Professional Documents
Culture Documents
www.elsevier.com/locate/ces
Abstract
A model for gasliquidsolid three-phase 'uidized beds with concurrent gasliquid up-'ow is proposed, which is formulated on
the basis of the energy-minimization multi-scale (EMMS) method for gassolid two-phase 'ow.
The three-phase 'uidization system is resolved into the suspending and transporting subsystem and the energy dissipation
subsystem, and the former is further divided into three sub-subsystems: liquidsolid phase, gas phase and inter-phase. Force
balance is analyzed at three di2erent scales: micro-scale of particles, meso-scale of bubbles and macro-scale of the whole system.
In addition to the analysis of multi-scale interactions, the energy consumption in the system is analyzed to establish the stability
condition for the system, which is considered indispensable due to the multiplicity of three-phase 'uidized beds. The total energy
of the system consumed with respect to unit mass of particles is resolved into two portions: suspending and transporting energy
and dissipated energy. The stability condition is reached when the suspending and transporting energy of the system, Nst , is at its
minimum. The model 4rst formulated as a nonlinear programming problem consisting of six variables and seven constraints, is
solved by using the general reduced gradient (GRG) algorithm. The calculated results show that the stability condition, Nst = min,
can be stated alternately as db = db max . Thus, the model is 4nally simpli4ed to a set of nonlinear algebraic equations.
The model has been used to calculate the hydrodynamic parameters in gasliquidsolid 'uidized beds with a wide range of
physical properties of the liquid and the solid phases. The model predictions show good agreement with experimental data available
in the literature. ? 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Gasliquidsolid 'uidized bed; Energy-minimization; Multi-scale; Fluidization; Multiphase 'ow; Mathematical modeling
1. Introduction
Gasliquidsolid 'uidized beds have been widely applied to chemical, petrochemical and biochemical industries (Fan, 1989; Kim & Kang, 1997). It is essential for
the proper design and scale-up of such reactors to understand quantitatively the complex hydrodynamics of
gasliquidsolid 'uidized beds as the 'ow behavior in
such systems has a signi4cant in'uence on the characteristics of mixing and transfer processes. There have
been intensive investigations on the hydrodynamics of
gasliquidsolid 'uidization systems over the last four
decades. However, successful models for such 'ow systems remain scarce, and the calculation of hydrodynamic
parameters in these reactors mainly relies on empirical
Corresponding author. Tel.: +86-10-6255-8318; fax: +86-106255-8065.
E-mail address: jhli@home.icm.ac.cn (J. Li).
correlations or semi-theoretical models such as the generalized wake model and its extensions (Darton, 1985;
Fan, 1989; Nacef, Wild, Laurent, & Kim, 1992; Liang,
Wu, Jin, Wang, & Yu, 1995c; Fan, 1996; Kim & Kang,
1997; Safoniuk, Grace, & Hackman, 1999). Recently, the
modeling of three-phase 'ow based on the fundamental governing equations has been reported (Gidaspow,
Bahary, & Jayaswal, 1994; Mitra-Majumdar, Farouk, &
Shah, 1997; Li, Zhang, & Fan, 1999), which is, however, expensive in terms of computer resources, and is
not readily applicable for routine design and scale-up of
industrial units, at least at present. Hence, there is a practical need to develop a general and simple model for the
three-phase 'uidized beds.
Flow in three-phase 'uidized beds is characterized by
structure heterogeneity and regime multiplicity due to
the complex interactions between phases. For such
multiplicity systems, additional constraints for system
stability may be indispensable in addition to those for
0009-2509/01/$ - see front matter ? 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 9 - 2 5 0 9 ( 0 1 ) 0 0 3 1 8 - 9
6806
2. Model formulation
In a typical gasliquidsolid 'uidized bed, gasliquid
'ow is concurrently upwards in which the liquid is the
continuous phase and gas is the disperse phase in the form
of bubbles, and the particles are 'uidized primarily by
liquid at low super4cial gas velocities (Ug 6 0:2 m s1
for air and water) (Darton, 1985; Fan, 1989; Kim &
Kang, 1997; Zhang, Epstein, & Grace, 1998). Various interactions occurring at three di2erent scales are present in
gasliquidsolid 'uidized beds, including the direct
interactions between the bubbles and the liquid, the liquid and the particles and indirect interactions between
bubbles and particles, between bubbles and bubbles and
between particles and particles. The following analyses
are based on such nature of the gasliquidsolid 'uidized
beds and the EMMS principle. Nearly all the interactions
existing in such systems will be accounted for in the
model formulation.
