Professional Documents
Culture Documents
Purdue e-Pubs
International Compressor Engineering Conference
1976
This document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact epubs@purdue.edu for
additional information.
Complete proceedings may be acquired in print and on CD-ROM directly from the Ray W. Herrick Laboratories at https://engineering.purdue.edu/
Herrick/Events/orderlit.html
A. Sanjines, Lecturer
Mechanic al Engineeri ng Departme nt
Universid ad de los Andes
Bogota, Colombia
J. F. T. MacLaren , Professor
Thermody namics & Fluid Mechanic s Departme nt
Universit y of Strathclyd e
Glasgow, U.K.
ABSTRACT
282
Simulation of the operation of the compressor consisted of the solution of a number of initial
value/boundary condition problems, one for each
element of the compresSOI' system. Thus, knowing
the values of all variables at time t and the interactions which take place across the boundaries of
each element during a time interval 4t, the values
of all variables at time t + .1 t can be uniquely determined. Successive application of this process allowed the study of the sequence of events which occur
during a compressor cycle. When starting the
analysis it was necessary to select arbitrary initial
conditions at a point in the cycle and continue the
computation through a number of cycles. Sufficient
convergence to an approximately repeatable cycle
was obtained at the end of the third or fourth cycle
of computation.
previous stage and to take into account the temperature variation along the intercooler so that the state
of the gas at inlet to a stage is accurately known.
DESCRIPTION OF THE SIMULATION MODEL
The model consisted of a set of equations which
describe each of the processes that occur during a
compressor cycle. (A summary of the equations is
given in Appendix A) Wave action in cylinders and
receivers was neglected. To account for heat transfer during the compression and re-expansion process
in the cylinder, a polytropic law for the change of
state of the ideal gas was assumed, the indices
being estimated from experimental data. (This
approach proved easier to apply than the alternative
of using a heat transfer correlation in the cylinder
which required estimation of cylinder wall temperature and certain empirical coefficients.) Compressor valves were treated as single degree of freedom
damped spring-mass systems, with damping assumed
to be proportional to valve speed and average gas
density. The force on the valve plate was assumed
to be a function of the pressure difference across the
valve and valve lift. An "effective force area" was
determined experimentally from steady flow tests.
(The analytical procedure suggested by Schwerzler
and Hamilton (13) was also used to estimate the
values of these coefficients, however results
obtained were not quite satisfactory.) The differential equation which described valve plate motion was
integrated using the Kutta Merson numerical integration method.
The unsteady non-homentropic flow (assumed onedimensional)in the pipes was described by a set of
hyperbolic differential equations which account for
heat transfer, friction and gradual change of cross
sectional area. The equations in characteristic
form were solved by the method of upstream differences, similar to that used by Benson (1). (Other
methods of solution were investigated with good
results and are reported in another paper (9) to this
Conference.) The mean pipe wall temperature and
heat transfer rate at each station along the discharge
and intercooler pipes was estimated using a steady
flow heat transfer model. This model was based on
the average flo:w conditions and individual heat
transfer modes present at a given pipe section.
The boundary equations relate the conditions found
at the pipe ends to those existing in adjacent items
(cylinders, receivers). The solution of these equations defines the values of the variables at the end
of the pipe and the amount of mass entering or
leaving the cylinder or receiver. These boundaries
were at pipe ends which were fully open, partially
open or closed (closed compressor valve). The
solution of the boundary equations was based on the
assumption that quasi-steady flow existed at the
boundary.
283
284
7. MACLAREN, I. F. T., "A Review of Simple Mathe matica l Model s of Valves in Recipr ocating Compr essors", proc. 1972 Compr essor Techno logy Confer ence
Purdue Univer sity, p. 180
8. MACLAREN, J .F .T., KERR, S .V., TRAMSCHEK,
A.B. and SANJIN ES, A., "A Model of a Single Stage
Recipr ocating Gas Compr essor Accoun ting for Flow
Pulsat ions", Proc. 1974 Compr essorT echno1 ogy
Confer ence 1 Purdue Univer sity, p. 144.
