Dynamic Analysis of FDN Block

PROJECT:
TITLE :
1.0 DESIGN DATA:

Operating speed of machine
1486
RPM
Permissible horizontal amplitude
0.064
mm
Permissible vertical amplitude
0.064
mm
Height of the ref. Point for amplitude check above pedestal
Grade of concrete for foundation block
25
Bearing capasity of soil =
t/m2
BASE SIZE:
Size of foundation block in X direction, Lx
3.360
Size of foundation in Y direction, Ly
2.300
Thickness of foundation
1.2
Screed concrete thickness with grout
0.025
REFERENCES:
a) Equipment Drawing No. 003-0003-X-DG-001 General arrangement of equipment (21-PK-1301/2301)
b) Equipment Drawing No. 003-0003-A-DG-012 (Rev 2) Foundation details of Compressor (21-PK-1301/2301)
c) IS:456-2000 Code of Practice for Plain & Reinforced Concrete
d) IS:2974 (Part-I & III) Code of Practice for Design & Construction of Machine Foundations
e) Calculation report for structural design of piles 3433-AA-CS-001
PROJECT:
TITLE :
PROJECT:
TITLE :
2.0 GENERAL ARRANGEMENT:

The general arrangement of the foundation is as shown in the sketch below.
PROJECT:
TITLE :
PROJECT:
TITLE :
3.0 MACHINE LOAD DATA:

Machine Fdn Parts
Description of Load
Whole assembly
Weight, Wi
Mass, mi
(Tons)
(t-sec2/m)
2.300
0.234
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
10
0.000
11
0.000
12
0.000
13
0.000
CG of Element
xi (m)
1.870
yi (m)
1.125
zi (m)
1.763
14
15
2.300
0.234
4.0 FOUNDATION LOAD DATA

Description of
Load
Dimension of Elements
lxi (m)
lyi (m)
lzi (m)
Weight, Wi
Mass, mi
(Tons)
(t-sec2/m)
CG of Element
xi (m)
yi (m)
zi (m)
2.360
1.300
0.850
6.520
0.665
1.680
1.150
0.775
3.360
2.300
0.350
6.762
0.689
1.680
1.150
0.175
0.000
0.000
0.000
0.000
0.000
0.000
PROJECT:
TITLE :
0.000
PROJECT:
TITLE :
10
0.000
11
0.000
12
0.000
13
0.000
14
0.000
15
0.000
16
0.000
17
0.000
13.282
1.354
Total weight of machine part & foundation(wi) =

Total mass of machine part, foundation(mi)
15.582 Tons
1.588 ( t.sec2/m)
5.0 CALCULATION OF MASS MOMENT OF INERTIA:

Description of
Machine &
Foundation
Parts
Static Moment of Mass
mi.xi
mi.yi
MI about X, Y & Z axes passing thro CG
mi.zi
(mi/ 12) *
(lxi2+lzi2)
(mi/12) *
(lyi2+lzi2)
(mi/12) *
(lxi2+lyi2)
0.438
0.264
0.413
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
10
0.000
0.000
0.000
0.000
0.000
0.000
11
0.000
0.000
0.000
0.000
0.000
0.000
12
0.000
0.000
0.000
0.000
0.000
0.000
13
0.000
0.000
0.000
0.000
0.000
0.000
14
0.000
0.000
0.000
0.000
0.000
0.000
15
0.000
0.000
0.000
0.000
0.000
0.000
PROJECT:
TITLE :
1.116
0.764
0.515
0.348
0.134
0.402
PROJECT:
TITLE :
1.158
0.793
0.121
0.656
0.311
0.952
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
10
0.000
0.000
0.000
0.000
0.000
0.000
11
0.000
0.000
0.000
0.000
0.000
0.000
12
0.000
0.000
0.000
0.000
0.000
0.000
13
0.000
0.000
0.000
0.000
0.000
0.000
14
0.000
0.000
0.000
0.000
0.000
0.000
15
0.000
0.000
0.000
0.000
0.000
0.000
16
0.000
0.000
0.000
0.000
0.000
0.000
17
0.000
0.000
0.000
0.000
0.000
0.000
2.713
1.821
1.049
1.004
0.445
1.354
6.0 CALCULATION OF CENTRE OF GRAVITY OF WHOLE SYSTEM:

