Professional Documents
Culture Documents
P.O. Dahej
Dist. Bharuch
Gujarat 392130
India
TECHNICAL SPECIFICATION
FOR
September, 2008
Page 0 of 50
SECTION
DESCRIPTION
PART - A
PART B
I.
II.
III.
TECHNICAL SPECIFICATION
IV.
PRICE SCHEDULE
Page 1 of 50
PART - A
SECTION - I
NOTICE INVITING TENDER
For and on behalf of Managing Director, Hindalco Industries Ltd, Dahej sealed tenders are invited from
approved agencies for carrying out design, engineering, manufacture, supply, supervision(optional) during
erection, testing & commissioning of Battery & Battery Charger for the 1000 TPD copper containing smelter
slag beneficiation plant located at Dahej, Distt. Bharuch, Gujarat.
Details
1.
K8L06-DOC-E-330-SP-0009
2.
Nature of Work
3.
__________________________.
Hindalco Industries Limited (Unit Birla Copper)
P.O. Dahej, Dist. Bharuch, Gujarat 392130
4.
5.
Validity of Tender
:
_____ weeks from the last date of
submission.
6.
Delivery period
:
_____ weeks from the date of placement
of order.
Managing Director
Hindalco Industries Limited (Unit Birla Copper).
Dahej
*****
Page 2 of 50
SECTION II
INSTRUCTION IN CONNECTION
WITH SUBMISSION OF TENDERS
1. The tender documents are divided into two parts, namely Part-A and Part-B.
Part-A, Technical and Commercial part, comprises the followings:
a.
b.
c.
Technical specification
d.
Part-B, Price part, comprises the Price break up and the Summary of Prices.
Both to be duly filled in by the Tenderer.
2. It will be presumed that the tenderer has carefully examined the terms and conditions, as contained in the
tender documents, thoroughly and carefully, and fully acquainted himself with all the details of the
site, location, materials, weather characteristics, labour conditions and all other information and data
pertaining to and needed for the work.
3. The tendered rates should be typed or written by hand in English in the price schedules in the tender
documents in ink, both in words and figures. The amount against the respective items of work should
be calculated and totaled on each page and grand totaled on last page.
4. The rates should be written in Rupees and Paisa only.
5. The tenderer should quote his rates only for those items of work against which quantities have been
furnished in the price schedules.
6. All pages of the Tender documents including addenda/corrigenda, if any, should be initialed at the lower
left hand corner. The tender document shall be signed by the tenderer. In the event of the tender
being submitted by a firm, it must be signed by each partner thereof, and in the absence of any
partner, it shall be signed on his behalf by a person, holding the power of attorney from the absenting
partner, authorizing him to do so.
7. No alterations or modifications should be made in the contents of the tender document except filling up
the rates to be quoted in the tender document Part-B. Any tender that is not accompanied with the
complete set of tender documents, and/or which does not include rates of all the items price schedules
shall be considered incomplete and shall be rejected.
8. HIL/DCPL reserves the right to extend the date for submission of tenders. HIL/DCPL also reserves the
right to revise and/or amend the tender documents, prior to the date notified for the receipt of price
bids or the extended date for the same, as the case may be. Such revision, amendments or extensions,
if any, shall be intimated to the tenderers in the form of addenda, letters, fax or e-mails, as may be
considered suitable.
9. On receipt of tender documents, the same will be opened by HIL. HIL does not bind itself to accept the
lowest or any tender and will not assign any reason for the rejection of any or all tenders. Also HIL
reserves their right to negotiate with the lowest or any other tenderer.
10. Tenders are to be submitted in sealed envelopes, both for Part A and Part B. Any open offer received will
be rejected. Also any offer received after the due date is likely to be rejected.
11. Any further information required in connection with this tender can be obtained on any working day,
during office hours from:
The Project Manager
Hindalco Industries Limited (Unit Birla Copper),
Page 3 of 50
Dahej.
SECTION III
TECHNICAL SPECIFICATION
C ONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
2.00.00
SCOPE OF WORK
3.00.00
GENERAL REQUIREMENTS
4.00.00
SITE CONDITIONS
5.00.00
DESIGN CRITERIA
6.00.00
SPECIFIC REQUIREMENTS
11
7.00.00
19
8.00.00
TESTS
19
9.00.00
21
10.00.00
SPARES
21
11.00.00
21
ATTACHMENTS
ANNEXURE - A
24
ANNEXURE - B
26
ANNEXURE - C
27
ANNEXURE - D
MANDATORY SPARES
28
Page 4 of 50
INTENT OF SPECIFICATION
1.01.00
1.02.00
The scope of work shall also include, at the option of the Owner/Purchaser,
the supervision of erection, testing, commissioning and putting into
successful commercial operation of all equipment furnished under this
specification.
