2015 Turbine Day-Final

Siemens Turbine Day June 3rd 2015
Introduction
Peter Koninckx
Customer-oriented organization
Setup as of October 1, 2014
Global presence and go-to-market of our businesses

Americas
Power
and Gas
Wind
Power and
Renewables
Energy
Management
Europe and
Africa
C.I.S.1 and Middle East
Building
Technologies
Mobility
Digital Factory
Asia and
Australia
Process
Industries and
Drives
Healthcare
(separately
managed with
global supply
chain)
Financial
Services
Power Generation
Services
Corporate Services
1
Commonwealth of Independent States.
Managing Board
Corporate Core
Power and Gas

CEO Willibald Meixner
Large Gas
Turbines,
Generators
Distributed
Generation
Steam Turbines
Compressors
Energy
Solutions
Instrumentation
and Electrical
(PG GT)
(PG DG)
(PG SU)
(PG CP)
(PG ES)
(PG IE)
Steam turbines
from 45 kW to
1,900 MW
Steam turbines
for industrial
applications &
power
generation
Turbo
compressors
for
- Oil & Gas
- Industrial
applications
Compressor
packages incl.
drives
50 HZ and
60 HZ Gas
turbine power
plant solutions
CHP*
IGCC**
Repowering
Integrated solar
combined cycle
Industrial gas
turbines from
5 to 50 MW
Aero derivative
gas turbines
from 4 to
64 MW***
Control
solutions
Electrical
solutions
Energy
management
solutions
Solutions for
distributed and
hybrid power
generation
Business Fields
Gas turbines
from 100 to
400 MW
Electrical
generators from
25 up to
2,235 MVA
Fuel gasifiers
Business
Units
Division
Power and Gas Division

Organizational structure as of March 15th, 2015
* Combined heat and power ** Integrated gasification combined cycle *** After closing of acquisition from Rolls-Royce Energy. Regulatory approval pending.
Acquisition ongoing, subject to authorities approval

Page 3
March 2015
Power and Gas | Steam Turbines
Siemens in Belgium
Siemens Belgium Lead Country for BeLux,

Maghreb and West & Central Africa
Belgium
Assigned Countries
Luxembourg
Tunisia
Algeria
Morocco
Assigned Countries without own setup

Benin
Burkina Faso
Burundi
Cameroon
Central African Republic
Chad
Congo
Congo, the Democratic Republic of the
Cte d'Ivoire
Equatorial Guinea
Gabon
Western Sahara
Gambia
Guinea
Guinea Bissau
Liberia
Mali
Mauritania
Niger
Rwanda
Senegal
Sierra Leone
Togo
Our dedication is to grow your business

by continuous investment in innovation
Employees in R&D
28,800
Ranking in patent applications

R&D employees
worldwide
13,200
R&D employees
in Germany
15,600
R&D employees in approximately

30 other countries worldwide
R&D spending as % of revenue
5.5
No. 4
Germany
(2013)
No. 2
USA
(2013)
Europe
(2013)
Siemens currently holds approximately 56,100 patents

granted worldwide
Partnerships
5.7
FY 2014
4.1 billion
FY 2013
No. 13
FY 2014
1,000
partnerships with universities, research

institutes and other organizations around the
world

by continuous improvement of your economic value
Availability
Flexibility
Less outage
Higher reliability
Less start-up time

Flex. start-up modes
Add. start up features
Trusted Partner
Performance
Higher efficiency
Less degradation
Steam Turbine Technology

Efficiency and reliability for all applications
High efficient
steam power plants
Customized process
steam solutions
Combined cycle power plant

- world record
Proven technology
for nuclear power plants
High flexibility
in biomass applications
Modernization
and upgrades
Page 8
March 2015
Power and Gas | Steam Turbines
Concentrated Solar Power: turbine applications
Concentrated Solar Power
IVANPAH SOLAR POWER

COMPLEX,
California, USA
ANDASOL 1 + 2,
Granada, Spain
Solar Power Tower

(Water / Direct Steam)
3 plants, 392 MW(e) in total
Parabolic trough (Oil)

2 plants, 50 MW(e) each
3 x Siemens SST-900
2 x Siemens SST-700
Power output:
3 x123 MW(e)
Inlet steam pressure:
160 bar
Inlet steam temperature:
540C
Power output:
2 x 50 MW(e)
Inlet steam pressure:
100 bar
Inlet steam temperature:
377C
Our R&D Investment

Directly linking Development to Operation
Analytic Prognostic Capabilities for early Detection of Failures
Improving early
prediction
methodology
Embedding our OEM product knowhow
Operational Productivity
IT Platform
Ensuring
performance,
database integrity,
and cyber security
Increasing
monitored
units
The Power Generation Sales team
POWER & GAS

(PG)
Head: Peter Koninckx
ENERGY SOLUTIONS
(PG ES)
Head: Piet Van der Biest
POWER GENERATION SERVICES

(PS)
Head: Francois-Xavier Dubois
Sales: - Wim Van Den Mosselaer (BeLux)
DISTRIBUTED GEN & COMPRESSORS (PS DGC)

Head: Didier Ollevier
Sales: - Pierre Dal
STEAM & GAS TURBINES

(PG SU / DG)
WIND POWER & RENEWABLES

(WP)
ONSHORE
(WP ON)
Head: An Stroobandt
- Stef Lauwers
- Koen Van Cutsem
- Wim Van Den Mosselaer
OFFSHORE
(WP OF)
Head: An Stroobandt
POWER & GAS (PS PG)

INTRUMENTATION & ELECTRICITY (PG IE)
Head: Wouter Van Parijs
Sales: - Hugo Cautaers
- Gauthier Cogels
Sales: Johan Schautteet
WIND POWER (PS WP)
Head: Didier Ollevier
Business Development Africa: Olivier De Block
Business Development & Sales WC Africa: Habib Ben Farhat
The agenda
Questions?
Siemens Steam Turbines

Franois-Xavier Dubois

Inheritage of 100 years of technology
Grlitzer MaschinenbauAnstalt
1992
Demag Delaval 2002
KK&K
Industrial Steam Turbines

Large Steam Turbines
Steam Turbines
AEG
Steam Turbines
AEG Kanis
century
1960
ASEA STAL
1970
Alstom Industrial
Turbines
ABB
1969
1980
20th
2007
1980
2004
1990
1990
2000
2010

World wide presence
Global Steam Turbine Organization
16 locations
~ 6.000 employees
Newcastle
Erlangen
Finspong
Brno
Muelheim
Charlotte
Budapest
Frankenthal
Goerlitz/
Nuremberg
Orlando
Huludao
Vadodara
Bandung
Jundiai
Cilegon
Gurgaon
Manufacturing

Market segments
Pulp & paper
Food & Beverage
Oil & gas
Chemical
Metals & Mining
Biomass & WtE
Solar CSP
Heat & power
Geothermal
Steam Turbines Portfolio

Products for all applications
SST-9000
1,900 MW
SST-8000
1,900 MW
SST-6000
1,200 MW
750 MW
SST-5000
SST-4000*
380 MW
SST-3000
250 MW
SST-900
250 MW
175 MW
SST-700
250 MW
SST-600
100 MW
SST-400
65 MW
SST-300
SST-200
Compact app.
SST-150
*) currently no development
50 MW
10 MW
20 MW
SST-111
12 MW
SST-110
7 MW
SST-100
8.5 MW
SST-070
SST-050
SST-040
Multi stage
150 MW
SST-500
Industrial Generation
Power Generation (50/60 Hz)
SST-800
8 MW
0.75 MW
0.3 MW
Single stage
Frankenthal
Steam turbines
Comparaison single stage | multi stage
Single-Stage
Design
Details
1-2 stages
Impulse blades
Multiple stages
Impulse/reaction
blades
Overhung design
Integrated gearbox
Between bearings
Separate gearbox
Controlled extraction
Bleed/admission
steam
Bleed/admission
steam
Preheating and turning device necessary
Quick start-up capability
Efficiency
& Focus
Multi-Stage
Limited efficiency
Availability
flexibility
Flexibility
Easy maintenance
High efficiency
Up to 15% higher
than single stage
Single stage turbines <12MWe

Nozzle group control

Power range
Type
Power Output (MWe)

0,5
SST-040
SST-050
SST-060
SST-110
SST-111
10
11
12
0.3
0.75
12

SST-040: 75-300kWe
Standardized Easy integration in plant and
process
Plug & Play
turbine
Minimal foundation work due
Operation with ordinary steam
parameters / minimized
peripheral equipment necessary
to small and compact design
Pre-tested and ready for use
with only short times for erection
and commissioning
High reliability
Simple operation which results
in low operating costs
Competitive price in relation
to power output

SST-040: 75-300kWe

SST-040: key project in Belgium: Trigeneration
Biomass wood CHP: Mini turbine 300kWe

Installation:
Wood pallets manufacturer.
Waste wood from production burned in boiler
to produce steam for:
dryers
building heating/cooling (absorption chiller)
Mini steam turbine: 265 kWe
Live steam
28bara 245C
3,4T/h
265 kWe
Advantages
reliable
plug & play design short on site works
compact solution
PBT < 2 years
1bara

Power range
Type
Power Output (MWe)

