RD 573

www.fairchildsemi.
com
Fairchild Reference Design RD-573

This reference design supports inclusion of 2-phases interleave BCM PFC controller
FAN9611, Advanced Secondary Side LLC Resonant Converter Controller with
Synchronous Rectifier Control FAN7688, and Fairchild Integrated Power Switch
FSL206MR; in design of a 1 KW power supply for commercial audio amplifier. This
document should be used in conjunction with the FAN9611, FAN7688 and FSL206MR
datasheets as well as Fairchilds application notes and technical support team. Please visit
Fairchilds website at: www.fairchildsemi.com.
Application
Fairchild
Device
Power Supply
for Audio
Amplifier
FAN9611
FAN7688
FSL206MR
FAN73901
Input
Voltage
Range
176-264 VAC
Maximum
Power
Output
Condition
Topology
1000 W
+/-80 V 6.25 A
+/-15 V 0.2 A
+5 V 2 A
Interleaved BCM
PFC,
LLC with SR,
Flyback.
General Description
This reference design is made for the power supply of the big power commercial audio
amplifier. The maximum output is up to 1 KW. It provides the +/- 80 V 6.25 A output for
the power stage; +/-15 V 0.2 A output for the pre-amplifier and the +5 V 2 A output for
the digital circuits and display. To achieve the high efficiency, we adopt the 2-phase
interleave BCM PFC pre-regulator and the LLC resonate converter with Synchronous
Rectifier for the main output. To meet the dynamic load of the audio amplifier, we adopt
the innovated current mode control LLC controller FAN7688 to increase the response of
feedback loop. The auxiliary power supply provides the Vdds to the PFC and LLC stage
besides the +5 V output. The PFC and LLC are turned off during the standby status to
save the power loss.
Figure 1 shows the system diagram of the reference design.
AC in
Interleave PFC
FAN9611
+/- 15V
Half Bridge LLC

SR
+/- 80V
Vdd
Current mode LLC
FAN7688
HB Driver
FAN73901
Vdd
On/Off
Flyback
FSL206MR
Figure 1.
2016 Fairchild Semiconductor Corporation
+5V
System Diagram of the reference design
RD-573 Rev. 1.0
www.fairchildsemi.com
Figure 2 show the top, bottom and side view of the evaluation board. The Length and
Wide of the board is 293 mm X 120 mm. The maximum component height on top side
and bottom side are 42 mm and 5 mm respective.
Figure 2.
Top, Bottom and side view of the reference design
1. PFC Stage
For the power range up to 1 KW, the 2-phases BCM interleave PFC may be the best
topology because its good on efficiency and power density. So we adopted our champion
device FAN9611MX in this reference design. Please refer to the FAN9611 Product
Folder to get more information about the device.
RD-573 Rev. 1.0
Key Features of FAN9611MX
Sync-Lock Interleaving Technology for 180 Out-of-Phase Synchronization Under

All Conditions
Automatic Phase Disable at Light Load
Dead-Phase Detect Protection
2.0 A Sink, 1.0 A Source, High-Current Gate Drivers
High Power Factor, Low Total Harmonic Distortion
Voltage-Mode Control with (VIN)2 Feed-forward
Closed-Loop Soft-Start with User-Programmable Soft-Start Time for Reduced
Overshoot
Minimum Restart Frequency to Avoid Audible Noise
Maximum Switching Frequency Clamp
Brownout Protection with Soft Recovery
Non-Latching OVP on FB Pin and Latching Second-Level Protection on OVP Pin
Open-Feedback Protection
Power-Limit and Current Protection for Each Phase
Low Startup Current of 80 A Typical
Works with DC and 50 Hz to 400 Hz AC Inputs
PCB layout recommendations for FAN9611