1.03.00
The work is subject to all the terms and conditions detailed in the documents
listed below, which shall form part of this specification as if bound together.
a.
Tender Notice
b.
Instruction to Bidders
1.04.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
Type, rating and connections of the equipment listed below are detailed in
the subsequent clauses of the specification & annexures. The equipment
shall be offered in strict compliance with the same.
2.01.01
b)
2.01.02
Each set of battery and battery charger shall be supplied complete with fittings
and accessories as per list annexed.
2.01.03
Base channel frame, floor channel sill, and kick plates for all floor-mounted
charger panels, complete with holding down bolts and nuts.
2.01.04
2.01.05
2.01.06
2.01.07
2.02.00
Scope of Services
The services of a senior engineer, experienced in the erection and
commissioning of the equipment of similar type and rating on per diem
basis. The work includes but not limited to:-
2.02.01
2.02.02
2.02.03
2.02.04
2.02.05
2.03.00
2.03.01
2.03.02
2.03.03
Power & control cables for connection with equipment supplied by others.
3.00.00
GENERAL REQUIREMENTS
3.01.00
3.01.01
3.01.02
3.01.03
3.02.00
3.02.01
3.02.02
3.02.03
The quantities shown on annexures are tentative for bidding purpose only.
Any variation arising during detailed engineering stage shall be taken into
account for adjustment of contract price based on unit rates quoted in the bid.
3.03.00
Completeness of Supply
3.03.01
It is not the intent to specify completely herein all details of the equipment.
Nevertheless, the equipment shall be complete and operative in all aspects
and shall conform to highest standard of engineering, design and
workmanship.
3.03.02
Any material or accessory which may not have been specifically mentioned
but which is necessary or usual for satisfactory and trouble-free operation and
maintenance of the equipment shall be furnished without any extra charge.
3.03.03
The supplier shall supply all brand new equipment and accessories as
specified herein with such modification and alteration as agreed upon in
writing after mutual discussion.
3.03.04
3.04.00
Proposal Data
The proposal data (exhibit) sheets annexed to this document shall be filled in
without any ambiguity by typing in appropriate place on each page. These
pages must be properly signed by authorized representative of the Bidder as
verification of the data and submitted along with the bid to form part of the
bidder's formal proposal.
3.05.00
Guaranteed Performance
The performance figures quoted in Proposal Exhibit sheets shall be
guaranteed within the tolerance permitted by relevant standards. In case of
failure of the equipment to meet the guarantee, the equipment may be liable
for rejection.
3.06.00
Deviation
3.06.01
Should the Bidder wish to deviate from this specification in any way, he shall
draw specific attention to such deviation.
3.06.02
All such deviations shall be clearly mentioned on the Deviation sheet format
enclosed, with reference to the respective clause of the specification.
3.06.03
Unless such deviations are recorded in the deviation sheets and submitted
with the offer, it shall be taken for granted that the offer is made in conformity
to this specification in all respects.
3.07.00
Drawing Approval
3.07.01
Before starting manufacture of any equipment, the supplier shall have to take
approval of relevant drawings and data from purchaser in writing.
Page 7 of 50
3.07.02
3.08.00
3.08.01
3.08.02
The Bidder shall submit along with his bid a list of major contracts for supply of
similar equipment executed/being executed by him during last 5 years giving
detailed particulars such as quantity, equipment rating, contract value, name
of the Owner/Purchaser, year of commissioning etc.
3.08.03
The bidder shall submit the documentary evidence that equipment of similar
rating has been manufactured by him and are in successful operation for more
than two (2) years in two or more projects of similar nature on the date set for
opening of the bid.
3.08.04
3.09.00
Quality Assurance
3.09.01
The Contractor shall follow his standard procedures for quality assurance and
control. A copy of the said standard procedures shall be submitted to the
Owner/Purchaser for his reference. However, Owner/Purchaser reserves the
right to review the same and give his observations, if any, for compliance.
3.09.02
3.09.03
3.09.04
3.09.05
The Owner/Purchaser reserves the right to inspect the equipment at the point
of manufacture and witness factory and other such tests as may be necessary
to ensure conformance to the specification.
