Professional Documents
Culture Documents
TCE. M4-410-01
Section : D
Sh i of i
VALID UP TO : 2003-05-28
FILE NAME : M4-410-01(R3).DOC
REV.NO
R1
INITIALS
R2
SIGN
INITIALS
ISSUE
R3
SIGN
INITIALS
SIGN
INITIALS
SIGN
PPD.BY
CKD.BY
R3
APP.BY
DATE
TCE FORM 329 R3
Spec No.
TCE. M4-410-01
Section : D
Sh 1 of 19
1.0
SCOPE
1.1
This specification covers the general requirements for design, supply where
specified, fabrication, delivery at site and erection of self supporting or guyed
mild steel stacks with all connected appurtenances, as specified in DATA SHEETA which covers the specific technical requirements for the project, to form a
complete and workable arrangement. The two are complementary and are to be
read together for a correct interpretation of the provisions of this specification.
Where requirements of the two are in conflict, those of DATA SHEET-A shall
govern. This specification also covers preparation of all design and arrangement
drawings, all shop fabrication drawings, inspection and painting of the stack and
appurtenances by CONTRACTOR.
1.2
The scope of work shall not be deemed to have changed in case BIDDER's
drawings submitted with his bid do not show some part of the work as called for
in this specification unless categorically agreed to in writing before contract
award. The CONTRACTOR shall not be entitled to any extra claim on account of
his having (in OWNER's opinion) mis-interpreted, mis judged or overlooked any
aspect called for in this specification.
1.3
It is not the intent to specify completely herein all the details of design and
construction of the works involved under this specification. However, the works
shall conform in all respects, to high standards of Engineering, design and
workmanship.
1.4
The design and construction of Chimney foundation, pedestal, guy wire anchors,
grade slab (both inside and outside chimney) are excluded from the scope of this
specification. However the CONTRACTOR shall supply all embedments like
anchor bolts,inserts,anchorages etc.
2.0
2.1
The following specifications, standards and codes are made a part of this
specification. All standards, specifications, codes of practice referred to herein
shall be the latest edition including all applicable official amendments and
revisions. In case of discrepancy between this specification and those referred to
herein, this specification shall govern.
a)
Material
(i)
IS:814
(ii)
IS:1030
Spec No.
TCE. M4-410-01
Section : D
Sh 2 of 19
(iii)
IS:1239
(iv)
IS:1363
(v)
IS:1367
( All Parts )
(vi)
IS:2062
(vii)
IS:2266
(viii)
IS:2315
(ix)
IS:2361
(x)
IS:2485
(xi)
IS:3121
(xii)
IS:3150
(xiii)
IS:5624
Foundation bolts.
(xiv) IS:8183
(xv)
IS:13183
b) Code of Practice
(i)
IS:800
(ii)
IS:816
(iii)
IS:822
(iv)
IS:875
(v)
IS:1893
Spec No.
TCE. M4-410-01
Section : D
Sh 3 of 19
(vi)
IS:6533
(vii)
IS:9595
2.2
2.3
3.0
STEEL MATERIALS
3.1
Rolled steel sections and Mild steel plates of thickness 20mm and below shall
conform to IS:2062 Grade A. Mild steel plates of thickness above 20mm shall
conform to IS:2062 Grade B.
3.2
3.2.1
3.2.2
3.2.3
CONTRACTOR shall take proper care of the steel supplied by OWNER and
protect the same from weather and damage. Any such materials rendered
unserviceable or damaged while in CONTRACTOR's custody shall be replaced or
repaired by CONTRACTOR at his own cost as directed by ENGINEER.
3.2.4
In cases, where after receipt of visibly good tested quality steel from OWNER,
defects such as laminations, seams tears, fins etc. are discovered during
fabrication,
the work on such sections shall be stopped immediately and the matter shall be
brought to the notice of ENGINEER/OWNER who shall arrange for replacing the
affected sections, if necessary.
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 4 of 19
3.2.5
3.3
3.3.1
3.3.2
It is not the intention of OWNER that all the steel materials to be supplied by
CONTRACTOR for the work shall be specially purchased from the rolling mills.