The PCB layout is critical for the interleave BCM PFC especially in the high power
solutions because the sensitivity of the Zero-Current Detection (ZCD) signal is very easy
influenced by the switching noise of the alternating channel. The OCP level of the
FAN9611 is 0.21 V. The low trigger voltage is helpful to decrease the power loss on the
current sense resistors, but it also makes the OCP miss-trigger easily. If the sensitive
input signals are not carefully considered, the PFC may be unstable.
Below are recommendations to avoid this issue:
(1) Use differential path on the ZCD winding. A common mistake of layout on ZCD
winding is connecting the GND pins to nearby GND copper directly, and then the current
loop of ZCD signal will cover a bigger area. This bigger loop will bring bigger noise
from the high dV/dt and dI/dt sources. The correct way is connect the GND pin of ZCD
winding to pin 5 of the FAN9611 together with ZCD signal by differential path to shrink
the area which the loop covers. Please refer to Figure 3.
(2) The path of CS signals should be close to the GND path which connects the pin 11 of
FAN9611 and the switching devices.
(3) Drive switching devices by Totem poles instead of driving directly. The Totem poles
need to be close to the switching devices. Even the driving ability of the FAN9611 is big
enough, but if we drive the switching device by the FAN9611 directly, the
charge/discharge current of the input capacitance of the switching device will add noise
on the GND path between IC and switching devices. This noise will insert to the CS pins
further more.
RD-573 Rev. 1.0
Differential path
on ZCD winding
Differential path
on ZCD winding
Figure 3.
PCB layout of the FAN9611
1.1. Schematic
Figure 4 shows the schematic of the PFC stage including the EMI filter and bridge
rectifier. Relay RL1 is to bypass the inrush current limitation resister RT1 after the C21,
C22 is fully charged. It is active when LLC is working. If the audio system has a MCU,
we suggest the relay could be controlled by the MCU for more flexible.
PFCO
+
D2
S3J
L3
150uH
D3
FFPF08H60S
D4
FFPF08H60S
C22
390uF
450V
C21
390uF
450V
R10
1M
1206
R13
1M
1206
R11
1M
1206
R14
1M
1206
ZCD1
Vcc
C23
1000uF
16V
D5
BAT54S
R20
10K
D6
BAT54S
R1
1M
1206
R23
NC
R29
0.02
2512
C7
10
10
R30
NC
U1
FAN9611
1
3
4
C9
224
C19
102
Vin
C8
F1
10A/250VAC
C20
102
ZCD1
R2
1M
1206
R7
43K
5
C10
474
6
7
8
C12
474
R24
1K
ZCD2
RV1
20D-561
R22
0.02
2512
R21
1K
C1
1uF/275VAC
R31
10K
R16
221
L1
2.2mH/8A
4
Q2
FCPF190N60E
R26 4.7
Q6
MMBT2907
R17
221
Q1
FCPF190N60E
Q4
MMBT2907
R34
2.2
1206
C18
224
R25 10
R19 4.7
C4
C5
222/300VAC222/300VAC
Q5
MMBT2222
R18 10
C2
1uF/275VAC
R28
68K
R32
10
C17
224
Q3
MMBT2222
5
L2
2.2mH/8A
T2
PQ32
120uH
1
2
Vcc
RT1
3R/20D
1
ZCD1
R27
68K
R33
10
RL1
RELAY SPDT
T1
PQ32
120uH
C6
155/400V
C3
155/400V
Vin
D1
DFB2060
ZCD1
CS1
ZCD2
CS2
5VB
VDD
MOT
DRV1
AGND
DRV2
SS
PGND
COMP
FB
VIN
OVP
R3
1M
1206
16
15
R9
4.7 Vcc
14
13
R4
1M
1206
C16
106/1206
12
R6
10K
11
R5
8.2K
10
9
C11
153
N
R8
68K
C13
102
R12
15KF
C15
104
R15
15KF
C14
103
176-264VAC
Figure 4.
Schematic of PFC
4
RD-573 Rev. 1.0
1.2. Mechanical component
In this reference design we mounted the Rectifier Bridge, PFC MOSFET and PFC diodes
on the same heatsink. It was shown on Figure 5. All dimensions are in mm.
Figure 5.
Mechanical Dimension of the Heat Sink
1.3. Magnetic Components
Figure 6.
PFC Inductor Specification

5
RD-573 Rev. 1.0
1.4. Test Results of PFC
Table 1. Power Factor and THD
Vin
176 Vac
220 Vac
264 Vac
Load
PF
THD
PF
THD
PF
THD
25%
0.982
12.44%
0.973
12.04%
0.958
12.66%
50%
0.987
12.85%
0.983
12.94%
0.978
13.18%
75%
0.991
11.17%
0.988
11.31%
0.983
12.25%
100%
0.993
9.68%
0.990
10.39%
0.986
10.87%
Note:
1. 100% load means Po=1000 W.
2. On/off control=High. Io(+5 V)=50 mA
Table 2. Waveforms at no load.