0,5
SST-040
SST-050
SST-060
SST-110
SST-111
10
11
12
0.3
0.75
12

SST-060
Power output: up to 6MWe

SST-060: key project: Rousselot
Installation:
Gelatine fabrication for food and pharma
industry
Project: energy optimization of the plant by
replacement of old boiler and steam turbine by
Vanparijs Engineers
Heat supply to the process
Live Steam
36bara 380C
11T/h
SST-060 counter pressure steam turbine

1.150 kWe
2,5bara
Advantages
reliable
compact solution

Power range
Type
Power Output (MWe)

0,5
SST-040
SST-050
SST-060
SST-110
SST-111
10
11
12
0.3
0.75
12

SST-110

SST-110 for cogeneration
Boiler
HP
Steam to Process / District heating
G
LP
Boiler Feed Water Pump
SST-110 Turbo-Gen-Set
Condenser
Deaerator
Main Feed Water Tank
Main Condensate Pump
Applications:
- Biomasse
- Cognration industrielle
SST-110 Key Projects in Belgium:

Waste to Energy Cogeneration
Waste to Energy (IVAGO)

Installation: Gent
Combustion of 100.000 Ton/year waste
Steam turbine for maximum electrical output
of 4,2 MWe
Heat supplied to hospital (UZ Gent)
Advantages:
Optimizing energy recuperation from waste
Steam turbine designed for island mode and
black start
Saving 30.000 Ton CO2/year
PBT investment < 2 years

Biofuel Cogeneration
Energy Recuperation after bio-engine: Electrawinds 1 + 2

Turbine 1:
Installation:
Oostende
Vegetal and animal fat burned in 17MWe
diesel engine
Recuperation from exhaust gasses heat
partially used in processes
partially recuperated in steam turbine
Turbine 2:
Maximum electrical output:

turbine 1 (2008): 1.200kWe
turbine 2 (2011): 1.600kWe
Advantages
Maximization of energy recuperation
Saving from ST: 4.000 + 6.000 Ton
CO2/year
use of saturated steam in steam turbine
PBT < 2 years

Biomass Cogeneration
Sart Tilman ULG biomass plant

Installation: Lige
Combustion of 16.300 T/y wood

pellets
Steam turbine for maximum
electrical output of 2,6 MWe
Heat supplied to University (ULG)
and hospital.
Advantages:

Reduction of 2/3 of CO2
emissions of the district heating
plant, 1/3 of total Ulg emissions
Cash flow from green certificates
SST-110 Key Projects in Luxemburg:

Biomass Trigeneration
Recybois by Vyncke NV
Installation: Luxemburg
Production of 45.000T/y wood pellets
Steam turbine for maximum electrical output of
2,7 MWe
11,5MWth heat supplied to
wood pellets drying
Cooling of a data center
Advantages:
Tri-generation project
Saving 350.000 Ton CO2/year (14,2% of
Luxemburg Kyoto goal)

Power range
Type
Power Output (MWe)

0,5
SST-040
SST-050
SST-060
SST-110
10
11
12
0.3
0.75
12
SST-111
SST-111: Filling the multistage gap

SST-111: hybrid single/multistage
The best compromise for power
generation from 5 to 12MWe
Multiple stages
Impulse/reaction
blades
Bleed/admission
steam
Quick start-up
capability
Easy maintenance
Availability
Flexibility
High efficiency on multi stage level

SST-111: hybrid single/multistage

SST-111: biomass application
Biomass (2 extract.)

Standard flexible solutions
Mechanical drives
Cogen
Biomass
Waste-to-energy
Heat-recovery
classical multi-stage turbine

Tandem
SST-111
Tandem
SST-050 / SST-060
SST-110
SST-040
Tandem
1
10
Power
(MW)

Summary
Availability
Flexibility
Economical
Robust
Start-up time <5
Reduced investment
Limited maintenance
Island mode capability
Compact solution
Standard spares
Saturated steam op.
Low maintenance cost

Easy operation

SST-9000
1,900 MW
SST-8000
1,900 MW
SST-6000
1,200 MW
750 MW
SST-5000
SST-4000*
380 MW
SST-3000
250 MW
SST-900
250 MW
175 MW
SST-700
250 MW
SST-600
100 MW
SST-400
65 MW
SST-300
SST-200
Compact app.
SST-150
50 MW
10 MW
20 MW
SST-111
12 MW
SST-110
7 MW
SST-100
8.5 MW
SST-070
SST-050
SST-040
Multi stage
150 MW
SST-500
SST-800
8 MW
0.75 MW
0.3 MW
Single stage
Frankenthal
Multistage turbines >10MWe

Industrial Steam Turbine Applications
Electrical Power Generation
Biomass power plants

Waste combustion power plants
Combined cycle power plants
Heat and Power plants
Solar power plants
Steam Conditioning
Pulp and Paper industry
Mining industry
Chemical and petrochemical industry
Mechanical Drives
Pumps
Blower
Compressors

Inheritage of 100 years of technology
Grlitzer MaschinenbauAnstalt
1992
Demag Delaval 2002
KK&K
Industrial Steam Turbines

Large Steam Turbines
Steam Turbines
AEG
Steam Turbines
AEG Kanis
century
1960
ASEA STAL
1970
Alstom Industrial
Turbines
ABB
1969
1980
20th
2007
1980
2004
1990
1990
2000
2010

Enhanced Platform Motivation
External requirements
Internal drivers
Acquisition history led to
overlap in product
portfolio and power range
Huge variation of Steam
Turbine Types incl. the
maintenance of the tools
Implementation of
advantages of all families
into one product
Incorporation of new state
of the art features
High degree of
flexibility to realize
optimal turbine
solutions according
customer needs
Optimized start-up time
Number of extractions
Increased efficiency
Improved economical
solutions
Standard customizable
installation
arrangements
Enhanced Platform

Enhanced Platform Building Block Approach
Using predefined components to
cover different turbine solutions
and applications
The Enhanced Platform is not a product line
The Enhanced Platform is a technology platform
allowing to realize different product lines such as
customized and standardized turbine configurations as
single and multi casing solutions
Combination of benefits from all Siemens product lines
considering state of the art developments/technologies
Based on the Enhanced Platform technology the
Siemens product lines will be improved and extended in
their application fields

Enhanced Platform Modularization
Steam
Admission
Section
Maximum flexibility due to standardization at sub-part level
Intermediate
Section
Exhaust
Section

Enhanced Platform Key Parameters
Power output
Speed
5 250 MW
3000 18000 rpm
Live steam
Inlet pressure/temp 165 bar / 565 C
Inlet pressure/temp 2393 psi / 1049 F
Controlled extractions (up to 2)
Pressure, ext. valve 72 bar / 1044 psi
Pressure, int. valve 55 bar / 798 psi
Temperature
480 C / 895 F
Bleeds (up to 6)
85 bar / 1233 psi
Exhaust conditions
Back-pressure
Condensing
District heating
80 bar / 1160 psi

1.0 bar / 15 psi
3.0 bar / 43 psi

Enhanced Platform Exhaust Constructions
Extended range of exhausts
allows larger condensing stages
and higher back-pressures
Radial and axial exhaust casings for
condensing applications
Exhaust pressure up to 1.0 bar in combination
with air- or water-cooled condensers
Last stage blade sizes up to 8.7 m (fixed
speed) respectively 4.5 m (geared or
mechanical drives)
Various possibilities for bleeds
Customer Benefits
Higher steam parameter

Improved design for reduced start-up times
Best technology features under common umbrella

Improved flexibility for optimized customer solutions
Improved CO2 footprint (15 % reduction of CO2 emissions)
Improved efficiency (up to 2 %)
Long life cycle increased life time
Extensive tested and verified first turbine
Optimized
Performance
Multi stage turbines >10MWe

Summary
Availability
Flexibility
Performance
Less outages
Flex. start-up modes
High efficiency
High reliability
Flex. design to meet industrial

processes
Less degradation
Long life cycles

References 2009 - 2015
IVBO Brugge
4.200 kWe
Electrawinds
1.200 kWe
1.600 kWe
Indaver
20.000 kWe
ALCO BioFuels
12.900 kWe
IVAGO Gent
4.200 kWe
Vanparijs Eng. - Rousselot
1.200 kWe
SIEMENS INDUSTRIAL TURBINES

FLEET:
Celanese
2 x SST-060
Steam turbines: 257

- Single stage (KK&K): 157
Brussels
mechanical & generator drives

Advachem
1.700 kWe
Fabricom Ulg Lige

2.600 kWe
- Multi stages: 100

mechanical & generator drives
Gas turbines: 6
Compressors: 100
Coretec - Saupont
265 kWe
Vyncke Kiowatt
2.600 kWe
Burgo Ardennes
20.000 kWe
35.000 kWe

Key Projects: Cogeneration
BioWanze (Crop Energies) - Wanze

Project description
Construction of a new plant for the

production of bioethanol (near the
sugar refinery of Raffinerie
Tirlemontoise)
Construction of a CHP
steamturbine to supply electrical
power for the plant and heat for the
production process
Siemens Energy delivers
the bio-CHP turbine
The power plant uses biomass : the
waste of the bioethanol plant

the electrical distribution part (Low and Medium voltage)
The control system for the full plant
Customer benefit
Reduction of the energetical dependence thanks to the use of biomass rejects as

fuel for the energy production

Key Projects: Biomass
Burgo Ardennes - Virton

Project description
Construction of a new CHP

steamturbine of 30 MW
The installation uses biomass: the wood
waste (bark) produced by Burgo
Siemens Energy delivers
the turbo generator

the expert system for the optimization
of the biofuel consumption
Customer benefit
The new turbine produces a supplement of 3,5 MWe with the same heat production
With the same biomass consumption, less energetical dependence
The autoproduction of energy will cover more than 80% of electricity for the mill.

