6282016 ‘SECTION 15600 “This the him! version ofthe fle ‘pp oene/svisions/ Utites/pub10%201%20P Master 20C1P%20Teehwicals20Speiiatons!1$600%20Generalrs20Fuels20Storagets205ystem soe, Google auromatealy generates Rml versions of dccuments as we crawl he Wed. SECTION 15600 GENERATOR FUEL STORAG PART 1 - GENERAL, 01 DESCRIPTION A. The work of this Section includes all labor, materials and equipment required forthe installation, testing, and registration of the fuel storage and piping system, The system shall include above ground fucl storage tank, fucl piping systems, fuel storage tank monitoring systems, and accessories. 02 REQUIREMENTS OF REGULATORY AGENCIES A. All Work shall conform to the applicable requirements ofthe City, County, State and Federal codes. Where the requirements of such agencies are more stringent than specified herein, abide by such requirements and consider this Specification as supplementary to those requirements B. All Work shall conform to the applicable requirements of the following: National Fire Protection Association (NFPA) 30-Flammable and Combustible Liquids Code; and NFPA 321 - Basic Classification of Flammable and Combustible Liquid, All Work shall conform to the applicable requirements of the following: Florida Administrative Code, All fuel system installations, removals and upgrades are subject fo all current and proposed FDEP and FAC Rules and Regulations; Chapters 4-16 and 4A-33 of the State Fire Marshalls Rules and Regulations (Florida Fite Prevention Code); Souther Fire Prevention Code, Chapter 20; and the Standard Building Code, 1985 Edition with 1986 revisions D. The tank shall moet the current requirements of Underwsiters Laboratories (UL) Standard 142. All components of the fuel distribution system shall be UL listed, unless otherwise specified, or approved by the County. [E, The tank and fuel system shall be designed and fabricated according o best practices and methods available to dat, 1.03 QUALIFICATIONS, A. Installer shall have had supervisory experience with 2 similar fuel systems in the past 3-years and shall hold a valid pollution-control contracting license as required by the State of Florida, Department of Environmental Protection (FDEP). A copy of the license shall be submitted, prior to proceeding with construction 1B. Tank installers shall be certified in writing by the tank manufacturer as being qualified to install the equipment. A copy ofthe cetificate shall be submitted, prior to proceeding with construction, C. ‘The tank shall be by a manufacturer listed in Appendix D "List of Approved Products 1.04 SUBMITTALS A. Complete Shop Drawings shall be submitted, including certification of shop test to the County for review. 1, The Shop Drawings shall include sufficient information 10 demonstrate compliance with the specified tank design standards, including copies of applicable sections ofthe specified design standards, manufacturer's catalog data and descriptive literature for the tank, fully dimensioned shop layout drawing showing all piping, manholes, valves, equipment connections, tank outline dimensions, platform and stair dimensions, nozzle locations and foundation requirements, and tank installation and test procedures 2, Submit all manufacturers recommended installation and test procedures forall equipment including tanks, piping, ce. 5. Coordinate elevation of generator and fuel tank for acceptable operation without the use of a day-tank, Submit proposed elevation of ‘generator and fuel tank and generator fuel pump characteristics 4, Submit manufacturer's test reports (vessel fabrication, coating integrity and tank leakage, ete.) for each tank and specific service application. 5, Submit manufacturer's warranty for each tank and specific service application, 5 PRODUCT HANDLING A. Deliver materials and equipment to project site and store in a dry protected area, All damaged items shall be replaced with new at no additional cost to County 1B. Piping shall be delivered to the site with sealed end caps which shall remain in place until installation. Tank shall be delivered tothe site with all openings sealed. The tank shall be properly supported during transportation tothe site and during installation in accordance with hitpshuebcache googleusercontertcen/search?e= cachet. ocfnetsvision/Utlites/puC 520% 2520PIMastr%2520C P%;2520Techrica%25205pecif.. 166282016 06 A or A PART 201 A 202, ‘SECTION 15600 ‘the manufacturer’ instructions, FUEL STORAGE REGISTRATION Contractor shall register the fuel storage tank system in accordance with Florida Administration Code, Chapter 62-761.400 and pay all applicable registration fees, WARRANTY ‘The fuel storage tanks shall have a warranty of 0-years and shall have been in use for a minimum of 20-years 2-PRODUCTS ABOVE GROUND FUEL OIL STORAGE TANK All equipment utilized as part ofa uel systom installation or upgrade shall mest the most curent FDEP approved equipment list as provided on the FDEP Website (Storage Tank Regulation). Storage Tanks 1. Provide a separate doubie-wall fuel storage tank. Tank eapacity shall be sufficient to run generator for 48-hours at 100% of the unit's sated output plus an additional 33% of fuel capacity. 