Vin=176 Vac
Vin=264 Vac
Note:
3. CH1(Yellow)=Vin; CH2(Blue)=Vds1; CH3(Pink)=Vds2; CH4(Green)=Iin.
4. On/off control=High. Io(+5V)=50 mA
RD-573 Rev. 1.0
Table 3. Waveforms at Vin=176 Vac, 10% load.

Zoom out
Zoom in at Peak Point
Zoom in at Middle point
Zoom in at Valley Point
Note:
RD-573 Rev. 1.0
Table 4. Waveforms at Vin=264Vac, 10% load.
Zoom out
Note:
8. On/off control=High. Io(+5V)=50mA
RD-573 Rev. 1.0
Zoom out
Note:
RD-573 Rev. 1.0
Zoom out
Note:
10
RD-573 Rev. 1.0
Zoom out
Note:
11
RD-573 Rev. 1.0
Zoom out
Note:
12
RD-573 Rev. 1.0
2. Auxiliary Power
The +5 V 2 A output comes from the auxiliary power which is created by the 650 V
Integrated Power Switch FSL206MRN. Beside this, it also provides the Vdds to the PFC
controller on the primary side and LLC controller on the secondary side. Please refer to
the FSL206MR Product Folder to get more information about the device.
Key Features for FSL206MR
Internal Avalanche Rugged SenseFET: 650 V

Precision Fixed Operating Frequency: 67 kHz
No-Load <150 mW at 265 VAC without Bias Winding;
<25 mW with Bias Winding for FSL206MR
<30 mW with Bias Winding for FSL206MRBN
No Need for Auxiliary Bias Winding
Frequency Modulation for Attenuating EMI
Line Under-Voltage Protection (LUVP)
Pulse-by-Pulse Current Limiting
Low Under-Voltage Lockout (UVLO)
Ultra-Low Operating Current: 300 A
Built-In Soft-Start and Startup Circuit
Various Protections: Overload Protection (OLP),Over-Voltage Protection (OVP),
Thermal Shutdown(TSD), Abnormal Over-Current Protection (AOCP),Auto-Restart
Mode for All Protections
2.1. Schematic
C74
222/250VAC
PFCO
R70
220K
1206
C70
222/500V/1206
T70
EF20
1
15V 0.2A
PFC-Vcc
D70
S1M
Q70
PZT2222A
D71
ES1D
Vstr
18V
10
2
5
7
C73
68uF
50V
-80V
D74
ES1D
18V
4
+
R71
100/1206
15V 0.2A
LLC-Vcc
Q71
PZT2222A
+ C79
100uF
25V
R81
100K
C76
68uF
50V
D76
MM5Z15V
+5V/2A
1
D75
SB560
C77
470uF
10V
D77
Power
R80
2.2K
4
R74
2.2K
R75
2.2K
R82
1K
C72
47nF
C75
47nF
1
R76
10K
C71
22uF
35V
R77
4.7K
4
+
LS
D72
1N4148WS
R79
22K
R89
471
U74
FOD817C
Vfb
GND
U70
FSL206MRN
R73
2.2K
D73
MM5Z15V
Vcc
GND1
R72
100K
Q72
MMBT3904
R84
10K
ON/OFF
1
U71
FOD817C
U72
LM431SACM32X
C78
10nF
R83
4.7K
R78
4.7K
U73
FOD817C
4
Figure 7.
Schematic of Auxiliary Power
13
RD-573 Rev. 1.0
Figure 7 show the schematic of the auxiliary power. ON/OFF signal receive the high
level to turn on the PFC-Vcc and LLC-Vcc. Both PFC-Vcc and LLC-Vcc regulated by
LDOs which created by Q70 and Q71 respective.
For the load regulation reason, the minimum load on +5 V output is 20 mA when the
PFC and LLC is active. Otherwise the PFC-Vcc and LLC-Vcc will be unstable.
Figure 8.
Auxiliary Power Transformer Specification
14
RD-573 Rev. 1.0
2.3. Test Results
2.3.1. Standby power
Vin
Input power
176 Vac
220 Vac
264 Vac
Io=0
0.21 W
0.29 W
0.39 W
Io=50 mA
0.52 W
0.60 W
0.72 W
Note:
17. On/off control=Low.
18. The power consumption includes the LED power indicator, X-cap discharge resistors and voltage sensing
resistors on the PFC stage.
2.3.2. Efficiency
Vin
176 Vac
220 Vac
264 Vac
Io(+5V)=0.5 A
73.62%
70.73%
67.51%
Io(+5V)=1 A
77.97%
76.09%
73.44%
Io(+5V)=2 A
78.68%
77.83%
77.11%
Note:
19. On/off control=Low.
2.3.3. Thermo Test

