service Options
27
3681E053
ACHP0010
References
Qty.
Description
1
1
12
12
12
12
6
6
6
1
1
1
1
1
1
12
12
12
12
24
12
12
12
12
24
14
1
CYLINDER HEAD ASSEMBLY

CYLINDER HEAD
INLET VALVE INSERT
EXHAUST VALVE INSERT
VALVE GUIDE
VALVE GUIDE
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SEAL - O RING
PLUG
INTAKE VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
CYLINDER HEAD BOLT
J (+)0.25MM
F 4181V058
Notes
(A,B)
(A,B)
(C)
(C)
(D)
Footnotes
(A)
USED ONLY WITH HEADS MACHINED TO ACCOMMODATE VALVE GUIDES
(B)
SERVICE PART ONLY
(C)
SERVICED IN PAIRS
(D)
REFER TO WORKSHOP MANUAL
Page 39
Plate A
ACHP0010
22
2
5
16
17
18
10
13
11
12
14
15
7
6
8
19
20
21
23
Page 40
Plate A
ACHP0010
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
References
4115R821
4115R817
F 4115R817
2485A105
2727A015
4115R317
F 4115R317
F 4115R317
F 4115R317
3211C004
3331A004
4115R316
F 4115R316
F 4115R316
F 4115R316
3211C004
3331A004
3174A023
3174A024
3818X161
3241A024
3218A201
T406248
Qty.
1
1
1
2
1
6
1
1
1
1
1
6
1
1
1
1
1
5
1
6
6
12
12
Description
Notes
ROCKER SHAFT ASSEMBLY

ROCKER SHAFT ASSY - MINOR
ROCKER ARM SHAFT
PLUG
CIRCLIP
ROCKER ARM ASSEMBLY
ROCKER ARM
INSERT
PIVOT
SCREW
NUT
ROCKER ARM ASSEMBLY
ROCKER ARM
INSERT
PIVOT
SCREW
NUT
ROCKER SHAFT SPRING
ROCKER SHAFT SPRING
PEDESTAL
RETAINER
SCREW
BRIDGE PIECE
Page 41
Plate A
ACHP0010
1
3
Page 42
Plate A
ACHP0010
Item
Part No.
1
2
3
4
5
4112K066
References
F 4112K066
0500012
3142U051
T405746
R a.
Qty.
Description
1
1
1
12
12
CAMSHAFT
CAMSHAFT
WOODRUFF KEY
TAPPET
PUSHROD
12
PUSHROD
Notes
History
a.
5
3142V011
Page 43
Plate A
AFH04639
6
1
16
8
17
15
14
13
2
12
10
11
29
4
18
19
28
20
25
26
24
23
21
22
27
30
ANTI CONTAMINATION KIT
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
EQUIPO DE PROTECCION
Page 44
Plate A
AFH04639
Item
Part No.
1 2641A312
2
3
2318A108
4
K134AF01
5
2415H531
6
U5MK1086
7
8
2415H524
9
2314H002
10
2641A307
11
2415H528
12
2311D060
13
3355A028
14
2415H221
15
2441A601
16
3355A038
17
2415H221
18
2116A401
19
3174A032
20
3346A013
21 3117L261
22 2314H004
23 2411D008
24 3753V045
25 3753V035
26 2314H006
27 2314H004
28 2314H003
29 2316A215
30 U5MK1124
Service Options
1
10
References
G
F 2641A312
F U5MK1086
2641A312R
2641A307R
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
2
2
2
1
3
3
1
1
1
1
2
2
1
HIGH PRESSURE FUEL PUMP

HIGH PRESSURE FUEL PUMP
NUT
WASHER
O RING
HP PUMP SPEED SENSOR
SPEED SENSOR
SEAL - SENSOR
SCREW
LIFT PUMP
SEAL - O RING
SCREW
CONNECTION
SEAL - O RING
CONNECTION
CONNECTION
SEAL - O RING
PIN
SPRING
PLUG
FUEL INJECTION PUMP GEAR
SCREW
WASHER
BRACKET
SUPPORT BRACKET
SCREW
SCREW
SCREW
SCREW
PROTECTION KIT
1
1
HP FUEL PUMP - EXCHANGE

LIFT PUMP - EXCHANGE
Notes
(A)
(A)
(B)
Footnotes
(A)
(B)
PROTECTION CAPS MUST BE FITTED WHEN PIPES ARE REMOVED
Page 45
Fuel Rail
Plate A
B U022142T
AFH04639
6
5
3
1
9
11
12
14
10
13
15
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 46
Fuel Rail
Plate A
B U022142T
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3774A416
AFH04639
References
F 3774A416
2658A301
3658A006
3214A016
2314K161
2314K159
2817152
3525A207
3748A061
3748A062
3384A008
2311D027
2314H005
U5MK1124
A U009064S
A U009064S
Qty.
1
1
1
1
1
1
1
1
1
4
4
4
4
4
1
Description
FUEL RAIL
FUEL RAIL
RELIEF VALVE
BRACKET
STUD
SCREW
SCREW
CABLE TIE
PIPE - HP PUMP TO RAIL
CLAMP
CLAMP
ISOLATOR
SCREW
SCREW
PROTECTION KIT
Notes
(A)
(B)
(C)
(D)
(E)
Footnotes
(A)
REFER TO SERVICE BULLETIN NO.72 (1100 SERIES)
(B)
(C)
Do not re-use once removed/bent or damaged
(D)
WAS 3881A009 USE 3384A008 IN ENGINE SETS ONLY
(E)
Page 47
Fuel Rail
Plate A
A U022143T
AFH04639
4
6
5
3
1
9
10
12
8
11
Page 48
Fuel Rail
Plate A
A U022143T
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
3774A416
AFH04639
References
F 3774A416
2658A301
2314K159
33114411
3214A013
3525A221
3748A061
3748A062
3384A008
2311D027
2314H005
Qty.
1
1
1
2
1
1
1
3
3
3
3
3
Description
FUEL RAIL
FUEL RAIL
RELIEF VALVE
SCREW
SPACER
STUD
PIPE - HP PUMP TO RAIL
CLAMP
CLAMP
ISOLATOR
SCREW
SCREW
Notes
(A)
(B)
Footnotes
(A)
(B)
WAS 3881A009 USE 3384A008 IN ENGINE SETS ONLY
Page 49
Atomisers
Plate A
AFH04639
1
3
4
7
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 50
Atomisers
Plate A
AFH04639
Item
Part No.
1
2
3
4
5
6
7
2645A749
References
A U022144T
F 2645A749
2415H014
2415D154
3751A331
3218A016
U5MK1124
Qty.
1
1
1
1
6
6
1
Description
INJECTOR
INJECTOR
SEAL - O RING
INJECTOR WASHER
INJECTOR CLAMP
SCREW
PROTECTION KIT
Notes
(A,B)
(C)
(C)
(D)
Footnotes
(A)
REFER TO PTMI SITE (WITHIN SECURE AREA OF WWW.PERKINS.COM) FOR FLASHFILE INFORMATION
(B)
Injectors supplied with Trim Code Programme CD
(C)
(D)
Page 51
Plate A
AFH04639
6
8
5
4
1
7
9
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 52
Plate A
AFH04639
Item
Part No.
1
2
3
4
5
6
7
8
9
3525A201
3525A202
3525A203
3525A204
3525A205
3525A206
2646E203
2646E203
U5MK1124
References
Qty.
1
1
1
1
1
1
1
1
1
Description
PIPE - FUEL INJ NO 1 CYL
CLIP
CLIP
PROTECTION KIT
Notes
(A)
(A)
(A)
(A)
(A)
(A)
(B)
Footnotes
(A)
Do not re-use once removed/bent or damaged
(B)
Page 53
Pipework
Plate A
AFH04639
4
3
2
Page 54
Pipework
Plate A
AFH04639
Item
Part No.
1
2
3
4
3552A062
3218R036
2415D002
2415D002
References
Qty.
1
1
1
1
Description
Notes
PIPE - OIL
BANJO BOLT
WASHER
WASHER
Page 55
Plate A
B U021093T
AFH04639
15
11
10
14
3
4
8
7
13
12
16
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 56
Plate A
B U021093T
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
28170119
AFH04639
References
F 28170119
F 28170119
2415H015
3355A021
2415H011
2314H008
3311A015
3881A005
3313A027
3881A005
2131A008
3824A171
2314H003
2314H003
U5MK1124
Qty.
1
1
2
2
2
2
4
4
4
4
4
1
1
2
2
1
Description
ENGINE CONTROL MODULE
PLUG
SEAL - O RING
CONNECTION
SEAL - O RING
SCREW
WASHER
MOUNTING
SPACER
MOUNTING
WASHER
MOUNTING BRACKET
SCREW
SCREW
PROTECTION KIT
Notes
(A,B)
(C)
(D)
Footnotes
(A)
(B)
USE 28170121 FOR OLYMPIAN GENERATORS.
(C)
(D)
Page 57
Plate A
A U021094T
AFH04639
10
6
9
3
2
Page 58
Plate A
A U021094T
Item
Part No.
1
2
3
4
5
6
7
8
9
10
28170120
2314H008
3311A015
3881A005
3313A027
3881A005
2131A008
3824A171
2314H003
2314H003
AFH04639
References
Qty.
1
4
4
4
4
4
1
1
2
2
Description
SCREW
WASHER
MOUNTING
SPACER
MOUNTING
WASHER
MOUNTING BRACKET
SCREW
SCREW
Notes
(A,B)
Footnotes
(A)
(B)
USE 28170122 FOR OLYMPIAN GENERATORS.
Page 59
Plate B
AFH04639
4
6
3
2
Page 60
Plate B
AFH04639
Item
1
2
3
4
5
6
Part No.
References
T410342
F T410342
2314E949
T410340
F T410340
2314E949
Qty.
1
1
1
1
1
1
Description
Notes
BRACKET
BRACKET
SCREW
BRACKET
BRACKET
SCREW
Page 61
Plate C
AFH04639
Page 62
Plate C
AFH04639
Item
1
2
3
4
5
6
Part No.
U5MK1229
28170033
28170035
28170034
28170085
28170036
References
R a.
Qty.
Description
1
1
1
2
30
34
CONNECTION KIT
ELECTRICAL CONNECTOR
COVER
LOCK
PIN
PLUG
1
40
CONNECTION KIT
PLUG
Notes
History
a.
1
U5MK1229
28170036
Page 63
Sensors
Plate A
AFH04639
4
5
7
3
1
Page 64
Sensors
Plate A
AFH04639
Item
Part No.
1
2
3
4
5
6
7
U5MK1088
References
F U5MK1088
2415H002
U5MK1234
F U5MK1234
2415H014
2314H002
Qty.
1
1
1
1
1
1
1
Description
OIL PRESSURE SENSOR KIT
OIL PRESSURE SENSOR
SEAL - O RING
CRANKSHAFT SPEED SENSOR
SPEED SENSOR
SEAL - O RING
SCREW
Notes
(A)
(A)
Footnotes
(A)
Page 65
Sensors
Plate B
AFH04639
5
6
Page 66
Sensors
Plate B
AFH04639
Item
Part No.
1
2
3
4
5
6
U5MK1089
References
F U5MK1089
2415H523
U5MK1090
F U5MK1090
2415H001
Qty.
1
1
1
1
1
1
Description
Notes
AIR TEMPERATURE SENSOR KIT