Material from CONTRACTOR's stock may be used, provided the mill test reports
identified with the materials, satisfactorily demonstrate the specified grade and
quality. OWNER shall have the right to test random samples to prove authenticity
of the test certificates produced by CONTRACTOR at CONTRACTOR's cost. All
steel materials supplied by CONTRACTOR shall be in a sound condition, of
recent manufacture, free from defects, loose mill scale, slag intrusions,
laminations, pitting, flaky rust etc. and be of full weight or thickness specified.
The lengths/sizes of steel sections and plates shall be as supplied by the steel
mills.
3.3.3
Material from unidentified stock may be used, with the prior permission from
ENGINEER in writing, for short sections of minor importance or for small
unimportant works and connections where, in the opinion of ENGINEER, the
quality of such materials would not adversely affect the strength and/or durability
of the structure. ENGINEER may also permit use of such material for other
works, if adequate random samples taken out and tested demonstrate conformity
with Specification and requirement for the work in view.
4.0
STEEL CASTINGS
All steel castings shall conform to Grade 23-45 of IS:1030, with a minimum
tensile strength of 450 MPa and a minimum yield of 230 MPa. Stresses in steel
castings shall not exceed the permissible stresses specified in Cl.7.7.1 of IS:6533.
Steel castings shall be free from injurious cold shuts and blow holes, true to
pattern and of a workmanlike finish.
5.0
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 5 of 19
All guy ropes and fittings shall conform to appropriate specifications as listed in
clause 2.0.
6.0
INSULATION
6.1
Upto a height of 2.5m from the base, the chimney shall be insulated externally
with mineral wool slabs made from rock slag or fibrous glass bonded by a
suitable binder conforming to IS:8183 or equivalent with a maximum coefficient
of thermal conductivity of 0.06 kcal/m/hour/C at a mean temperature of 150
deg.C.
6.2
6.3
The CONTRACTOR shall ensure that the insulation can safely withstand
maximum flue gas temperature without deterioration or break down and the
material shall be free from shots and other impurities which may cause corrosion.
The insulation should be able to withstand vibrations and should not settle down
in any case, such as during transport, storage, erection and operation and also due
to its own weight. It shall not be affected by existing flue gas acids in case of
exposure.
6.4
The insulation shall be tightly secured to the exterior surface by impaling them on
studs welded to the surface at 450 mm c/c both horizontally and vertically. The
studs shall be plated and be of a minimum thickness of 10 gauge. The studs shall
extend a minimum of 25 mm beyond the thickness of insulation and 63 mm
circular or square metal plate speed washers of standard thickness shall be placed
on the extended portion of the studs to hold the impaled insulation material well
in place. Further, a 20 gauge galvanised wire mesh with a 25 mm hexagonal
pattern conforming to IS:3150 shall be wrapped around. Where the wire mesh is
jointed, a minimum 150 mm overlap shall be provided. The mesh shall be bound
and tied in place with a 16 gauge GI wire at 300 mm centres. Any form of lacing
the mesh fibres together will not be permitted. Further, this portion of insulation
shall be provided with 1mm thick aluminium cladding to protect the insulation
from weather.
7.0
DESIGN REQUIREMENTS
7.1
The design data for this chimney are indicated in Data Sheet-A and should be
used as a basis for design by CONTRACTOR.
7.2
Spec No.
TCE. M4-410-01
Section : D
Sh 6 of 19
The Data Sheet-A and specification covers the general requirements for the design
and installation of the steel chimney; but they are not intended to provide for all
minute design and constructional requirements. The CONTRACTOR is deemed
to have provided for all such minor details which are necessary for the
satisfactory design and installation of the steel chimney as well as meeting all
statutory requirements.
7.4
Design and construction of the stack shall conform in every respect to boiler and
factory inspector's regulations, civil aviation authorities regulations and all other
local and state regulations governing such work including stipulations of Indian
Standards and Codes. Where the requirements are at variance, the most stringent
of them shall govern.