2.1. Resolution for the gasliquidsolid 4uidization
system
The three-phase 'uidization system is resolved into the
suspending and transporting subsystem and energy dissipation subsystem. Correspondingly, the total energy of
the system consumed with respect to unit mass of particles is resolved into two portions: suspending and transporting energy and dissipated energy. In order to describe
the complex interactions occurring at di2erent scales, the
suspending and transporting subsystem is further divided
into three sub-subsystems: liquidsolid phase, gas phase
and inter-phase, as shown in Fig. 1. It can be seen from
Fig. 1 that six variables are needed for describing the
three-phase 'ow, such that (lc ; f; ulc ; udc ; ub ; db ).
2.2. Multi-scale interactions
Force balance is analyzed for the interactions between
phases at the micro-scale of particles, at the meso-scale of
6807
(4)
(1)
13 db (N g )g = 0:
(2)
13 dp (p l )g = 0:
(3)
Ul ulc (1 f) = 0:
(5)
Ud udc (1 f) = 0:
(6)
ur 0:
The above model is formulated as a nonlinear programming problem consisting of six variables and the seven
constraints represented by the above 4ve equation
constraints and two inequality constraints. The relevant
parameters and correlations for the model are summarized in Table 1.
The model was 4rst solved by using the general reduced gradient (GRG) algorithm. The calculation showed
that the diameter of bubbles, db , equals its upper boundary db max when Nst reaches a minimum, and when Nst
reaches a maximum, the diameter of bubbles equals its
lower boundary. These results seem to imply that the
larger the bubble diameter, the lower is the energy consumption of the system. Thus, the steady state of the system is reached even though the system structure is more
heterogeneous due to the larger bubbles. The stability
condition, Nst = min, for three-phase systems can thus be
stated alternately as
db = db max :
(7a)
Therefore, the model has been simpli4ed from a nonlinear programming problem to a set of nonlinear algebraic equations, and, furthermore, these results indicate
that the principle of the EMMS method applies as well
to three-phase 'uidization system.
The prediction of the maximum diameter of a bubble
in gasliquidsolid 'uidized beds is diOcult due to limited understanding of the bubble dynamics. In this study,
it is determined on the basis of the analysis of bubble dynamics in gasliquid two-phase 'ow system according to
the isotropic turbulence theory (Hesketh, Fraser Russell,
6808
Table 1
Summary of relevant parameters and correlations for the three-phase EMMS model
Liquidsolid phase
usc =
Rec =
mp =
ub f
u(1
N f)
f
1f
dp usc l
l
ReI =
db ur N
N
(1 lc )(1 f)
d3p =6
mb =
f
d3b =6
CD0C =
ulc
udc
lc
1 lc
ur =
or single-bubble
(Darton and Harrison, 1974)
Inter-phase
lc
24 E
10
Rec
CD0I = 38ReI1:5
E = 0:26Rec0:369 0:105Rec0:451
4:7
CDC = CD0C lc
Fdense = CDC
Fp =
d2p l 2
u
4 2 sc
Ug ub f = 0;
Fg =
ReI (1:8; )
(2)
(3)
(4)
d2b N 2
u
4 2 r
1 3
d (N g )g
6 b
3
N
f2
ub 2
Ninter = CDI
u
4
p (1 lc )(1 f) db r
3
u 2
Ndense = CDC l lc usc
4
p dp
13 dp (p l )g = 0;
FBulk = CDI
d3p (p l )g
2
1
4 CDC l usc
24
ReI
(7b)
13 db (N g )g = 0;
CD0I = 2:7 +
(1 f)
CDI = CD0I (1 f) 2
%0:4 ;
db max =
2
N0:4 g0:2
N0:4 g0:2
1
N r2
4 CDI u
0:124
1 + (log10 Rec )2
Ul ulc (1 f) = 0;
(5)
Ud udc (1 f) = 0;
$0:6
%0:4 g0:37 :
db = 1:25
N0:4 g0:2
(6)
(7c)
3. Model verication
The model is solved by using the GRG algorithm.
