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Soft starters DS and DM Soft starters DS4 Soft starters DS6 Soft starters DM4
DM4
- three-phase-controlled soft starters
- Parameterizable and with
communication capability
- Selector switch with 10 standard
applications
- Rating range 16…900 A,
7.5…900 kW (at 400 V)
Page 14/20
14/2 Technical overview
Soft starters
DS4, DS6, DM4 Moeller HPL0211-2007/2008 http://catalog.moeller.net
Power section Thyristors in two Thyristors in two Thyristors in two Thyristors in two Thyristors in two Thyristors in three
phases phases, built-in phases, internal phases, internal phases, internal phases
phase change for bypass phase reversal for bypass
reversing function reversing function,
Soft starters
internal bypass
Overload cycle 600 switching operations/ h at 6 x IN for 0.5 s 10 starts / h at 3 x IN for 5 s 10 starts / h at 3.5
3000 switching operations/ h at 6 x IN for 0.1 s x IN for 35 s
20 starts / h at 6 x IN for 5 s
Internal bypass – – • • • –
Reversing contactor function – • – • – –
Product standard IEC/EN 60 947-4-2 IEC/EN 60 947-4-2 IEC/EN 60 947-4-2 IEC/EN 60 947-4-2 IEC/EN 60 947-4-2 IEC/EN 60 947-4-2
IEC/EN 60 947-4-3
Degree of protection IP20
Changeover time for reversing – > 300 ms – > 1000 ms (soft – –
contactors (semiconductor start)
(change from 100 % FWD to 100 contactor)
% REV) > 1000 ms
(soft start)
Fields of application
Three-phase resistive and induc- • • – – • •
tive loads
Three-phase motors • • • • • •
Functions
Fast, silent switching • • – – – –
(semiconductor contactor)
Soft start/soft stop • • • • • •
Reversing contactor function – • – • – –
Suppression of DC components • • • • • •
on motors
Potential isolation between • • • • • •
power section and actuation
Approvals UL, CSA UL, CSA UL, CSA UL, CSA UL, CSA (i. V.) UL, cUL
CCC (2.2 kW) CCC (2.2 kW) CCC (F 11 kW) CCC (F 11 kW) CCC (i. V.)
Storage temperature –25…+55 °C
Operating temperature 0…40 °C
Altitude Up to 1000 m a.s.l., over 1000 m with reduced current (2.5 %/100 m)
Description 14/3
Soft starters
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS4
Basic devices
(Patent: PCT/EPOO/12938)
3
Selection data a Engineering allocated switching and protection devices
Ordering data a page 14/5
Accessories
L1 L2 L3 L1 L2 L3
DS4 soft starters
T1 T2 T3 T1 T2 T3
DS4-340-M DS4-340-MR
L1 L2 L3
T1 T2 T3
DS4-340-MX
L1 L2 L3
T1 T2 T3
DS4-340-MXR
Soft starter for three-phase motor: • Frequent and silent switching of motors including reversing
• DS4-340-…-M(R) • Application examples
• DS4-340-…-MX(R) • Replacement of reversing contactor combinations
• Pump drives: Soft starting prevents sudden pressure surges. The mechanical
DS4-340-…-M(R) load on the whole plant is reduced and its service life increases.
• Fan drives: Soft starting prevents drive belt slippage and premature wear. The
Two-phase-controlled soft starters rated 2.2 to 11 kW for three-phase AC motors. plant’s lifespan is increased.
Devices with type suffix “R” are equipped with an additional built-in reversing • Conveyor belts: the belt starts smoothly and the transported goods do not fall
function. over. The mechanical load on the whole system is reduced and its lifespan
Used as semiconductor contactor (DOL starter) the “DOL actuation” causes the increases.
motor to be switched on at the ideal point and suppresses closing transients that
cause current and torque oscillations of up to 20 times the motor’s rated current.
Documentation
DS4-340-…-MX(R)
You can download the documentation for the DS4 soft starters from the Internet:
Two-phase controlled soft starter with internal bypass for three-phase motors 7.5 http://www.moeller.net/support
… 15 kW. AWA8250-1944
Devices with part no. suffix “R” have an additional built-in reversing function (7.5 AWA8250-1920
… 15 kW). A special drive method suppresses the DC component that usually occurs
in two-phase control systems. The DS4 can therefore be used to start applications
which previously required three-phase soft starters. The DS4 versions MX(R) are laid
out for normal duty cycle requirements.