7.5
The stack shall be designed to resist stresses due to the following loadings and
load combinations as specified in Clause 6.5 of IS:6533 :
7.6
i)
Self weight of the steel stack. The weight of permanent fixtures such as
platforms, ladder, baffles, guys, etc. shall also be included.
ii)
iii)
The wind loading on the stack both static and dynamic as per IS:6533.
iv)
v)
Effect of temperature.
vi)
vii)
viii)
The stack shall be so designed that stresses do not exceed those maximum
permissible stresses specified in IS:6533 as modified to take account of the most
adverse temperature to which the member or part may reasonably be expected to
be exposed.
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 7 of 19
7.7
The minimum thickness of the stack shall be the calculated thickness obtained
from stress and deflection considerations plus an allowance for corrosion, but
shall not be less than 6 mm, nor less than 1/500 of the outside diameter of the
chimney at the considered wazzu height. The corrosion allowance shall be
obtained from Table-1 of IS:6533.
7.8
The maximum deflection of the steel stack due to static wind loading on the
design thickness without including the corrosion allowance, shall not exceed
1/200th of the unsupported height while the stack is in operation.
7.9
The stresses due to the lateral deflections of the stack (P- effect) shall also be
computed and added to those arising out of other loads.
7.10
Where openings are made in the shell plates a structural analysis for the stresses
shall be made and compensating material provided, as required so that no part of
the stack is overstressed. In no case the clear width of openings when under axial
compression shall be greater than 2/3 the diameter of the shell at the level of
opening if structural continuity of shell is to be maintained. Extra reinforcement
in the form of rolled sections or built-up boxes shall be provided at opening edges
both horizontally and vertically to fully restore the required structural capacity of
the uncut section.
(a) Vertical Stiffeners
(i) 100% of shell area removed by opening shall be replaced by additional
steel in the form of rolled sections, plates or built-up sections distributed
equally on each side of opening and located close to the edge.
(ii) The section may be checked as a column to guard against local
instability. Sectional properties shall be taken about the centroidal axis
parallel to the circumference of the shell.
(iii) The additional stiffeners shall extend above and below the limits of the
opening sufficient to properly develop the strength of the stiffeners
without over-stressing the shell plate. Generally, this length is no less
than one-half the width of opening, except where rational analysis shows
a lesser length is sufficient.
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 8 of 19
The horizontal stiffeners shall be designed and proportioned to carry the total
circumferential loads that occur over the height of the openings and placed at
the top and bottom face of the opening.
7.11
The base plates and holding down bolts shall be adequate to take the loads,
bending moments and reactions between the shell and the foundations without
exceeding the stresses specified in IS:800. Bearing pressure on concrete shall be
as per IS:456. Minimum grade of concrete shall be M20. Anchor bolts shall be
made 3 mm larger in diameter than computed for above mentioned stresses.
7.12
The stack shall be provided with helical strakes for top 1/3rd of the unsupported
height as explained in Clause A-2.2 of IS:6533 to prevent cross wind oscillation.
7.13
Adequate stiffening rings shall be provided to maintain circular shape of stack and
to minimise localised stress. The requiremens of ASCE task committee report
shall also be complied with.
7.14
The design and construction of ancillary steel work shall conform to IS:800.
7.15
For self-supporting stacks with tapered bottom section, a stiffening ring shall be
provided at the junction of the straight and tapered section of the stack. The ring
shall be designed to resist an axial force of Rt1f2tan and a moment in the plane
of the ring of 0.00336R2t1f1tan where R is the radius of the straight shell in
cm, is the acute angle between straight and tapered shells, f1 and f2 are the
maximum stresses in kg/cm at the bottom of the straight shell due to wind or
earthquake loads and due to dead loads respectively, and t1 is the thickness of the
shell in cm. The height in cms of the stack shell acting as one flange of the
annular ring shall equal 1.56 Rt1 + t2 where t2 is the thickness of the annular
ring.
7.16
Spec No.
TCE. M4-410-01
Section : D
Sh 9 of 19
A minimum factor of safety of 3 shall be used over the breaking load for guy
ropes and fittings. Guy ropes shall have an initial tension of not less than 15% of
the calculated maximum wind tension.
7.17
The stability of the structure and foundations as a whole or any part of it shall be
checked as per IS:6533.