TEMPERATURE SENSOR
SEAL - SENSOR
(A)
AIR PRESSURE SENSOR KIT
AIR PRESSURE SENSOR
SEAL - O RING
(A)
Footnotes
(A)
Page 67
Sensors
Plate C
AFH04639
6
5
3
1
Page 68
Sensors
Plate C
AFH04639
Item
Part No.
1
2
3
4
5
6
U5MK1091
References
F U5MK1091
2415H002
U5MK1236
F U5MK1236
3311A053
Qty.
1
1
1
1
1
1
Description
Notes
WATER TEMPERATURE SENSOR

TEMPERATURE SENSOR
SEAL - O RING
(A)
FUEL PRESSURE SENSOR KIT
SENSOR
WASHER
(A)
Footnotes
(A)
Page 69
Flashfile Software
Plate A
AAG00500
Refer to PTMI site (within secure area of www.perkins.com)

for flashfile information
Consulter le site PTMI (via le site scuris www.perkins.com)
pour les informations de flashfile
Gehen sie auf die seite PTMI (eine gesicherte seite von www.perkins.com)
fr flash file informationen
Fare riferimento al PTMI (nel sito www.perkins.com)
por le informazioni sul flashfile
Consulta la zona PTMI (de la pgina www.perkins.com)
para obtener informacin de los flashfile
Page 70
Flashfile Software
Plate A
AAG00500
Item
1
Part No.
References
Qty.
1
Description
Notes
FLASHFILE SOFTWARE
Page 71
Flywheel Housing
Plate A
CDH01077
2
7
8
1
6
4
5
Page 72
Flywheel Housing
Plate A
CDH01077
Item
Part No.
1
2
3
4
5
6
7
8
9
3713A071
2314J204
2314J603
36212132
2314H102
3685A041
3245A011
2487A452
T410815
References
R a.
Qty.
Description
1
6
2
1
2
1
2
1
2
FLYWHEEL HOUSING
SCREW
SCREW
PLATE
SCREW
SEAL
DOWEL
PLUG
PLUG
PLUG
Notes
History
a.
9
2487Y005
Page 73
Plate A
DDH02053
4
5
2
3
Page 74
Plate A
DDH02053
Item
Part No.
1
2
3
4
5
4111D128
References
F 4111D128
31162121
0096803
33117127
Qty.
1
1
1
12
12
Description
Notes
FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER
Page 75
Starter Motor
Plate A
EDH00939
Page 76
Starter Motor
Plate A
EDH00939
Item
Part No.
1
2
3
2873K631
2313C078
2318A604
References
Qty.
1
3
3
Description
Notes
STARTER MOTOR
STUD
NUT
Page 77
Fan Drive
Plate A
FBH01079
3
4
Page 78
Fan Drive
Plate A
FBH01079
Item
Part No.
1
2
3
4
4113K011
2314J005
3115Y011
2614E018
References
Qty.
1
4
1
1
Description
Notes
FAN DRIVE HOUSING

SCREW
FAN DRIVE PULLEY
BELT
Page 79
Sump
Plate A
GBH02855
11
10
9
5
15
14
2
12
13
1
Page 80
Sump
Plate A
GBH02855
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
References
T408398
F T408398
32186405
T407088
3681K041
T407498
T406564
3681K044
T406330
2316T052
2316T052
2314K161
2314H007
T407498
U5MK0845
T407498
2314K161
2314H007
Qty.
1
1
2
2
1
26
1
1
1
2
4
28
2
4
1
30
28
2
Description
SUMP
SUMP
PLUG
SEAL - O RING
GASKET - SUMP
LIMITER
SUMP ADAPTOR
GASKET - SUMP
PLUG
SCREW
SCREW
SCREW
SCREW
LIMITER
FIXING KIT
LIMITER
SCREW
SCREW
Notes
(A,B)
(A,B)
(C)
(A,B)
Footnotes
(A)
DO NOT REPLACE SINGLE ITEMS - SERVICE BY COMPLETE SET ONLY
(B)
(C)
Page 81
Plate A
GBH02855
7
6
4
5
2
1
3
Page 82
Plate A
GBH02855
Item
Part No.
1
2
3
4
5
6
7
8
3577A157
References
F 3577A157
F 3577A157
3178C203
F 3178C203
2413681
2413681
33812116
Qty.
1
1
1
1
1
1
1
1
Description
Notes
TUBE ASSEMBLY
TUBE
NUT
DIPSTICK
DIPSTICK
SEAL - O RING
SEAL - O RING
OLIVE
Page 83
Oil Strainer
Plate A
GBH02855
Page 84
Oil Strainer
Plate A
GBH02855
Item
Part No.
1
2
3
3575A074
3683H005
2314H004
References
Qty.
1
1
2
Description
Notes
PIPE - OIL SUCTION

GASKET
SCREW
Page 85
Cylinder Head Cover
Plate A
B U000880N
HBH03158
15
1
9
12
10
13
14
3
11
Page 86
Cylinder Head Cover
Plate A
B U000880N
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4142X351
HBH03158
References
F 4142X351
3347A071
3681A068
4133J009
F 4133J009
3771K005
2415H493
F 4133J009
2415A131
2415H546
2116A655
2152A051
2415D152
2314F006
Qty.
1
1
1
1
1
1
1
1
1
1
1
2
2
2
15
Description
Notes
CYL HEAD COVER ASSY