Key Projects: Biomass
Burgo Ardennes - Virton

Project description
Delivery of a second cogen turbine SST-400 (35MWe)
for a biomass application on the site of the paper
producer Burgo, in Virton
Erection & commissioning of the turbine under the
responsibility of Siemens Belgium
Option for
The delivery of a DCS system for the coordination of
the 2 turbines
Modification of the first turbine for powers
optimization during the next maintenance shut down
Success factors
Customers satisfaction after the first project in
2006
Thanks to the installation of the first turbine, the
factory of Virton is one of the most productive of
the Burgo group
Good preparation of the second project with the
customer

Key Projects: Waste to Energy
Indaver - site Doel

Project description
Delivery of a condensing steam turbine

SST-300 (24 MWe) for waste to energy
application in Beveren (Indaver - site
Doel)
Erection & commissioning of the
turbine under the responsibility of
Siemens Belgium
Success factors
Customers satisfaction about two existing steam turbines from Siemens (SLECO
Electrabel)
Close collaboration with the customer
Highest performance of the steam turbine leading to highest gains in electricity
production

SST-9000
1,900 MW
SST-8000
1,900 MW
SST-6000
1,200 MW
750 MW
SST-5000
SST-4000*
380 MW
SST-3000
250 MW
SST-900
250 MW
175 MW
SST-700
250 MW
SST-600
100 MW
SST-400
65 MW
SST-300
SST-200
Compact app.
SST-150
50 MW
10 MW
20 MW
SST-111
12 MW
SST-110
7 MW
SST-100
8.5 MW
SST-070
SST-050
SST-040
Multi stage
150 MW
SST-500
SST-800
8 MW
0.75 MW
0.3 MW
Single stage
Frankenthal
Questions?
Siemens Gas Turbines

John Roberts
50 Hz
60 Hz
Large-scale
Gas Turbines
Siemens gas turbine portfolio

SGT5-8000H
400 MW
307 MW
SGT5-4000F
SGT5-2000E
172 MW
286 MW
SGT6-8000H
SGT6-5000F
232 MW
114 MW
SGT6-2000E
50/60 Hz
Industrial Gas Turbines
SGT-800
SGT-800
SGT-750
37 MW
SGT-700
33 MW
SGT-600
SGT-500
24 MW
19 MW
SGT-400
13/14 MW
SGT-300
8 MW
SGT-200
50/60 Hz
SGT-100
Aeroderivative
Gas Turbines
47/50 MW
7 MW
5 MW
Ind. Trent 60
Ind. RB211
54/66 MW
27/32 MW
Industrial 501 5/6 MW
Market industrial power generation
World class innovative solutions with

strong footprint in all industries
Industrial
Power Generation
Oil & Gas
Chemicals
Electric Power Utility
Up-Stream
Pulp & Paper
Independent Power
Producer
Mid-Stream
Manufacturing
Installed fleet [units]
Food & Beverage,

etc.
Municipality
~ 1,700
~ 950
Down-Stream
~ 1,400
Our gas turbine portfolio with complementary

technologies for a broad range of applications
Current gas turbine portfolio
GT model
Max. electrical power output (MW)
SGT-800
53 MW
SGT-750
37 MW
SGT-700
33 MW
SGT-600
24 MW
SGT-500
19 MW
SGT-400
13 MW
SGT-300
8 MW
SGT-200
7 MW
SGT-100
5 MW
Ind. Trent 60
66 MW
Ind. RB211
32 MW
Industrial 501
6 MW
Complementary technology strengths

Good gas fuel flexibility
Stable proven DLE
systems
Designed for a wide range
of industrial applications
(e.g. combined cycle
power plants)
Main application:
Industrial power generation
Light cores with a

generally
smaller package footprint
Quality level inherited
from aero engines
Designed for high number
of cycles with high single Main application:
cycle efficiency
Offshore production platforms
Customers can choose from different technologies in the full output range
Technology leader with best gas turbines technology

Combination of leading technologies
Aero-derivative gas turbines (ADGTs)
Application of industrial
technology to ADGTs:
Improved
competiveness through
industrial techniques
and technologies
Focus on
ADGT
innovation
Leverage
industrial
technologies
Industrial gas turbines (IGTs)

Application of aero
technology to IGTs:
Focus on IGT
innovation
Improved
competitiveness
through advanced aero
technologies.
Leverage
aero IP
access
Significant innovation potential

in reliability, life
cycle, efficiency,
flexibility (via
materials, aero
dynamics,
combustion,
manufacturing,
etc.)
Combined
technology
know-how to
develop best of
breeds future
gas turbines
Significant innovation potential of combining leading technologies
SGT-800
Steam Raising Capabilities for Gas Turbine

Co-Generation Plant
200
Notes:
1. Steam values are indicative only. Actual values
depend on site configuration
150
Fired
125
SGT-600
SGT-500
Unfired
SGT-700
2. Firing to 850C only. Higher firing is available
50
SGT-300
75
SGT-400
100
SGT-100
Steam (tonnes/hr) [12 bar saturated]
175
25
0
0
10
15
20
25
Power (MWe)
30
35
40
45
50
DLE Combustion
DLE combustion system

First DLE unit introduced early 90s
Scaled common design
>450 DLE units in service
~20,000,000 DLE running hours

Easy to maintain and service
Main Burner
Pilot
Burner
Combustion Can
Combustion Zone
Transition Duct
Ease of assembly and installation

Can Combustor Design
Igniter in each Combustion Can

Wide Fuel Flexibility
Pre-Chamber Air
& Fuel Mixing
Zone
Compressor
Exit Diffuser
CT1 Nozzles
SGT-100 performance and application overview
Field of application
Power generation for the oil and
gas industry,
Combined heat and power (CHP)
Power Generation
Strengths
High availability and security of supply
Power output [MW(e)]
5.40
Fuel
Natural Gas / liquid, dual fuel
Reliable operation in all applications
Frequency [HZ]
50 / 60Hz
(electrical) Efficiency
30.2% / 31.0%
Dual-fuel, intelligent low emissions combustion

system,
Heat rate [kJ/kWh / Btu/kWh]
11,613 / 11,008
Turbine speed [rpm]
17,384
Compressor pressure ratio
14.0:1 / 15.6:1
Exhaust gas flow [kg/s] / Temperature [C] 20.6 / 531

NOx Emissions (with DLE, corrected to
15% O2 dry)
25ppmV
References for all applications
On-site maintenance or core engine exchange

Wide fuel flexibility
Fleet (411 units ordered as of Dec. 2014)

Industrial Power Generation
203 units ordered
Oil & Gas
129 units ordered for PG
SGT-100 package design
Exhaust
Combustion
air intake
Generator
On-skid
controls
Gas Turbine
acoustic
enclosure of
Core engine
Gearbox
Fuel
modules
Lube oil
module
Single
underbase
Factory assembled package

Easily transported, installed and maintained
SGT-100-1S Power Generation N Package

Main Design Features
3
2
Common Ventilation System

for Gas Turbine Enclosure
and AC Generator. Sized to
be shipped as an in-gauge
load or in a container to
reduce transportation and
storage costs
Single Acoustic Enclosure
for both Gas Turbine and AC
Generator
Maintenance Platform
included as standard
Fire Protection Cylinder

Cabinet supported by
Package Underbase
therefore no foundation
requirements
SGT-100-1S Power Generation N Package

Main Design Features
5
6
11
7
10
8
7
9
6
9
5
8
Combined UCP, GCP and

DC distribution in one
junction box
AC Generator with through
flow ventilation cooling
configuration
Oil Coalescer mounted
within the enclosure
Reduces number of site lifts
Package Junction Box for
site cabling Reduces I&C
time
Bundled main customer

10 mechanical interfaces, page
6
11
Reduced amount of external

piping and wiring Reduces
I&C time
Roof mounted Lube Oil
Cooler
Power generation for the oil and
gas industry,
Power Generation
7.90
Fuel
Natural gas / liquid fuel / dual

fuel and other fuels capability on
request
Frequency [Hz]
50/60
30.6%
11,773 / 11,158
Turbine speed [rpm]
14,010
13.7:1

15% O2 dry)
15 ppmV
Strengths
High availability record in PG
References for all PG applications
Gas fuel flexibility with intelligent combustion and
low emissions
High CHP efficiency for high flow/quality steam
applications
On-site maintenance or core exchange

63 units ordered
Oil & Gas
Combustion
air intake
Generator
On-skid
controls
Single
underbase
Factory assembled package
Easily transported, installed and maintained
Gas Turbine
Acoustic
Enclosure:
Core engine
Gearbox
Fuel
Modules
Lube Oil
module
Exhaust
Pumping and compressor apps
Power generation for the O&G industry
Simple / combined cycle applications
Power Generation
13.40
14.33
Fuel
Natural gas / dual fuel and other

fuels capability on request
Frequency [Hz]
50 / 60
34.8% / 35.4%
Heat rate [kJ/kWh ]
10,355 / 10,178
Turbine speed [rpm]
9,500
16.8:1 / 18.9:1
Exhaust gas flow [kg/s] / Temperature [C]
39.4 / 555
44.3 / 540