8.0
8.1
BIDDER shall submit along with the bid, copies of general arrangement drawings
in triplicate showing the thickness of the shell at different levels, strakes, location
of field joints, base detail and anchor bolts, and all accessories/appurtenances of
the stack as specified in the specification.
8.2
8.3
8.4
The CONTRACTOR shall submit based on the approved concept, the detailed
design including forces at base plate level for the design of foundation and general
arrangement drawings for the ENGINEER's review within 30 days from the date
of issue of Letter of Intent or Award of Contract whichever is earlier. All shop
fabrication drawings for the stack, lining and all other accessories such as coping
angles, cast iron cap, stainless steel exit piece, obstruction lighting conduit and
cable, balcony aviation warning beacons, painter's trolley, ladder with safety cage,
platforms, handrails, flue opening, soot/ash hopper, clean-out door, access door,
lightning protection and various other inserts all as required and shown in the
enclosed sketch shall be submitted in a progressive manner within 75 days from
the date of Award of Contract or Letter of Intent whichever is earlier. These
design/drawings will be returned after the CONSULTANT's review within about
15 days from the date of receipt by CONSULTANT. No claims shall be entertained
due to delay in review of the CONTRACTOR's drawings. Lining and accessories,
appurtanances shall conform to the relevant specifications attached.
8.5
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 10 of 19
8.6
8.7
8.8
8.9
8.10
Fabrication shall not be started until CONTRACTOR has received copies of such
fabrication drawings upon which ENGINEER has endorsed his approval.
Approval by ENGINEER shall not relieve CONTRACTOR of his responsibility
for correctness of engineering design, dimensions workman- ship, fit of parts,
details, material etc. and soundness, safety and stability of the stack and the
efficient, smooth and trouble-free operation of the same.
8.11
8.12
8.13
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
PRELIMINARY
COMMENTED
Sh 11 of 19
FINAL
SCHEDULE
S
DESIG
N
DWG
DESIGN
DWG
SCHEDU
LES
DESIGN
DWG
OWNER
(HEAD
OFFICE)
2P
1P
1P
2P
1P
2P+1R
OWNER
(SITE
OFFICE
2P
---
1P
---
2P
---
6P
TCE
2P
6P
6P
1P
3P
3P
VENDOR
LEGEND
P Prints
S Source
R Reproducible
The CONTRACTOR shall send one copy of all correspondence to OWNER's
head office and site office. The cost of these and that due to design/drawings
submission as per distribution schedule specified above is deemed to have been
included in his quoted rates.
9.0
ACCESSORIES
CONTRACTOR shall provide all necessary and accessories specified in Data
Sheet-A.
9.1
9.2
Soot Hopper
Soot hopper with 50 mm thick lining of specified material shall be provided as
per the DATA SHEET-A. CONTRACTOR shall get ENGINEER's approval for
the design of the hopper and its supporting arrangement.
9.3
Spec No.
TCE. M4-410-01
Section : D
Sh 12 of 19
Where specified, top of stack shall be provided with a stainless steel exit nozzle as
specified in DATA SHEET-A fabricated from 6mm thick stainless steel sheet
conforming with the requirements of AISI type 316L grade or equivalent. This
nozzle will have a flanged connection with the steel stack below. This nozzle will
not be insulated. Electrical continuity between stainless steel nozzle and the rest
of the mild steel chimney shall be achieved by means of proper bonding with
M.S. strip at two diametrically opposite points.
9.4
Ladder
9.4.1
The chimney shall be provided with a hot dip galvanised steel ladder having
access to intermediate resting platforms extending from bottom to top and
fabricated in 2.4, 3.6 or 4.8m sections and constructed as per the following
details.
9.4.2
9.4.3
9.4.4
The ladder and its connections shall be designed to support a concentrated load
of 175 kg at any location.
9.4.5
Ladder safety device shall be provided for the entire height of the chimney. Safety
device fixed to ladder rungs shall consist of a galvanised steel rack carrier with
two sets of safety sleeves and safety belts. The device shall be of proven quality
manufactured by a firm specialising in this equipment.
