Professional Documents
Culture Documents
DATE
PAGE
25 NOV 2016
I OIJl
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDURE SPECIFICATION
BKI/UT^SO L7ffiA
In
ULTRASONIC TESTING
PROCEDU RE SPECIFICATION
Accordance With ISO 17640, and ISO 11666 As Acceptance Criteria
The Signatures below indicate, Review and Authorization of all the numbered pages in this Operating
Procedures up to and including the date of Authorization. This Procedure is invalid withoui page 1.
PREPARED BY
REVIEWED BY
Position
tluol
,[ro *or(rrg
ffi
Signature
: 25 Nov 2015
Signature
tqr
APPROVED BY
wfr-wvt
:ffi9*6
-ElJ
rLo-vol
lgMr
Signature
Pr
Y urw)
: ?FlJera$;l5
TEfiNG
PROCEDURE SPECIFICATION
DATE
PAGE
25 NOV 2016
2of31
DOC. NUMBER
REV
BKI/WISO L7&A
CONTENTS
SECTION
1.0
2.0
NO
TITLE
scoPE
REFERENCES
3.0
4.0
5.0
6.0
7.0
B.O
9.0
1O.O
PERSONNEL
RESPONSIBILITY
EQUIPMENTAND MATERIALS
SURFACE CONDITION
CALIBRATION BLOCKS
ACCEPTANCE STANDARDS
$"-d
r.1
Ji
"t
N
DATE
PAGE
25 NOV 2015
4of31
DOC. NUMBER
BKr/UT/rSO 17ffi0
REV
0
o
N
N
ULTRASONIC TESTING
tt
PROCEDURE SPECIFICATION
07
o
Wt
Y
i
ilr
1.O
SCOPE
1.1
\J
This procedure details the methods to be used by PT. Biro Klasifikasi Indonesia's personnel for
The Ultrasonic examination of welds-+ads#neBeneatE-materials, in accordance with
\0
EN
$
s
REFERENCES DOCUMENT
2.1
z.z
EN
$
h
2.3
EN ISO 11666
2.4
EN
o{ *,o**
t/
6Kqrw.ifl,+N
To gm/n
d/
3.O
PER.SONNEL
NDT personnel conducting ultrasonic testing shall be qualified and certified in accordance with PT.
Biro Klasifikasi Indonesia's Written Practice for NDE Personnel Qualification and Certification.
NI
Personnel engaged
3.2
in
of
results
for
final
sr tEo ?Iay--'
5.O
EQUIPMENTANDMATERIALS
5.1
Podable pulse echo 'A' scan (rectified) presentation units with test frequency range of 2.0 MHz to
5.0 MHz and shall be equipped with a stepped gain control in units of 0.5 dB or less will be used
the other ftequencies may be used if equal or better sensitivity can be demonstrated and
documented. Ultrasonic Flaw Detector Model USM-25DAC, USM-3SXDAC, Olympus or GE USM-GO,
or Equivalent
*t/+LL AryA
^rm/
R.5p412sft,1ry
MHz
AF
EA/
/264A
r/
5.3
r?D ED
otr
tl
Probe angle shall be clearly marked on the angle beam probe. The angle of angle beam probe
AIfuWN
'_'-'
!-^oo-,
rvr{)trbtu
WVTD
fuB.VfD
/ "
;';:::: ::ffi :::'Y
The probe angle shall not deviate from the specified value by more or less than *^ 2".
5.5
":,':
Reference blockused for equipments calibration and sbndardization shall be one or more of the
se lNiNS Quqflq
tS2 tf|W
5.6
4*u<e l.s"q
following
q
5.5.1
These block Shall be of similar material as the test components and meet the requirement of the
governing code specification.
aR.
PT. Biro Klasiflkasi Indonesia's Written Practice for NDE Personnel Qualification and Ce*ification
Procedure.