9. MACLAREN, J.F.T., TRAMSCHEK, A.B., PASTRANA, O.F .,
"Advan ces in Numer ical Metho ds
SANJIN ES, A.,
to Solve the Equati ons Govern ing Unstea dy Gas Flow
in Recipr ocating Compr essor System s", Proc. 1976,
Purdue Compr essor Techno logy Confer ence.
10. MACLAREN, J.F.T. , KERR, S.V., CRAWFORD,R.A.
HOARE, R .G., "A Compu ter Contro lled System for
the Acquis ition and Proces sing of Experi mental Data
from Recipr ocating Compr essors ", Proc. 1976
Compr essor Techno logy Confer ence, Purdue Univer -
sity.
11. SANJINES, A., "An Analyt ical and Experi mental
Study of a Two-s tage Compr essor Install ation ",
Ph.D. Thesis , Univer sity of Strathc lyde, 1975
12. SINGH , R. and SOEDE L, W., "A Review of
Compr essor Lines Pulsati on Analys is and Muffle r
Design Resear ch", Proc. 1974 Compr essor Techn ology Confer ence, Purdue Univer sity 1 p. 102
13. SCHWERZLER, D.D. and HAMIL TON, J.F ., "An
Analyt ical Metho d for Determ ining Effecti ve Flow and
Force Areas for Refrig eration Compr essor Valvin g
System s", Proc. 1972 Compr essor Techno logy
Confer ence, Purdue Univer sity, p. 3 0
14. SCHWERZLER, D .D. and HAMIL TON, J.F.,
''Simul ation and Design Studie s of a Multip le Cylinder Recipr ocating Compr essor", Proc. 1974 Compressor Techno logy Confer ence, Purdue Univer sity, p.S
NOTATION
A
Aa
Subscr ipts
Guess
Into the bounda ry
Subinde x denotes space
j
Subinde x denotes time
n
Stagnat ion
o
out Out of the bounda ry
Pipe
p
ref Referen ce
Throat
t
Volume (cylind er, receive r or atmosph ere)
v
Intersec tion of path I ine with constan t time I ine
w
g
in
285
L~;,~uatlohs
1.1
consarv~tion-law
1n
--------------,
1-i
fotm
RU
'"
P.ti
"'" :X
T~l!:i ~or...,-~~~~!!
\'.'enclto:f
-Rru 1ul
+ P/k.
Rt'l + JIT...,
mc~hod
1.:1tem~l n~~hos
(1)
RQ
k.-1
Jntl!tt
f!.._~
~etwme.
(I)
th~ Mo~~ch
.&.long
dC =A
1 2
(Ji)
line!.
d.A.:~"I-;;
::::r
u A
"
(kz~\lz
SYSTEM
'-----------:_:!..~.1~__1
rfi~
... (3)
1
{QFUIU I) dl
- (4)
,3 ~~lit/ r:-,.,~r\1l.!2.!;
B);:h lh~ Tw~-Stop Lo!~W(!ndroff .:;..:;-heme dnd t}J.c
1
!1.1r.::h version of the M~thod
of ChanCt+:IfiS ti('S C "1J)it:~:; '1 :;tai;IIIJty Citcrion, vjz,
~.
dZ
,__
:::; 50
UJ
~A
I U)
1.5
Ll.
__
t_
di
'1'-
~ 75
c
'U
_ __ !
>
(<>)
1.0
...J
<(
>
z 25
0.5
,__
u
::::>
fC 0 ut unk.I'IO\n)
Vl
l.O
(6}
80
120
160
75
w-
a:
(7)
(l)) Son!~; flow i!lt th~thtOilt
I - (!)
Gout
t;t
1 "'(l)
wh~t~
Ap.
-~t2/kl J~l-
."'-::.
....
~ ~l
"p
z .2 ~r.t2._}_~
Cin
where
(9)
where
Ut*
Avo
(II)
z .~
l\ [ 'Up
~
ro'
2
= At ~
""!< Oo
~
ref
.a
-'lp
In
CVllnder~
,,
.....