(includes Machine parts, foundation block)
CG about X-axis Xcg = mi.xi / mi
1.708
CG about Y-axis Ycg = mi.yi / mi
1.146
CG about Z-axis Zcg = mi.zi / mi
0.660
CG of base area in X-direction
1.680
CG of base area in Y-direction
1.150
Percentage of eccentricity in X direction, ex
0.835
Percentage of eccentricity in Y direction, ey
0.160
Calculation of Eccentricity of Whole System:
Since eccentricities are less than 5%, it is safe.
PROJECT:
TITLE :
PROJECT:
TITLE :
7.0 CALCULATION OF MASS MOMENT OF INERTIA OF WHOLE SYSTEM @ AXIS AND PASSING
THROUGH THE COMMON CG & PERPENDICULAR TO THE PLANE OF VIBRATION:
S. No.
Description
Xoi=Xcg-xi
Yoi=Ycg-yi
Zoi=Zcg-zi mi(x2oi + z2oi)
mi(y2oi + z2oi)
mi(x2oi + y2oi)
Whole assembly
-0.162
0.021
-1.103
0.291
0.285
0.006
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
10
0.000
0.000
0.000
0.000
0.000
0.000
11
0.000
0.000
0.000
0.000
0.000
0.000
12
0.000
0.000
0.000
0.000
0.000
0.000
13
0.000
0.000
0.000
0.000
0.000
0.000
14
0.000
0.000
0.000
0.000
0.000
0.000
15
0.000
0.000
0.000
0.000
0.000
0.000
14
0.028
-0.004
-0.115
0.009
0.009
0.001
15
0.028
-0.004
0.485
0.163
0.162
0.001
16
0.000
0.000
0.000
0.000
0.000
0.000
17
0.000
0.000
0.000
0.000
0.000
0.000
18
0.000
0.000
0.000
0.000
0.000
0.000
19
0.000
0.000
0.000
0.000
0.000
0.000
20
0.000
0.000
0.000
0.000
0.000
0.000
21
0.000
0.000
0.000
0.000
0.000
0.000
22
0.000
0.000
0.000
0.000
0.000
0.000
23
10
0.000
0.000
0.000
0.000
0.000
0.000
0.463
0.456
0.007
PROJECT:
TITLE :
PROJECT:
TITLE :
The mass moment of inertia () of the whole system passing thro. common CG & perp. to plane of vibration.
Similarly,
x = 1/12 x mi (l2yi + l2zi ) + mi (y2oi + z2oi )
0.901
T-m-Sec2
y = 1/12 x mi (l2xi + l2zi ) + mi (x2oi + z2oi )
1.467
T-m-Sec2
z = 1/12 x mi (l2xi + l2yi ) + mi (x2oi + y2oi )
1.362
T-m-Sec2
8.0 CALCULATION OF NATURAL FREQUENCIES

i) The mass moment of inertia (y) of the whole system @ Y-axis passing thro. centroid of the base area and
perp. to plane of vibration
oy = y + mi * Zcg2 =
2.16 T-m-Sec2
i) The mass moment of inertia (x) of the whole system @ X-axis passing thro. centroid of the base area and
ox = x + mi * Zcg2 =
1.59 T-m-Sec2
iii) The ratio (y) is given by
y =y/0y =
0.68
iv) The ratio (x) is given by
x =x/0x =
0.57
perp. to plane of vibration
v) The spring constants (K) for different modes of vibrations

Shear modulus ( G )
5900.00 T/m2
Poison's ratio ( )
0.380
For horizontal motion( K )
28285 T/m
For rocking motion ( Ky )
106443 T/m
For rocking motion ( Kx )
49876 T/m
For vertical motion (Kz)
56570 T/m
Refer table on Page - 237 of

3433-AX-CG-001
vi) Moment of inertia (Iy) of the base area about the axis passing through its centre of gravity
and perpendicular to the plane of vibration =
7.27 m4
vii) Moment of inertia (Ix) of the base area about the axis passing through its centre of gravity
and perpendicular to the plane of vibration =
Area of block (Af) =
3.41 m4
7.728 m2
viii) Rotational frequencies y=(Ky-W*Zcg)/0y =
49269.791 rad/sec2
Rotational frequencies x=(Kx-W*Zcg)/0x =
31290.839 rad/sec2
Horizontal frequency 2x,y= K/m =
17808.184 rad/sec2
Natural freq. For uncoupled vertical translation z= ( Kz / m) =
188.72299 rad/sec
ix) Operating frequency of machine
1486
RPM
PROJECT:
TITLE :
Circular frequency of machine"m" =
1486x 2 / 60=
155.61
rad/sec
PROJECT:
TITLE :
9.0 COUPLED NATURAL FREQUENCY:

I)SLIDING & ROCKING MOTION IN X-Z PLANE
(Sliding about X-axis and rocking about Y-axis)
The two natural frequencies n1, n2 which represent the coupled motion
are given by the roots of the following quadratic equation in 2n
4n - (( 2y +2x)/y)* 2n) + ((2y * 2x)/y) = 0
The roots 2n1 and 2n2 are given by
2n1 = (1/ 2 y ) * [ 2y +2x + 2y + 2x)2 - 4*y* 2y * 2x )]
2n2 = (1/ 2 y ) * [ 2y +2x - 2y + 2x)2 - 4*y* 2y * 2x )]
Hence 2n1 =
83229.738 (rad/sec)2
n1
= 288.496
rad/sec
2n2 =
15519.412 (rad/sec)2
n2
= 124.577
rad/sec
Since the natural frequencies are 20% away from the operating frequency HenceO.K
II)SLIDING & ROCKING MOTION IN Y-Z PLANE

(Sliding about Y-axis and rocking about X-axis)
The two natural frequencies n1, n2 which represent the coupled motion
are given by the roots of the following quadratic equation in 2n
4n - (( 2x +2y)/x)* 2n) + ((2x * 2y)/x) = 0
The roots 2n1 and 2n2 are given by
2n3 = (1/ 2 x ) * [ 2x +2y + 2x + 2y)2 - 4*x* 2x * 2y )]
2n4 = (1/ 2 x ) * [ 2x +2y - 2x + 2y)2 - 4*x* 2x * 2y )]
Hence 2n3 =
73438.56174 (rad/sec)2
n3
= 270.996
rad/sec
2n4 =
13423.65346 (rad/sec)2
n4
= 115.860
rad/sec
Since the natural frequencies are 20% away from the operating frequency HenceO.K
PROJECT:
TITLE :
PROJECT:
TITLE :
10.0 CALCULATION OF AMPLITUDE:

UNBALANCED FORCES (Dynamic) TO BE CONSIDERED FOR DESIGN OF MACHINE FOUNDATION (Refer Appendix-2)
Unbalanced
force
Force marked as
FORCE
VALUE
CO-ORDINATES OF CG OF THE FORCE
(Tons)
xi (m)
yi (m)
Moment
Moment about
Moment
about x-axis y-axis due to
about z-axis
due to
unbalance force
due to
unbalance
unbalance
force
force
"Mx"(T-m)
"My" (T-m)
"Mz" (T-m)
zi (m)
Force in X-dir
Total in X-dir TOTAL-A
0.000
1.870
1.125
1.763
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Force in Y-dir
Total in Y-dir TOTAL-A
0.000
1.870
1.125
1.763
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Force in Z-dir
1.2
1.870
1.125
1.763
-0.025
0.186
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
-0.025
0.000
0.000
0.000
0.000
0.000
1.150
0.025
0.186
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.186
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Total in Z-dir TOTAL-A

1.150
Total unbalanced moment about X-axis "Mx-unbal"
Total unbalance moment about Y-axis "My-unbal"
Total unbalanced moment about Z-axis "Mz-unbal"
Total exciting force along X-axis "Px"
Total exciting force along Y-axis "Py"
Total exciting force along Z-axis "Pz"
Total exciting moment about X-axis "Mx"
Total exciting moment about Y-axis "My"
Total exciting moment about Z-axis "Mz"
=
=
=
=
=
=
=
=
=
T-m
T-m
T-m
T
T
T
T-m
T-m
T-m
PROJECT:
TITLE :
PROJECT:
TITLE :
I)Amplitude in X-Z plane