15% O2 dry)
15 ppmV
Strengths
High availability
Good O&G reference list
High simple cycle efficiency
High CHP efficiency
Wide gas fuel flexibility including Coke Oven Gas
Fleet (304 units as of Dec. 2014)

66 units ordered
Oil & Gas
SGT-400 package design for O&G PG

Exhaust
Main gear
Air intake
AC-generator
Underbase
Controls
Core Engine
Auxiliary systems
Common modular package design concept for Power Generation

Pre-designed options, easily transported, installed and maintained at site
Acoustic treatment to reduce noise levels to 85 dB(A) as standard (lower levels available as options)
SGT Gas Turbine Family

Package Technology Platform
Standard Modules
Generic Packages
First Build
SGT-400
Power Generation
Mechanical Drive
2008
SGT-300
Power Generation
2010
SGT-100
Mechanical Drive
2011
SGT-100
Power Generation
O&G Power Generation
2012
SGT-300
Mechanical Drive
2013
Onshore power generator for oil
field service, refineries etc.
Power generation for the O&G
industry
Heavy fuel oil and crude
capability
Power Generation
19.10
Fuel

request / HFO
Frequency [Hz]
50/60
33.8%
10,690 / 10,132
Power Turbine speed [rpm]
3,600
13:1

42 ppmV
15% O2 dry)
1) Floating product storing and offloading 2) Time between overhauls
Strengths
Can operate on heavy fuel oil, heavy crude oil and
bio fuel oils
Fuel changeover on load and bi-fuelling (liquid and
gas) capability
48 h core engine exchange concept, long TBO 2) and
low maintenance cost

111 units ordered
Oil & Gas (including offshore / FPSO1) references)
21 units operating on crude oil or HFO, 26 units
offshore
SGT-500 package compact and robust

Exhaust
Air intake
Generator
GT room
Auxiliary room
Modular system for maximum

flexibility with proven equipment
high availability at low cost
Electric generator on separate skid
3 point mounting and Single lift
Package weight: ~215 tons

(engine ~22 tons)
Footprint: 20,6 x 4.0 x 4,0 (m)
Simple / combined cycle
applications
field service, refinery app
Power Generation
24.48
Fuel

request
Frequency [Hz]
50/60
33.6%
10,720 / 10,161
7,700
14.0:1

15% O2 dry)
15 ppmV
Strengths
Long time between major overhaul (60,000
equivalent operating hours)
Rapid load changes
High fuel flex both on DLE and conventional
On site maintenance or gas generator removal to
workshop. 24 hour gas generator exchange.
A simple fuel flexible DLE system with excellent

emissions
102 units ordered
Oil & Gas
applications

field service, refinery
applications
Power Generation
32.8
Fuel

request
Frequency [Hz]
50 / 60
37.2%
9,675 / 9,170
6,500
18.7:1

Nox Emissions (with DLE, corrected to 15%
15 ppmV
O2 dry)
Strengths
Long time between Major Overhaul (60,000
equivalent operating hours)
On site maintenance or gas generator removal to
workshop with 24 hour gas generator exchange.
Best in class fuel flexibility on DLE
Only engine in its class with DLE on liquid fuel
Rapid load changes
27 units ordered
Oil & Gas
SGT-600 / 700 package

Ready to drive, dimensions
Exhaust
Air intake
Weight 1)
Size
GT-module dry
(incl. GT)
63
11,7x4,0
Gen-module
(incl. gear)
106
7,1x4,6
Weight depending on configuration

AC-generator
Auxiliary room
GT room
GT Driver on steel base frame for Power

Generation
All GT systems pre-tested in workshop
Auxiliary systems mounted on base frame
Designed for 24 hour gas generator

exchange for increased availability
Lubricating oil tank located in GT Driver

base frame
Same package for SGT-600 and SGT-700,

equipment familiarity
Single lift of GT Driver or Complete singlelift

Small footprint for GT
1) Dry weight and size; weight in mtonnes; size in meters
applications
field service, refinery
applications
Power Generation
37.03
Fuel
Natural Gas
Frequency [Hz]
50 / 60
39.5 %
9,120 / 8,644
6,100
23.8:1

15% O2 dry)
15 ppmV
Strengths
Long time between Major Overhaul (68,000
equivalent operating hours) maximized uptime 17
days / 17 years
In situ maintenance or gas generator removal to
workshop. 24 hour gas generator exchange.
High efficiency
Low Emissions Single digit NOx capability
Fast start time <10 min, suitable for peaker
application
Rapid load changes
1 units ordered
Oil & Gas
SGT-750 package layout power generation

Auxiliary room
Air intake
Maintenance door
Exhaust
Main gear
AC1)-generator
Maintenance crane
Foot print
Power generation
20.3 x 4.8 m
GT room
Power Generation use driver:

Compact
Self supporting
Pre assembled
Modular design
1) Alternating current
Flexible design
Single lift available
Built in Serviceability
Small footprint and lightweight
construction
Simple cycle baseload
Combined cycle applications
Power generation for the O&G
industry
Power Generation
47.5 MW Version
50.5 MW Version
53 MW Version
Strengths
47.5
50.5
53
Fuel
Natural gas and other gases within specification / Diesel no2
High efficiency in combined cycle and cogeneration

applications
Frequency [Hz]
50 / 60
50 / 60
(Electrical) Efficiency
37.7%
38.3%
Flexible and robust industrial design with high

reliability and long time between overhaul (60,000
EOH)
Heat rate [kJ/kWh /

Btu/kWh]
9,557 / 9,058
9,407 / 8,916
A simple fuel flexible DLE system with excellent

emission levels
Turbine speed [rpm]
6,608
6,608
Compressor pressure
20.4:1
ratio
Exhaust gas flow [kg/s] /
132.8 / 541
Temperature [C]
NOx Emissions (with
DLE, corrected to 15% O2 15 ppmV
dry)
21.1:1
134.2 / 553
15 ppmV
In situ maintenance or spare core engine removal to

workshop. 48 hour core exchange with single lift
package
212 units ordered (of which 158 in CC application)
Oil & Gas
38 units ordered for PG application

Classic package (about 80 days E&C)
Option 1: Short skid package

Short base frame with gear box
directly on foundation with generator
Single lift package (about 60 days E&C)
Reduced erection and commissioning time on

customer site to about 60 working days
Reduced customer site manpower requirements
Reduced footprint with 4.5 m enclosure width

Option 2: Medium skid package
Medium base frame with gear
box on base frame with core
engine
New maintenance options maximizing

availability
48 hour core engine exchange
Fulfils oil & gas industry requirements
Industrial RB211 performance and application

overview
Off-shore power generation
Industrial power generation /
cogeneration
Power Generation
Strengths
27.2 - 32.1
Proven track record
Fuel
Gas & Liquid (dual fuel)
Frequency [HZ]
Gearbox required for

electrical generation
High power density
(Electrical) Efficiency
34.8%38.1%
High inert fuel capability
Heat rate [(kJ / kWh)]
9,1609,900
No hot lock outs
Turbine speed [rpm]
48004850 (100% rated

speed)
No EOH counters
20.622.1
Exhaust gas flow [kg / s] / Temperature [C]
91.396.1 kg/s / 500

510C
NOx Emissions (with DLE, corrected to 15%

O2 dry)
25 ppmV
Qualified in oil &gas

High cycle capability

180 Units Power generation
331 Units Offshore
Over 35 millions service hours accumulated
Industrial RB211 package layout

Enclosure ventilation
Exhaust system
Power Turbine
Air intake
Base plate with space
for GT Fuel and Lube Oil
systems
GT enclosure
Driver for power generation with baseline variants for onshore and offshore.
Industrial Trent performance and application

overview
Variants
TRENT 60 DLE 50/60 Hz PG
TRENT 60 DLE 50/60 Hz ISI PG
TRENT 60 WLE DF 50/60 Hz PG
TRENT 60 WLE DF 50/60 Hz ISI PG
Power MW
54.0 - 65.6
SC Efficiency (AC), iso, %
4143.4
CC Efficiency (AC), iso, %
5054.5
Exhaust temperature, Deg C
409444
Exhaust mass flow, kg / s
151179
PRICE, USD / kW 1)
300-336
35:1
Strengths
High cycle capability
High power density
Fast start and restart
High torque (no helpers)
Proven in power generation
Less stress on stream cycle components
Power Generation
>70 units operational
~26 units on order or in commissioning
1) Source Gas Turbine World Handbook 2013

DLE : dry-low emissions, WLE: water-injected low emissions, DF: Dual Fuel, ISI: Inlet Spray Intercooling,
Industrial Trent package basics
Mechanical
Handling
Skid
Combustion air inlet filter

(chilling coil ducting
included)
Enclosure
Ventilation
Exhaust
GT Exhaust
Fire and
Gas
Panel
Access Door
Water
Injection Skid
Enclosure
Ventilation
Intake
Sliding doors Control Panel
Liquid Fuel Skid

ISI Skid
Access Ladders and Platforms
Package weight installed (without driven equipment)
220 metric tons (incl. gen. and aux.)
Package size installed (without driven equipment) (L x W x H)
21.3 x 5.0 x 15.3 m
Power & Gas Division

Key project: gas turbine cogeneration
Alco Bio Fuels
Harbor of Ghent
production of bio-ethanol
Cogeneration by installing gas turbine:
combined production of heat and electricity
saving of primary energy compared to
standard separate production
Gas Turbine
Siemens SGT-400
12,9 MW rating and not 15 MW rating because
of grid connection limitation
DLE Combustion System lower emissions
High electrical efficiency of gas turbine 34,5%
combined with high steam production
efficiency (28,3 T/h without post combustion)
Questions?
Siemens Turbine Day June 3rd
Modernization & optimization of power

generation units
Gautier Cogels
Caroline Davidovic
Wouter Van Parys
Siemens Offers a Wide Range of I&C Systems,

Products and Services for Power Plants
Automation and Control System

Turbine Controller and Generator Electricals
Solutions for Plant Optimization
Electrical Equipment
Innovations for the future


From small to large SPPA-T3000 provides uniform

I&C technology for all plant sizes
Siemens is market leader in power generation control systems, with a 29 %

market share worldwide*
State-of-the-art control system: SPPA-T3000
Originally designed for large power plants

Multiple references in Belgium
and now fit for small plants

System functionalities remain identical
Hardware scaled to small applications
*Source: ARC Advisory Group; Distributed Control Systems Worldwide Outlook, 2013
What do you expect from a DCS system?