3.09.06
3.09.07
The Owner/Purchaser may witness any or all of the tests stipulated in the
relevant standards and this specification.
3.09.08
3.10.00
3.10.01
The equipment complete with its fittings & accessories, spares, special tools
and tackles shall be suitably protected by respective packing for shipment
considering handling during transit, distance and weather conditions
involved. The Contractor shall submit the packaging method for shipment to
be adopted by him, if so desired by the Owner/Purchaser.
3.10.02
3.10.03
4.00.00
4.01.00
SITE CONDITIONS
Location
The plant site is located at Dahej, Dist. Bharuch, Gujarat. Site accessibility
from nearby important places are as below:
a)
Nearest village ( Dahej )
00 Km
b)
Railway station ( Bharuch ) 45 Km
c)
Airport ( Baroda )
75Km
4.02.00
5.00.00
:
:
:
:
:
:
:
:
550 to 700mm
42C during summer
8C during winter
60%(dryseason)&90%(monsoon)
10 to 11m
7.7 to 8.4
90 -150 Km./h
South West
DESIGN CRITERIA
5.01.00
Design Basis
5.01.01
5.01.02
The battery shall be sized to meet emergency load duty cycle requirements.
Page 9 of 50
5.01.03
5.01.04
5.01.05
Further the voltage at Battery terminals shall not exceed the limits of + 10%
and - 15% of the nominal system voltage at any time during the duty cycle.
5.01.06
5.01.07
The equipment will be installed indoor in a clean but hot, humid and tropical
atmosphere.
5.01.08
The battery and battery charger capacity given in this specification and its
annexure are indicative only. The bidders shall check the capacity and
ratings based on the duty cycle requirement and other design stipulations
and submit the offer accordingly. Sizing calculations along with relevant
supporting document regarding selection of different factors shall be
furnished with the bids.
5.01.09
The float charger shall be sized to carry the total DC continuous load and
the trickle charging current of the battery plus a 25% margin.. The charger
shall also be capable of delivering the rated load under the specified voltage
and frequency variations of incoming AC supply
5.01.10
5.02.00
System Concept
5.02.01
5.02.02
The battery charger shall be capable of providing the initial charging (first
charge) current as required for the battery.
5.02.03
The Float Charger (FC) will be normally ON, supplying the DC load current
and at the same time trickle charging the battery. The characteristics shall
be such that if load is high and exceeds the charger capacity, the excess
load shall be supplied by the battery.
5.02.04
The float-cum-boost charger shall also have provision for float, equalizing
and boost charging the battery through manual selection.
5.02.06
On failure of A.C. supply both float and float-cum-boost chargers will go out
of service and battery will take over to supply loads without any interruption.
5.02.07
If float charger fails, it will be annunciated in the control room and stand-by
float charger of the float cum boost charger will have to cut into the circuit
automatically.
5.02.08
5.02.09
Interlock shall be provided to ensure that the battery can be taken to boost
mode only if the float charger is healthy and running. Suitable defeating
arrangement shall also be provided for initial charging of the battery.
5.02.10
6.00.00
SPECIFIC REQUIREMENT
6.01.00
Layout
6.01.01
6.01.02
The Bidder shall propose his own layout to suit the space available.
6.01.03
While proposing the battery room layout, Bidder shall consider the following:
a) Sufficient clearance space for attending individual cells.
b) Sufficient clear space to accommodate a battery of identical capacity in
future.
6.01.04
The Bidder shall also indicate his recommendation for battery room
ventilation.
6.02.00
Battery
6.02.01
General
a. Each set of battery shall consist of number of cells assembled together
on mounting racks.
b. The battery shall be flooded cell with Plante' type.
c. The plates shall be designed for maximum durability during all service
conditions including high rate of discharge and rapid fluctuation of load.
Page 11 of 50
6.02.02
Construction
a. Cell container shall be made of heat & electrolyte resistant, shock
absorbing, tough translucent, polypropylene or equivalent plastic
material having chemical and electrochemical compatibility. The cell shall
be mechanically sturdy.
b. The cell shall be provided with visual electrolyte level checks for ease in
of maintenance. Electrolyte level markings shall be for upper and lower
limits.
c. Sufficient sediment space shall be provided so that the cells will not have
to be cleaned out during normal life.
d. Separator between plates shall permit free flow of electrolyte. Proper
arrangement to keep end plates in position shall be furnished.
e. Open type cells shall be provided with suitable spray arrestors and
separate perforated transparent plastic covers.
f.
