pan
23
Diesel Injection System
Quick Data
Index
Diesel Injection System
—Coid start cable 23.5
—Engine speed 23.5,
—Fue! cut-of solenoid 23.5
—Fue! delivery valve/
housing 23.7, 23.8
Fuel fiter water ingicator
kit instaling 23.10, 23.11
—Fuelinjoctors 23.8-23.10
injection pump 23.6, 23.7
—Injection pump/valve timing
23.3, 23.4
injection system 23.2
—Injection timing 23.423 Diesel Injection System
Accelerator cable
adjusting, 698
Repair Group 20,
WARNING
Disconnect battery when warking on fuel
system. Never smoke wien working with tual
for have anything in area that can ignite it
‘Always replace seats and fuel hose clamps
Injector pipes.
25 Nm (181 1b)
Injectors
70 Nm (51 ft 1b)
removinglintalting page 23.0
Cleaning page 239
‘checking page 20.10
old start eabie
‘aajusting page 23.5
aot dolivery valvos
45 Nm (9 Ith)
checkingieplacing
Engine speed
checsing/agjusting
page 205 Injection pump
removing page 238
Som ce Installing page 23.7
‘adjusting page 23.4
Fepair Group 28 ‘hooking page 23.3
Tensioner
use too! US 4499)
46 Non (23116)
Drive belt
ramovingninetalling
atte
S8 Repair Group 13, 25 Nm (18 1 10)
Injection pump sprocket
tn (14 11)
An ‘moving page 23.7
Intormesiate shaft putty
48. (951819)
(81) CAUTION |
= 1 Grankahett sprocket | To avoid damage, keep injection parts clean
when removing, installing, disassembling
and assembling. Da not spill diesel fuel on
any rwaber hoses
Grankshatt sprocket bolt
10Nm (80 1),
129 not use locking compound
Double Vbelt pulley
23.2 wectonyam [Diese]Diesel Injection System 23
jection pumpiValve timing, checking
Wark sequence
eta
Drive beft must be checked for proper tension and
‘te centered in sprockets before checking Injec-
on purraivatve timing
—remove eytinder head coveridrive belt cover
rotate engine until lobes of camishatt on
cylinder No. 1 point upward (TDG position)
install setting bar 2065A on cylinder head
luin camshaft until one end of setting bar
touches cylinder head
measure gap at other end with feeler gauge
take half of measurement and insert feeler of
this thickness between bar and cylinder head
ata
—tuin camshaft so bar rests on fevier gauge
insart second feeier gauge of same thickness
botwoen other end of bar and cylinder head
1B
“~eeok that marks on sprocket, pump and
‘mounting plate (black arrow) are approximately
aligned
YES, pump in correct position, continue with
work sequence
INKO, pump incorrectly positioned, adjust
iming (see page 23.4)
{engine removed)
—altach tool 2068 to crankcase
set scafe to 100 mm (arrow A)
—tip of scale must align with TDC mark on
clutch pressure plate (arrow B)
{engine Instatied}
—check that TD€ mark on clutch pressure plate
is In fine with boss on bell housing
If YES, valve timing OK; next check injection
timing (see page 23.4)
INO, valve timing incorrect, proceed as follows:
loosen camshaft spfecket bolt # turn
—tap back of camshaft sprocket with rubber
hammer nti itis loose
—hand tighten sprocket bott until end play is
eliminated but sprocket still urns freely on
camshatt
—rotate engine until TDC marks aliga on flywheel
torque camsnatt bolt 10 45 Nm (33 ft lb)
recheck marks
—check injection timing (see page 23.4)
wists pmpnabetining 2D