What you want ...
and why
A reliable system... ...to increase

availability of
your power plants
A DCS optimized
for efficient trouble
shooting, fault
analysis and user
guidance ...
... for shortest

outage times and
minimized risks
A DCS for a plant

life cycle
... to reduce overall

cost for DCS and
to protect the
investment
A comprehensive
solution provider
beyond DCS...
... to improve
efficiency as well
as profitability
SPPA-T3000 Intrinsically integrated data ensures

data consistency at all times
All data available from one source

All data intrinsically embedded
in every object
Different views possible for different
user roles
All the information is available,
at a glance
Reliable for in-build data consistency
SPPA-T3000 Uniform system for all tasks operation, engineering and diagnostics
A single user interface for optimum and safe handling
Diagnostics
Operation
Archive
Engineering
Field
Alarm
SPPA-T3000 Minimal system complexity reduces

operational risks
SPPA-T3000 architecture
User Interfaces
Hardware assignment
Thin Clients
Minimal system
complexity
Flat system architecture
with fewer components
and interfaces
No sub-system
boundaries, less
administration efforts
required
Power Services
Power Server
Easy online upgrade and

extension of components
Server Products
less components
less interfaces
Process Interfaces
IO Modules
less risk
SPPA-T3000 Hardware-independent software

platform
costs
Save money and ensure

availability by avoiding
a complete modernization
No additional
outage time
400%
Complete
modernization
300%
No new commissioning
Complete
modernization
No re-engineering
No new
optimizations
200%
No new certifications
100%
Initial
investment
Plant life time
SPPA-T3000 Reliable by using best-in-class

components
Best-in-class SIMATIC S7 Automation Servers
High Available Application Server Components
High Quality SIMATIC Network
Proven IO (incl HART capability)
SPPA-T3000 A platform beyond a

control system
SPPA-T3000
Control System
SPPA-M3000
Energy Management Suite
SPPA-D3000
Diagnostic Suite
SPPA-P3000
Process Optimization
SPPA-E3000
Electrical Solutions
SPPA-R3000
Turbine Controls
SPPA-I3000
Instrumentation&Fields
Solutions
SPPA-S3000
Simulator
Service
Extensive service and maintenance portfolio

Remote Expert Center for
24/7 support
Remote Expert
Center
On-call Services
Preventive
Maintenance
Spare Parts
Logistics
Local service team for fast

troubleshooting on site
Periodic inspection and

maintenance
Spare parts delivery for

assured long-term plant
operation


Advanced solutions for all turbines

All types and manufactures from 1 to 1600 MW
Steam Turbines and

Gas turbines
for Siemens turbines
for third party turbines
Siemens
Westinghouse
Allis Chalmers
Parsons
AEG
Fiat Avio
Alstom/BBC/ABB
Industrial Turbines
LMZ
Skoda
MHI
Alstom/BBC/ABB utility turbines
STC (Shanghai Turbine Works)
GE
Franco Tosi
Compact innovative solution for industrial steam

turbines
Steam Turbine Governor System
Integrated Generator Electrical Solution
Cost optimized small footprint product

based on technology and concepts proven in large scale applications
Siemens concepts for industrial applications

turbine governor and protection
Standard package:
Turbine controller
AS3000 & AddFEM PoCo
Overspeed &
Protection
Braun E16
HMI
Simatic Touch Panel PC
HMI
Touch Panel
Optional package:
Control of auxiliaries
realized in AS3000 & ET200M
Vibration monitoring
with VIB3000 or a very cheap
transmitter solution
Controller
AS3000
Overspeed & protection

with Braun E16
Integrated SPPA-T3000
Engineering
Governor
AddFEM
PoCo
Vibration
Monitoring
VIB3000
SPPA-R3000 Compact for industrial ST

compact = scalable and modular solution
I&C part (SPPA-R3000)
ET200M
I/O 2oo3,
auxiliaries, DCS
AddFEM Poco Plus

(governor I/O)
AS3000
Automation System 1)
Overspeed protection &

6 x SIL digital protection
circuits
Thin Clients
Engineering / Operation
SPPA-T3000
Touch Panel PC 2)
Printer
ET200M
(for transducer supply)
CAG Router
Remote Access
VIB3000
Vibration Monitoring
Basic Package
Medium Package
Large Package
Ready product for GOV
Optional redundancy
Redundancy
No redundancy
Optional Siemens
engineering support
Engineering / adaption of
concepts by Siemens
Optional packages
Interfaced to main control

system
Parameterization by
customer 3)
Independently running
Independently running
Only local HMI
Additional HMI station
Additional HMI stations in

central control room
1) with TCS release 2.0 / 2) with TCS release 3.0 / 3) with TCS release 4.0
release planning please refer BACKUP.
For
Turbine modernization concept electronic governor

and protection
Protection
Channel 1
Overspeed protection
Protection
Channel 2
Protection
Channel 3
Control
valves
Turbine
Governor
E
2v3
Tripping Unit
Stopvalves
Lube oil tank
Speed
Sensors
Electronic turbine governor

2oo3 electronic protection with 2oo3 tripping unit
Independent 3-channel electronic over speed trip according to SIL3
Simplified hydraulic only used for valve actuating
- no hydraulic/mechanical governors
- no hydraulic/mechanical protection
SPPA-R3000 Electronic turbine protection

The safe solution
Channel 1
Channel 2
Channel 3
Transducer 1
Transducer2
Transducer 3
Measurement
I/O
Modul
Redundant electronic
turbine protection
I/O
Modul
SIMATIC S7-400H
Electronic over speed

protection
Trip signals e.g.:
Boiler protection
Gen. protection
Manual trip
3 Channel failsafe
Turbine trip system
2 out of 3 hydraulic
turbine trip block
Output
Modul
Speed
Sensor
1
Speed
Sensor
2
Overspeed
Ch. 1
Overspeed
Ch. 2
Trip
Ch. 1
Trip
Ch. 2
Equal trip logic in each

channel
Additional CPU redundancy
(Master/Slave)
2 out of 3 Logic
with redundant Automation Server
Output
Modul
Speed measurement
I/O
Modul
Three channel, fail safe

principle from sensor to
hydraulic
Output
Modul
Speed
Sensor
3
Overspeed
Ch. 3
Trip
Ch. 3
Triple sensors for all

important protection
measurements
Independent SIL 3 electronic
overspeed protection
(testable during turbine
operation)
3-channel SIL 3 fail safe trip
system
2oo3 hydraulic voting
of 3 electronic trip channels
offers online test capability
from sensor to hydraulic of
all trip channels including
trip block via incorporated
test program.
VIB3000 combines the I/O level and the machinery

protection system
Less hardware, less cabling = lower cost, fewer faults
VIB3000
Machinery Protection
Decentralized I/O level

(signal conversion to Profibus)
Classical machinery
protection system
SPPA-D3000 Machinery Protection

Characteristics and benefits
Characteristics:
System with fully redundant configuration for vibration and

expansion monitoring with Profibus interface and option for
operation from the control room
Benefits:
The most highly available system on the world market. Ultra-modern

instrumentation with assurance of highest plant availability
For the first time, Siemens is offering a

continuous chain from the machine to the
main I&C and extends its technological and
benefit leadership to machinery protection
What does a protection system do?