CYLINDER HEAD COVER
ADAPTOR
GASKET - CYL. HEAD COVER
BREATHER
BREATHER
OIL SEPARATOR
SEAL - O RING
BREATHER
SEAL - O RING
SEAL - O RING
DOWEL
SCREW
WASHER
SCREW
Page 87
Cylinder Head Cover
Plate C
A U000881N B U003602P
HBH03158
13
14
10
11
12
5
4
2
Page 88
Cylinder Head Cover
Plate C
A U000881N B U003602P
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4142X341
HBH03158
References
F 4142X341
3681A068
F 4142X341
F 4142X341
F 4142X341
4133J009
F 4133J009
3771K005
2415H493
F 4133J009
2415A131
3218A014
3218A025
A U001907P
A U001907P
Qty.
1
1
1
1
4
1
1
1
1
1
1
1
9
6
Description
CYL HEAD COVER ASSY
CYLINDER HEAD COVER
ADAPTOR
SCREW
SEAL - O RING
BREATHER
BREATHER
OIL SEPARATOR
SEAL - O RING
BREATHER
SEAL - O RING
SCREW
SCREW
Notes
(A)
(A)
(A)
Footnotes
(A)
NON SERVICEABLE ITEM
Page 89
Cylinder Head Cover
Plate F
A U003603P
HBH03158
8
7
1
Page 90
Cylinder Head Cover
Plate F
A U003603P
Item
Part No.
1
2
3
4
5
6
7
8
4142X401
HBH03158
References
F 4142X401
3681A068
F 4142X401
F 4142X401
F 4142X401
3218A014
3218A025
Qty.
1
1
1
1
1
4
9
6
Description
CYL HEAD COVER ASSY
CYLINDER HEAD COVER
BREATHER VALVE
SEAL - O RING
SCREW
SCREW
SCREW
Notes
(A)
(A)
(A)
Footnotes
(A)
NON SERVICEABLE ITEM
Page 91
Plate b
B U000880N
HBH03158
10
2
5
4
Page 92
Plate b
B U000880N
Item
Part No.
1
2
3
4
5
6
7
8
9
10
4142X347
HBH03158
References
F 4142X347
3681A059
3161C067
F 3161C067
2817A002
2415H012
2724227
3278A013
3271A013
Qty.
1
1
1
3
1
1
3
3
14
6
Description
Notes
HOUSING
HOUSING
SEAL - ROCKER BOX
WIRING HARNESS
WIRING HARNESS
WIRING CLIP
SEAL - O RING
CIRCLIP
SCREW
SLEEVE
Page 93
Plate D
A U000881N B U001906P
HBH03158
10
2
5
4
Page 94
Plate D
A U000881N B U001906P
Item
Part No.
1
2
3
4
5
6
7
8
9
10
4142X346
HBH03158
References
F 4142X346
3681A059
3161C067
F 3161C067
2817A002
2415H012
2724227
3278A013
3271A013
Qty.
1
1
1
3
1
1
3
3
14
6
Description
Notes
HOUSING
HOUSING
SEAL - ROCKER BOX
WIRING HARNESS
WIRING HARNESS
WIRING CLIP
SEAL - O RING
CIRCLIP
SCREW
SLEEVE
Page 95
Plate E
A U001907P
HBH03158
10
5
6
Page 96
Plate E
A U001907P
Item
Part No.
1
2
3
4
5
6
7
8
9
10
4142X398
HBH03158
References
F 4142X398
3681A065
3161C067
F 3161C067
2817A002
2415H012
2724227
F 4142X398
3271A013
Qty.
1
1
1
3
1
1
3
3
14
6
Description
Notes
HOUSING
HOUSING
SEAL - ROCKER BOX
WIRING HARNESS
WIRING HARNESS
WIRING CLIP
SEAL - O RING
CIRCLIP
SCREW
SLEEVE
Page 97
Breather
Plate A
B U003602P
HBH03158
3
1
Page 98
Breather
Plate A
B U003602P
Item
Part No.
1
2
3
4
33881125
3573A023
21825196
21825196
HBH03158
References
Qty.
1
1
1
1
Description
Notes
HOSE
PIPE - BREATHER
CLIP
CLIP
Page 99
Breather
Plate B
A U003603P
HBH03158
5
3
4
Page 100
Breather
Plate B
A U003603P
Item
Part No.
1
2
3
4
5
6
7
8
33872632
3175P003
2481D156
2314H007
3312A306
2481863
36241123
2817152
HBH03158
References
Qty.
1
1
1
1
1
1
1
1
Description
Notes
HOSE
SPRING
CLIP
SCREW
SPACER
CLIP
SUPPORT BRACKET
CABLE TIE
Page 101
Blanking Plates
B U0089634
Plate A
HBH03158
1
2
Page 102
Blanking Plates
Plate A
B U0089634
Item
Part No.
1
2
3
4
4148K018
HBH03158
References
F 4148K018
2415H551
2314H003
Qty.
1
1
1
1
Description
Notes
BLANKING PLATE
BLANKING PLATE
SEAL - O RING
SCREW
Page 103
Filler
Plate A
HDH00002
5
4
2
8
1
3
Page 104
Filler
Plate A
HDH00002
Item
Part No.
1
2
3
4
5
6
7
8
4134C072
References
F 4134C072
2415H540
4142X098
F 4142X098
2415633
2314K161
2314H005
Qty.
1
1
1
1
1
1
1
1
Description
Notes
OIL FILLER
OIL FILLER
SEAL - O RING
OIL FILLER CAP
OIL FILLER CAP
SEALING RING
SCREW
SCREW
Page 105
Blanking Plates
Plate A
HDH00002
2
1
Page 106
Blanking Plates
Plate A
HDH00002
Item
Part No.
1
2
3
4
3788N008
References
F 3788N008
2415H517
2314H003
Qty.
1
1
1
2
Description
Notes
BLANKING PLATE
BLANKING PLATE
SEAL - O RING
SCREW
Page 107
Blanking Plates
Plate B
HDH00002
Page 108
Blanking Plates
Plate B
HDH00002
Item
Part No.
2485A118
References
Qty.
1
Description
Notes
PLUG
Page 109
Oil Cooler
Plate A
JBH02569
7
8
Page 110
Oil Cooler
Plate A
JBH02569
Item
Part No.
1
2
3
4
5
6
7
8
4133Y042
References
F 4133Y042
2486A002
3687M038
3687M039
2314H004
2314K159
2314K159
Qty.
1
1
1
1
1
1
6
7
Description
Notes
OIL COOLER
HOUSING
OIL COOLER
GASKET - OIL COOLER
GASKET - OIL COOLER
SCREW
SCREW
SCREW
Page 111
Oil Filter
Plate A
JBH02569
2
1
Page 112
Oil Filter
Plate A
JBH02569
Item
Part No.
1
2
3
3773A191
3688A039
2314H010
References
Qty.
1
1
4
Description
Notes
OIL FILTER HEAD

SCREW
Page 113
Blanking Plates
Plate A
JBH02569
3
1
2
4
5
8
7
Page 114
Blanking Plates
Plate A
JBH02569
Item
Part No.
1
2
3
4
5
6
7
8
9
3623A009
3688A039
2314H003
3623A009
3688A039
2314H003
3615A021
3683A021
2314H003
References
Qty.
1
1
4
1
1
4
1
1
2
Description
Notes
BLANKING PLATE
SCREW
BLANKING PLATE
SCREW
BLANKING PLATE
GASKET
SCREW
Page 115
Oil Filter
Plate A
JDH00038
Page 116
Oil Filter
Plate A
JDH00038
Item
Part No.
2654A111
References
Qty.
1
Description
Notes
OIL FILTER
Page 117
Plate A
B U030232V
KBH00709
4
5
Page 118
Plate A
B U030232V
Item
Part No.
1
2
3
4
5
6
3347A042
3115X031
3741A002
3241N002
3218A512
2314J704
KBH00709
References
Qty.
1
1
1
1
3
6
Description
Notes
DAMPER
CRANKSHAFT PULLEY
HUB
THRUST BLOCK
SCREW
SCREW
Page 119
Plate B
A U030233V
KBH00709
4
3
Page 120
Plate B
A U030233V
Item
Part No.
1
2
3
4
5
3347A042
3115X031
T406279
T405640
2314J704
KBH00709
References
Qty.
1
1
1
3
6
Description
Notes
DAMPER
CRANKSHAFT PULLEY
HUB
SCREW
SCREW
Page 121
Water Pump
Plate A
B U023762U
LBH02281
9
2
4
3
5
Page 122
Water Pump
Plate A
B U023762U
Item
1
2
3
4
5
6
7
8
9
Part No.
LBH02281
References
U5MW0202
F U5MW0202
F U5MW0202
3689A502
2314H743
3682A011
2314H005
2314K164
2314H013
Qty.
1
1
1
1
2
1
2
2
5
Description
Notes
WATER PUMP KIT