For flooded cell, suitable mechanism and / or Ceramic Vent plug shall be
provided to eliminate emission of acid mist during the float operation.
The bidder shall also indicate the Gas emission rate of the battery in
their offer for necessary design of the ventilation of the Battery Room.
Lead coated copper connectors (for lead acid battery) shall be furnished
to connect up cells of battery set.
j.
k. Bent copper plates, tubular copper lugs, teakwood clamp, bolts, nuts,
washers, etc. shall be furnished for connection of outgoing Aluminum
conductor cables.
l.
6.02.03
The battery shall be shipped uncharged for flooded cell with the
electrolyte furnished in a separate non-returnable container. 10% extra
electrolyte shall be furnished to cover spillage in transit or during
erection.
Battery Racks
Battery racks for supporting battery cells shall be constructed of best quality
teakwood ( for lead acid battery), forming a rigid structure. Racks shall be
painted with at least three (3) coats of electrolyte-resistant paint of approved
shade. Racks shall be free standing type, mounted on porcelain/ electrolyte
resistant high impact plastic insulators. Numbering tags for each cell shall
be attached on to the racks.
Page 12 of 50
6.03.00
Battery Charger
6.03.01
General
a.
The charger shall be natural air cooled, solid-state type with full
wave, fully controlled, bridge configurations.
b.
c.
d.
e.
f.
g.
h.
i.
6.03.02
The design of the equipment will be such that during the period both
trickle charger unit and boost charger units are working
independently , the tap connection from various taps of the battery
cell to the load circuit should not involve any circulating current.
Construction
a.
b.
c.
d.
6.03.03
e.
f.
g.
All bus bar and bus connections shall be of high conductivity copper
and adequately sized to limit the maximum temperature within the
permitted value. All bus connection shall be silver plated.
h.
i.
Bus bars shall be supported and braced to withstand the stress due
to maximum short circuit current and also to take care of any thermal
expansion.
Charger Equipment
a.
All power diode and control rectifiers shall be silicon type. Rectifier
transformer shall be resin impregnated in vacuum , dry type, double
wound
with copper conductor and class-F insulated with
temperature rise limited to class- B having off-circuit tap 2X2.5%
on primary side. LC filter suppressor shall be provided in the output
to minimize ripple content and to keep the value within the specified
limit
b.
The diode and bridge elements shall be liberally sized for forward
current, minimum momentary overloads and voltage spikes. The
current and peak inverse voltage (PIV) should be chosen
accordingly. Wherever necessary, power semiconductor device shall
be provided with over current and over temperature protection by
using special fuses.
Blocking diodes shall be fully rated and shall have redundancy so
that failure of a single diode shall not incapacitate the system in any
way.
c.
d.
e.
Double pole, double throw DC switch shall be load break type with 2
NO + 2 NC auxiliary contacts.
f.
6.03.04
g.
Push button shall be heavy duty, shrouded, push to actuate type with
colored button and inscription plate. Each push button shall have 2
NO + 2 NC contacts, rated 10A at 240V AC and 0.5A at 220V DC.
h.
i.
Fuses shall be HRC type and furnished complete with fuse bases and
fittings of such design as to permit easy and safe replacement of
fuse element. Semi conducting device fuses shall be fast-acting. All
upstream fuses shall be properly coordinated with corresponding down
stream fuses.
j.
k.
l.
n.
o.
Input AC voltage
Input AC current
Charging voltage
Charging current
Load voltage
Load current
Battery voltage
Battery current
Alarms
Page 15 of 50
3.4.5
a.
b.
c.
The central panel shall be provided with one (1) minimum eight point
alarm facia complete with proper actuating deices, circuitry, legends,
push- buttons (Accept, Reset and Test) and hooter.
d.
e.
Each time a window lights up, a master relay will get energized to
provide group alarm signals for Owner/Purchaser's remote panel.
f.
g.
Meters
Charger panel shall be provided with the following meters:
6.03.06
a.
b.
c.
d.
e.
Transducers
Each battery charger shall be provided with one (1) no. voltage transducer and
one (1) no. current transducer for monitoring the DC output.
Charger panel shall be provided with the following transducers:
6.03.07
a.
b.
c.
Controls
Page 16 of 50
The following manual controls shall be provided on the front of each charger
panel :-
6.03.08
a.
b.
c.
d.
e.
f.
g.
Lamp/Space heaters/receptacles
a.
b.
6.03.09
Communication plug.
Wiring/Cabling
a.
b.
c.
d.