Sense Process Transmit
Machinery monitoring
Reliable transmission of results
Redundant Profibus
Safety relay
Analog signals
SPPA-T3000 visualization
Reliable processing of signal data
Derivation of overall readings

Limit comparison
Logic gating
Self-monitoring
Reliable sensing of signal data

Module
redundancy
Profibus redundancy
Vibration
Pressure fluctuations
Expansion and positions
Speed/direction of rotation
Differential pressure
etc.
Siemens concepts for industrial applications

generator electricals
Standard package:
Excitation System
including Automatic Voltage
Regulation (AVR)
Generator Protection
SIPROTEC 7UM
Synchronisation
SIPROTEC 7VE
Synchronisation
SIPROTEC 7VE
Excitation
AVR
Optional package:
Unit and grid protection
Protection
SIPROTEC 7UM
Electrical metering
MV & LV switchgears
UPS
Startup Frequency
Converter (SFC)
SPPA-R3000 Compact TGS

the solution product for all industrial turbines
SPPA-R3000 Compact TGS is our governor solution for following industrial applications:
Turbine categories
Process Functions*
Category number of stages:
Closed loop functions:
One-stage industrial steam turbine (HP)
speed controller / frequency control
Two-stage industrial steam turbine (HP, LP)
load controller
Three-stage industrial steam turbine (HP, IP,

LP)
up to 5 auxiliary controller (auxiliary = load, initial

pressure, back pressure and wheel chamber
pressure)
Category exhaust pressure:

Condensation industrial steam turbines
Back pressure industrial steam turbines
Category drive:
steam extraction map
integrated valve position controller for up to 4

valves
Industrial steam turbines used for generators
valve split range control for second HP control

valve
Industrial steam turbines used for driving

engines
Start-up functions:
Category extraction lines:
manual / automatic start-up with start-up permissive

logic
Industrial steam turbines with one extraction

line
automatic start-up with maximum five fixed curves
Industrial steam turbines with two extraction

lines
avoidance of critical speed ranges
* for detailed description please refer

product portfolio brochure
acceleration limiter / casing temp protection

auto / manual synchronization with external /
internal
commands
SPPA-R3000 Compact TCS

scalable and future proof
ready product easy adoption to plant by specific parameters
no changes or adoption of control algorithm needed

proven Siemens HW technology: standardised, scalable and extendable
easy integration into an overall Siemens SPPA-T3000 plant I&C concept

common operation and monitoring with the plant DCS
same design and engineering tools with the plant DCS
same spare parts and world-wide Siemens service
Safe and economic operation of your plant


SPPA-P3000 Process optimization solutions

A power plant unit needs to be operated at the most profitable operating point at
all times. This generally calls for greater flexibility, higher efficiency, better
availability and lower emissions.
High availability
No changes to
mechanical equipment
High efficiency
High flexibility
Low emissions
SPPA-P3000 Modern control concepts form the

basis for high profitability
Based on modern control concepts:
Model-based, predictive feed forward
structures
Exploitation of inherently stable
processes
Decoupling of highly intermeshed

subprocesses
High profitability
High
flexibility
High
efficiency
High
availability
Low
emissions
Optimum operating behavior

High
stability
High
repeatability
High
control quality
State space control

Neural networks and fuzzy logic
Modern control principles

Model-based
feed forward
control
State
Predic- Intrinsic Decoupspace tive
stability ling
control control
Fuzzy
Neural
networks logic
The resulting operating behavior is extremely stable, while providing a

flexible and fast response
SPPA-P3000 Process optimization for steam power

plants
Higher profitability through intelligent solutions
Runback Plus
Life Time Plus
High availability
Low Loss Start

Combustion
Optimizer
No changes to
mechanical equipment
Fast Start
Fast Ramp
Frequency Control
High flexibility
High efficiency
Dispatch Control
Minimum Load Reduction
Maximum Load Plus
Temperature
Optimizer
Low Throttling
Best Point
Low emissions
NOx Reduction
CO2 Reduction
LoI Reduction
Optimization operating regime in case of multiple

turbines
Scenario analysis of different operating regimes based on
thermodynamic calculations
Sensitivity analysis for different parameters
Optimized load dispatch schedule
Determination of optimum operational conditions
Special Case : Hybrid controller for waste incineration plants
Increase steam mass flow and waste

throughput
Controlling setpoints of process

parameters (e.g. primary & secudary
air)
by real-time measurement of process
indicators (e.g. steam flow,
temperature)
and optimization using a hybrid
controller (model-based + fuzzy logic)
Special Case : Hybrid controller for waste

incineration plants
Special Case : Hybrid controller for waste

incineration plants


Grid Connection and Electrical Equipment
High Voltage
Components, switchgear and turnkey
projects for AC and DC power
technology for power transmission
> 52 kV.
Transformers
Power transformers, distribution
transformers with oil or cast-resin
insulation.
Medium Voltage
Components, switchgear and turnkey
projects for AC and DC power
technology for power transmission
52 kV.


From plant to fleet level services
Fleet
Plant
Reliability
Optimization
Remote Monitoring &

Diagnostics Center
Power Plant pooling
Remote monitoring of
assets performance and
general KPIs
Asset integration for

optimal resource use and
power dispatch
Asset & Process

Diagnostics
Early detection of fault

patterns and predictive
maintenance
Integration of
production &
business
processes
Process Optimization
Optimization of
processes and resources
for high profitability
Combining Siemens portfolio into future

district heating network
Questions?
Its time for lunch!
Maintenance
Patrick De Jode
Didier Ollevier
Introduction / Content
Presentation of the service team.
Remote Diagnostic System.
Maintenance concept.
Remote Diagnostic System
RDS at a Glance
Core Functions
RDS Benefits
RDS as Part of LTP
Reliability & Availability
Proactive & Reactive Support
RDS Building Blocks
Data Collection
Data Transfer
Data Processing
Data Analysis
Proactive Notifications
Benefits of Remote Diagnostic Service

Increase of reliability & availability through
proactive support
Continuous information flow between
Customers operational and OEM engineering
know-how
Benchmark on fleet KPIs with industry peer

group
Participation in Siemens continuous R&D
activities in the area of failure pattern
recognition & advanced diagnostic algorithm
and tools
Improved responsiveness in case of an event
through advanced remote troubleshooting
Identify a potential failure before it impacts operation
RDS as part of Siemens Long Term Programs (LTP)
Options
Corrective
Contract
Preventive
Contract
Siemens Long Term

Programs (LTP)
Framework /
Call off
Agreements
Long Term
Programs
Maintenance
programs can
help with your
long-term
Remote Diagnostic
Services (RDS)
operational
Proactive technical expert
planning
advice to minimise risk of
Various levels of
forced outage events
LTP contracts can
be tailored to the
requirements of
your specific
Support
equipment
Contract
RDS is an integral part of Siemens high value Long Term Programs
Increase of Reliability
Protection
System
action
Reliability or Performance of Equipment
RDS
P
24h-72h
DEGRADATION
MODES
FAST DYNAMICS
MODES
Advanced pattern
recognition and deviation
of normal behaviour
techniques support
detection at an early stage
0h-24h
TRIP
Shifting unplanned
outages into planned
maintenance activities &
reducing forced outages
(efficiency & power)
Proactive
Notifications
tP
P = Potential Failure
Time
F
tF
F = Functional Failure
Optimizing reliability by avoiding trips & forced outages
Increase of Availability
Possibility of reducing
maintenance activities
Shortening of major
outages by defining
corrective actions in
advance, providing preoutage reports and the
right tools
Higher flexibility on time
between scheduled
outages due to historic
data analysis & daily
monitoring
Optimising availability by optimising planned outages,

within the LTP contract frame
RDS provides Daily Monitoring of equipment

Daily Monitoring
Proactive support
Assigned Siemens engineer
Proactive notification in cases of
deviation
Quarterly report
24/7 Operational
Service Desk
Fast reactive support
Online trouble shooting
Common Remote
Service Platform (cRSP)
Connection via VPN and inhouse
Siemens technology
Available 24/7
Bidirectional data exchange
High level of security (CERT)
Executive Summary
1
RDS at a Glance
Core Functions
RDS Benefits
RDS as Part of LTP
Reliability & Availability
Proactive & Reactive Support
RDS Building Blocks
Data Collection
Data Transfer
Data Processing
Data Analysis
Proactive Notifications
RDS Core Functions

Customer
Siemens
1. Data Collection at Site
2. Data Transfer
(cRSP)
3. Central Data
Storage / Admin
Siemens
STA-RMS
Servers
Customer
Access
Gateway
Customer
Intranet
HMI
Interaction
Customer
Firewall
Siemens
Firewall
cRSP
Servers
Streaming
Data
4. Automated
Data
Processing
Agents,
Dashboard
7. Real Time
Troubleshooting
6. Proactive
Notifications
Quarterly
Reports
5. Final Data Analysis

Siemens Expert
5.
Data Analysis
Visualisation of Data in STA-RMS Platform
Customer
Siemens
2. Data Transfer
(cRSP)
3. Central Data
Storage / Admin
Siemens
STA-RMS
Servers
Customer
Access
Gateway
Customer
Intranet
HMI
Interaction
Customer
Firewall
Siemens
Firewall
cRSP
Servers
Streaming
Data
4. Automated
Data
Processing
Agents,
Critical Deviation
Dashboard
7. Real Time
Troubleshooting
Attention
Status ok
6. Proactive
Notifications
Quarterly
Reports
STA-RMS = Siemens Turbo Application - Remote Monitoring System
5. Final Data Analysis

Siemens Expert
5.
Data Analysis
RDS Cockpit for Daily Monitoring (example)
Customer
Siemens
2. Data Transfer
(cRSP)
3. Central Data
Storage / Admin
Siemens
STA-RMS
Servers
Customer
Access
Gateway
Customer
Intranet
HMI
Interaction
Customer
Firewall
Siemens
Firewall
cRSP
Servers
Streaming
Data
4. Automated
Data
Processing
Agents,
Dashboard
7. Real Time
Troubleshooting
6. Proactive
Notifications
Red:
Orange:
Units in a critical state (tripped , agent

alerts etc.), not yet looked at by the RDS
Quarterly
Analysis
5. Final Data
The machine status has been acknowledged
are ongoing
Reports by an RDC engineer, interactions
Siemens
Expert
(Factfinding, Notification...)
STA-RMS = Siemens Turbo Application - Remote Monitoring System
Industrial Steam Turbine Maintenance