WATER PUMP
COVER
GASKET
SCREW
GASKET - WATER PUMP
SCREW
SCREW
SCREW
Page 123
Water Pump
Plate B
A U023763U
LBH02281
9
2
4
3
5
Page 124
Water Pump
Plate B
A U023763U
Item
1
2
3
4
5
6
7
8
9
Part No.
LBH02281
References
U5MW0204
F U5MW0204
F U5MW0204
24880239
2314H743
3682A011
2314H005
2314K164
2314H013
Qty.
1
1
1
1
3
1
2
2
5
Description
Notes
WATER PUMP KIT

WATER PUMP
COVER
GASKET
SCREW
GASKET - WATER PUMP
SCREW
SCREW
SCREW
Page 125
Pipes
Plate A
LBH02281
3
1
Page 126
Pipes
Plate A
LBH02281
Item
Part No.
1
2
3
4
5
4133L055
References
F 4133L055
2418F002
3789A005
2314H003
Qty.
1
1
1
1
2
Description
Notes
CONNECTION
CONNECTION
SEAL - O RING
GASKET
SCREW
Page 127
Plate A
LDH00712
Page 128
Plate A
LDH00712
Item
Part No.
1
2
3
4133L064
3682A022
2314J006
References
Qty.
1
1
2
Description
Notes
THERMOSTAT ASSEMBLY
SEAL - WATER OUTLET
SCREW
Page 129
Fan
Plate A
MDH01457
3
4
Page 130
Fan
Plate A
MDH01457
Item
Part No.
1
2
3
4
2485C558
3748W243
2313H238
2318D208
References
Qty.
1
1
4
4
Description
Notes
FAN
EXTENSION
STUD
NUT
Page 131
Alternator
Plate A
NDH02830
Page 132
Alternator
Plate A
NDH02830
Item
Part No.
2871A309
References
Qty.
1
Description
Notes
ALTERNATOR
Page 133
Pulleys
Plate A
NDH02830
Page 134
Pulleys
Plate A
NDH02830
Item
Part No.
3115V011
References
Qty.
1
Description
Notes
ALTERNATOR PULLEY
Page 135
Plate A
NDH02830
7
4
6
8
5
2
9
10
11
Page 136
Plate A
NDH02830
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
4141A117
2114A046
2314J007
2314J011
2314H022
2318D208
2314H004
3812A261
2314J004
T411130
References
R a.
Qty.
Description
2
1
2
2
1
1
1
1
1
3
1
ALTERNATOR BRACKET
ALTERNATOR BRACKET
DOWEL
SCREW
SCREW
SCREW
NUT
SCREW
PLATE
SCREW
TENSIONER
TENSIONER ARM
Notes
History
a.
11
2637A001
Page 137
Timing Case
Plate A
QCH00049
Page 138
Timing Case
Plate A
QCH00049
Item
Part No.
1
2
3
4
5
6
7
3716C562
3681P053
2418F554
2314H003
2314H003
2314H006
2314H034
References
Qty.
1
1
1
4
2
2
4
Description
Notes
TIMING CASE
GASKET - TIMING CASE
SEAL - FRONT END OIL
SCREW
SCREW
SCREW
SCREW
Page 139
Timing Case
Plate B
QCH00049
8
9
5
6
1
3
4
Page 140
Timing Case
Plate B
QCH00049
Item
Part No.
1
2
3
4
5
6
7
8
9
3117N061
3311A054
3272A033
2314J011
3117N001
3321A003
2116053
3112X011
2314J606
References
A U018531S
A U018531S
Qty.
1
1
1
3
1
1
1
1
1
Description
IDLER GEAR
HUB
PLATE
SCREW
CAMSHAFT GEAR
WASHER
DOWEL
THRUST WASHER
SCREW
Notes
(A)
(B)
Footnotes
(A)
USED ONLY WITH 3272A033 3311A054
(B)
USED ONLY WITH 3117N061
Page 141
Timing Cover
Plate A
QCH00049
3
1
Page 142
Timing Cover
Plate A
QCH00049
Item
Part No.
1
2
3
4
5
4142A503
References
F 4142A503
3681P046
2314H002
2314H012
Qty.
1
1
1
10
5
Description
Notes
FRONT COVER KIT

TIMINGGEAR COVER
GASKET - TIMING CASE COVER
SCREW
SCREW
Page 143
Blanking Plugs
Plate A
QDH01415
Page 144
Blanking Plugs
Plate A
QDH01415
Item
Part No.
2487A208
References
Qty.
1
Description
Notes
PLUG
Page 145
Lubricating Oil Pump & Delivery Housing
Plate A
RBH00032
Page 146
Lubricating Oil Pump & Delivery Housing
Plate A
RBH00032
Item
Part No.
1
2
T410626
2314H007
References
R a.
Qty.
Description
1
4
OIL PUMP
SCREW
OIL PUMP
Notes
History
a.
1
4132F081
Page 147
Turbocharger
Plate A
SBH01678
1
4
32
Page 148
Turbocharger
Plate A
SBH01678
Item
Part No.
1 2674A271
2
3
2481D003
4
2481D004
5 3682P004
6 3241A028
7 2318A634
Service Options
1
2674A271R
References
G
F 2674A271
Qty.
Description
1
1
1
1
1
4
4
TURBOCHARGER
TURBOCHARGER
CLAMP
CLAMP
GASKET - TURBOCHARGER
STUD
NUT
TURBOCHARGER - EXCHANGE
Notes
Page 149
Feed Pipes
Plate A
SBH01678
7
1
2
Page 150
Feed Pipes
Plate A
SBH01678
Item
Part No.
1
2
3
4
5
6
7
4127A179
References
F 4127A179
2447A201
2131A515
2131A515
2415H514
2314H003
Qty.
1
1
1
1
1
1
1
Description
Notes
PIPE - TURBO OIL FEED

TURBO FEED PIPE
BANJO BOLT
WASHER
WASHER
SEAL - O RING
SCREW
Page 151
Leak-Off Pipes
Plate A
SBH01678
3
1
Page 152
Leak-Off Pipes
Plate A
SBH01678
Item
Part No.
1
2
3
4
5
4127A108
3683A023
2314H003
3683A022
2314H003
References
Qty.
1
1
2
1
2
Description
Notes
PIPE - TURBO OIL DRAIN

GASKET
SCREW
GASKET
SCREW
Page 153
Plate A
SBH01678
Page 154
Plate A
SBH01678
Item
Part No.
1
2
3
3767A071
2314J035
3344M411
References
Qty.
1
3
1
Description
Notes
EXHAUST OUTLET ELBOW