9.5
Lighting Conduits
9.5.1
CONTRACTOR shall supply and install three G.I. pipe conduit risers of specified
diameter fixed on the outside of the shell. One conduit riser will carry a cable to
the aviation warning lights on the platforms as specified in clause 13.7. The
second conduit riser will be required for power supply to outlets and flood lights
to be
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 13 of 19
provided on the platforms. The third conduit riser will be required for
instrumentation cables to anemometer, accelerometer and probes for measurement
of wind velocity, wind pressure and smoke density respectively as specified in
DATA SHEET-A.
9.5.2
G.I. Pull boxes, fixed to the steel shell, shall be installed at 10.0 metres interval
vertically. The lowest pull box shall be located 450 mm above grade level. Each
conduit riser shall run from the lowest pull box to the highest junction box. The
conduit risers shall be run adjacent to the ladder, one on each side such that the pull
boxes are easily accessible from the ladder. Suitably fixed G.I. pipe conduits of
specified diameter shall also be provided from the lowest pull box to a suitable
outlet point at the base of the chimney to receive OWNER's cables. Two Numbers
Switchfuse units of 63A shall be supplied for Flood lighting and Aviation warning
lighting feeders respectively. All hardwares like bolts, nuts, glands, lugs etc. shall
be included in the scope of the CONTRACTOR. GI conduits shall be supported at
an interval of 1000mm for horizontal run and 750mm for the vertical run.
9.5.3
9.5.4
Cables and wires for feeding aviation warning lights as well as the flood lights,
power outlets and instrumentation shall be supplied and installed by
CONTRACTOR. CONTRACTOR shall also supply three flood lights of 250W,
HPMV/HPSV type and one power plug of 30 amp, 240V for each platform.
Suitable mounting arrangement for these shall also be provided by
CONTRACTOR.
9.5.5
All conduits and wiring upto the lowest junction box, shall be furnished and
installed by CONTRACTOR as directed by ENGINEER. The conduits shall be
electrically connected to the steel shell.
9.5.6
Cabling and Wiring of flood lights and aviation warning lights shall be carried out
using a minimum size of 6 sq.mm aluminium conductor, 1100V grade and 250V
grade, PVC insulated cables respectively.
9.6
Lightning Protection
The chimney shell shall be provided with two grounding terminals on diagonally
opposite sides at the bottom at 500 mm above grade level. The details of the
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 14 of 19
9.7.1
Unless otherwise stated, a minimum of two platforms shall be provided, one near
the top and the other at an intermediate level. Platforms shall be of steel brackets
with gratings and be 1.0m wide (clear) with 32 NB MEDIUM CLASS, pipe
handrailing consisting of three rails, the two intermediate rails being 450 mm and
900 mm above platform level and posts spaced not more than 2m centres. Top
handrail shall be 1300 mm above platform level. Toe plate 65 mm x 8 mm
projecting 75 mm above the Gratings shall also be provided all round.
9.7.2
9.7.3
CONTRACTOR shall provide and fix aviation warning Lights and their supports
(equally spaced) at every 45m height or part thereof. The aviation warning lights
shall conform to the requirements of the Civil Aviation Department, Government
of India. These aviation warning lights shall be adequately secured to the chimney
against wind and seismic forces. The lights shall be red in colour having an
intensity sufficient to be conspicuous considering the intensity of the adjacent
lights and the general level of illumination against which they would normally be
viewed. In no case shall the intensity be less than 100 Lux.
9.7.4
Temporary warning lights shall be installed during construction above the top
most point of the obstruction and shall be shifted up as construction progresses.
These lights need be installed only after the level of obstruction is greater than 45
metres above grade.
9.7.5
All bolts, nuts, washers, pipe railing, posts etc., shall be galvanised. The railing
posts, aviation warning lights supports etc. will be fitted to the chimney platforms
by G.I. fasteners. The CONTRACTOR shall submit detailed drawings indicating
layout of lighting, conduits for lighting, instrumentation and grounding etc. for
approval before taking the fabrication work in hand.