The experimental data and empirical correlations quoted
in comparing the model computations are obtained from
the literature (Darton & Harrison, 1974; Matsuura &
6809
6810
Fig. 3. Comparison between experimental data and model predictions of phase holdups in gasliquidsolid 'uidized beds. (a) Phase holdup data by
Nacef et al. (1992) for nitrogenwaterglass beads system (dp = 1:2 mm, p = 2500 kg m3 , D = 0:152 m, Ul = 0:071 m s1 ). (b) Phase holdup
data by Hatsifotiadou et al. (1988) for airwaterplastic particles system (dp = 3:5 mm, p = 1245 kg m3 , D = 0:08 m, Ul = 0:0414 m s1 ). (c)
Gas holdup data by Nacef et al. (1992) for nitrogenglass beadswater and 2% ethanol system (dp = 3:1 mm, p = 2500 kg m3 , $ = 0:064 N m1 ,
D = 0:152 m, Ul = 0:085 m s1 ). (d) Liquid holdup data by Nacef et al. (1992) for nitrogenglass beadswater and 2% ethanol system.
(dp = 3:1 mm, p = 2500 kg m3 , $ = 0:064 N m1 , D = 0:152 m, Ul = 0:085 m s1 ). (e) Phase holdup data by Soria and Delasa (1992) for
airwaterglass beads system (dp = 0:25 mm, p = 2500 kg m3 , D = 0:2 m, Ul = 0:01 m s1 ).
lack of parameters for quantifying the coalescing tendency of a liquid. With the help of the developed model,
encouraging calculation results are obtained. The model
predictions of phase holdups with a mixtures of water
and 2% ethanol, nitrogen and glass beads are compared
with the experimental data in Fig. 3(c) and (d) (Nacef
et al., 1992). Compared to Nacefs models, the predictions by the present model are closer to the experimental
data.
Small particles
Fig. 3(e) compares experimental data and the calculation values of phase holdups obtained by Sorias group
(Soria & Delasa, 1992) with glass beads of mean diameter of 0:25 mm with the calculation values, showing reasonable agreement, except for high super4cial gas velocities.
6811
Fig. 4. Comparison between experimental data and predictions of phase holdups for gasliquidsolid circulating and transport beds: (a) gas
holdup and solid holdup; (b) liquid holdup. Data by Liang et al. (1995a,b) for airwaterglass beads system (dp = 0:405 mm, p = 2500 kg m3 ,
D = 0:14 m, Ug = 0:018 m s1 , Ud = 0:0017 m s1 ).
transport operation. Under this condition, there is no internal circulation of particles, and external circulation of
particles can be observed only with a suOciently high
solid 'ow rate. The three-phase holdups are uniform in
the axial and radial directions in the beds. The phase
holdups calculated by the model can be regarded to be in
good agreement with the experimental data, indicating
that the model is also valid for circulating and transport
beds.
Ninter
4. Conclusions
udc
Notation
CD0C
CD0I
CDC
CDI
D
db
dp
f
FBulk
Fdense
Fg
Fp
g
m
Ndense
Nlmf
Nst
Re
U
ulc
ur
usc
Wec
Greek letters
%
holdup, dimensionless
viscosity, Pa s
energy dissipation rate per unit mass, J kg1
ratio of the circumference of a circle to its diameter, dimensionless
Subscripts
b
c
d
g
I
l
lmf
MAX
p
$
bubble
liquidsolid phase
solid particles
gas phase
inter-phase
liquid phase
minimum liquid 'uidization
maximum
solid particles
density, kg m3
surface tension, N m1
6812
Superscript
N
References
Darton, R. C. (1985). The physical behavior of three-phase 'uidized
beds. In: Fluidization, J.F., Davidson, R. Clift, & D. Harrison
(Eds.), (2nd ed.) (pp. 495 528). London: Academic Press.
Darton, R. C., & Harrison, D. (1974). The rise of single gas bubbles
in liquid 'uidized beds. Transactions of Institution Chemical
Engineers, 52, 301306.
Fan, L. S. (1989). Gasliquidsolid 4uidization engineering. Boston:
Butterworth-Heinemann.
Fan, L. S. (1996). Summary paper on 'uidization and transport
phenomena. Powder Technology, 88, 245253.
Flemmer, R. L. C., & Banks, C. L. (1986). On the drag coeOcient
of a sphere. Powder Technology, 48, 217221.
Gidaspow, D., Bahary, M., & Jayaswal, U. K. (1994). Hydrodynamic
model for gasliquidsolid 'uidization. Numerical methods in
multiphase 'ows. American Society of Mechanical Engineers,
Fluids Engineering Division, New York, 185, 117124.