Device
U70
D75
T70
Q70
Q71
Temperature (C)
82
62
68
54
64
Note:
20. TA=23C; VIN=220 VAC. On/off control=High. Io(+5 V)=2A. Io(+/-80 V)=3 A.
2.3.4. Waveforms
On/off control=Low. Io(+5 V)=0
On/off control=High. Io(+5 V)=2 A
Note:
21. CH1(Yellow)=Vds(U70); CH2(Blue)=Voltage on D75; CH3(Pink)= Voltage on D71.
22. Vin=220 Vac
15
RD-573 Rev. 1.0
3. Main Power
The Main power provides both the +/-80 V and +/-15 V outputs. It also outputs a 12 Vdc
to drive the NTC bypassing relay. To obtain higher efficiency in relative simple circuits,
the LLC resonate converter with Synchronous Rectifier is the best choice. Using the
Fairchild Advanced Secondary Side LLC Resonant Converter Controller with
Synchronous Rectifier Control FAN7688, we can reach our target easily. Please refer to
the FAN7688 Product Folder to get more information about the device.
To drive the synchronous rectifier MOSFETs in the +/-80 V outputs with center tap
winding, the half bridge gate driver FAN73901MX was adopted. Please also refer to the
FAN73901 Product Folder to get more information about the device.
Key Features for FAN7688
Secondary Side PFM Controller for LLC Resonant Converter with Synchronous
Rectifier Control
Charge Current Control for Better Transient Response and Easy Feedback Loop
Design
Adaptive Synchronous Rectification Control with Dual Edge Tracking
Closed Loop Soft-Start for Monotonic Rising Output
Wide Operating Frequency (39 kHz ~ 690 kHz)
Green Functions to Improve Light-Load Efficiency
Symmetric PWM Control at Light-Load to Limit the Switching Frequency while
Reducing Switching Losses
Disabling SR at Light-Load Condition
Protection Functions with Auto-Restart
Over-Current Protection (OCP)
Output Short Protection (OSP)
NON Zero-Voltage Switching Prevention (NZS) by Compensation Cutback
(Frequency Shift)
Power Limit by Compensation Cutback (Frequency Shift)
Overload Protection (OLP) with Programmable Shutdown Delay Time
Over-Temperature Protection (OTP)
Programmable Dead Times for Primary Side Switches and Secondary Side
Synchronous Rectifiers
VDD Under-Voltage Lockout (UVLO)
Wide Operating Temperature Range -40C to +125C
16
RD-573 Rev. 1.0
3.1. Schematic
+80V
1
C55
224
PFCO
Q48
FDB2710
L40
50uH/PQ3230
C52
68nF/1KV/MPP
D42
ES1D
U41
FAN73901
8
R64
18K
R54
10
D40
1N4148WS
R58
4.7
Q42
MMBT2907
T42
Driv er
Q40
FCPF190N65FL1
7
6
Q49
FDB2710
T40
ETD44
Lp=300uH 18
R59
18K
R88
10
LLC-Vcc
+
R87
10
LLC-Vcc
5
C54
474
VB
HIN
HO
LIN
VS
COM
VDD
LO
C57
820uF
100V
C63
820uF
100V
R90
47K
1206
GND
3
4
+
R65
18K
C59
820uF
100V
C60
820uF
100V
R91
47K
1206
-80V
1
D49
MBR0530
1
16
11
8
5
7
2
6
C56
224
D43
ES1D
LLC-Vcc
6
R60
4.7
Q43
MMBT2907
D50
MBR0530
Q50
FDB2710
D44
SS16
R61
18K
C50
105
T41
EE8
14
12
D41
1N4148WS
D45
SS16
LLC-Vcc
Q44
MMBT2222
7
6
Q51
FDB2710
10
R55
100
1206
U42
FAN73901
8
D46
SS16
C53
102
R85
10
R66
18K
11
R56
10
R86
10
LLC-Vcc
5
C58
474
VB
HIN
HO
LIN
VS
COM
VDD
LO
1
2
3
4
C61
220uF
25V
R69
4.7K
1206
C62
220uF
25V
+15V
-15V
R67
18K
D47
SS16
Q41
FCPF190N65FL1
R57
4.7K
1206
R53
101
R51
471
R50
471
LLC-Vcc
R48
120K
1206
10
9
RDT
C48
101
R49
3K
R46
619KF
1206
R47
309KF
R45
68K
CS
11
12
13
14
C47
471
SR1DS
SROUT2
SS
SROUT1
COMP
PROUT2
FB
FMIN
ICS
7
R68
18K
R62
18K
PWMS
5VB
U40
FAN7688SJX
PROUT1
16
GND
R52
101
Q46
MMBT2222
VDD
Q45
MMBT2907A
C51
474
15
C49
474
Q47
MMBT2907A
R44
NC
C44
473
C43
R63
8.2K
C40
10pF
Figure 9.
C41
473
R40
200K
R41
15KF
R42
4.75KF
C42
102
472
R43
100K
C45
105
C46
102
Schematic of the Main power
17
RD-573 Rev. 1.0
3.2. Mechanical
In this reference design we mounted the MOSFETs Q40 and Q41 on the same aluminum
heatsink. The Synchronous Rectifier MOSFETs sink the heat by the copper plate of the
PCB. The heatsink is shown on Figure 10. All dimensions are in mm.
Figure 10.
Mechanical Dimension of the Heat Sink