Ordering 14/5
Soft starters, Accessories
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS4
Rated Rated operational Rated power Part no. Price Std. pack
operational current for motors Article no. see price list
voltage with 3-phase
AC–-51 AC–-53 AC 400 V
Ue Ie Ie P
V AC A A kW
Rated device Maximum power loss Size/inside caliper For use with Part no. Price Std. pack
current Article no. see price list
Pv
A W mm
Part no. Motor- Rated operational current1) Soft starter function Semiconductor protection (optional, DC braking unit
rating at fuses required for type “2”
400 V coordination in addition to the
protective elements for type “1”
coordination)3)
Device Motor Rating2) Line protection4) Mains Overload relay6) Fuses Fuse holders Hilger & Kern Frenomat/Frenostat
DS4 soft starters
Notes 1) Rated operational current relative to the specified load cycle. 5) If the control section is configured so that the control signal is inhibited before the mains contactor is disabled in the event of an Emergency-Stop, the contactors in
2) Indicates the current for which the supply cable must be dimensioned at the specified switching duty and motor current. At the “Bypass contactor” column can also be used as mains contactors.
different switching duty (operating frequency, overcurrent, overcurrent time, DF), this value changes and must then be 6) Alternatively, a motor-protective circuit-breaker with built-in overload protection can be used (e.g. PKZM0, NZM without the “-OBI” extension).
adapted accordingly. The same applies for higher motor currents. 7) If a DC braking unit is used, the soft starter’s output must be isolated with this contactor before braking.
3) Semiconductor fuses are required only for type “2” coordination; max. short-circuit current 100 kA. 8) If external, included as standard.
4) Max. short-circuit current as per technical specifications of used circuit-breaker. 9) If a measuring line with a cross section F 1.5 mm2 is used, the fuse can be omitted.
14/8 Engineering
Connection examples
DS4 Moeller HPL0211-2007/2008 http://catalog.moeller.net
Soft starter DS4-340-M(X)(R)
Standard connection
Actuation without reversing function Power section
L01/L+ L1
L2
L3
K1 PE
DS4 soft starters
Soft-Stop Q1
I I I
F2
Q11
S1 K1 K2t K3 K3
t = 10 s Soft-Start
F2
F3
S2 K1
3L2
5L3
1L1
Ready
Q21
A1
2T1
4T2
6T3
13 14
K1 K2t Q11 K3 Q21
A2
L00/L– M
M1 3~
Standard connection
Actuation with reversing function Power section
L01/L+ L1
L2
L3
PE
K1
Q1
I I I
F2
Soft-Stop Q11
S1 K1 K2t K3 K4
t = 10 s F2
Soft-Start K3 Soft-Start K4 F3
FWD REV
3L2
5L3
1L1
S2 K1
Ready
Q21
K4 K3
2T1
4T2
6T3
13 14
FWD REV
K1 K2t Q11 K3 K4 Q21
0V
M1 M
L00/L– 3~
Q1 = line protection
Q11 = Mains contactor (optional)
F2 = overload relay
F3 = Semiconductor fuse for type "2" coordination,
in addition to Q1 (optional)
Q21 = Soft starter
S1 = Off
S2 = On
= EMERGENCY STOP
System overview 14/9
Soft starters
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
1
2
L1 L2 L3
T1 T2 T3
The ramp times and the startup voltage are adjustable via potentiometers. The time
Application
can be adjusted between 1 and 30 s (start) and between 0 and 30 s (stop); the
starting voltage (i.e. the starting torque) from 30 to 100 % mains voltage.
The DS6 series soft starters (3~) are intended for applications with normal operating The DS6-340-MX models feature built-in bypass contacts that close automatically at
frequency and a rating range of 22 to 110 kW. TOR (top-of-ramp) and bypass the built-in thyristors. This function provides radio
All three versions allow a significant reduction of the inrush current for three-phase interference level “B” in continuous operation without additional measures.
lamps and heaters (with an unearthed star point) by setting a short soft start ramp
time (at least 1 s).
The special actuation method (asymmetrical trigger phase control) for the soft Typical applications as soft starter
starter function avoids the DC components that would normally occur in two-phase-
controlled soft starters. This suppresses the generation of an elliptical rotating field, • Pump drives: Soft starting prevents sudden pressure surges. The mechanical
which would cause uneven motor starting and increase the motor's startup time. load on the whole plant is reduced and its service life increases.
The true run behaviour of the DS6 is therefore comparable with that of a three- • Fan drives: Soft starting prevents drive belt slippage and premature wear. This
phase-controlled soft starter. reduces operating costs and extends service life.
