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Man Industries (I) Ltd.

Date: 07.01.2006

SAW Pipe Div.


Technical Specification for Plate
CLIENT: PETROLEUM DEVELOPMENT
TDC NO. : MAN/SAW/TDC/HC/125-18/05 Rev. 1
Sr. No
Description
Plate Specification
Frequency of Test
DEP 31.40.20.37 Gen,ISO 3183 3,MESC Spec. SPE 74 / 125,NACE,(L 450 QCS)
1
Specification
2
Size & Grade
Pipe Size
Plate Size in mm
Quantity in Nos
Each plate
18 OD X 8.1 mm WT
1405* X 8.2X 12180
7850
18 OD X 9.4 mm WT
1401* X 9.5X 12180
52
Each plate
3
Tolerance
Thickness = + 0.5 / 0.0 mm
Width = +10 / 0 mm
Length = + 20 mm
4
Steel requirement
Steel shall be produced in electric furnace or basic oxygen process. The steel Each Heat

shall be fully killed and be made according to a fine grain, clean steel practice
and by vacuum degassing. Plates shall be Quenched and tempered and HIC
tested. The material may be treated for inclusion shape control to increase
resistance to HIC.
Plates shall be rolled from continuously cast or pressure cast slabs & shall be
in the appropriate condition listed in ISO 3183-3 & DEP.
All the requirements shall be fulfilled in accordance with DEP & ISO spec.
5

Chemical composition

Element
C
Mn
Si
P
S
V
Nb
Ti
Al (Total)
N
Cu
Ni
Cr
Mo
B
Nb + V + Ti
CE
Pcm

Head QA/QC
Vijay Nagar

Ladle and product Analysis *


Range (Weight %)
0.16 max.
1.65 max.
0.45 max.
0.020 max.
0.003 max.
0.09 max.
0.05 max.
0.06 max.
0.060 max.
0.012 max.
0.35 max.
0.30 max.
0.30 max.
0.10 max.
0.0005 max.
0.15 max.
0.42 max.
0.22 max.
Head Production
D. Jethani

Max. variation on
proposed composition
0.03
0.30
0.25
--0.03
0.02
0.015
0.03
-0.10
0.10
0.05
0.05
-----

Each Heat
* - Manufacturer shall
propose a chemical
composition which
shall comply max.
Allowable limits. The
limitations on
variation shall be as
specified in this table.
CE=C+Mn/6+(Cr+Mo+V)/5+(
Cu+Ni)/15
Pcm=C+V/10+Mo/15+(Cr+M
n+Cu)/20+Si/30+Ni/60+5B

A single value target


CEV shall be stated.
The range of elements
shall be such that the
variation in the single
value target CEV does
not exceed +/- 0.02

Approved By:

Page 1 of 3

Man Industries (I) Ltd.

Date: 07.01.2006

SAW Pipe Div.


Technical Specification for Plate
CLIENT: PETROLEUM DEVELOPMENT
Sr. No
Description
Plate Specification
Al : N
Cr + Mo + Ni + Cu




6

Mechanical Properties &


Testing
(Transverse)
Hardness
Charpy V-Notch Test

b
c

TDC NO. : MAN/SAW/TDC/HC/125-18/05 Rev. 1


Frequency of Test
2 : 1 Min.
-units with the
additional restrictions
0.8 max.
For each reduction of 0.01% below the maximum carbon content, an as per given in table.

increase of 0.05% Mn above the specified maximum values is


permitted with a maximum increase of 0.2 %.
Molybdenum content up to 0.35 % may be agreed.
Ca/S shall be > 1, when S>0.0015%. Ca shall be restricted to
0.006%

YS in Mpa
UTS in Mpa
YS/UTS
% EL in 50.8mm G.L.

450 570
535
0.90 max.
18 min.
250 HV 10 max.
A set of 3 specimens in transverse direction shall be tested at -5O C for absorbed
energy.
Requirement : For Full Size Specimen ( 10 X 10 mm)
Required Energy = 38 J Min. Individual & 45 J min. Average (Value of set of three
specimens)

Each Heat

SPECIAL REQUIREMENT
The plate Manufacturer shall also certify that plates supplied are of NACE grade and meet the requirements of following tests as
described in following paragraph
Acceptance criteria : - As per NACE TM 0284
Each Heat
HYDROGEN INDUCED
The following acceptance criteria shall be met : CRACKING TEST ( HIC
Values of
TEST )
Average
Single
CLR = 5 % max.
CLR = 7 % max.
CTR = 1.5 % max.
CTR = 2 % max.
CSR = 0.5% max.
CSR = 0.7% max.
SSC Test shall be performed in accordance with EFC Publication Number 16 using a
Each Heat
SSC ( Sulphide stress
minimum test stress of 90% of the actual test piece yield strength.
cracking test)
As per ISO 12135 at 5oC
CTOD TEST

Head QA/QC
Vijay Nagar

Head Production
D. Jethani

Approved By:

Page 2 of 3

Man Industries (I) Ltd.

Date: 07.01.2006

SAW Pipe Div.


Technical Specification for Plate
CLIENT: PETROLEUM DEVELOPMENT
TDC NO. : MAN/SAW/TDC/HC/125-18/05 Rev. 1
Sr. No
Description
Plate Specification
Frequency of Test
8
Plate U.T.
Each plate
Requirements:
Longitudinal edges of plate shall be 100 % ultrasonic tested over a width of at least 25
mm of trimmed plate edge (Material) as per ISO 12094 and the coverage for
lamination detection shall be at least 25 % of plate surface for an oscillating scanning
system.
9
Visual Inspection
1. The plate shall be free of injurious defects and shall have a workmanship finish as Each plate
per ISO 3183 - 3 & DEP 31. 40. 20.37
2. Visual Lamination at plate edges and body is not permitted
10
Documentation
As per ISO 10474
11
Marking
MAN PO No.
Plate Size Length x Width x Thick in mm.
Plate No.
Heat No.
Plate Specification
Note: * Above width calculation is by considering camber = 0
1.
2.

This TDC is only for enquiry. Quantity & Technical condition may change after receipt of Purchase order.
If plates are procured from the Essar / ISPAT then following are to be noted: Width of plates shall be increased by 30 mm
Camber = 15 mm / 12 m max.

Head QA/QC
Vijay Nagar

Head Production
D. Jethani

Approved By:

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