Contents
Basics
Objectives
Causes
Strategies
Intervals
Categories
Interventions
TMS
Revamping
Footprints
Basic points to consider
Familiarize yourself with your equipment and its testing posibilities
Apply the preventive maintenance schedule
Record and quantify all maintenance actions in a log
Obtain recommended spare parts
Keep your equipment clean and tidy
Make sure inspection points are safe and practical to reach
Maintenance objectives
Prevent breakdown of the

equipment and guarantee
availability
Maintain optimum
efficiency
Provide the lowest possible

maintenance cost
Maintenance causes
Normal wear
Steam inpurity
Ageing
Erosion and corrosion
Random failure
Secondary damage
Normal wear
Steam impurity
Ageing
Erosion
Random failure
Secondary damage
Secondary
damage
Before
Secondary
damage
After

Maintenance strategies

Time based maintenance

Intervention types

Organising interventions Points to consider
Workscope
Standard
Incorporate improvements
Revamp
Subcontract or not
Tools Equipment Consumables
Spare parts
Manpower Shiftwork
Accomodation - Facilities
Intervention plant shut down
Available repair capacity
Balancing
Environmental considerations

TMS Total Maintenance Service

Revamping of steam turbines
Optimization of the rotor and stator to operate with 60 % less live steam flow

Turbine nozzle optimization

Steam consumption graphs
Footprints
Questions?
Its time for a coffee!
Energy audits
Walter Hwels
Siemens?
XXXX
Over 15 years of energy efficiency

consulting experience
Siemens has the largest environmental

portfolio in the world
Broad industry know-how
A name synonymous with high quality

products and solutions
Siemens own sustainability program

delivered 26% primary energy savings
and a 22% CO2 emissions reduction.
Supporting Pillars
Awareness can you
create a culture of saving
energy to achieve the
greatest benefits at the
least cost?
Transparency can you
elevate operational
information to develop
greater organisational
intelligence and
opportunity generation?
Efficiency can you

maximise energy and
environmental
performance of your
organisation while
bettering past production
levels?
Strategy
Management
(Processes &
Organization)
Operations
(Production, Maintenance, etc.)
Efficiency
Methodology
Opportunity Report
Assessment
Implementation Concept
Concept
Project Handover
Implementation
Service
Awareness
Management
review
Develop a strategy,
tools and processes
Obtain ISO50001
certification
Maintain a culture of
awareness
Develop data
gathering concept
Implement an energy
data management
system
Extract value through

managed services
Develop an
implementation
concept
Implement technical
optimization
measures
Maintain for savings

endurance
Transparency
Data transparency
review
Efficiency
Technical
energy audit
Awareness
Workshop
Assess and activate management at the start of the
program
Plant manage r& production-, finance-, HR- and
maintenance managers
Takes arround 3 hours
Areas covered :
Leadership, Understanding, Planning, People,
Financial, Supply, Operations&Maintenance,
Plant&equipment, Monitoring&Reporting,
Achievement
Are they as good as they think they are ?
Is energy taken in account in all decisions and
processes?
Overall score from 1 to 5 with 5 being best in class
But score 1 = Huge potential !
Awareness
1.1 - Demonstrated corporate commitment

2.1 - Understanding of performance and
5,00
10.2 - Auditing process
opportunities
10.1 - Energy cost performance in the past 12
3.1 - Targets, performance indicators (KPI)
months
and motivation
4,00
9.3 - Documentation and records
3.2 - Plans
3,00
9.2 - Reporting, feedback and control systems
9.1 - Metering and monitoring
2,00
1,00
4.1 - Accountabilities
4.2 - Awareness and training
0,00
8.3 - Innovation and new technology

8.2 - Procedures - plant design/retrofit,
purchasing/replacement
8.1 - Efficiency of existing plant design
4.3 - Resourcing
5.1 - Criteria/Budgets for capital expenditure
(CAPEX)
5.2 - Energy operating budgets
6.1 - Purchasing procedures and alternative

energy options
7.1 - Operating procedures
6.2 - Quality and reliability of supply
6.3 - Optimizing purchasing with supply
agreement
Average Industry Practice
Site Practice
7.2 - Maintenance procedures
Transparency
Metered data available ?

Quality of metered data ?
What is metered / monitored ?
Definition of KPIs
Visualisation of energy distribution
Availability of reports
Accessibility of data
Situational monitoring (before & after implementation
of a project)
Transparency
OR
Local monitoring
system
(Bdata)
Reporting
Remote monitoring
system
(Energy Analytics)
Reporting
Installed Meters
OR
ISO 50001 requirement
Efficiency
Collaboration between auditor and plant engineers

Max.1 week on site
Report contains as is overview and measures per area :
Steam, Compressed air, Heating, Cooling,
Processes
Measures : description, savings potential (Energy &
GHG), ROI.
Accuracy :+/- 25% (depending on figures available)
Efficiency
Questionnaire
Plant
Onsite
Telco
Check
Report
1 wk
Approx. 2-3 weeks

Approx. 5-6 weeks
Common
Siemens
Europe : EED
Increasing Energy Efficiency
Target Setting
Subject matter and scope (Art.
1)
Energy efficiency targets (Art.
3)
Energy efficiency obligation
schemes (Art. 7)
Building renovation (Art. 4)
Metering (Art. 9)
Exemplary role of public

bodies buildings (Art. 5)
Billing information (Art. 10,

11)
Energy efficiency obligation

schemes (Art. 7)
Promotion of efficiency in
heating and cooling (Art. 14)
Energy audits and energy

management systems (Art. 8)
Energy transformation,
transmission and
distribution (Art. 15)
Horizontal
Availability of qualification,
accreditation and certification
schemes (Art. 16)
Energy services (Art 18)
Information and training (Art.

17)
Other measures to promote

energy efficiency (Art. 19)
Energy Efficiency National

Fund, Financing and Technical
Support (Art. 20)
Europe : EED
Article 8
Large enterprises have to conduct an energy audit (EA) every 4 years and are
exempted from this requirement if they are implementing an energy
or environmental management system (EnMS) by 5 December 2015
Energy Audit
Energy Management System (EnMS)

Energy policy
Continual
improvement
Energy planning
Management
review
Implementation
and operation
Checking
Monitoring,
measurement
and analysis
Internal audit
Nonconformities,
correction, corrective
and preventive actions
ISO50001 compliant EnMS include annual Technical Analyses as part of the Energy Planning Procedure
Europe : EED
Energy Audits shall be based on the following guidelines: (Annex VI)
up-to-date, measured, traceable
operational data on energy
consumption (and load profiles)
life-cycle cost analysis (LCCA) instead of Simple

Payback Periods in order to take account of longterm savings, residual values of long-term
investments and discount rates
detailed review of the energy

consumption profile of buildings
or groups of buildings, industrial
operations or installations,
including transportation
be proportionate, and sufficiently representative

to permit the drawing of a reliable picture of
overall energy performance and identify
opportunities for improvement
+ Reference to EN16247
Large enterprise :
> 249 full-time employees
OR
> 50 mio. annual turnover
AND
> 43 mio. annual balance sheet
Energy audits shall allow

detailed and validated
calculations for the proposed
measures so as to provide
clear information on potential
savings.
Energy use in :
Industrial Processes
Offices/Buildings
Transport
Energy or Environmental Management System (Art. 8)

include an energy audit on the basis of
the minimum criteria
certified by an independent body

according to the relevant European
or International Standards
(ISO 50001)
Energy project list (1)
2003-2005
2006
2007
2008
Paper production technology
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
Questions?
Support for Project Development:

Government Support / Project Financing
Wim Van Den Mosselaer
Support for project development Government Support
PRIMARY ENERGY SAVINGS
Source: WKK-Handboek Cogen Vlaanderen v2015.1_finaal

waste heat recovery
expansion energy
recovery
Federal Support:
Increased investment-related tax discount
Exemption from energy tax for CHP
Exemption from federal tax
Regional Support (Flanders):

WarmteKracht- and GroeneStroom certificates (WKC & GSC)
Ecologiepremie
Regional Support (Wallonia):

Certificats Verts
Aide linvestissement Utilisation durable de lnergie (UDE)
Government Support Federal

Increased investmentrelated tax discount
Basic tax-discount for
investments related to
assessmentyear 2016: 3,5%
The basic tax-discount is

increased with 10% when it
concerns fixed assets which
are intended for rational
energy consumption, for
improving industrial
processes from an energy
perspective and, especially,
for recovering energy within
industry.
Exemption from energy tax

for CHP
Energy products which are
used in a cogeneration
installation are exempted
from energy tax.
In order to acquire the
exemption one has to send a
declaration of honour to the
Administration of Customs
and Tax.
Exemption from federal tax
The amount of gas which is

used to generate electricity
that is injected onto the grid
is exempted from federal tax.
Government Support Regions
Flanders
Government Support Flanders Region

WKC : WarmteKrachtCertificaten Market Principle:
CHP installation
owner
Assigning
certificates
Free
Market
certificates
or penalty
Regulator
Obligation: quota
Electricity
supplier
Government Support Flanders Region