2. Steel (primary) Tank: Listed by UL as an above ground tank for flammable and combustible liquids and manufactured in accordance with UL 142 and UL Standard 2085 with a 2-hour fire rating 3. Emengency Vent: As required by NFPA 30 with no size reduction allowed for concrete encasement (insulation), 4, Normal Vent: Independent of the emergency ventas required by NFPA 30. 5._ Steel Tank Openings: Threaded and located inthe top of tank, 6. Steel Tank: Rectangular in shape with 2 lugs for connecting ground conductors for lightning protection in accordance with NFPA 78, 7. Steel tank shall be pressure tested atthe tank factory at S-psi per UL 142. 8. Outer Surface of Stee! Tank: Covered by a minimum of 1/4-inch thick insulating spacer panels of polystyrene or equally acceptable thermal insulation, which melts on contact with leaking petroleum products, 9, Secondary Containment: 30-mil high-density polyethylene geomembrane, or equally acceptable material (which includes a secondary steel tank); however, a double wall steel tank with 6-inches of conerete in between the 2 steel tanks shall not be permitted. 10, No steel or insulating spacer panels in unit shall come in direct contact with concrete or any other corrosive material. Tank top ‘openings shall be powder coated to resist corrosion, 11, Steel primary tank and secondary containment shall be encased in a homogenous layer of 4,000-psi reinforced concrete 6-inches thick to ereate a protected (vaulted) tank with no penetrating metal elements execpt at the top. Conerete encasement (insulation) shall ‘be of a monolithic (seamless) pour and contain no cold joints or direct (heat transfer) connections between the stel and the outside face ofthe concrete encasement on bottom or sides. 12. Steel tank shall be pressurized to S-psi atthe casting facility and shall remain pressurized until concrete ses, to provide expansion space between concrete and steel tank during use. This is in addition tothe test required by UL 142 13, Insulated (vaulted) tank shall have capability of physical monitoring between primary and secondary containment and shall have a ‘mechanical indicator device that will indicate the presence ofa leak in the primary tank. 14, Steel tank shall have an integral 7-gallon UL listed spill containment system, as a part of the tank, with intemal reservoir and normally closed UL listed drain port. 15, The tank shall be placed on a reinforced concrete pad, 16, The tank shall have an exterior light reflecting and weather resistant epoxy coating, 17. Hurricane restraints shall be installed where required by local jurisdictions. 18, The tank shall be ballistic and vebicle impact resistant, 19, The overall tank design shall have been in manufacturing production and commercial use fora minimum of S-years, 20. The tank shall include a 4-inch fill coupling with lockable cap for pressurized tanker 21, Allexposed metal and appurtenances with the exception of stainless steel components shall be powder coated to inhibit corrosion. 22, The tank shall have appropriate warning signs (ie, FLAMMABLE, NO SMOKING, DIESEL, ete,) as required by the Tocal jurisdiction 23. The tank shall have the total gross eapacty in gallons clearly visible. 24, The tank shall have signage on top indicating proper filling procedure and a tank calibration chart, 25, Alltanks provided under this project shall be ofthe same manufacturer and model FUEL OIL TANK ACCESSORIES ‘The following equipment shall be furnished along with the necessary piping and fittings required to provide a complete diesel fuel piping system I. A mechanical level gauge system shall be provided to indicate the liquid level within the tank. The level gauge shall have a circular {gauge indicator mounted on top of the tank. The tank shall include all openings required for the level gauge system. 2, Vent piping shall be 2-inch aluminum and shall extend 12-feet above the adjacent finished slab elevation, 53, Vent caps shall be constructed of aluminum and shall include a removable stainless steel screen, similar to No, 63 as manufactured by Dover Corp. or an approved equal 4, An emergency vent shall be provided for the tank of the size req coated iron id, aluminum body and a removable stainless stec] sere sdby code, The emergency vent shall be constructed of an epoxy The emergency vent shall be OPW® Model 201 Series of pr hitpshuebcache googleusercontertcen/search?e= cachet. ocfnetsvision/Utlites/puC42520%2520PIMastr%2520C P%;2520Techricd%s25205pecit.. 