{l.vl
,rr4lh.c
tr&u+L
indications in welds
wd 9l
DATE
PAGE
25 NOV 2016
5of31
ULTRASONIC TESIING
DOC. NUMBER
REV
PROCEDU RE SPECIFICATION
BKr/UT/rSO L7640
5.7
6.0
suRFAcE
coNDrrroil
When the base material or weld surface interferes with the the examination,the base material or
weld shall be prepared as needed to permit the examination. .,r/
6.1
6.2
6.3
7.O
Couplants like grease, oil, wall paper paste (cellulose) and other water based couplant may be
use as coupling medium. Same eouplant shall be used in calibration and production testing. The
couplant, including additives, shall not be detrimental to the material being examined.
Couplant used on nickel base alloy shall not contain more than 250 ppm of sulphur.
Couplant used on austenitic stainless steel or titanium shall not contain more than 250 ppm of
halides (chlorides plus fluorides). .r/
The weld surface shall be prepared as needed to present a smooth contour, avoiding sharp
changes in section. Where such changes in seetion occur, it is possible that some difficulty in the
ultrasonic interpretation may occur. Such difficulties must be recorded on the report. y'
, l.,W
The parent material shall be free from weld spatter, surface irregularities or foreign *utfr tnrt
might interfere with the examination , giving a smooth contour for a distance of at leastp t x Tg
o on each side of the weld on each of the tesUng surfaces (where t is the thickne/s of the
material under test and o is the angle probe used). ,/
CALTBTUTiON
c*Liu1nat'Bt*f
S'o
7.L.zr" f,4iniafla+e+tlcek - Small calibration block with 1y,8mm side drilled hole tarqet for
site checking of straight and angle beam probe, time base and gain.
7.1.3 A5 Block - Beam calibration block, beam profile and resolution check for angle
probes. Sensitivity checks for angle and straight beam probe.
7.2 Reference
Level Block
Technique 1 calibration reference level block or test block suitable for plotting a DAC curue shall
be used for either a sFaight or angle beam probe is either (a) in a form of a general purpose
block i.e. of uniform low attenuaUon material and machined to specified dimensional tolerance
and surface finished or (b) of the same acoustic propefties, surface finished and shape as the
component under examination. Where the parent material has an outside radius of less than
250mm, a curued test block having an outside radius within *, 25o/o of that of the parent
shall be used.
CfuL
7.2.2 If the
b.4,1
the parent material are neither parallel nor concenkic. then a test bloct of
type shall be
used.
7.2.3 The
size of the block and the number and spacing of the target holes shall be such that the full
testing range for the weld examination shall be covered by at least three approximately equally
spaced hole. The test block shall have a side drilled hole of 3mm diameter
tbbtl
// l5O
./EN
Settiyfu bf range and sensitivity shall be q6rried out prior to each examination in accordance
withllsO 17640 Technique I and EN 583-1. Check to confirm these settings shall be performed
at least evenrr 4 hours and on comoletion oJ the examination, k^tD TEMPfurueE Al FPRbilea
caniedout.y
r'
,frJ
of'tso
see
L764o.shall be
/
*rwiutttwr-
DATE
PAGE
25 NOV 2016
6of3i
ULTRASONIC TESTING
DOC. NUMBER
PROCEDURE SPECIFICATION
BKriuTlrso 17640
REV
0
than 0.5mm.v,
7.4.3 Thickness Survey - The thickness of each member to be tested shall be determined
by using pulse echo contact method utilizing straight beam probe. Actual thickness
out.
"/
7.7.2 Where examination is carried out from more than one surface, reference points
shall be established on each surface. Care shall be taken to establish a
positional relationship between all references points used, so that the absolute
location of all indications can be established from any nominated reference point.
$
Dtfi
qJl
&$
PAGE
25 NOV 2016
7of31
3&
DOC. NUMBER
REV
u'd
Brfi/uT/rso 1764a
1\
DATE
$$
7.7.3 In the case of circumferential welds this may require the establishment of
inner and outer reference points prior to assembly for welding. p/
7.a
Evaluation of
rndication
( F
the BRq
S\ S
$ $$
tl y r)
assessed.
f,ftndication
,/"'\il"
y'
U
\ \- #
direction \
'ffirWTWH
""t
gag.r|wfhwt
Q'Sp
A^nn
Length
r b uT
190
*t
6f, uo
8.0
zery
ACCEPTANCE
STANDARDS
i.