Figure 11 to Figure 14 show the specifications of LLC Main Transformer T40, Resonate
Inductor L40, Drive Transformer T42 and Current Transformer T41.
Figure 11.
LLC Main Transformer Specification

18
RD-573 Rev. 1.0
Figure 12.
Resonate Inductor Specification
19
RD-573 Rev. 1.0
Figure 13.
Drive Transformer Specification
20
RD-573 Rev. 1.0
Figure 14.
Current Transformer Specification
21
RD-573 Rev. 1.0
3.4. Test Results
3.4.1. Load Regulation
Load Condition
Output Voltage
+80 V
-80 V
+15 V
-15 V
+80 V
-80 V
+15 V
-15 V
0%
0%
0%
0%
80.37 V
80.16 V
16.68 V
16.70 V
100%(0.2 A)
80.08 V
80.08 V
17.72 V
17.71 V
0%
0%
80.07 V
80.07 V
18.36 V
18.36 V
100%(6.25 A) 100%(6.25 A) 100%(0.2A)

100%(6.25 A) 100%(6.25 A)
0%
0%
100%(0.2A)
100%(0.2 A)
80.37 V
80.15 V
2.51 V
2.23 V
1%(0.063 A)
1%(0.063 A)
100%(0.2A)
100%(0.2 A)
80.23 V
80.16 V
15.37 V
15.34 V
100%(6.25 A)
0%
50%(0.1A)
50%(0.1 A)
79.47 V
80.33 V
17.59 V
17.64 V
0%
100%(6.25 A)
50%(0.1A)
50%(0.1 A)
80.72 V
79.87 V
17.74 V
17.69 V
50%(3.13 A)
50%(3.13 A)
100%(0.2A)
0%
80.11 V
80.09 V
17.56 V
18.14 V
50%(3.13 A)
50%(3.13 A)
0%
100%(0.2 A)
80.11 V
80.09 V
18.18 V
17.56 V
Note:
23. On/off control=High. Io(+5V)=50 mA. Vin=220 Vac.
3.4.2. No Load Power Consumption

Vin = 176 Vac
Vin = 220 Vac
Vin = 264 Vac
0.57 W
0.63 W
0.75 W
Input Power
Note:
24. On/off control=Low. Io(+5V)=50 mA.
25. The power consumption includes the Auxiliary power with 50 mA load.
3.4.3. Efficiency
Vin
Vin = 176 Vac
Vin = 220 Vac
Vin = 264 Vac
Load = 10%
88.21%
88.05%
87.81%
Load = 25%
93.64%
93.92%
94.09%
Load = 50%
94.31%
94.75%
95.02%
Load = 100%
93.25%
94.04%
94.58%
Note:
26. On/off control=High. Io(+5V)=50 mA. Io(+/-15V)=0 A.
27. Load =100% means Io(+/-80 V) = 6.25 A.
3.4.4. Thermo Test