2166282016 203 B ‘SECTION 15600 approved equal 5. An anti-siphon valve assembly and foot valve with strainer shall be provided on the fuel supply line forthe generator set. 6. The tank shall include Fuel supply and retura connections as shown on the Drawings. 7. Overfill protection stop valve, OPW® Model 6fSTOP-2000 Series (FDEP File No. EQ-225) or pre-approved equal, shall be installed on the tank and be capable of stopping diesel fuel flow at 95% capacity 8, The primary supply and retuma fuel lines shall bein a 24-inch by 24-inch by 14-inch containment box on top of the tank. 9. Provide all piping, valves, unions, filters, strainers and other accessories as required for a complete system, FUEL LEVEL AND LEAK MONITORING EQUIPMENT Fumish a KRUEG level monitoring, R SENTRY GAUGE Therma Gauge H-2 Stainless Stee! Rod Direct Reading Ge 1ge or approved equal for visible Fumish a MTS® SYSTEMS CORPORATION SENSORS DIVISION Level Pluss? M-Series Analog (MR) FLEX Liquid Level Sensor (magnetostrictive evel/temperature transmitter), oF approved equal, providing 2 (two) 4-20mA outputs for SCADA. Fumish a tank monitoring system including tank alarm console, high-level detsction, low-level detections, double containment tank leak sensing, end secondary containment piping leak detection and associated modules for a complete tank leak detection system, The emergency system shall include low fuel level contacts for remote alarm, Fuel tanks are required to alarm at 90% (high) and 10- 15% (low) fuel levels. If necessary to guard against loss of prime to pump, a check valve and fuel shut off valve shall be mounted on pump intake, The emergency system shall include a float switch, fuel level gauge and standard control panel. Provide fuel level gauge with 4-20 ma ouput to indicate tank fuel level ‘The tank monitoring system shall include provisions for remote monitoring of alarm conditions. The tank monitoring system shall include an integral and remote mounted audible electronic horn and flashing red light wo indieate a trouble of leak condition ‘The tank monitoring system includes all required terminals, switches, transmitters, and local wiring sball be complete. Wiring required between sensors and panels shall be furnished. All wiring shall be installed in conduits per NEC and approved for location, The tank monitoring system console shall be labeled correctly and properly for HIGH LEVEL ALARM, LOW LEVEL ALARM, TANK LEAK ALARM, PIPE LEAK ALARM, RESET, HIGH WATER LEVEL ALARM and TEST. The tank monitoring system shall meet all applicable regulatory requirements for lank leak detection, monitoring, and reporting. ‘One (1) syste shall be provided for each new tank. The monitoring system shall be mounted on a stainless steel UNISTRUT® fame or approved equal at locations indicated on drawings. Secure to frame using stainless steel fasteners, Coordinate mounting location with field conditions. ‘The system shall be a PNEUMERCATOR™ CO., INC. Model LC1004 Tank Monitoring System (FDEP File No. EQ-319) and associated sensors or approved equal Tunk level detection — Tank highlow level floats and secondary piping containment sensors shall be custom length PNEUMERCATOR™ CO., INC. Model LS-600 Series (FDEP File No. EQ-240) of approved equal. The floats and sensors shall be furnished complete wit the installation kts riser caps, seals and other parts as required for a complete installation Double Wall Interstitial Leak Sensor ~ The double wal interstitial leak sensor shall be capable of detecting the presence of any liquid in the annulus of the tank, ‘The Sensor shall be a PNEUMERCATOR™ CO,, INC, Model LS-600-LDSS or approved equal. ‘The 316 Stainless Steel Float, Shaft with Teflon® wiring sensor shall be furnished complete with th installation kits, riser caps, seals, and other parts as required for @ complete installation, Spill Kit A 30-gallon spill kit shall be provided for the new tank. PIPE, VALVES, AND FITTINGS Exterior aboveground and underground primary piping shall be Schedule 40 Type 316 Stainless Steel in conformance with ASTM Standards with butt-welded stainless steel fittings conforming to ASTM Standards. Flexible piping at tank, containment sumps and equipment connections shall be constructed of a seamless flexible plastic liner with corrosion resistant Type 316 Stainless Steel wire braid reinforced cover, stainless steel collars and ductile iron fittings, Provide piping transitions, sleeve and supports as required for a rigid support and complete installation. All fuel pipe building wall, penetrations shall be watertight All interior and exterior supports, including hangers, brackets, fasteners and miscellancous metals shall be Type 316 Stainless Steel Valves for service wit diesel fuel shall be stainless stel ball valves with sealing materials suitable for the intended epplicaton, hitpshuebcache googleusercontertcen/search?e= cachet. ocfnetsvision/Utlits/puC2520%2520°Mastr%2520C PX;2520Techricd%25205pecit.. 