1\'
$^$
"0
trXifffi.r*
"."" ,/u?t
Acceptance Level of the welded 3oint6nall comply with the reguirements of ISO 11666
Level 3 (See Attalne"r-Q)
fttE- La^)qrab7^/TL fl<tu<Lq4r /.r@t&rzent
f*
9.1
kaw
tuutcfiro$q
be
9.O
Wa<-@
') lJ,l#[T',ffi:;:"#il:;..:r#:;Ltf:l*stisated
lrcbb
k4b tN *d\WMI.s.2
Fbtasm 4
fhsV
ry
Non-Rejectable Indications
9'2
Rejectable
Indications
dil
vN t50 |lbbb
rc,7
G-AcceptanceLevel
10"8
*1-
ID'l
L-
Q.u@ntct
to"to
J-
, fl*ttxtt,
an
''ar-p/mffi-
&
ULTRASONIC TESTING
PROCEDURE SPECIFICATION
DATE
PAGE
25 NOV 2016
8of31
DOC, NUMBER
BKIIUTIISO L7ffiA
REV
A- TEST REPORT
PT, BIR0 KtASIf IKASI Il{D0l[E SIA (Persero)
,,&,
lY
r\sptcTror&TrsTrrc
lfy!,e V
Thk:
m
Wave Range
Normal
Probe
E+s" v
'.
?tntg
Qdk*9
m,+
{D
@t0.v1
,aryrl$
w tsavup
fufril
b,
/ Witnessed by:
y' :
rrm
gl
%FSH
DATE
PAGE
2s NOV 2016
10 of 31
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDURE SPECIFICATION
BKr/UTflSO 1764A
T
e
E
=
*
E
-l
::E
-*
-i
.t
:{
.=
E
.;
o
Itl
d
E
t--
-:
-_. i=
E
l
e
E
al-
iJ
!-.
5_
::
a:
!
'.)'"
r.l
_"
ll
-_
: l
:=-u
r -_
il
E-
ts
.g
:l:
o_;
3i
i{
it
1:
at
:l
a,
-!*
:,1
ti
il
E
*c
.t1
!.
':
il
I
!:
^*
E
"E
{:
g
E
gr
(:
c!
I
.1
q
-a
\-.:
):,
:n
Its
!
."r.
:.:
:--
.r,
=_
:.;
i
...';
ri:
..:
qr
!t
.a
IJ
E
=
E
sc
--.1
:E
!l
:o
j!\
::. {
.,t.
.J.
=':,....:
:.
..:
r!
:.'J
E.E
.i
l,r
:.l.jr
i\ '1 11 "
.,.,.
:l
-:inl
l;"
F
t:
7
>-
tr/ >
$[$t
$s S
.} TD
\F\\)
T)
s$
sa
?\J
s-"
rE)
F-
,\
?.
-{
$[ei$
\-
DATE
25 NOV 2016
12 of 31
DOC. NUMBER
REV
BKI/UT/ISO L7ffiO
PAGE
*
*
6nE
-&=
OE:
F f J
*l
Z;P
{E}
B
E
E
6
F
E
E
E
t-i
4g
g
a
H
til
t:I
..
'=
.1.:
:-r
\.
rlal
:_!
a:
.- > l,'
:-l
f-i
F
L
i;-
,_1--
=iF/ ; .: --
r*''-
-t
F-
I
I
:.:1
E4
Lff
:l:
:c_
*.5
FE;
\\
-lE
e
a"ia
'-1
Eq
.lO
E
F
U
.J!,
E
1}
E
E
.b
!
qj
..E
E6
td
+E
.=
fr
t,
!l
't
i:
a"
3&
.E
E
a
t
f
,=
f!
d
--
E
s
f
tu
/{r
r-
E*
CE
4O-
t;
.-, E
-E .s
C;.';
+o
)
J
tc,
r:E
r:C
;;A
a4:
9-
=
;rl
r{.
-
\
r*-
t
=.:!
\I
,:
c+E=i
L1
-E
=
ts
B
.=q
-,
E
E-a
.\
\
\)
\
E \N
it
c)
\s
E
E
IE
.-:a1
!-,
1.3
iI
T\
:'
'.