Page 17 of 50
6.03.10
e.
f.
Terminal Block
a.
b.
Not more than two wires shall be connected to any terminal. Spare
terminals equal in number to 20% active terminals shall be furnished.
Separate terminal blocks shall be used for AC/ DC wiring termination.
c.
6.03.11Grounding
6.03.12
a.
The charger panels shall have fully rated ground bus with two ground
terminals, one at each end.
b.
Each terminal shall comprise two-bolt drilling with G.I. bolts, nuts and
bimetallic washers for connecting to 50x6 mm G.I. flat. Ground bus
shall be bolted to the panel structures, effectively grounding the
entire assembly. The cases of meters, relays and switching devices
shall be grounded through sheet steel structure.
c.
Tropical protection
a.
b.
Page 18 of 50
6.03.13
Nameplate
a.
Name plate shall be provided for each panel and for each
equipment/device mounted on it.
b.
c.
d.
Name plates for panels shall be provided both on the front, rear and
also inside the panels.
e.
f.
Instrument and devices mounted on the face of the panels shall also
be identified on the rear with the instrument / device number. The
number may be painted on or adjacent to the instrument or device
case.
g.
7.00.00
7.01.00
The sheet metal of the panels shall be thoroughly cleaned by chemical agents
(7-tank process) as required to produce a smooth clean surface free of
scales, grease and rust.
7.02.00
Both interior and exterior surfaces of the panels shall be powder coated and
finished with two(2) coats of paints of approved shades..
7.03.00
The paint shall be carefully selected to withstand tropical heat, rain etc.
The paint shall not scale off or crinkle or removed by abrasion due to
normal handling.
7.04.00
8.00.00
TESTS
8.01.00
All equipment and components thereof shall be subject to shop tests as per
relevant IS standards. The tests shall included but not limited to :-
8.01.01
Following type tests on two cells of the battery shall be carried out by the
Bidder, even if the Bidder submits type test certificates for Purchasers review
and approval.
a.
b.
c.
Endurance test.
Dielectric tests.
b.
Voltage regulation check from 0 to 100% load with 10% input voltage
variation.
c.
d.
e.
Functional test.
8.01.02
All other routine tests shall be carried out on each equipment as per relevant
standard.
8.02.00
Tests Witness
8.02.01
8.02.02
The supplier shall give at least seven (7) days' advance notice of the date
when the tests are to be carried out.
8.03.00
Test Certificates
8.03.01
Certified reports of all the tests carried out at the works shall be furnished in
six (6) copies for approval of the Owner/Purchaser.
8.03.02
8.03.03
Bidder shall submit type test reports for the type tests as per relevant
standards on identical equipment in type and rating. Reports older than five
(5) years shall not be acceptable.
In case the type test reports are not submitted or the reports are not approved
by the Purchaser, the Bidder shall conduct the type tests on the offered
equipment at Bidders risk and cost within the schedule specified herein. No
deviation in this regard is acceptable.
8.03.04
9.00.00
9.01.00
A set of special tools & tackle which are necessary or convenient for
erection, commissioning, maintenance and overhauling of the equipment
shall be supplied.
9.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
10.00.00
SPARES
10.01.00
The Bidder shall submit a list of recommended spare parts for two (2) years
satisfactory and trouble-free operation, indicating the itemized price of each
item of the spares. The final quantity shall be decided during placement of
order.
10.02.00
The Bidder shall quote and supply mandatory spare parts as per list
annexed. The final quantity shall be decided during placement of order.
10.03.00
Each list shall be complete with specification, make, identification number, unit
rate, quantity etc.
11.00.00
11.01.00
Drawings, Data and Manuals shall be submitted with the bid and in
quantities and procedures as specified elsewhere in this specification
for approval and subsequent distribution after the issue of Notice to
Proceed.
11.02.00
11.02.01
11.02.02
11.02.03
11.02.04
11.02.05
Bill of material.
11.02.06
Battery cell voltage characteristics and data for different discharge rates.
11.02.07
11.02.08
11.02.09
11.02.10
Page 21 of 50
11.03.00
11.03.01
11.03.02
11.03.03
11.03.04
11.03.05
11.03.06
11.03.07
11.03.08
11.03.09
11.03.10
Charger schematic diagram along with write-up. (A) and wiring diagrams with
wire no., equipment / device no. etc (R)
11.03.11
11.03.12
11.03.13
11.03.14
11.03.15
11.04.00
The Bidder may note that the drawings, data and manuals listed are minimum
requirement only. The Bidder shall ensure that all the necessary write-ups,
curves and information required to fully describe the equipment offered are
submitted with his bid.