Hatsifotiadou, O., Capdeville, B., Bataille, D., Roustan, M.,
Mauret, E., Bigot, V., Lertpocasambut, K., & Faup, G. (1988).
Hydrodynamics and mass transfer in a three-phase 'uidized-bed
reactor. Entropie, 143=144, 7182.
Hesketh, R. P., Fraser Russell, T. W., & Etchells, A. W. (1987).
Bubble size in horizontal pipelines. A.I.Ch.E. Journal, 33,
663667.
Kim, S. D., & Kang, Y. (1997). Heat and mass transfer in three-phase
'uidized-bed reactors an overview. Chemical Engineering Science,
52, 36393660.
Li, J. (1987). The energy minimization multi-scale model of gassolid
two-phase 4ow. Ph.D. thesis, Institute of Chemical Metallurgy,
Academia Sinica, Beijing.
Li, J., & Kwauk, M. (1994). Particle-4uid two-phase 4ow. Beijing:
Metallurgical Industry Press.
Li, J., Zhang, Z., Ge, W., Sun, Q., & Yuan, J. (1999). A
simple variational criterion for turbulent 'ow in pipe. Chemical
Engineering Science, 54, 11511154.
Li, Y., Zhang, J., & Fan, L. S. (1999). Numerical simulation
of gasliquidsolid 'uidization systems using a combined
CFD-VOF-DPM method: Bubble wake behavior. Chemical
Engineering Science, 54, 51015107.
Liang, W., Wu, Q., Yu, Z., Jin, Y., & Bi, H. (1995a). Flow regimes
of the three-phase circulating 'uidized bed. A.I.Ch.E. Journal,
41, 267271.
Liang, W., Wu, Q., Yu, Z., Jin, Y., & Wang, Z. (1995b).
Hydrodynamics of a gasliquidsolid three phase circulating
'uidized bed. The Candian Journal of Chemical Engineering, 73,
656661.
Liang, W., Wu, Z., Jin, Y., Wang, Z., & Yu, Q. (1995c). The phase
holdups in a gasliquidsolid three phase circulating 'uidized bed.
The Chemical Engineering Journal, 58, 259264.
Matsuura, A., & Fan, L. S. (1984). Distribution of bubble properties
in a gasliquidsolid 'uidized bed. A.I.Ch.E. Journal, 30,
894903.
Mendes, C. L. O., & Qassim, R. Y. (1984). Application of the
DaviesTaylor equation to a large bubble rise in liquid-'uidized
beds. Chemical Engineering Journal, 28, 2128.
Metkin, V. P., & Sokolov, V. N. (1985). E2ect of the gas content on
bubble sizes in gasliquid systems. Zhurnal Prikladnoi Khimii,
58, 11321134.
Mitra-Majumdar, D., Farouk, B., & Shah, Y. T. (1997).
Hydrodynamic modeling of three-phase 'ows through a vertical
column. Chemical Engineering Science, 52, 44854497.
Nacef, S., Wild, G., Laurent, A., & Kim, S. D. (1992). Scale e2ects in
gasliquidsolid 'uidization. International Chemical Engineering,
32, 5172.
Safoniuk, M., Grace, J. R., & Hackman, L. (1999). Use of dimensional
similitude for scale-up of hydrodynamics in three-phase 'uidized
beds. Chemical Engineering Science, 54, 49614966.
Soria, A., & Delasa, H. (1992). Kinematic waves and 'ow patterns
in bubble column and three-phase 'uidized beds. Chemical
Engineering Science, 47, 34033410.
Tomiyama, A., Kataoka, I., Fukuda, T., & Sakaguchi, T. (1995). Drag
coeOcients of bubbles 2nd report, drag coeOcients for a swarm
of bubbles and its applicability to transient 'ow. Transaction of
the JSME Section-B, 61, 28102817.
Tsuchiya, K., Furumoto, A., Fan, L. S., & Zhang, J. P. (1997).
Suspension viscosity and bubble rise velocity in liquidsolid
'uidized beds. Chemical Engineering Science, 52, 30533066.
Wen, C. Y., & Yu, Y. H. (1966). Mechanics of 'uidization. Chemical
Engineering Progress Symposium Series, 62, 100.
Zhang, J. P., Epstein, N., & Grace, J. R. (1998). Minimum
'uidization velocities for gasliquidsolid three-phase systems.
Powder Technology, 100, 113118.