Device
Q40, Q41
L40
T40
Q48-Q51
Temperature (C)
59
78
73
70
Note:
28. TA=27C; No air-flow; VIN=220 VAC. On/off control=High.
29. Load of +/-80 V = 5 mS x 100% + 10 mS x 10%.
22
RD-573 Rev. 1.0
3.4.5. Waveforms on start-up

No load
Full load
Note:
30. CH1(Yellow)=Vbus; CH2(Blue)=+80V; CH3(Pink)= -80V; CH4(Green)=Current of resonate tank(L40).
23
RD-573 Rev. 1.0
3.4.6. Waveforms on steady state
No load, Zoom out
No load, Zoom in
10% load
20% load
50% load
100% load
Note:
31. CH1(Yellow)=Center of Primary(Q41 D); CH2(Blue)=SR1D(Q51 D); CH3(Pink)=SROUT2(U42 1);
CH4(Green)=Current of resonate tank(L40).
24
RD-573 Rev. 1.0
3.4.7. Waveforms on dynamic load
Condition 1
Condition 2
Note:
32. CH1(Yellow)=Voltage of -80V(Inverted); CH2(Blue)=Voltage of +80V; CH3(Pink)=Current of -80V;
CH4(Green)=Current of +80V.
25
RD-573 Rev. 1.0
4. PCB Layout
Figure 15 and Figure 16 show the main PCB layout on Top and Bottom Side.
Figure 15.
Top Side
Figure 16.
Bottom Side
26
RD-573 Rev. 1.0
5. Bill of Materials (BOM)

(Shaded by component type)
Part Number
Description
Qty.
Designator
Manufacturer
SO 16L NB
U1
Fairchild
IC LLC Controller FAN7688JX
SOP 16L
U40
Fairchild
IC Gate-Drive FAN73901MX
SO 8L NB
U41, U42
Fairchild
IC 650V Power Switch FSL206MRN
MDIP 8L
U70
Fairchild
IC Shunt Regulator LM431SACM32X
IC Interleaved Dual BCM PFC

Controller FAN9611MX
SOT23-3L
U72
Fairchild
IC Photo Coupler FOD817C
MDIP 4L
U71, U73, U74
Fairchild
MOSFET 600V FCPF190N60E
TO-220F
Q1, Q2
Fairchild
MOSFET 650V FCPF190N65FL1
TO-220F
Q40, Q41
Fairchild
MOSFET 250V 42.5m FDB2710
TO-263 2L
Q48, Q49, Q50, Q51
Fairchild
Transistor 40V 0.2A NPN MMBT3904
SOT23-3L
Q72
Fairchild
Transistor 40V 1A NPN MMBT2222A
SOT23-3L
Q3, Q5, Q44, Q46
Fairchild
Transistor 60V 0.8A PNP

MMBT2907A
SOT23-3L
Q4, Q6, Q42, Q43, Q45, Q47
Fairchild
Transistor 40V 1A NPN PZT2222A
SOT223
Q70, Q71
Fairchild
Bridge Diode DFB2060 600V 20A
TS-6P 4L
D1
Fairchild
SMC
D2
Fairchild
TO-220F 2L
D3, D4
Fairchild
Diode ES1D 1A 200V 15nS
SMA
D42, D43, D71, D74
Fairchild
Diode Schottky SS16 1A 60V
SMA
D44, D45, D46, D47
Fairchild
Diode S1M 1A 1000V
SMA
D70
Fairchild
SOD-123 2L
D49, D50
Fairchild
Diode Schottky BAT54S 0.2A 30V
SOT23-3L
D5, D6
Fairchild
Diode Schottky SB560 5A 60V
DO-201AD
D75
Fairchild
SOD-323
D40, D41, D72
Fairchild
SOD-523F 2L
D73, D76
Fairchild
Diode S3J 3A 600V

Diode FFPF08H60STU 8A 600V
Diode Schottky MBR0530 0.5A 30V
Diode 1N4148WS 0.3A 70 V

Zener Diode MM5Z15V 0.2W 15V
LED Green 151051VS04000
5 mm THT
Power
WURTH
SMD Resistor 0805 4.7 5%
REEL
Any
SMD Resistor 0805 10 5%
REEL
10
REEL
R9, R19, R26, R58, R60