Page 22 of 50
11.05.00
The drawings and document marked with (A) above are of Approval
category and are subject to review by Purchaser. Those marked (R) are for
reference category.
The Purchaser may also review the documents marked (R) if found
necessary. The Bidder shall note that the approval of drawings & documents
by the Purchaser does not relieve him of his contractual obligation.
11.06.00
All drawings shall be prepared by using Auto CAD, approved version and
documents shall be generated using MS Office. The paper copy of the
drawings & document shall be submitted for approval & reference. All final
drawings and documents shall be submitted in CD in Auto CAD (approved
version) and MS office format as applicable for Purchasers future reference.
Page 23 of 50
ANNEXURE-A
RATINGS & REQUIREMENTS
1.0
BATTERY
1.1
Application
1.2
a.
Maximum
45 oC
b.
Minimum
4 oC
1.3
Type
Plante
1.4
55
1.5
110 V
1.6
1.7
b. Equalising Charge
(occasional)
c. Boost charging
(after complete discharge)
1.8
Intermediate tapping
1.9
Mounting
1.10
Terminal Connection
NOTE:
Items 1.4, 1.6 & 1.7 Bidder to justify with details, if his recommended values
are different from the values specified in this specification.
Page 24 of 50
ANNEXURE-A
2.0
2.1
Charger
2.2
Type
2.3
Enclosure
2.4
A.C. Input
2.5
2.6
a.
Supply
b.
Voltage variation
10%
c.
Frequency variation
3%
d.
Combined volt +
frequency variation
e.
Short-circuit level
50 kA r.m.s. symmetrical.
f.
System earthing
Solidly earthed.
D.C. Output
a.
Float charger
b.
Boost charger
c.
DC Distribution
Performance Requirements
a.
The output voltage of the charger shall be regulated within 1% of the set
value for any load variation from 0 to 100% and A.C. input voltage and
frequency variations as indicated above in sl. No. 2.4 above.
b.
Page 25 of 50
ANNEXURE-B
FITTINGS & ACCESSORIES
1.0
BATTERY
Each set of battery shall be equipped with fittings and accessories as listed below.
1
One no. cell testing voltmeter (3-0-3 volts) complete with leads.
One no. rubber syringe type hydrometer suitable for specific gravity reading.
Two nos. each Electrolyte resistant plastic funnels and plastic jugs
Battery racks suitable for accommodating the cells coated with paint.
10
11
12
13
14
15
16
One set of inter cell, inter tier and inter bank connectors as required for complete
installation.
17
18
Goggles.
NOTE:
Page 26 of 50
ANNEXURE - C
LIST OF ALARMS & AND INDICATIONS
1.0
AC supply failure.
b.
Charger overload.
c.
d.
e.
f..
g.
h.
2.0
Initiating contacts wired to two terminals at battery charger panel shall be provided for
group annunciation Battery Charger Trouble of the events mentioned above, at
central control room. Separate contacts shall be provided for Battery earth fault
annunciation at central back-up panel.
3.0
Initiating contacts for all alarm points shall also have electrically separate spare set of
contacts wired to the terminal block for future use.
4.0
All alarm contacts shall be rated 0.5A at 110V DC and 5 Amp. at 240V AC.
5.0
In addition to the alarm points mentioned above, any other alarm point, if required for
battery charger, shall be provided.
6.0
b.
c.
d.
DC supply healthy.
e.
Page 27 of 50
ANNEXURE-D
MANDATORY SPARE PARTS
Following mandatory spares shall be provided.
Sl No.
Description
Quantity
1.
1 No.
2.
1 No.
3.
DC contactors
1 No.
4.
AC contactor coils
1 No.
5.
DC contactor coils
1 No.
6.
Push buttons
2 Nos.
7.
Indication LEDs
3 Nos.
8.
Output ammeters
1 No.
9.
Load ammeters
1 No.
10.
Battery ammeters
1No.
11.
Input voltmeters
1No.
12.
1No.
13.
1 each type
14.
1 each type
15.
16.
17.
18.
1 each/rating
Page 28 of 50
ANNEXURE-D
(contd.)
Sl no.
Description
Quantity
19.
Output MCCB
1 each/rating
20.
Thyristors (FC)
21.
Thyristors (FCBC)
22.
23.
24.