166282016 205 A B PART 31 D. 3.02 ‘SECTION 15600 HANGERS, SUPPORTS AND ANCI JORS. Fumish supports, hangers and other devices necessary to support firmly and substantially the piping and equipment. All supports, hangers, hanger rod applications fasteners, anchors, guides, including all supplementary stool shall be Type 316 Stainless Stes! forall All piping shall be supported at a maximum of 8-foot intervals, PAINTING AND COATINGS ‘The Contractor shall be responsible for the repair of all defects, blemishes, nicks, and the like apparent in the painted surfaces afler installation, Surfaces to be reptired or recoated shal be prepared as recommended by the paint supplier. Care shal be taken not to paint over nameplates The Contractor shal furnish touch-up paint for the various types of equipment fumished and deliver I-pint of unopened paint to the County at completion ofthe project. 3- EXECUTION INSTALLATION General |. Contractor shall contact the County's Risk Management 90-days prior to installation upgrades or removal of fuel tanks to coordinate state and local permit requirements 2, Permits and Approvals ~ The Contractor shall obtain all required permits and approvals prior to beginning any construction activities, An approved FDEP Inspection Report shall be provided tothe County prior to fueling the fuel storage tank or pump station start-up. Sampling and reporting shall be conducted as required by FDEP and FAC rules and regulations associated with fuel system installations, removals, and upgrades as required, 3, All components of a storage tank system shall be installed in accordance with the manufacture’ instructions, Storage tank systems shall be installed according tothe applicable provisions of NEPA 30, NEPA 30A, STI R912 and PEURP200-03, 4, ‘The County will not tolerate any leakage from the new installed tank. No on-site repairs shall be allowed, A newly installed tank that leaks shall be replaced with another new tank, NO EXCEPTIONS, 5, Equipment shall be installed in accordance with the manufacturer's recommendations. A certified Pollutant Storage System Specialty Contractor (PSSSC) as defined in Section 489.113, Florida Statues shall perform the installation. 6, All materials and equipment shall be new and free from defects or damage and shall be installed in accordance with the approved recommendations of the manufacturer to conform to the Contract Documents. The installation shall be accomplished by workmen skilled in this type of work. Equipment shall be erected in a neat manner, shall be aligned, leveled and adjusted to provide satisfactory operation, Installation shall be such that connection and disconnection of piping and accessories can be readily made and so that all parts ate easily accessible for inspection, operation, maintenance and repair. Minor deviations from indicated arrangements to provide proper access may be made, Storage Tanks 1, The tank shall be provided. 2, Any damage to tank coatings or tank exteriors shall be repaired ounded, Where fi 1e8 cause a break in the electrical continuity of the system-approved jumpers shall be Fuel Piping 1, Unions sball be supplied between the fuel tank and the generator on both the supply and retuma lines to allow for easy removal of piping. Any surface mounted piping that may be a tip hazard shall be painted Safety red. Fuel piping shall receive surface preparation and coating schedule prior to installation. 2, All pipes shall be eut accurately to measurements established atthe site and shall be worked into place without forcing or bending. All pipes shall be installed into place without traps or pockets and pitched I-inch in 20-foot minimum to drain 3, Piping shal be installed so minimize the quantity of piping joins, Provide unions andiar flexible connections at all equipment connections 4, Joints shall be fabricated in accordance with standard industy practices and the manufacturers instructions. All joints shall be iguid fight, welded joints except where flanged connections to equipment or valves are required. Cut pipe square using pipe cutting tool and carefully ream pipe to remove all burs prior to welds, 5, Contractor sball flush system piping with grade of uel to be used by County to remove any debris and foreign matter in piping prior to testing for a minimum of G-hours continuously, Contractor shall dispose of fuel in accordance with FDEP regulations after ‘ushing. Flexible Fuel Piping 1. Provide flexible piping connectors at generator connections and equipment connections. 