SCREW METRIC
ADAPTOR
Page 155
Exhaust Manifold
Plate A
SBH01678
Page 156
Exhaust Manifold
Plate A
SBH01678
Item
Part No.
1
2
3
4
5
3778M291
3681V015
3681V015
3218J025
3313A029
References
Qty.
1
1
1
12
12
Description
Notes
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
SPACER
Page 157
Wastegate Sensor
Plate A
SBH01678
1
2
Page 158
Wastegate Sensor
Plate A
SBH01678
Item
Part No.
1
2
3
3278A004
2411154
2800A033
References
Qty.
1
1
1
Description
Notes
PLUG
WASHER
PLUG
Page 159
Air Filters
Plate A
SBH01678
Page 160
Air Filters
Plate A
SBH01678
Item
Part No.
1
2
3
4
5
6
7
8
2652C149
References
F 2652C149
26510353
26510355
26510350
2652C806
2652C810
26510354
Qty.
1
1
1
1
1
1
1
1
Description
AIR FILTER ASSEMBLY
BODY
MAIN AIR FILTER
COVER
VALVE
INDICATOR
CAP
SAFETY AIR FILTER
Notes
(A)
Footnotes
(A)
SERVICE PART ONLY
Page 161
Air Filters
Plate B
SBH01678
1
2
4
3
5
Page 162
Air Filters
Plate B
SBH01678
Item
Part No.
1
2
3
4
5
6
3783R047
0180074
2481873
3661A062
2314J003
2314J002
References
A U000711N
Qty.
1
1
1
1
4
2
Description
Notes
HOSE - AIR
CLIP
HOSE CLIP
MOUNTING BRACKET
SCREW
SCREW
Page 163
Exhaust Outlet
Plate A
SDH00420
3
4
Page 164
Exhaust Outlet
Plate A
SDH00420
Item
Part No.
1
2
3
4
5
3743C001
33427431
33415356
2313F079
2318A634
References
Qty.
1
1
1
3
3
Description
Notes
FLANGE
ADAPTOR
RING
STUD
NUT
Page 165
Induction Manifold
Plate A
TBH00939
2
4 1
3
Page 166
Induction Manifold
Plate A
TBH00939
Item
Part No.
1
2
3
4
5
4147V007
References
F 4147V007
3681V016
2116A301
2314H034
Qty.
1
1
1
2
15
Description
Notes
COVER
COVER
GASKET - MANIFOLD COVER
DOWEL
SCREW
Page 167
Plate A
TBH00939
2
3
Page 168
Plate A
TBH00939
Item
Part No.
1
2
3
4
4148K014
References
F 4148K014
3682A013
2314H034
Qty.
1
1
1
4
Description
Notes
INLET ELBOW
CONNECTION
GASKET - IND MANIFOLD
SCREW
Page 169
Plate A
VBH02553
3
2
1
4
6
5
7
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 170
Plate A
VBH02553
Item
Part No.
1
2
3
4
5
6
7
4122A061
References
F 4122A061
F 4122A061
F 4122A061
2481D318
T410248
U5MK1124
Qty.
1
1
1
1
1
1
1
Description
PIPE - FILTER TO HP PUMP
PIPE - FILTER TO HP PUMP
ELBOW
ELBOW
PIPE CLIP
WIRING CLIP
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 171
Plate B
VBH02553
2
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 172
Plate B
VBH02553
Item
Part No.
1
2
3584A122
U5MK1124
References
Qty.
1
1
Description
PIPE - FILTER TO PUMP
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 173
Fuel Leak-Off Pipe
Plate A
VBH02553
8
7
9
6
4
12
5
14
10
15
13
11
16
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 174
Fuel Leak-Off Pipe
Plate A
VBH02553
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3583A046
3763A045
2461A203
4141A227
References
F 4141A227
2481D558
4141A167
F 4141A167
2481D558
4141A215
F 4141A215
2481D558
4141A166
F 4141A166
2481D558
U5MK1124
Qty.
1
1
1
1
1
1
1
1
4
1
1
7
1
1
2
1
Description
PIPE - LEAK OFF ASSEMBLY
CONNECTION
CONNECTION
BRACKET
BRACKET
PIPE CLIP
BRACKET
BRACKET
PIPE CLIP
BRACKET
BRACKET
PIPE CLIP
BRACKET
BRACKET
PIPE CLIP
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 175
Fuel Leak-Off Pipe
Plate B
VBH02553
7
6
9
4
Page 176

KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Fuel Leak-Off Pipe
Plate B
VBH02553
Item
Part No.
1
2
3
4
5
6
7
8
9
3552A054
2461A203
3218R046
2411D012
2411D012
4141A047
References
F 4141A047
2481D558
U5MK1124
Qty.
1
1
1
1
1
1
1
2
1
Description
PIPE - FUEL INJ LEAK OFF
CONNECTION
BANJO BOLT
WASHER
WASHER
BRACKET ASSEMBLY
BRACKET
PIPE CLIP
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 177
Fuel Filter
Plate A
VBH02553
2
1
3
5
Page 178
Fuel Filter
Plate A
VBH02553
Item
Part No.
1
2
3
4
5
4141A198
References
F 4141A198
2481D558
2314H006
2314J004
Qty.
1
1
1
3
2
Description
Notes
BRACKET
BRACKET
PIPE CLIP
SCREW
SCREW
Page 179
Miscellaneous
Plate A
VBH02553
Page 180
Miscellaneous
Plate A
VBH02553
Item
Part No.
2314H004
References
Qty.
2
Description
Notes
SCREW
Page 181
Fuel Filter
B U004628P
Plate A
VDH00015
Fuel Filter Conversion Kit

The fuel filter fitted in production up to serial number U004628P is No Longer Available.
Please refer to "Fuel Filter Conversion Kit" section "A" within the low pressure fuel system pack
prefix "VBH".
Refer to 1100 Series Service Bulletin number 57 "New Secondary Fuel Filter" for further details.
Kit de conversion de filtre carburant
Le filtre carburant mont de srie jusqu'au numro de srie U004628P n'est plus disponible.
Veuillez vous rfrer la section "A" de "Kit de conversion de filtre carburant" sous kit circuit de
carburant basse pression prfixe "VBH".
Pour plus de dtails, consulter le Bulletin service Srie 1100, numro 57 "Nouveau Filtre
carburant secondaire".
Kraftstofffilter-Umrstsatz
Der bis Seriennummer U004628P werksseitig eingebaute Kraftstofffilter ist nicht mehr lieferbar.
Siehe "Kraftstofffilter-Umrstsatz", Abschnitt "A", im Niederdruck-Kraftstoffsystempaket mit dem
Prfix "VBH".
Weitere Informationen sind der Servicemitteilung Nr. 57, "Neuer Kraftstoffsicherheitsfilter", fr
die Motoren der Serie 1100 zu entnehmen.
Kit di conversione del filtro del carburante
Il filtro del carburante montato in produzione fino al numero di serie U004628P non pi
disponibile.
Per quanto riguarda l'impianto di alimentazione a bassa pressione prefisso "VBH", vedere "Kit di
conversione del filtro del carburante", sezione "A".
Per ulteriori dettagli, vedere la lettera di servizio numero 57 relativa ai motori serie 1100 "Nuovo
filtro secondario del carburante".
Kit de conversin del filtro de combustible
El filtro de combustible con el que estaban equipados de fbrica los motores, hasta el nmero
de serie U004628P , ya no est disponible. Por favor, consulte la Seccin "A", "Kit de conversin
del filtro de combustible", dentro del conjunto del sistema de alimentacin a baja presin, prefijo
"VBH"
Si desea una informacin ms detallada, consulte el Boletn de Servicio de la Serie 1100
nmero 57 "Nuevo filtro de combustible secundario".
Page 182
Fuel Filter
Plate A
B U004628P
Item
Part No.
1
2
3
4
2656F103
VDH00015
References
F 2656F103
2656F541
U5MK1124
Qty.
1
1
1
1
Description
FUEL FILTER ASSEMBLY
FUEL FILTER HEAD
FUEL FILTER
PROTECTION KIT
Notes
(A)
(B)
Footnotes
(A)
(B)
Page 183
Fuel Filter
A U004629P
Plate A
VDH00015
2
1
3
4
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 184
Fuel Filter
Plate A
A U004629P
Item
Part No.
1
2
3
4
2656F229
VDH00015
References
F 2656F229
2656F843
U5MK1124
Qty.
1
1
1
1
Description
FUEL FILTER ASSEMBLY
FUEL FILTER HEAD
FUEL FILTER
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 185
Heater Plugs
Plate A
WDH00372
2
3
9
7
6
Page 186
10
Heater Plugs
Plate A
WDH00372
Item
1
2
3
4
5
6
7
8
9
10
Part No.
T409125
T409534
References
A 08/02/2006
F T409534
3161C058
2318A207
3881A006
2318A207
2318A207
2487F201
2314F005
Qty.
6
1
1
1
1
1
1
1
1
1
Description
Notes
GLOWPLUG
BUSBAR
BUSBAR
LEAD
NUT
INSULATOR
NUT
NUT
CAP
SCREW
Page 187
Engine Lifting Eyes
Plate A
XBH00469
1
2
4
3
Page 188
Engine Lifting Eyes
Plate A
XBH00469
Item
Part No.
1
2
3
4
3617A024
2314J003
3617A025
2314J003
References
Qty.
1
2
1
2
Description
Notes
LIFTING BRACKET
SCREW
LIFTING BRACKET
SCREW
Page 189
Engine Mounts
Plate A
ZCH01201
Page 190
Engine Mounts
Plate A
ZCH01201
Item
1
2
Part No.
2487207
2487207
References
Qty.
6
4
Description
Notes
PLUG
PLUG
Page 191
Plate A
ZJH00544
1
2
Page 192
Plate A
ZJH00544
Item
Part No.
1
2
3278A007
2415H009
References
Qty.
1
1
Description
Notes
PLUG
SEAL - O RING
Page 193
Plate B
ZJH00544
2
1
Page 194
Plate B
ZJH00544
Item
Part No.
1
2
3278A004
2415H002
References
Qty.
1
1
Description
Notes
PLUG
SEAL - O RING
Page 195
Radiator & Cowling
Plate A
ZMH01391
Page 196
Radiator & Cowling
Plate A
ZMH01391
Item
1
2
3
4
Part No.
2485B299
24850087
24850088
24850073
References
Qty.
1
1
1
1
Description
RADIATOR
RADIATOR
CHARGE COOLER
RADIATOR CAP
Notes
(A)
Footnotes
(A)
Radiator Core
Page 197
Plate A
B U004996P
ZMH01391
9
13
8
12
11
10
Page 198
Plate A
B U004996P
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
3861A051
3861A049
2314K203
3612A011
2314H004
3837A071
2314J605
2634C306
2311F055
2314J008
0920471
33115117
33124118
ZMH01391
References
Qty.
1
1
6
1
8
1
4
2
4
2
2
2
2
Description
Notes
MOUNTING BRACKET
MOUNTING BRACKET
SCREW
SUPPORT BRACKET
SCREW
MOUNTING BRACKET
SCREW
MOUNTING
SCREW
SCREW
WASHER
SPACER
WASHER
Page 199
Plate A
A U004997P
ZMH01391
3
7
6
5
1
4
Page 200
Plate A
A U004997P
Item
Part No.
1
2
3
4
5
6
7
3861A075
2634C306
2311F055
2314J008
0920471
33115117
33124118
ZMH01391
References
Qty.
1
2
4
2
2
2
2
Description
Notes
BRACKET
MOUNTING
SCREW
SCREW
WASHER
SPACER
WASHER
Page 201
Plate B
ZMH01391
10
8
4
7
Page 202
Plate B
ZMH01391
Item
Part No.
1
2
3
4
5
6
7
8
9
10
3651A037
2314J004
3661A053
2314J003
2634A115
2318A604
3653A056
2314H002
2634A115
2318A604
References
Qty.
1
3
1
3
1
2
1
3
1
2
Description
Notes
SUPPORT BRACKET
SCREW
SUPPORT BRACKET
SCREW
MOUNTING
NUT
SUPPORT BRACKET
SCREW
MOUNTING
NUT
Page 203
Radiator & Hoses
Plate A
ZMH01391
2
1
3
5
Page 204
Radiator & Hoses
Plate A
ZMH01391
Item
Part No.
1
2
3
4
5
6
3476A002
2481D074
2481D074
3476A005
2481D074
2481D074
References
Qty.
1
1
1
1
1
1
Description
Notes
HOSE - COOLANT
HOSE CLIP
HOSE CLIP
HOSE - COOLANT
HOSE CLIP
HOSE CLIP
Page 205
Radiator & Hoses
Plate B
ZMH01391
14
12
10
13
2
9
11
1
6
5
7
Page 206
Radiator & Hoses
Plate B
ZMH01391
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3571C089
3383E014
21825199
21825199
3383A055
2481D075
2481D075
3571C092
3383A056
2481D075
2481D076
3383A055
2481D075
2481D075
References
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
AIR PIPE
HOSE
CLIP
CLIP
HOSE
HOSE CLIP
HOSE CLIP
AIR PIPE
HOSE
HOSE CLIP
HOSE CLIP
HOSE
HOSE CLIP
HOSE CLIP
Page 207
Guards
Plate A
ZMH01391
Page 208
Guards
Plate A
ZMH01391
Item
Part No.
1
2
3
4
3756V113
3756V121
2314H001
2314H102
References
Qty.
1
1
3
7
Description
Notes
FAN GUARD
FAN GUARD
SCREW
SCREW
Page 209
Guards
Plate B
ZMH01391
4
2
1
3
Page 210
Guards
Plate B
ZMH01391
Item
Part No.
1
2
3
4
5
6
4142Y104
References
F 4142Y104
2487F102
3214A018
3214A017
3612A019
Qty.
1
1
5
2
1
1
Description
Notes
COVER
COVER
CAP
STUD
STUD
BRACKET
Page 211
Wiring Looms
Plate A
ZNH00267
6
5
Page 212
Wiring Looms
Plate A
ZNH00267
Item
Part No.
1
2
3
4
5
6
7
3161C061
2481D501
3641A023
3648A014
2152B056
2817152
2817152
References
Qty.
1
1
1
1
1
2
1
Description
Notes
WIRING HARNESS
CLIP
BRACKET
BRACKET
SCREW
CABLE TIE
CABLE TIE
Page 213
Plate A
ZNH00267
9
10
7
14
11
15
12
17
20
19
18
16
Page 214
13
Plate A
ZNH00267
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
References
F LOOM
28170044
28170045
28170044
28170042
3161C065
28170047
28170042
28170042
28170019
28170046
28170019
28170047
28170049
U5MK1229
28170033
28170035
28170034
28170085
28170036
R a.
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
30
34
CONNECTION KIT
COVER
LOCK
PIN
PLUG
1
40
CONNECTION KIT
PLUG
Notes
History
a.
15
U5MK1229
28170036
Page 215
Water Trap
Plate A
B U010829S
ZVH01037
10
12
8
9
7
14
11
13
Page 216

KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Water Trap
Plate A
B U010829S
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2656F833
ZVH01037
References
F 2656F833
2656F501
2656F581
F 2656F581
2415H526
F 2656F581
2415H221
F 2656F581
2411D501
F 2656F581
2411D501
2874A014
U5MK1124
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
PRE-FUEL FILTER ASSY
FUEL FILTER HEAD
PRE-FUEL FILTER
FUEL FILTER BOWL
FUEL FILTER BOWL
SEAL - O RING
BOLT
SEAL - O RING
PLUG
WASHER
DRAIN PLUG
WASHER
WATER SEPARATOR SENSOR
PROTECTION KIT
Notes
(A)
(B)
Footnotes
(A)
INCLUDES WATER SENSOR
(B)
Page 217
Water Trap
Plate B
A U010830S
ZVH01037
4
5
3
10
11
12
16
14
15
13
17
18
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 218
Water Trap
Plate B
A U010830S
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2656F087
ZVH01037
References
F 2656F087
2656F862
F
F
F
F
2656F862
2656F862
2656F862
2656F862
F
F
F
F
F
F
2656F855
2656F855
2656F855
2656F855
2656F855
2656F855
2656F861
2656F855
2656F853
2874A014
U5MK1124
Qty.
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
Description
PRE-FUEL FILTER ASSY
FUEL FILTER HEAD
CONNECTION KIT
CONNECTION
SEAL - O RING
PLUG
SEAL - O RING
RUBBER BOOT
PRE-FUEL FILTER KIT
PRE-FUEL FILTER
FUEL FILTER BOWL
BOWL
DRAIN PLUG
WASHER
PLUG
WASHER
WATER SEPARATOR SENSOR
PROTECTION KIT
Notes
(A)
(B)
Footnotes
(A)
INCLUDES WATER SENSOR
(B)
Page 219
Fuel Pre-Lift Pump
Plate B
ZVH01037
1
2
4
3
6
KIT DE PROTECTION
SCHUTZSATZ
KIT PROTEZIONE
Page 220
Fuel Pre-Lift Pump
Plate B
ZVH01037
Item
Part No.
1
2
3
4
5
6
3531A103
3353A015
3355A023
2415H221
2314J004
U5MK1124
References
Qty.
1
1
1
1
2
1
Description
PIPE - FILTER TO PUMP
ELBOW
CONNECTION
SEAL - O RING
SCREW
PROTECTION KIT
Notes
(A)
Footnotes
(A)
Page 221
Plate A
ZZH01054
Page 222
Plate A
ZZH01054
Item
1
2
3
Part No.
2431154
2431154
2431154
References
Qty.
1
1
1
Description
Notes
PLUG
PLUG
PLUG
Page 223
Parts Index
Page 224
Parts Index
Description
Part No.
Page
ADAPTOR
33427431
Part No.
Page
165
3648A014
213
3344M411
155
3658A006
47
3347A071
87
3753V045
45
AIR FILTER
ASSEMBLY
2652C149
161
3861A075
201
4141A166
175
AIR PIPE
3571C089
207
4141A167
175
3571C092
207
4141A198
179
AIR PRESSURE
SENSOR KIT
U5MK1090
67
4141A215
175
AIR TEMPERATURE
SENSOR KIT
U5MK1089
67
4141A227
175
T410340
61
ALTERNATOR
2871A309
133
T410342
61
ALTERNATOR
BRACKET
4141A117
137
BRACKET
ASSEMBLY
4141A047
177
ALTERNATOR
PULLEY
3115V011
135
BREATHER
4133J009
87, 89
BANJO BOLT
2447A201
151
BRIDGE PIECE
T406248
41
3218R036
55
BUSBAR
T409534
187
3218R046
177
CABLE TIE
2817152
47, 101,
213, 213
3218R048
19
CAMSHAFT
4112K066
43
BELT
2614E018
79
CAMSHAFT BUSH
3112D091
21
BIG END BEARING