One each
Spare cells
3 cells
26.
Intercell connectors
3Nos
27.
Inter-row connector
2sets
28.
Insulators
2Nos.
29.
6 Nos.
30.
Vent plugs
4 Nos.
Page 29 of 50
SECTION - IV
PROPOSAL EXHIBIT SHEETS
CONTENTS
Schedule No.
Description
I.
Key Information
II.
III.
List of spares(recommended)
IV.
V.
Deviations
VI.
Experience List
Page 30 of 50
SECTION-IV
PROPOSAL EXHIBIT SHEETS
SCHEDULE - I
KEY INFORMATION ABOUT THE PROPOSAL
The Tenderer shall submit this proforma properly filled-in in a complete and unambiguous manner,
failing which the tender will be liable to rejection. No cross-reference to any other part/page of the
tender will be accepted.
1.
2.
3.
Telephone number
Fax number
E-mail address
:
:
:
4.
5.
6.
7.
yes/no
yes/no
yes/no
yes/no
8.
9.
10.
Page 31 of 50
SCEDULE - II
TECHNICAL PARTICULARS
A.
BATTERY
1.0
General
1.1
Make
1.2
Cat No.
1.3
Type
1.4
Reference Standard
2.0
Rating
2.1
Rated Voltage
Volt
2.2
AH
2.3
Amp
2.4
Amp
3.0
Performance
3.1
3.2
Yes/No:
3.3
Volt
3.4
AH efficiency at 10-hour
discharge rate
(Lead acid battery)
3.5
Hr.
Page 32 of 50
4.0
Battery Characteristics
4.1
a.
Float charge
b.
Equalizing Charge
c.
4.2
4.3
Start
Finish
a.
b.
At full charge
c.
a.
Float charge at
rated volt/Cell
kA
b.
Boost charge at
rated volt /Cell
kA
Ohm
4.4
4.5
5.0
Cells
5.1
5.2
5.3
5.4
5.5
Overall dimension of
each cell
mm
5.6
---
(Y/N) :
Page 33 of 50
Volt/Cell
Amp
a.
Without acid
Kg
b.
With acid
Kg
Ohm
5.7
6.0
Intercell Connector
6.1
6.2
Type of intercell
connector
6.3
7.0
Plates
7.1
7.2
7.3
7.4
8.0
Separator
8.1
Type
8.2
Material
8.3
Thickness
9.0
Electrolyte
9.1
Amount of electrolyte
for first filling
bolted/burned
:
:
a.
Per cell
litre
b.
Per set
litre
9.2
9.3
Electrolyte conforms to
10.0
Racks
10.1
10.2
:
Page 34 of 50
10.3
Type of racks
10.4
Material of rack
10.5
10.6
10.7
10.7
Rows/tiers
:
:
a.
b.
Cell
Yes/No:
b.
Stand
Yes/No:
Type of Insulators
a.
Cell
b.
Stand
Inter-row, Inter-tier
connectors and end take-off
furnished ?
10.8
11.0
11.1
dimension (LxBxH) mm
11.2
Approx. Weight
11.3
12.0
Ventilation requirements
12.1
12.2
12.3
12.4
:
Kg
:
:
Lt
Volt
Page 35 of 50
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
(Add more sheets if necessary)
B.
BATTERY CHARGER
1.0
General
1.1
Make
1.2
Cat. No
1.3
Type
1.4
Reference Standard
2.0
A.C. Input
2.1
a.
Volt :
b.
Phase
No. :
c.
Hz :
D.C. Output
Float
Charger
a.
Voltage
Volt
b.
Current
Amp.
2.2
Type of Cooling
2.3
a.
Rectifier transformer
b.
SCR
C
C
Page 36 of 50
Float-Boost
Charger
Float
Charger
3.0
Performance
3.1
3.2
:
:
a.
With battery
b.
Without battery
3.3
Guaranteed efficiency
at rated load and power factor
3.4
4.0
Miscellaneous
4.1
a.
b.
c.
d.
Soft-start feature
4.2
a.
Surge protection
b.
5.0
A.C. Switch
5.1
Make
5.2
Type/Cat. No.
5.3
Reference Standard
5.4
Rated Current
6.0
A.C. Fuse
6.1
Make
6.2
Type/Cat. No.
Amp
Page 37 of 50
Float-Boost
Charger
Float
Charger
6.3
Reference Standard
6.4
Current rating
a.
Continuous
Amp
b.
Interrupting
KA
7.0
A.C. Contactor
7.1
Make
7.2
Type/Cat. No.