[~
r~
Pv
-;;;;
dVv
Vv
dVv
<
. (t3)
z
:::;
>-
I ...L
I
k. .. 1
(lSl
l.O
.l_) (
Ap
Aa;:
J 21</l--1
FIG.
(!G)
or R!tc::olvert
'Jv
'
~~ (.!loin)
mv
I~]
mv
_ dmvj
mv j
(17)
118)
... (,)
~h hei!lt tro!il'l.sf~;~.f
C;:~ ~:T)
w;n i9noro!!td. ror e. cyllndol!tr. tt.
l!!uumd tha~ only 1nnow ot outnow cou.J.~ occur ~
ons Ume. Whl!!h applying Iho!!t~t!i oq;1.111UOns tho!!! 'hz11
~o ... r~:~s Into or Qyt of the contlol 'VI;IlW"'e were
o!i..5sumol!td to bQ consti!lnt ov~r,. ~iven time li'Ic:~ment
i!lnd
tnl! e.!t.icui.!r.tlon~ ~mplQyu.d m~ss !bw ro~~tes detennlr.ed
ot th~ end Of the previQulil Ume step.
tor a rce1vllr dl/v"' 0 Gnd
""'!'
n::
~55
,-,
.J
l:l
{1<1.)
Ut
I \' '
'i I'
UJ
' Sp
\"D~IItii'IL" Co~dltloni!:
o\
';~\
:;
~60
~-1
;,
!;
(111
n ~ '<.!1
u"'
1) 1
2
p
Up = !Jp/~:
ut_f.t..r,
'
:..:J
(lD)
u't 0<<1> - B,
2
"Z
-"
3 6s
{121
(l)
aJ
:::;:
{A.!!~ ~ Ai!I~J
"E
~
<(
n::
UJ
c;". 1!::11~1~0<-!IO<+l-21"{:;-1 2 1
C00,=
:i:iii "'~
(B\
Ap/At
A * k.-'-I/k-1
P
..l.p"' :.:~1/k.-1
"~c
=>
5.0
VJ 'Vl 1i
UJ
tlinn
(20)
286
4.
BO
CRANK
--
!DEGREES)
---,-zo. . ANGLE
1fl0
200
--~
-----~------=.~.:____---
Rec~d
Yes
Integrate Valve Motion Equation
Update Conditio n; in
Internal Pipes ~cshes
o!..iiE_':_~nds
~oss
l
Open or Redricte d End
Closed End
Charact eristic R.eflc:cted
ulote
'
r low a cress
U~T ime
Boundor;es
and Cronkon qle
No
Print Cycle Performa nce Variable s
FIG_
FLOW DIAGRAM Oc
COt~PRESSOR
287
Si~_VLATON
PROGRAM
,
'
II.F'
"I
c;ua,o~,.~t'5.<;..;)~
Lr".. 11E.
~Pt:[::
P!;IIE:b.JAf lltA"'f10
fJ
-:t.UC.TrO"''
DI~H.&.C.C.
...
__
..
.!l.'"tla~.,.
lf ..
lj
f>~
'
I
'
1-,~.,.
!..;PCIII.,_I:~lot\1.
'._.,c;
1
j.oiJII
i ~ T~
"'I
"'
.,,..,.l...'t"l!Cio.l,.
DISC.IIARGE
i' .Q
CIU,Na "-NCi~li;
~------:n-o~I!IC
.::JI::t.'t'-~1
'h11
1r-.~
"''
""
""'
~il)
"'
t;
H P DISCHt.RC.E
"" :t
"'""
::>
L.P.
;e
......
DISCHARGE'
~0
..,
"'~<;>
"'5
,.
~-
'S.
' -'
DISCHARGE
..
50
,?_)!] ~
~ l
L.P CVLINDR
...
;i 4
H.P.
CYLINDER
SUCTiON
..........
..,"'
~~
--~-:=
LP.STAGE
FIG.
..
H.P
COMPARISO N
OF EXPERIMEN TAL
FOR
STAGE
TWO
AND
INTERCOOLE D
288
STAGE
ANALYTICAL RECORDS
AIR
COMPRESSO R.