ETL
x*
l-E
.I
't,
{)
E+
T_
l:
l.
r-,
I: * I
":
."
iil I'i
(t
'-i li:;
':;
+;
ii'.E
-t!
DATE
PAGE
25 NOV 2016
14 of 31
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDU RE SPECIFICATION
BKI/UT/ISO 17640
l=
---a
JE
-\
*
E
,g
t
1l
-E
cr
d
al
ts
:'
.,, rJ
F'
.-.
;:a:lI
:*
t-
=l
.1
-s
:-
_--
!-
.g
-.:
:,
A;,
{r
t(
- r.
a5E
a-E
t.7.
:;
-:=
:'li
__l
=
F
!
,a
E
.:
$t
!
E
-+
:
o
dr
hi
iJ
s
E
B
==
LC
fi
gf
i$
I
I
HT
;
's=
rl1
.V
=
E
E
cj
J
.g
r.a
!.t
-td,
.a
L-.
,.'
4J
E
F
EL4
a
:,: -/
j7
tl.
i:
!:
L'
*,1
EEJ
--r
f:t=
rr ai
u
f
='"J
r_,
LF
,:.
i'I
';
#:t
'-r
au
-{. --
;:
^:
]T
.tr
t?
E.E
f
:Q
L-,
.ti
i'r
=+*
LA
-:
F;
it'
+J
-5
;1
.:
"j
r:l
li i.
.={
.{
Irt
lr:
Ee s
)- \N
\)
\\,
\5\
r.-h
a\j
-)
::
.::
DATE
PAGE
2s NOV 2016
16 of 31
ULTRASONIC TESTING
DOC. NUMBER
PROCEDURE SPECIFICATION
BKI/UT/ISO 1754A
REV
0
gr
zE
.=-A
-tuc
EE:
eC
=
E
E
,i
-f
o
fi
-tf
E
c-&
-dE
a:
-,-
\
\/
E
G
D
!+c
c
E
.;
--
-s
ru
dC
-t
I
:a:
/
il
==u
t:
sf
:-*
r.=
3:
r!
,l
LL
d:
:I.{
r4
,L-
E
p
_*
.=
{/}
h-
E
.F
J
E
"t
;"
\E
t.
!::
E4r
"t1:
E
E
a__*
ild
'1
-1
g.
f-
g
E
tr
rr
:;-
^-4
+c
:f
:!
-:r'
i::
cc
fft
1L
r:
.L
a
:.o
E.
B ;
{f.
'+
+-
t-_
sE
d dlr:
q;.Y
v *:tr
.!JgE
EE
F
F-+ 6 -
"t
l=
B
eJ{
a
N. u'
\L
\)
LP\
-.
'u
l-:
.l:
-.
-.
Ei
:1
i.
.r: 't:
-:.
i!
--
*+
,;
t
.L
:
6:
-:-
!f
.\
ll
r,
..:
s-E
':
\;-
-{.
i-
:a
'i:
il
'i
'.-
.,.
t!
i: li
.4
::
ir!
--
":
:' :- :!i Ic
-' -: -! r'
a 'i::
.r
:1-.:..
ii i; :;i D
f;a;"j
il 1' .;
t-..
F
7
DATE
PAGE
25 NOV 2016
18 of 31
ULTRASONIC TESTING
DOC. NUMBER
PROCEDURE SPECIFICATION
REV
BKr/UTlrso 1764A
,/
a
E
E.6
-4E
;EO
F=''
tu
c
il'
.s
.E
E
+
!
=
o
=
t
r-
E
o
-=
5
f,:
:!
:l:
F'
3*
:x:
r
tG
at
-i
E=
/
/-
.\
:1
.n
:r:
a:
E-A
;=u
EE
r.
=
=+
@1
.E
tu
E
t{
o
E
tr
o
E
tr:
I
!q
4,
g;
.,. =
.B
t
.E
aB3
E
E
\r
E
D
E
/'\
-a
E
=
E
t
h
E
t=or
tri
E
F
;:;
:v
i{c
.g
E
D
rl
E
D
i*
-J
:,]
=
+
tl
4"
E
f
fr
/i
r:
F-
.L,rl
,aii
L-.