Horizontal amplitude (ax) & rotational amplitude (ay) of the foundation subjected to the
simultaneous action of an exciting force and exciting moment are given by
ax = [ (Ky -W S + K S2 - y 2m) Px + (K S ) My ] * 1/ f(2m)
and
Rotational amplitude (ay ) = [ (K S) Px + (K -m 2m)* My] * 1/ f(2m)
where,
f (2m) = m y ( 2n1 - 2m ) * ( 2n2 - 2m )
Hence
ax =
or ax =
ay = [ (K S) Px + (K -m 2m)* My] * 1/ f(2m)
Net amplitude at base level=
ax-Say
Net horizontal amplitude at the ref point= ax+(H-S)ay
-1.20E+09
=
=
-0.000003 m
-0.003 mm
0.001585
-0.004 mm
-0.002 mm
< Permisible amplitude Hence OK
II)Amplitude in Y-Z plane

Horizontal amplitude (ay) & rotational amplitude (ax) of the foundation subjected to the
simultaneous action of an exciting force and exciting moment are given by
ay = [ (Kx -W S + K S2 - x 2m) Py + (K S ) Mx ] * 1/ f(2m)
and
Rotational amplitude (ax ) = [ (K S) Py + (K -m 2m)* Mx] * 1/ f(2m)
where,
f (2m) = m x ( 2n3 - 2m ) * ( 2n4 - 2m )
Hence
ay =
or ay =
ax = [ (K S) Py + (K -m 2m)* Mx] * 1/ f(2m)
Net amplitude at base level=
ay-Sax
Net horizontal amplitude at the ref point = ay+(H-S)ax
-7.60E+08
=
=
-0.000001 m
-0.001 mm
0.000
-0.001 mm
0.000 mm
III)Vertical Amplitude (Z-axis) "az"

The vertical amplitude (az) under the action of exciting force is given by
az = Pz / (( m (2z - 2m))
6.35E-05 m
6.35E-02 mm
PROJECT:
TITLE :
PROJECT:
TITLE :
11.0 DYNAMIC FORCES

Dynamic forces in X-Z plane
Horizontal dynamic force (Fd)x = K (ax- S ay)
-0.336 T
0.506 T-m
Dynamic forces in Y-Z plane

Horizontal dynamic force (Fd)y = K (ay- S ax)
-0.070 T
Dynamic Moment (Md)x = Kx ax
0.049 T-m
Dynamic force in Z direction (Vertical)

Vertical dynamic force (Fd)z = Kz az
10.778 T
Net horizontal force along X-axis = Px + (Fd)x

Net horizontal force along Y-axis = Py + (Fd)y
Net vertical force along Z-axis = Pz + (Fd)z + w
Net moment about X-axis = Mx + (Md)x
Net moment about Y-axis = My + (Md)y
=
=
=
=
=
-0.336
-0.070
27.509
0.074
0.692
where is fatigue factor

Dynamic Moment (Md)y = Ky ay
=3
T
T
T
T-m
T-m
12.0 CHECK FOR SOIL STRESS

Net SBC at Founding level ( 2.5m below FGL )
Top of Foundation (TOF)

=
Bottom of founding level
=
Thickness of Plump Concrete
=
Wt. Of plump conc. = 2.4 x ( 3.36 x 2.3 x 0 ) =
=
Wt. Of Soil
=1.8x( ( 3.36x2.3)-(2.36x1.3))x(100 -0.35-99.06) =
Maximum Vertical force on foundation foundation
= ( 27.509 + 4.95+ 0 ) =
=
Maximum Vertical force on foundation foundation
=
Maximum and minimum stress on soil are
max)=
4.385 T/m2
5 T/m2
100.260
99.060
0.000 m
0.000 T
4.950 T
32.459 T
32.459 T
< 0.8xSBC Hence OK

(min)=
4.015 T/m2
> 0 Hence OK
PROJECT:
TITLE :
Calculation of soil spring coefficients for various modes of vibrations:Dynamic shear modulus ( G' )
Poison's ratio ( )
Length of foundation (L)
Width of foundation (B)
Elastic modulus of (E)
E= 2*G*(1+)
16284
Ratio (L/B) =
1.069217
5900 T/m2
0.38
3.36 m
2.3 m
16284 t/m2
1.46087
1.06922
1) Vertical mode (Kz)

Coefficient of uniform compression (Cz)
Cz
Kz
=*E/((1-2)*sqrt(B*L))
=Cz*Af
56570.48 T/m
7320.2 t/m2
2) Rocking mode (K)

Coefficient of elastic non-uniform compression (C)
C
Kx
=2*Cz =
=C*Ix =
Ky =C*Iy =
14640.39 T/m2
49876.31 T/m
106443 T/m
3) Horizontal mode (K)