9.8
Painter's Trolley
9.8.1
Where specified in DATA SHEET-A a trolley track for painter's trolley shall be
provided on the outside of the chimney near the top. CONTRACTOR shall
submit drawings for both the painter's trolley and the track to ENGINEER for
approval.
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 15 of 19
9.9
Access Door
9.9.1
9.9.2
The door shall be painted with 3 coats of approved acid and heat resistant paint
after thorough cleaning.
9.10
9.11
Flue Openings
9.11.1
The number, size and location of flue openings shall be as specified in DATA
SHEET-A.
9.11.2
All the inserts and bolts required for fixing of the flue duct shall be in accordance
with the requirements of the equipment suppliers and shall be provided and
installed by CONTRACTOR. The breaching will extend through the lining.
9.12
Baffle Plates
When there are two or more breach openings or flues entering the chimney, baffle
plates shall be provided to properly direct the gases from flue duct up the chimney
and prevent them from interfering with the operation by the other flue.
CONTRACTOR shall get the approval of ENGINEER for the design of the baffle
plate and its supporting arrangement. The baffle plate shall be properly insulated
as specified in Data Sheet-A.
9.13
Strakes
Helical strakes of three rails having a projection of 0.1 to 0.12 times the diameter
of the chimney, wound, equally spaced, round the perimeter of the shell at a pitch
of about five times the diameter of the chimney shall be provided for the top one
third height of the chimney.
10.0
CONSTRUCTION PROGRAMME
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 16 of 19
Bidder shall submit along with his bid the following data :
a)
b)
c)
The method he proposes to use for building up and erection of the stack.
d)
11.0
FABRICATION
11.1
11.2
11.3
All shell plates shall be rolled accurately to the proper curvature so as to obtain a
true cylindrical or conical shell as required. Shell angle rings for supporting
refractory brick lining or studs for keying mesh reinforcement for gunited linings
or metal/fibre- glass wool insulation shall be welded to the shell plates as
required.
11.4
11.5
12.0
INSPECTION
12.1
Spec No.
TCE. M4-410-01
Section : D
Sh 17 of 19
have access to all parts of the shop while material is being prepared, and shall be
provided by CONTRACTOR with all inspection services and facilities.
12.2
12.3
OWNER's/ENGINEER's inspector shall also have free access to all parts of the
job during erection. The erection and installation methods employed such as
welding, bolting etc. shall be subject to his approval.
12.4
13.0
PAINTING
The fabricated materials shall be given the protective treatment as specified in
DATA SHEET-A. Before applying any protective treatment, the exterior or
interior surfaces shall be cleaned to remove all dirt, loose scale, grease, rust or
other deleterious materials. This shall be carried out either at works or on site
after erection of the stack shell as specified in the specification TCE.M4-405-04
and DATA SHEET-A.
14.0
ERECTION
14.1
14.2
CONTRACTOR shall complete all preliminary works at site well before the
arrival of fabricated materials such as establishment of office, labour quarters if
any, electrical connections, electrical winches, gin poles, compressors, cranes, all
tools and tackles, rivet guns, welding sets, staging etc. as a part of his contract and
any
other work that may be necessary so as to start erection immediately after arrival
of fabricated material at site.
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 18 of 19
14.3
CONTRACTOR shall furnish at his own expense, the necessary non inflammable
staging and hoisting materials or equipment required for the erection work and
shall remove and take them away after the completion of the job.
CONTRACTOR shall also provide necessary protection for all equipment and
works, necessary passage ways, fences, safety bolts, helmets, lights and other
fittings to the satisfaction of OWNER/ENGINEER and to meet the rules of local
authorities and for protection to his men and materials. A licenced electrician shall
be kept on the job for the entire duration of the work to maintain
CONTRACTOR's electrical equipment and connections.
14.4
14.5
CONTRACTOR shall carefully check the location and layout of anchor bolts
embedded or foundations constructed to ensure that the stack can be properly
erected. Any discrepancy in the anchor bolts/foundations shall be reported to
ENGINEER. CONTRACTOR shall carry out erection as required by
ENGINEER/OWNER. The method of erection shall be modified whenever
required by ENGINEER/OWNER. The vertical seams in adjacent stack strakes
shall be staggered by atleast 15.