._
:.i 6i
Y: L1
rill
/=
s-
.{.
.a _-
:E
cc
E
ti
i
!
i'!rl
ii(
/
4
-E
idr
:l
\
.\
:+
a!
+
4_
R
E
b
J
t
,[.$.
:o
,\
t: i
inrxll
tuif*lI
I
,-
.::
t./
--fl
->
rlifil
*; ir:t
F=
ri
*
:i=r
d.
411
r_L:l
ri
? n,f.
,l
J=FI
DATE
PAGE
25 NOV 20i6
i9 of 31
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDURE SPECIFICATION
BKrluT/rso 1764A
E
c
=
r-d
-&ts
-EE9
=E
rX
'I
j
* E
l-l
D
&
&
---
,+
l\
t!'
L
:.{
-1:
.r
-.a
?E
!--
l*-
g
q
E.
1:
*s
s-E
.l-
='
1f:
ri
T-
'=
l_;
-+ila
.,
:-
-/J
l=
t''
t,
$!
at
1r
li:
:l:
3:
\=
.{.
16
T
.!
t1
;E
aa
*
,=
E
,i!
ti
L1
ru
r,
ic
tu
.=
=f
Jrl
LI
r::
4
It!
r{
tI
''=\
a--
.t
l:
::;
.]
*.
jh
E
=
E
'E
E
$
*I
.g
=
d
r=
:.j
li
rl
i
t:
--
r.
tr
El
!t
=
,:
ET
oi
=
{.
.?;
'-
r::
Li
=E
F_+
\\=rr-:=f
\li;:=
\
-.\
--
t-.
,t
-u=
-.i
ta, t!
l-
.-
.iL:
r"
:1
-: '"
!n$
!:
:r.
!l
tr
,=:
t!
rar.!
.:Y
"\
an,
{&
:i .+
rr
_\
+\
.:
:.
L'
:-r
,i ,!
ri
..-i
"'trir
i,;u-{
1"Li..-
'i !,
-r
:j ri [*
:r
1:.
?:
-:;u!
:: .--. ;t
*:.lril
;F
::in;
t:Fa
T.- .i
:'
lill.
':
[i
F -e
7r':*r
,:,
R
T\
'[)
N s
le
\n\ a_
+o
:;
t.t
gi:
a4
= +{
e\=r =:\::=:l
f; =\=
3r
.n
d Sl=
E.E
=
I an.
uqE-
J_
.::
,-i
:i{ i;
:+i..
DATE
&
19S4
PAGE
ULTRASONIC TESTING
DOC. NUMBER
PROCEDU RE SPECIFICATION
BKi/UT/rSCI 1764A
c
4
ot
E
U
*
qr
IT
E
f
E
E
F-
:t:
I
:
;i,
'-l
l-
.e
:*: I
I
I
trttt
:s
ll
\-
q-;
f,:
._a:E
'-4
,a
;'
,-
n
&
a\,
!
g
D
.:
e
';
E
E
5
E
'c
:t
_-i
L-:
&
4:
:t'
qi
rt
E
L/tr
t::
&
ts
=-
[-g
d
J
.tr}
E
F
'l?
,:f\
-r-
:: .L
--
''r,
i-
ri;
'l:
:-
lrj
:t:
;-
'rI
'F
:'
j-
:r
- uLr-aL:x
::r
- .\i-r
:l
::
J&
TLE
--E
:i d;;
=.E
u4E
i-*
-.i
L:
'i'
i!;
l.
';
'3:; a
!. ,^
"f
6
.=G
.L
ri'E
IE
ajg
F-
e
t-p\s\\
\|\-
:L
.Na
}.
:1 :
Jl
REV
0
rj
\'
4-e E
-gc
==u
'-a
lr
2s NOV 2016
i.
-tt
:!
