• 9/16" wrench • 5/32" hex head wrench • 5/16" nut driver or wrench • Side cutters and cable ties
• Unplug the stove.
• Remove the right and left side panel screws and panels. • Remove the sheet metal screws from the stove vent pipe. • Carefully separate the pipe from the stove. • Cut the cable ties holding exhaust fan wires. • On the mother board, unplug the exhaust fan motor connector (J13) and the exhaust fan sensor connector (J10). See Figs 1 & 2. • Loosen the hose clamp on the 3" black hose connected to the converter box. • Remove the hose from the converter box. See Fig 6. • Remove the two 5/32” hex head screws that hold the exhaust tube to the exhaust manifold, pull whole assembly out of stove. See Fig 3. • Remove the ten 5/16" screws from the exhaust clean out cover. (This step will ease in the adjustment of the sensor to the fan blades). • Remove the two 11/32” nuts that hold the sensor on and then the sensor. Note the position of the sensor to the cooling fan on the motor shaft. See Fig 5. • Install the new sensor on the fan centering the sensor on the fan blades. • Adjust the sensor until it touches the blades - back it out one turn. • Spin the fan, see Fig 4, checking the clearance between the sensor and the motor cooling fan blades. See Fig 5. • Check that the sensor is still centered on the cooling fan blades. • Tighten the jam nuts. • Again spin the fan and check the clearance between the sensor and the blades. • Install ten 5/16" screws, NEW gasket and the exhaust clean out cover. • Position the exhaust fan assembly in the stove • Connect the intake hose. • Tighten the hose clamp. • Install the exhaust tube to the manifold using the new gasket. • Plug the exhaust fan and sensor back onto the mother board. • Install the cable ties. • Put silicone on the vent pipe and reconnect it to the stove. • Replace the screws onto the vent pipe. • Plug in the stove. • Check for proper operation. • Install the left and right side panels.
DWG NO. 4000965 Rev B 11/2006 Kit 4000618
Exhaust Fan Exhaust Fan Tach Sensor J10 connector J13