7.3
Reference Standard
7.4
Rated Current
7.5
Utilization category
7.6
8.0
Rectifier Transformer
8.1
Make
8.2
Type/Cat. No.
8.3
Reference Standard
8.4
Ratings
Amp
a.
KVA
b.
Voltage
c.
% reactance
8.5
Class of insulation
8.6
Method of cooling
Page 38 of 50
Float-Boost
Charger
Float
Charger
9.0
9.1
Make
9.2
Type/Cat. No.
9.3
Reference Standard
9.4
Amp
9.5
Surge Current
---
a.
One-cycle
Amp
b.
Repeatative cycle
Amp
9.6
Continuous
Volt
b.
Surge
Volt
10.0
D.C. Fuse
10.1
Make
10.2
Type/Cat. No.
10.3
Reference Standard
10.4
Current rating
a.
Continuous
Amp
b.
Interrupting
KA
11.0
D.C. Contactor
11.1
Make
11.2
Type/Cat. No.
11.3
Reference Standard
Page 39 of 50
Float-Boost
Charger
Float
Charger
11.4
Current rating
Amp
11.5
Utilization category
12.0
Blocking Diodes
12.1
Make
12.2
Type/Cat. No.
12.3
Reference Standard
12.4
Current rating
a.
One-minute
Amp
b.
One-hour
Amp
Volt
12.5
13.0
Indication Lights
13.1
Make
13.2
Type/Cat. No.
13.3
Reference Standard
13.4
Wattage / Amperage
Watt/Amp.
13.5
Series resistor
Ohm
14.0
Meters
14.1
Make
14.2
Type/Cat. No.
14.3
Reference Standard
14.4
Size
14.5
Accuracy
Page 40 of 50
Float-Boost
Charger
Float
Charger
15.0
Alarm-Facia
15.1
Make
15.2
Type/Cat. No.
15.3
Reference Standard
15.4
16.0
Change-over Switch
16.1
Make
16.2
Type/Cat. No.
16.3
Reference Standard
16.4
Rating
16.5
No. of poles
16.6
17.0
D.C. Switch
17.1
Make
17.2
Type/Cat. No.
17.3
Reference Standard
17.4
Rating
17.5
No. of poles
17.6
18.0
Charger Panel
18.1
Make
18.2
Type
Amp
Amp
Page 41 of 50
Float-Boost
Charger
Float
Charger
18.3
Reference Standard
18.4
Enclosure :
18.5
18.6
18.7
18.8
18.9
a.
Degree of protection
b.
c. 6A 3-pin receptacle
Internal Wiring
a.
Insulation
b.
Voltage grade
c.
Power Terminals
a.
Make
b.
Size/Cat. No.
Control Terminals
a.
Make
b.
Size/Cat. No.
c.
mm
Kg
Page 42 of 50
Float-Boost
Charger
SCHEDULE - III
LIST OF RECOMMENDED SPARES
Sl.No.
Description
Page 43 of 50
Identification Code
SCHEDULE - IV
LIST OF SPECIAL TOOLS AND TACKLES
Sl.No.
Description
Page 44 of 50
Identification Code
SCHEDULE - V
DEVIATIONS
The Tenderer shall furnish an exhaustive list of deviations if there is any, in his
proposal as per the following format. The Price implication column shall be filled up
only with yes or no, not with any price figures.
Sl.No.
Reference from
Specification document
Description of Deviation
Page 45 of 50
Price implication
(yes/no)
SCHEDULE - VI
EXPERIENCE LIST
The Tenderer shall tabulate below a list of jobs already executed by him as regards
to the supply and/or turnkey execution of similar packages/projects. The list shall
contain all relevant information on type, capacity, client, project/order values,
scheduled and actual time of execution and any other pertinent information as may
be considered worth mentioning for the purpose of assessing his capability.
Sl.
No.
Construction
Schedule
Actual time
of
Completion
Type of Work
&
Capacity
Location
Page 46 of 50
Name of
Project &
Order value
Name of
Client /
Owner
Supervising
Consultant
PART - B
PRICE PART
Price Break up
Page 47 of 50
PART - B
PRICE PART
Price Break up
To be filled up for all equipment
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(Figures in Rs)
(8)
Mandatory
Spares
Page 48 of 50
RECOMMENDED SPARES
Sl.No.
Description
Identification Code
Page 49 of 50
Unit price
Description
Identification Code
Page 50 of 50
Unit Price