:-
DATE
PAGE
2s NOV 2016
26 of 31
DOC. NUMBER
BKI/UT/ISO L764A
REV
Thickness of hlock
to be examined
rnnt
1fifi .i t "i15[
llFa
l:,ff
nri..- /
40
.r I -i2il0
/'
Fnm
1fr.it.r50
50 *:t < I[0
75
*rt x.,
orl
175 or
?00 .i 1.i250
225 Df t
t>25[
275 or I
ptw*-- ru-reR-
Diameter of hole
mrn
rnm
3 +i-0.2
1t+i-8.2
alloned and
recommended
DATE
PAGE
25 NOV 2015
28 of 31
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDURE SPECIFICATION
BKr/UTfiSO 1764A
d
E
tro
5
-f;
-'tfi
J5
-2u
l{py
I
!
3
4
-t
;
a
i
refererce level
acceptance level
recarding l*uel
ergluatbn lvel
implitude
indiealion leng'.h
ffuttiF{ier ef I
lhir{mess
Figure 4,4
tffir
Acceptanc"
AND *BAIE
nr"l
I J
DATE
PAGE
25 NOV 2016
29 of 31
DOC, NUMBER
REV
PROCEDURE SPECIFICATION
fable A,1
Acs+ptnnce levelr
Evrlualicn lev*l
BKrluT/rso 17ffiA
and
Su,rw*rl
:ori i
&:l-+da
:ori r
If, - in dE
cnre,x:^4r,Pb
Ft,'
2, 3. ancl 4
Ac+eptance
,
/L:
8n.n
'f
mr
l*el t
{AL 3}
l15mm ., llcr.r
:.
'3
'tiEr
E!-tds
tr^" I
ifE
*oulnlt
.1,
for techniqilEs
torAL?
Fars
lnru
ULTRASONIC TESTING
.,
'C oB
ff. -4 rB
tpee
thts pWw
in :cca,.drni:e rttT
i;bie,t I
sr A..l
*prcaa6
fuB tearqy
g eaqrnlte
La{EL
lN F4gt{t.
7D .avmo
ii6 -
F+r0,5'
I
i4 - '.i
dB
- 't
cB
;'p
levels JrE 4 dB beio*
is the
frr,*.rrsFordirg ;gc+ttnce
i \
Fs
d'-JE
l.!; i :
ie,i*is.
referenc* i*.rel.
DATE
25 NOV 2016
30 of 31
ULTRASONIC TESTING
DOC. NUMBER
REV
PROCEDURE SPECIFICATION
BKr/UTISO LTUO
&
tgel
Table A,1
Technique
-Acceptonce
kwh I
EYalualion leryel
{*enf,ngto
,l76i0}
lsrAL?
rso
..l
and
3, and 4
I mn . i.:
forAl3
:.5
*raephnce
tsmn't
nrn
PAGE
rYk
t,
8mm,
:Smn
hrdl{AL
'15
nrn .: r :
I
if,]
{rid*driikd hdeEl
t4 dE
ior,l r
El -1 dg
jro-'3dB
iori
8,5
r' i
ffr-E
,r:
H,-r0dE
r//
Jf,3
ffo -E d8
idisk-:iuped
reEeeon!
n nffirdan+a qith
Tlble A-l s A-3
sr -4
For0,5
,n**d"*aN
rrHe
A.? or A-3
B !{E
[.fr
ri
Fri
ff,r
irectangular
ncr.*i
14 dB
FrX.5i'i
So+4#
ff!
Fcri.
116
is
tie
dr+
!:
Ea-S dg
WWW
?wnqv
W \oW U
-s
For0,5r.
Eo- '4
i1r0_ !B dB
referenee 1e.iiel.
,tr
u
.,I
:ori ,,t
.t
.fl5F
r?6- l0dB
Fsr
^7
':
:otl, I
;orl
ffr
itandw tarhniquer
::
.;gr,' t
ff{-6dB
8t -{dB
nrn
no-BdB
E^r;
H.U
Fr3.5i'i
ffo -: dB
If!-ddB
d\
1c dB
Fori.
Fs-botlo'm irclec
=or,' : !:
h.i..
ffs2
ifo
dB
138
FarJ .0,5 r:
Jf6+{ dE
For,'
Fsi,r
3}
dB
i
dE
Fcri i
ao-'are
C,E
i{o - 4.cB
I
Fr5.5i,:i'r
Er-
lCdB
Fri: I
ii,t
- t{ dB