KIT
U5ME0022
25, 27
CAMSHAFT GEAR
3117N001
141
BLANKING PLATE
3615A021
115
CAP
2487F102
211
3623A009
19, 115,
115
2487F201
187
2652C810
161
3311A025
37, 37,
39, 39
CHARGE COOLER
24850088
197
CIRCLIP
2721332
31
2724227
93, 95, 97
BRACKET
3788N008
107
4148K018
103
3612A019
211
3641A023
213
Description
Page 225
Parts Index
Description
CLAMP
CLIP
CON ROD
ASSEMBLY
CON ROD BOLT
CONNECTION
Page 226
Part No.
Page
2727A015
41
2481D003
149
2481D004
149
3748A061
47, 49
3748A062
47, 49
0180074
163
21825196
99, 99
21825199
207, 207
2481863
101
2481D156
101
2481D501
213
2646E203
53, 53
4115C341
19, 33
Description
Part No.
Page
4133L055
127
2656F862
219
U5MK1229
63, 63,
215, 215
26510355
161
28170035
63, 215
4142Y104
211
4147V007
167
CRANKSHAFT
GEAR
3117C341
25, 27
CRANKSHAFT KIT
4181V019
25
ZZ90242
19, 27
CRANKSHAFT
PULLEY
3115X031
119, 121
CRANKSHAFT
SPEED SENSOR
U5MK1234
65
CYL HEAD COVER

ASSY
4142X341
89
4142X351
87
4142X401
91
CYLINDER BLOCK
ASSEMBLY
4181V021
19, 21
CYLINDER HEAD
ASSEMBLY
4181V022
37
4181V058
39
3218A017
37, 39
CONNECTION KIT
COVER
4115C342
19, 33
4115C343
19, 33
T405440
35
T406140
35
T406141
35
3212V003
33
T400001
35
2441A601
45
2461A203
175, 177
3355A021
57
CYLINDER HEAD
BOLT
3355A023
221
DAMPER
3347A042
119, 121
3355A028
45
DIPSTICK
3178C203
83
3355A038
45
DISC
T407599
19, 29
3763A045
175
DOWEL
0350010
21
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2114A046
137
FAN
2485C558
131
2116053
141
4113K011
79
2116A301
167
FAN DRIVE
HOUSING
2116A655
87
FAN DRIVE
PULLEY
3115Y011
79
3244A009
21
FAN GUARD
3756V113
209
3245A011
73
3756V121
209
3313A036
25, 27
FIXING KIT
U5MK0845
81
ELBOW
3353A015
221
FLANGE
3743C001
165
ELECTRICAL
CONNECTOR
28170019
215, 215
FLYWHEEL
ASSEMBLY
4111D128
75
28170033
63, 215
3713A071
73
28170042
215, 215,
215
FLYWHEEL
HOUSING
FRONT COVER KIT
4142A503
143
FUEL FILTER
2656F541
183
2656F843
185
2656F103
183
2656F229
185
FUEL FILTER BOWL
2656F581
217
28170044
215, 215
28170045
215
28170046
215
28170047
215, 215
28170049
215
3161C065
215
28170119
57
FUEL INJECTION
PUMP GEAR
3117L261
45
28170120
59
FUEL PRESSURE
SENSOR KIT
U5MK1236
69
EXHAUST
MANIFOLD
3778M291
157
FUEL RAIL
3774A416
47, 49
EXHAUST OUTLET
ELBOW
3767A071
155
GASKET
24880239
125
3683A021
115
EXHAUST VALVE
3142A181
37, 39
3683A022
153
EXHAUST VALVE
INSERT
3314A261
37, 39
3683A023
153
EXTENSION
3748W243
131
3683H005
85
ENGINE CONTROL
MODULE
FUEL FILTER
ASSEMBLY
Page 227
Parts Index
Description
Part No.
Page
123
3383A056
207
3789A005
127
3383E014
207
GASKET - CYL.
HEAD COVER
3681A068
87, 89, 91
33872632
101
33881125
99
GASKET CYLINDER HEAD
3681E052
37, 39
HOSE - AIR
3783R047
163
3681E053
37, 39
HOSE - COOLANT
3476A002
205
GASKET EXHAUST
MANIFOLD
3681V015
157, 157
3476A005
205
2481873
163
GASKET - IND
MANIFOLD
3682A013
169
2481D074
205, 205,
205, 205
GASKET MANIFOLD COVER
3681V016
167
2481D075
207, 207,
207, 207,
207
GASKET - OIL
COOLER
3687M038
111
2481D076
207
3687M039
111
4142X346
95
GASKET - OIL
FILTER HEAD
3688A039
19, 113,
115, 115
4142X347
93
4142X398
97
GASKET - SUMP
3681K041
81
2641A312R
45
3681K044
81
HP FUEL PUMP EXCHANGE
GASKET - TIMING
CASE
3681P053
139
HP PUMP SPEED
SENSOR
U5MK1086
45
GASKET - TIMING
CASE COVER
3681P046
143
HUB
3311A054
141
3741A002
119
GASKET TURBOCHARGER
3682P004
149
T406279
121
GASKET - WATER
PUMP
3682A011
123, 125
IDLER GEAR
3117N061
141
INDICATOR
2652C806
161
GLOWPLUG
T409125
187
INJECTOR
2645A749
51
HIGH PRESSURE
FUEL PUMP
2641A312
45
INJECTOR CLAMP
3751A331
51
HOSE
3383A055
207, 207
INJECTOR WASHER
2415D154
51
INLET ELBOW
4148K014
169
Page 228
Part No.
Page
3689A502
Description
HOSE CLIP
HOUSING
Parts Index
Description
Part No.
Page
INLET VALVE
INSERT
3314A251
INSULATOR
Part No.
Page
37, 39
2318A604
77, 203,
203
3881A006
187
2318A634
149, 165
INTAKE VALVE
3142H091
37, 39
2318D208
131, 137
ISOLATOR
3384A008
47, 49
3331A004
41, 41
LEAD
3161C058
187
O RING
2415H531
45
LIFT PUMP
2641A307
45
OIL COOLER
2486A002
111
LIFT PUMP EXCHANGE
2641A307R
45
4133Y042
111
OIL FILLER
4134C072
105
LIFTING BRACKET
3617A024
189
OIL FILLER CAP
4142X098
105
3617A025
189
OIL FILTER
2654A111
117
LIMITER
T407498
81, 81, 81
OIL FILTER HEAD
3773A191
113
LOCK
28170034
63, 215
U5MK1088
65
MAIN AIR FILTER
26510353
161
OIL PRESSURE
SENSOR KIT
MAIN BEARING KIT
U5MB0020
25, 27
OIL PUMP
4132F081
147
METRIC BOLT
3211C002
19, 23
T410626
147
MOUNTING
2634A115
203, 203
OIL SEPARATOR
3771K005
87, 89
2634C306
199, 201
OLIVE
33812116
83
3881A005
57, 57,
59, 59
PEDESTAL
3818X161
41
PIN
2116A401
45
3661A062
163
28170085
63, 215
3824A171
57, 59
PIPE - BREATHER
3573A023
99
3837A071
199
PIPE - FILTER TO HP
PUMP
4122A061
171
3861A049
199
3531A103
221
3861A051
199
PIPE - FILTER TO
PUMP
2318A108
45
3584A122
173
2318A207
187, 187,
187
3552A054
177
MOUNTING
BRACKET
NUT
Description
PIPE - FUEL INJ

LEAK OFF
Page 229
Parts Index
Description
Part No.
Page
Description
Part No.
Page
PIPE - FUEL INJ NO

1 CYL
3525A201
53
PISTON COOLING
JET
2113A003
21
PIPE - FUEL INJ NO

2 CYL
3525A202
53
PISTON RING KIT
UPRK0005
31
31
3525A203
53
PISTON RING KIT OVERSIZE
UPRK0005B
PIPE - FUEL INJ NO

3 CYL
PLATE
3272A033
141
PIPE - FUEL INJ NO

4 CYL
3525A204
53
36212132
73
PIPE - FUEL INJ NO

5 CYL
3525A205
53
3812A261
137
0650710
21, 21
PIPE - FUEL INJ NO

6 CYL
3525A206
53
2431154
PIPE - HP PUMP TO
RAIL
3525A207
47
21, 37,
37, 39,
39, 223,
223, 223
3525A221
49
2485A105
41
PIPE - LEAK OFF

ASSEMBLY
3583A046
175
2485A118
109
2485A307
37, 39
PIPE - OIL
3552A062
55
2485A517
PIPE - OIL SUCTION
3575A074
85
37, 37,
37, 39,
39, 39
PIPE - TURBO OIL