Coefficient of elastic uniform shear (C)
C
K
=0.5*Cz
=C*Af
3660.099 T/m2
28285.24 T/m
L/B
1
1.5
2
3
5
10
1.06
1.07
1.09
1.13
1.22
1.41
Input Data
Dynamic shear modulus ( G' )
Poison's ratio ( m )
Length of foundation (2L)
Width of foundation (2B)
5900 T/m2
0.38
3.36 m
2.3 m
I) Vertical mode (Kz)

Kz = Sz ( 2LG'/(1-)
where
Sz depends upon Ja
Ja = area / (4L2 )
Ja = ( 3.36 x 2.3 ) / ( 4 x ( 0.5 x 3.36 )^2)
= 0.68
Sz= 1.89
Kz= 60397.43 T/m
II) Horizontal mode (K)
K = Sy ( 2LG'/(2-))
Sy= 3.90
K=
47680
T/m
III) Rocking mode (Kq )

Ky = Sy (G' Iy / (1-))
Iy= (mi/12) x (lxi2+lzi2)
Iy=
1 T-m-Sec2
Sy= 3.20
Ky =
30573
T/m

Dynamic Analysis of FDN Block

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Dynamic Analysis of FDN Block

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PROJECT:

1.0 DESIGN DATA:

Permissible horizontal amplitude

Permissible vertical amplitude

Height of the ref. Point for amplitude check above pedestal

Grade of concrete for foundation block

Bearing capasity of soil =

Size of foundation in Y direction, Ly

Screed concrete thickness with grout

2.0 GENERAL ARRANGEMENT:

3.0 MACHINE LOAD DATA:

4.0 FOUNDATION LOAD DATA

Total weight of machine part & foundation(wi) =

5.0 CALCULATION OF MASS MOMENT OF INERTIA:

Static Moment of Mass

MI about X, Y & Z axes passing thro CG

6.0 CALCULATION OF CENTRE OF GRAVITY OF WHOLE SYSTEM:

CG about Y-axis Ycg = mi.yi / mi

CG about Z-axis Zcg = mi.zi / mi

CG of base area in X-direction

CG of base area in Y-direction

Percentage of eccentricity in X direction, ex

Percentage of eccentricity in Y direction, ey

Calculation of Eccentricity of Whole System:

Since eccentricities are less than 5%, it is safe.

Zoi=Zcg-zi mi(x2oi + z2oi)

x = 1/12 x mi (l2yi + l2zi ) + mi (y2oi + z2oi )

y = 1/12 x mi (l2xi + l2zi ) + mi (x2oi + z2oi )

z = 1/12 x mi (l2xi + l2yi ) + mi (x2oi + y2oi )

8.0 CALCULATION OF NATURAL FREQUENCIES

iii) The ratio (y) is given by

iv) The ratio (x) is given by

perp. to plane of vibration

v) The spring constants (K) for different modes of vibrations

For horizontal motion( K )

For rocking motion ( Ky )

For rocking motion ( Kx )

For vertical motion (Kz)

Refer table on Page - 237 of

viii) Rotational frequencies y=(Ky-W*Zcg)/0y =

Rotational frequencies x=(Kx-W*Zcg)/0x =

Horizontal frequency 2x,y= K/m =

Natural freq. For uncoupled vertical translation z= ( Kz / m) =

ix) Operating frequency of machine

Circular frequency of machine"m" =

9.0 COUPLED NATURAL FREQUENCY:

II)SLIDING & ROCKING MOTION IN Y-Z PLANE

10.0 CALCULATION OF AMPLITUDE:

CO-ORDINATES OF CG OF THE FORCE

Total in X-dir TOTAL-A

Total in Y-dir TOTAL-A

Total in Z-dir TOTAL-A

I)Amplitude in X-Z plane

II)Amplitude in Y-Z plane

Net horizontal amplitude at the ref point = ay+(H-S)ax

III)Vertical Amplitude (Z-axis) "az"

< Permisible amplitude Hence OK

11.0 DYNAMIC FORCES

Dynamic forces in Y-Z plane

Dynamic Moment (Md)x = Kx ax

Dynamic force in Z direction (Vertical)

Net horizontal force along X-axis = Px + (Fd)x

where is fatigue factor