14.6
14.7
All shim stock required to maintain the specified thickness of grout as well as for
levelling of the structure during erection shall be of good M.S. plates and shall be
supplied by CONTRACTOR at his cost.
14.8
14.9
The holding down bolts shall be adequately tightened and shall be provided with a
nut and a lock nut. Grouting of the base plate will be carried out by
OWNER/CONTRACTOR as indicated in DATA SHEET-A.
14.10
All erection work shall also conform to the specification- TCE.M4-405-02 except
as otherwise specified in the clauses 14.1 to 14.9.
15.0
CONSTRUCTION TOLERANCES
15.1
The difference between the maximum and minimum internal diameter of shells
measured at any one cross section shall not exceed 1% of the nominal diameter or
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
Sh 19 of 19
After erection, the departure of the stack from the vertical at any level, shall not
exceed 1/1000 of the height, at that particular section.
Issue No.
R3
Spec No.
TCE. M4-410-01
DATA SHEET - A
DESIGN,SUPPLY, FABRICATION & ERECTION
OF STEEL STACKS
1.0
NO. OF CHIMNEYS
2.0
: 20 YRSwazzu
3.0
DIMENSIONS OF CHIMNEY
3.1
3.3
3.4
3.5
3.6
3.7
3.8
3.9
GROUT THICKNESS
: 50 mm
3.10
3.13
3.14
3.15
3.2
3.11
3.12
4.0
Section : D
Sh 1 of 5
Issue No.
R3
Spec No.
TCE. M4-410-01
DATA SHEET - A
DESIGN,SUPPLY, FABRICATION & ERECTION
OF STEEL STACKS
5.0
4.3
4.4
4.5
4.6
Sh 2 of 5
DESIGN PARAMETERS
5.1
TYPE OF CHIMNEY
5.2
5.3
5.4
5.5
: SELFSUPPORTING/
GUYED
: NONE/ABOVEAVERAGE
: NONE/AVERAGE/
ABOVE AVERAGE
TEMPERATURE
5.3.1 OUTSIDE AMBIENT TEMPERATURE
MAXIMUM
MINIMUM
6.0
Section : D
:
:
: 1.0
SEISMIC FORCES
5.5.1 SEISMIC ZONE
LINING / INSULATION
6.1
INTERNAL LINING
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
DATA SHEET - A
DESIGN,SUPPLY, FABRICATION & ERECTION
OF STEEL STACKS
Sh 3 of 5
50 MM GUNITING
WITH REFRACTORY
AGGREGATE
STAINLESS STEEL
LINER 6 MM THK
OF TYPE SS 316L
7.0
6.2
EXTERNAL LINING
6.3
6.4
6.5
SOOT HOPPER
6.6
PAINTING
7.1
7.2
INTERNAL PAINTING
UNLINED CHIMNEY
LINED CHIMNEY
EXTERNAL PAINTING
Issue No.
R3
Spec No.
TCE. M4-410-01
Section : D
DATA SHEET - A
DESIGN,SUPPLY, FABRICATION & ERECTION
OF STEEL STACKS
Sh 4 of 5
ACCESSORIES
8.1
GI STRAKES
: HELICAL STRAKES
3 NOS.
8.2
CAGE LADDER
8.3
STEPS INSIDE
8.4
SOOT HOPPER
8.5
8.6
ACCESS DOOR
8.7
8.8
PAINTER'S TROLLEY
8.9
8.12 CAP
8.13 COPING
Issue No.
R3
Spec No.
TCE. M4-410-01
DATA SHEET - A
DESIGN,SUPPLY, FABRICATION & ERECTION
OF STEEL STACKS
10.0
Section : D
Sh 5 of 5
ELECTRICAL
9.1
GROUNDING TERMINALS
9.2
LIGHTING CONDUITS
9.3
EARTHING ELECTRODES/LEADS
9.4
LlGHTING
a) AVIATION WARNING
d) RECEPTACLES
9.5
CABLING
9.6
LIGHTNING PROTECTION
INSTRUMENTATION
10.1 CABLE CONDUITS
10.4 PROBES
10.5 CABLING
Issue No.
R3