R18, R25, R32, R33, R54, R56,
R85, R86, R87, R88
R52, R53
REEL
R16, R17
Any
REEL
R50, R51, R89
Any
SMD Resistor 0805 1 K 5%
REEL
R21, R24, R82
Any
SMD Resistor 0805 2.2 K 5%
REEL
R73, R74, R75, R80
Any
REEL
R49
Any
REEL
R77, R78, R83
Any
REEL
R42
Any
REEL
R5, R63
Any
REEL
R6, R20, R31, R76, R84
Any
REEL
R12, R15, R41
Any
27
Any
Any
RD-573 Rev. 1.0
Part Number
Description
Qty.
REEL
REEL
R59, R61, R62, R64, R65, R66,

R67, R68
R79
REEL
R7
Any
REEL
R8, R27, R28, R45
Any
REEL
R43, R72, R81
Any
REEL
R40
Any
REEL
R47
Any
SMD Resistor 1206 2.2 5%
REEL
R34
Any
REEL
R55, R71
Any
REEL
R57, R69
Any
REEL
R48
Any
REEL
R70
Any
REEL
Any
SMD Resistor 1206 1 MK 5%
REEL
R46
R1, R2, R3, R4, R10, R11, R13,
R14
SMD Resistor SM25M2FR020T 2512

20m 1%
REEL
R22, R29
SART
DIP
RT1
Any
MOV 820423211 320V D=20 mm
DIP
RV1
WURTH
MLCC 885012007051 50V 10pF-J
0805
C7, C8, C40
WURTH
MLCC 885012007057 50V 100pF-J
0805
C48
WURTH
MLCC 885012007061 50V 470pF-J
0805
C47
WURTH
MLCC 885012207086 50V 1nF-M
0805
C13, C19, C20, C42, C46, C53
WURTH
MLCC 885012207090 50V 4.7nF-M
0805
C43
WURTH
MLCC 885012207092 50V 10nF-M
0805
C14, C78
WURTH
MLCC 885012207093 50V 15nF-M
0805
C11
WURTH
MLCC 885012207096 50V 47nF-M
0805
C41, C44, C72, C75
WURTH
MLCC 885012207072 25V 100nF-M
0805
C15
WURTH
MLCC 885012207074 25V 220nF-M
0805
C9, C17, C18, C55, C56
WURTH
MLCC 885012207076 25V 470nF-M
0805
C10, C12, C49, C51, C54, C58
WURTH
MLCC 885012207078 25V 1F-M
0805
C50
WURTH
MLCC 885012207079 25V 2.2F-M
0805
C45
WURTH
MLCC 885012208069 25V 10F-M
1206
C16
WURTH
MLCC 1206 500V 2.2nF-M X7R
1206
C70
Any
E-Cap 860020472004 22F 25V
Radial
C71
WURTH
E-Cap 860020673014 68F 50V
Radial
C73, C76
WURTH
E-Cap 860020473008 100F 25V
Radial
C79
WURTH
E-Cap 860080274011 470F 10V
Radial
C77
WURTH
E-Cap 860020474012 220F 25V
Radial
C61, C62
WURTH
E-Cap 860020375017 1000F 16V
Radial
C23
WURTH
E-Cap 860040881014 820F 100V
Radial
C57, C59, C60, C63
WURTH
E-Cap 861141486023 390F 450V
Snap-in
C21, C22
WURTH
DIP
C52
Any
NTC 3 D=20 mm
Film-Cap 68nF 1600V MPP

28
Designator
Manufacturer
Any
Any
Any
RD-573 Rev. 1.0
Part Number
Description
Qty.
Designator
Manufacturer
DIP
C3, C6
Any
DIP
C1, C2
WURTH
DIP
C4, C5, C74
Any
Common Choke 7448258022 8A
2.2mH
L1, L2
WURTH
Inductor 7447076 150H 6.1A
Leaded
L3
WURTH
Resonate Inductor 750343007
PQ3230
L40
WURTH
PFC Chock 750343038
PQ3230
T1, T2
WURTH
LLC Transformer 750342970
ETD44
T40
WURTH
Film-Cap 0.47F 630V