WKC : WarmteKrachtCertificaten Market Principle:
Guaranteed
compensation
CHP installation
owner
Assigning
certificates
Gridoperator
Free
Open
Market
Market
certificates
or penalty
Regulator
Obligation: quota
Electricity
supplier
Government Support Flanders Region WKC
Directive 2008/4/EG: CHP Directive

Definition quality CHP
1 MW: RPE 10%
< 1 MW: RPE > 0%
Calculation RPE:
Q: Thermal efficiency CHP
E : Electrical efficiency CHP
Q: Thermal efficiency reference value (EU)
E : Electrical efficiency reference value (EU)

1 MW: RPE 10%
< 1 MW: RPE > 0%
Calculation RPE:
36/136 26% > 10%
Acquiring WKC certificates:

Precondition: quality CHP (RPE > 0% / 10%)
Based on warmtekrachtbesparing:
WKB = 40/0,5 + 50/0,9 - 100 = 136 - 100 = 36
Government Support Flanders Region WKC & GSC
Onrendabele Top (OT)
Source: Cogen Vlaanderen
Onrendabele Top (OT)
Source: Cogen Vlaanderen
Bandingfactor (Bf)
Conversion OT to certificates:
Onrendabele top
via Bandingfactor = Bandingdeler
Bandingdeler = Marketvalue certificate

35 euro / WKC
97 euro / GSC
Real financial support:

Combined Heat and Power:
WKBnetto x bandingfactor x marketvalue
31/WKC certificate = minimumprice (grid
operator)
Green Electricity:
GSCnetto x bandingfactor x marketvalue
93/GSC certificate = minimumprice (grid
operator)
VEA Ontwerprapport
Onrendabele Toppen 2016
Reduction bandingfactors?
VEA Ontwerprapport Onrendabele Toppen 2016
VEA Ontwerprapport
Onrendabele Toppen 2016
Reduction bandingfactors?
Project startdate fixes the bandingfactor.
Project startdate remains valid for 3 years.
Project startdate = the date when the construction permit and environmental permit is granted OR
the date when the request for certificates is sent to VREG (whichever is last).
If the project does not require a construction and environmental permit, the start date equals the
date of commissioning.
Government Support Flanders Region - ecologiepremie
Source: LIMITATIEVE TECHNOLOGIEN LIJST
Government Support Regions
Wallonia
Government Support Wallonia Region

Certificats Verts Market Principle:
Guaranteed
compensation
CHP installation
owner
Assigning
certificates
Gridoperator
Free
Open
Market
Market
certificates
or penalty
Regulator
Obligation: quota
Electricity
supplier
Government Support Wallonia Region Certificats Verts

1 MW: RPE 10%
< 1 MW: RPE > 0%
Calculation RPE:
Q: Thermal efficiency CHP
E : Electrical efficiency CHP
Q: Thermal efficiency reference value (EU)
E : Electrical efficiency reference value (EU)

CO2 reduction compared to reference values:
CO2 reduction:
G Eref Q Q f F
[kgCO2/MWhe]
with Eref: CO2 of the reference electricity production [kgCO2/MWh]

Q: CO2 of the reference heat production
Qf: CO2 of the reference cold production
F: CO2 emission of the CHP unit
Number of Green Certificates:
CV = tCV x Eenp
tCV = min (2,5 ; kCO2 x kECO)
Source: COMMISSION WALLONNE POUR LNERGIE

Number of Green Certificates:
CV = tCV x Eenp
tCV = min (2,5 ; kCO2 x kECO)
Eenp = lectricit nette produite exprime en MWh

kCO2 = coefficient de performance relle CO2 du projet envisag
kECO = coefficient conomique par filire sappliquant sur 10 ou 15 ans fix par la
CWaPE en concertation avec lAdministration, de manire garantir un niveau de
rentabilit de rfrence dtermin par filire
65/CV certificate = minimumprice (grid operator)
Source: COMMISSION WALLONNE POUR LNERGIE
Government Support Wallonia Region Aide

linvestissement Utilisation durable de lnergie (UDE)
Source: BROCHURE EXPLICATIVE Aide linvestissement Environnement et Utilisation durable de lnergie Version mai
Government Support Wallonia Region Aide

linvestissement Utilisation durable de lnergie (UDE)
Conditions:
Excluded activity sectors:
Extraction of energy products, nuclear, production and distribution of power and
water, healthcare, leisure and culture, product distribution.
Quality CHP
Investment = minimum 25.000
Investment support limited to the extra costs:
Compared to a reference production installation

Support:
Small & Medium Scale Enterprises (PME): 50%
Large Scale Enterprises: 20% (+5% if in development zone (+10% in Hainaut))
Source: BROCHURE EXPLICATIVE Aide linvestissement Environnement et Utilisation durable de lnergie Version mai
Calculation example Siemens SGT-100 5.4

Project:
Siemens SGT-100 5.4
Projectvalue (including gasturbine,
HRSG, electrical & mechanical):
10.000.000
Annual running hours (h)
8.500
Annual price indexation (elec)
2%
Annual price indexation (gas)
2%
Price per WKC certificate (Flanders)
31
Price per CV certificate (Wallonia)
65
Electricity price (/MWh)
75
Gas price (/MWh)
30
Evaluation period (year)
10
Flanders
Wallonia
Annual certificates (connection 0,4-15kV)

872.167,02
Annual certificates
654.537,09
NPV (WACC = 8%): 4.605.808,61

IRR: 17,9%
NPV (WACC = 8%): 3.253.665,52

IRR: 15,1%
Calculation example Siemens SGT-100 5.4
Flanders (2015)
Flanders (2016)

872.167,02

313.980,12
NPV (WACC = 8%): 4.605.808,61

IRR: 17,9%
NPV (WACC = 8%): 1.137.772,03

IRR: 10,6%
Financial Services
Foundation
1997 in Munich, Germany
Siemens Group
SFS is a division of Siemens AG
Headquarter
Munich, Germany
Business
Offering of international financial solutions in the business-to-business area
Siemens AG Divisions
Power
and Gas
Wind
Power
& Renewables
Power generation
Power
Generation
Services
Energy
Management
Building
Technologies
Mobility
Digital
Factory
Process
Healthcar
Industries e
& Drives
[separately
managed
business]
Power
transmission,
power distribution and
smart grid
Energy application
Financial
Services
Imaging
& in-vitro
diagnostics
We create value for Siemens by enabling new technology models through our financial expertise
Under the roof of Financial Services we provide

an extensive portfolio of financial solutions
Financial Services (SFS)

Business
Units/Activities
Commercial
Finance
Financial Solutions
Equipment Finance & Leasing
Vendor Finance
Entities
E.g. Siemens Financial
Services GmbH
Financial Advisory & Structuring

Project &
Structured Finance
Debt
Equity
E.g. Siemens Financial

Services Inc.
Working Capital Finance

Venture
Capital
Leveraged Finance
Insurance
Trade Finance Advisory
Private Equity
E.g. Siemens Bank GmbH
Insurance Solutions
Private Finance Solutions
Investment
Management
Investment Management & Services
Treasury
Treasury
E.g. Siemens Project

Ventures GmbH
Pension Management
E.g. Siemens Finance
& Leasing GmbH
Setup combined project approach
EPC
Operation
& Maint.
Customer
SIEMENS
Investor
Information Sources
http://www.cogenvlaanderen.be/
http://www.cwape.be/
http://www.agentschapondernemen.be/sites/default/files/documenten/ep_ltl-epplus-2014-11type.pdf
http://www.energiesparen.be/verhoogdeinvesteringsaftrek
http://eemnesser.nl/wp-content/uploads/2015/01/CO2-reductie-IndustrieBlogjpg.jpg
http://www.ethosgen.com/wp-content/uploads/2013/09/139875.jpg
https://oecotextiles.files.wordpress.com/2011/05/biomass3.jpg
http://www.spilling.info/images/gasexpansion/Gasexpansion_Titel.jpg
Questions?
Wrap up
Wrap up
Lets have a drink!

2015 Turbine Day-Final

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Siemens Turbine Day June 3rd 2015

Global presence and go-to-market of our businesses

C.I.S.1 and Middle East

Commonwealth of Independent States.

Power and Gas

Power and Gas Division

Acquisition ongoing, subject to authorities approval

Power and Gas | Steam Turbines

Siemens Belgium Lead Country for BeLux,

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Our dedication is to grow your business

Ranking in patent applications

R&D employees in approximately

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Siemens currently holds approximately 56,100 patents

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Our dedication is to grow your business

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Steam Turbine Technology

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Power and Gas | Steam Turbines

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IVANPAH SOLAR POWER

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Our R&D Investment

Embedding our OEM product knowhow

The Power Generation Sales team

POWER & GAS

Head: Peter Koninckx

POWER GENERATION SERVICES

Head: Francois-Xavier Dubois

Sales: - Wim Van Den Mosselaer (BeLux)

Head: Peter Koninckx

DISTRIBUTED GEN & COMPRESSORS (PS DGC)

STEAM & GAS TURBINES

WIND POWER & RENEWABLES

POWER & GAS (PS PG)

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WIND POWER (PS WP)

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Siemens Turbine Day June 3rd 2015

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Pulp & paper

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Metals & Mining

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Heat & power

Steam Turbines Portfolio

Power Generation (50/60 Hz)

Preheating and turning device necessary

Quick start-up capability

Single stage turbines <12MWe