2. Flexible connections shall be a minimum of 12-inehes long or as required for equipment removal or maintenance. Protect flexible connectors winere physical damage may occur due to adjacent equipment, other piping, wiring, or where subject to possible damage from operating personnel CLEANING hitpshuebcache googleusercontertcen/search?e= cachet. ocfnetsvision/Utlites/puC42520%2520PIMastr%2520C P%,2520Techricd%25205pecit.. 4156282016 ‘SECTION 15600 A. At the conclusion of the Work thoroughly clean all pipelines to remove all dirt, stones, and pieces of wood or other material which may have entered pipelines during the construction period B. If defective piping or joint are discovered at chis time, they shal be repaired or replaced by the Contractor at no cas to the County. 303 LEAK SENSOR INSTALLATION ‘A. Install all level and leak sensing equipment, monitoring panel interface modules and all wiring, conduit, junction boxes, sealing fittings and other materials required for & complete operating system. Leak detection shall be provided with contact points for SCADA. monitoring. B. Install all monitoring equipment in accordance with the manufacturers instructions including compliance with hazardous locations as defined in the NEC Articles 500 through 514, where applicable, as locally amended and local codes which have jurisdiction, . Provide instrument identification (tagging), calibration and manufacturer services. 304 TESTING ‘A. Tanks shall be tested in accordance with manufacturer’ installation requirements by Contractor under observation ofthe County and the EDEP prior to filling with fuel B. Install all monitoring equipment in accordance with the manufacturers instructions including compliance with hazardous locations as defined in the NEC Articles 500 through $14, where applicable, as locally amended and local codes which have jurisdiction, Provide instrument identification (tagging), calibration and manufacturer services, D. Ata minimum, tanks shall be capable of holding 5-psi of air for test period of 4-hours in the tank interior. While tank is under pressure, the tank and fittings shal be checked for leaks with soap/water mixture, Tank under test pressure shall not be left unattended, E. Ata minimum, tanks annular space shall be capable of holding a vacuum of 1S-inches HPO for 30-minutes. F. Piping shal be tested in strict accordance with the manufacturers testing requirements. Piping systems shall be tested upon completion of the roughing-in before setting equipment. The entire system shall be pressure tested with fuel at 25-psig and proved tight at this pressure fora period of 4-hours. Defective work or material shall be replaced and retested. The system shall be test plugged or eapped prior to testing to prevent test pressure from reaching any equipment or storage tank. G, Contractor shall provide fuel for any required testing and retesting, Ifthe uc] subsequently becomes contaminated, the Contractor shall dispose of the fuel in accordance with all FDEP regulations and at no cost o the County. 1H, The Contractor with County Risk Management shall arrange for testing and inspection of the tank by the FDEP representative and the approved DEP inspection report shall be provided prior to station startup. The Contractor shall coordinate with County Risk Management and the Contractor shall be responsible for submitting and preparing all registration forms, notifications and other regulatory requirements in coordination withthe City. 3.05 ADJUSTMENT, TOUCH-UP, AND CLEANING A. Touch-up any abraded areas with an application of same coating used for shop primer and finish. Adjust, repair or replace all punch list items. C. The site location shal be groomed (all debris, trash, garbage, ete. picked up, grounds raked/swept, no piles of fill, ee.) prior to Normal Operation tothe satisfaction ofthe Ci 3.06 NORMAL OPERATION ‘Upon completion ofthe testing and atthe time of final acceptance ofthe system, the Contractor shal il the tank ‘Contractor shall sample diesel fuel and provide a detailed centifiate of analysis report regarding fuel quality Replace ll filters and serens ‘Open valves to corset postion for sytem operation Perform training of County personnel on the tank, day tank, leak-monitoring system and all provided equipment. =p pA we Review local requirements for system inspection, reporting and registration, as well as administrative paperwork requirements with County personnel hitpshuebcache googleusercontertcen/search?e= cachet. orfnetsvision/UtlitesipuC42520%2520°IMastr%2520C P%,2520Techricd%25205pecit.. 566282016 ‘SECTION 15600 END OF SECTION 15600 - 1 of 10 ‘OCU MasterCIP Technic! Specifications rev: August, 2012 hitpshuebcache googleusercontertcen/search?e= cachet. ocfnetsvsion/Utlites/puC 520% 2520PIMastr%2520C PY;2520Techricd%25205pecit.. 5