DRAIN
4127A108
153
2485A526
21, 21, 21
PIPE - TURBO OIL

FEED
4127A179
151
2487207
191, 191
2487A208
145
PIPE CLIP
2481D318
171
2487A452
73
2481D558
175, 175,
175, 175,
177, 179
2487Y005
73
2800A033
159
PISTON AND RING

KIT
PISTON AND RING

KIT - O/S
Page 230
PLUG
U5PR0058
19
28170036
63, 63,
215, 215
U5PR0059
31
3212P008
21, 21
U5PR0058B
19
32141316
21
U5PR0059B
31
32186405
81
3241A011
21
Parts Index
Description
Part No.
Page
Description
Part No.
Page
3241A012
21
RING
33415356
165
3241A201
37, 39
4115R316
41
3278A004
19, 159,
195
ROCKER ARM
ASSEMBLY
4115R317
41
ROCKER SHAFT
ASSEMBLY
4115R821
41
ROCKER SHAFT
ASSY - MINOR
4115R817
41
ROCKER SHAFT
SPRING
3174A023
41
3174A024
41
RUBBER BOOT
2656F861
219
SAFETY AIR
FILTER
26510354
161
SCREW
0096803
75
2152A051
87
2152B056
213
2311D027
47, 49
2311D060
45
2311F055
199, 201
2314E949
61, 61
2314F001
21
2314F005
187
2314F006
87
2314H001
209
2314H002
45, 65,
143, 203
3278A006
21, 37, 39
3278A007
193
3346A013
45
T406330
81
T410815
73
2656F501
217
2656F853
219
2656F087
219
2656F833
217
PRE-FUEL FILTER
KIT
2656F855
219
PROTECTION KIT
U5MK1124
PRE-FUEL FILTER
PRE-FUEL FILTER
ASSY
PUSHROD
45, 47,
51, 53,
57, 171,
173, 175,
177, 183,
185, 217,
219, 221
3142V011
43
T405746
43
24850087
197
2485B299
197
RADIATOR CAP
24850073
197
REAR OIL SEAL

HOUSING
2418F705
19
RELIEF VALVE
2658A301
47, 49
RETAINER
3241A024
41
RADIATOR
Page 231
Parts Index
Description
Part No.
Page
2314H003
19, 45,
57, 57,
59, 59,
103, 107,
115, 115,
115, 127,
139, 139,
151, 153,
153
Part No.
Page
2314J006
129
2314J007
137
2314J008
199, 201
2314J011
137, 141
2314J204
73
2314J603
73
2314J605
199
2314J606
141
47, 49,
105, 123,
125
2314J704
119, 121
2314K159
47, 49,
111, 111
2314H006
45, 139,
179
2314K161
47, 81,
81, 105
2314H007
81, 81,
101, 147
2314K164
123, 125
2314H008
57, 59
2314K203
199
2314H010
113
2316A215
45
2314H012
143
2316T052
81, 81
2314H013
123, 125
2316T244
19, 29
2314H022
137
3211C004
41, 41
2314H034
139, 167,
169
3218A014
89, 91
3218A016
51
2314H004
2314H005
Page 232
45, 45,
85, 111,
137, 181,
199
Description
2314H102
73, 209
3218A025
89, 91
2314H743
123, 125
3218A201
41
2314J002
163
3218A511
21
2314J003
163, 189,
189, 203
3218A512
119
2314J004
137, 179,
203, 221
3218J025
157
3278A013
93, 95
2314J005
79
T405640
121
Parts Index
Description
Part No.
Page
Description
Part No.
Page
SCREW METRIC
2314J035
155
2418F706
23
SEAL
3685A041
73
SEAL - REOS
HOUSING
SEAL - FRONT END

OIL
2418F554
139
SEAL - ROCKER
BOX
3681A059
93, 95
SEAL - O RING
2413681
83, 83
3681A065
97
2415A131
87, 89
2415H523
67
2415H001
67
2415H524
45
2415H002
19, 65,
69, 195
SEAL - VALVE
STEM
2418M522
37, 37,
39, 39
2415H003
37, 39
SEAL - WATER
OUTLET
3682A022
129
2415H009
193
SEALING RING
2415633
105
2415H011
57
SHIM
T405526
27
2415H012
93, 95, 97
T405527
27
2415H014
51, 65
PJ39876
19
2415H015
57
SHORT ENGINE ASSEMBLY
2415H221
45, 45,
217, 221
SLEEVE
3271A013
93, 95, 97
SMALL END BUSH
3112E031
33, 35
SPACER
33114411
49
SEAL - SENSOR
2415H493
87, 89
2415H514
151
33115117
199, 201
2415H517
107
3312A306
101
2415H519
21
3313A027
57, 59
2415H526
217
3313A029
157
2415H528
45
3174A032
45
2415H540
105
3175P003
101
2415H546
87
STARTER MOTOR
2873K631
77
2415H551
103
31162121
75
2418F002
127
STARTER RING
GEAR
T407088
81
STUD
2313C078
77
2313F079
165
SPRING
Page 233
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2313H238
131
VALVE COLLET
3142W005
3214A013
49
37, 37,
39, 39
3214A016
47
VALVE GUIDE
3313A035
37, 37,
39, 39
3214A017
211
VALVE SPRING
3174A025
3214A018
211
37, 37,
39, 39
3241A028
149
WASHER
0920471
199, 201
SUMP
T408398
81
2131A008
57, 59
SUMP ADAPTOR
T406564
81
2131A515
151, 151
SUPPORT BRACKET
3612A011
199
2411154
159
36241123
101
2411D008
45
3651A037
203
2411D012
177, 177
3653A056
203
2411D501
217, 217
3661A053
203
2415D002
55, 55
3753V035
45
2415D152
87
TAPPET
3142U051
43
2415D253
19
TENSIONER
T411130
137
33117127
75
TENSIONER ARM
2637A001
137
3311A015
57, 59
THERMOSTAT
ASSEMBLY
4133L064
129
3311A053
69
33124118
199, 201
THRUST BLOCK
3241N002
119
3321A003
141
THRUST WASHER
3112T011
25, 25,
27, 27
K134AF01
45
3112X011
141
U5MW0202
123
TIMING CASE
3716C562
139
TUBE ASSEMBLY
3577A157
83
TURBOCHARGER
2674A271
149
TURBOCHARGER EXCHANGE
2674A271R
149
VALVE
26510350
161
Page 234
WATER PUMP KIT
Parts Index
Description
Part No.
Page
U5MW0204
125
WATER SEPARATOR
SENSOR
2874A014
217, 219
WATER
TEMPERATURE
SENSOR
U5MK1091
69
WIRING CLIP
2817A002
93, 95, 97
T410248
171
3161C061
213
3161C067
93, 95, 97
0500012
25, 27, 43
WIRING HARNESS
WOODRUFF KEY
Page 235

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PJ70704

How To Use Your Parts Book

Parts Lists & Illustrations

How to use your Parts Book

Cylinder Head Assembly

Rocker Shaft Assembly

Recommended Service Parts - 3000 Hour

Timing Gear & Camshaft

High Pressure Fuel Pump

Cylinder Block & Liners

Rear End Oil Seal

Crankshaft, Main & Big End Bearings

Crankshaft, Main & Big End Bearings

High Pressure Fuel Pipes

Crankshaft, Main & Big End Bearings

Pistons & Rings

Engine Control Module

Engine Control Module

Engine Control Module

Cylinder Head Assembly

Engine Control Module

Cylinder Head Cover

Cylinder Head Cover Base

Cylinder Head Cover Base

Cylinder Head Cover Base

Flywheel & Starter Ring

Dipstick & Filler Tube

Cylinder Head Cover

Cylinder Head Cover

Front End Drive Input

Front End Drive Input

Lubricating Oil Pump & Delivery

Water Outlet Housing

Alternator Bracket & Fixings

Lubricating Oil Pressure Switch/Gauge

Pipework & Connections

Lubricating Oil Pressure Switch/Gauge

Low Pressure Fuel Pipes

Radiator & Cowling

Low Pressure Fuel Pipes

Radiator Bracket & Fixings

Fuel Leak-Off Pipe

Radiator Bracket & Fixings

Fuel Leak-Off Pipe

Radiator Bracket & Fixings

Radiator & Hoses

Radiator & Hoses

Engine Lifting Eyes

Wiring Loom Service Connectors

Fuel Pre-Lift Pump

Miscellaneous & Auxiliaries

Symbols and Notes

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

New for Old Part

Reference for Detailed Breakdown

Other Service Options Available

See History Section

Recommended stocking and service lists

Recommended stocking and service lists

Recommended Service Parts - 3000 Hour