X-Cap 890324026027CS 1F
275VAC X2
Y-Cap 2200pF 300VAC
Auxiliary Transformer 750343037
EF20
T70
WURTH
EE13V
T42
WURTH
Current Transformer 750343027
EE8
T41
WURTH
Connector 691101710003 3-Pins
5 mm
PO
WURTH
12V
RL1
OEG
Pulse Transformer 750343026
RELAY PCF-11202M
29
RD-573 Rev. 1.0
Related Resources
FAN9611 Interleaved Dual CrCM PFC Controller
FAN7688 - Advanced Secondary Side LLC Resonant Converter Controller with Synchronous Rectifier Control
FAN73901 - 625V, 3.3/5V input logic compatible, 2.5/2.5A sink/source current, Half Bridge Gate-Drive
FSL206MR
converters
- 650V Integrated Power Switch with Line UVP and no bias winding for 7Watt offline flyback
Reference Design Disclaimer

Fairchild Semiconductor Corporation (Fairchild) provides these reference design services as a benefit to our customers. Fairchild has made a good
faith attempt to build for the specifications provided or needed by the customer. Fairchild provides this product as is and without recourse and
MAKES NO WARRANTY, EXPRESSED, IMPLIED OR OTHERWISE, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
Customer agrees to do its own testing of any Fairchild reference designs in order to ensure design meets the customer needs. Neither Fairchild nor
Customer shall be liable for incidental or consequential damages, including but not limited to, the cost of labor, requalifications, rework charges, delay,
lost profits, or loss of goodwill arising out of the sale, installation or use of any Fairchild product.
Subject to the limitations herein, Fairchild will defend any suit or proceeding brought against Customer if it is based on a claim that any product
furnished hereunder constitutes an infringement of any intellectual property rights. Fairchild must be notified promptly in writing and given full and
complete authority, information and assistance (at Fairchilds expense) for defense of the suit. Fairchild will pay damages and costs therein awarded
against Customer but shall not be responsible for any compromise made without its consent. In no event shall Fairchilds liability for all damages and
costs (including the costs of the defense by Fairchild) exceed the contractual value of the products or services that are the subject of the lawsuit. In
providing such defense, or in the event that such product is held to constitute infringement and the use of the product is enjoined, Fairchild, in its
discretion, shall procure the right to continue using such product, or modify it so that it becomes noninfringing, or remove it and grant Customer a credit
for the depreciated value thereof. Fairchilds indemnity does not extend to claims of infringement arising from Fairchilds compliance with Customers
design, specifications and/or instructions, or the use of any product in combination with other products or in connection with a manufacturing or other
process. The foregoing remedy is exclusive and constitutes Fairchilds sole obligation for any claim of intellectual property infringement and Fairchild
makes no warranty that products sold hereunder will not infringe any intellectual property rights.
All solutions, designs, schematics, drawings, boards or other information provided by Fairchild to Customer are confidential and provided for
Customers own use. Customer may not share any Fairchild materials with other semiconductor suppliers.
30
RD-573 Rev. 1.0

RD 573

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Fairchild Reference Design RD-573

Half Bridge LLC

2016 Fairchild Semiconductor Corporation

System Diagram of the reference design

RD-573 Rev. 1.0

Top, Bottom and side view of the reference design

RD-573 Rev. 1.0

Sync-Lock Interleaving Technology for 180 Out-of-Phase Synchronization Under

PCB layout recommendations for FAN9611

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

PCB layout of the FAN9611

RD-573 Rev. 1.0

Mechanical Dimension of the Heat Sink

1.3. Magnetic Components

PFC Inductor Specification

RD-573 Rev. 1.0

Table 2. Waveforms at no load.

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Table 3. Waveforms at Vin=176 Vac, 10% load.

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Zoom in at Peak Point

Zoom in at Middle point

Zoom in at Valley Point

2016 Fairchild Semiconductor Corporation

RD-573 Rev. 1.0

Key Features for FSL206MR

Internal Avalanche Rugged SenseFET: 650 V

2016 Fairchild Semiconductor Corporation

Schematic of Auxiliary Power

RD-573 Rev. 1.0

2.2. Magnetic Components

2016 Fairchild Semiconductor Corporation

Auxiliary Power Transformer Specification

RD-573 Rev. 1.0

2.3.3. Thermo Test

On/off control=High. Io(+5 V)=2 A