• Conveyors: The conveyor belt starts up gently instead of with a jerk. The
conveyed goods do not fall over, the mechanical stress on the conveyor is
Features
reduced and its lifespan increased.
Soft starter DS6-340-MX is available for ratings from 22 to 110 kW. Starting
transients and DC components during startup are effectively suppressed and
guarantee even motor starting.
t-Start, t-Stop l 10 s
U
l1s
t-Start (s)
U-Start l 30 % Jl0
U-Start (%)
t-Start t-Stop
Ordering 14/11
Soft starters
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
Mains supply voltage Rated operational Rating for motors at - Part no. Price Std. pack
(50/60 Hz) current phase 400 V AC Article no. see price list
ULN Ie P
V A kW
Rated Maximum power Size/inside For use with Part no. Price Std. pack
device loss caliper Article no. see price list
current
Pv
A W mm
DS6 soft starters
Accessories
Fuse cartridges
100 – 80 DS6-340-22K-MX 20.189.20-100 1 off
106473
125 – 80 DS6-340-30K-MX 20.189.20-125 1 off
106474
200 – 80 DS6-340-37K-MX 20.610.32-200 1 off
DS6-340-45K-MX 106475
DS6-340-55K-MX
350 61 80 DS6-340-75K-MX 20.610.32-350 1 off
221161
400 70 80 DS6-340-90K-MX 20.610.32-400 1 off
106476
500 72 80 DS6-340-110K-MX 20.610.32-500 1 off
221163
Fuse bases
Fuse base for externally surface-mounted S00/80 – 21.189.01 1 off
semiconductor fuses 20.282.20-… 232064
Fuse base for externally surface-mounted 80 – 21.313.02 1 off
semiconductor fuses 20.6xx.32-… 232076
Cover2)
– – NZM2, PN2, NS2 NZM2-XKSA 1 off
DS6-340-75K...110K 260038
Note 1) Type contains parts for a terminal located at top or bottom for3 or 4 pole circuit-breakers.
Enhancement of the protection against direct contact (simple finger protection).
2) Type contains parts for a terminal located at top or bottom for3 or 4 pole circuit-breakers.
Protection against direct contact wherecable lugs, busbars or tunnel terminals are used
When using insulated conductor material to IP1X.
3) Type contains parts for a terminal located at top or bottom for3 or 4 pole circuit-breakers.
Enhancement of the protection against direct contact to IP2X.
Protection when reaching into the cable connection area with the connection of cables in the box terminal.
With 2 conductors maximum cross-section 25 mm2 or AWG4.
Cannot be combined with NZM-XSTK control circuit terminal.
4) Type contains parts for a terminal located at top or bottom for3 or 4 pole circuit-breakers.
Enhancement of the protection against direct contact to IP2X.
When mounting NZM2-..-(C)NA or NZM…-NA the following applies:
With 2 conductors maximum cross-section 25 mm2 or AWG4.
System overview 14/13
Connection examples
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
Standard connection
L1
+ 24 V
L2 Ready
(23/24)
Q1 + A1, EN
F3 TOR
(13/14)
1L1
3L2
5L3
t - Start
PE
TOR Ready
Q21
2T1
4T2
6T3
0 V + 24 - A2 EN + A1 13 14 23 24
PE
Q1
M1 M
3~ + 24 V
0V
Soft starters and main switches with EMERGENCY STOP function according to IEC/EN 60204-1
EMERGENCY STOP
I> I> I>
F3
1L1
3L2
5L3
PE
TOR Ready
Q21
2T1
4T2
6T3
0 V + 24 - A2 EN + A1 13 14 23 24
PE
S3
Q1
M1 M
3~ + 24 V
0V
14/14 Engineering Engineering 14/15
Assigned switching and protective elements Assigned switching and protective elements
DS6 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
Part no. Assigned motor Rated operational current1) Soft starter function Semiconductor protection DC braking unit (optional)
rating (optional, fuses required for
type “2” coordination in addition
to line protectionfor type “1”
coordination) 5)
Device Motor Line protection2) Mains Overload relay4) Fuses Fuse holders Hilger & Kern Frenomat/Frenostat
Softstarter DS6
Softstarter DS6
contactor
400 V 460 V Ie Type “1” coordination (optional)3)
[kW] [HP] [A] [A] Number x type Number x type Recommended type Output Line protection Mains Braking Fuse for standstill
at 400 V mains contactor for reactor7) contactor monitoring8)
voltage soft starter6)
2
1
DM4 soft starters
T
IF
G
SH
PR
P
O
N
ST
RU
3
4
T1 T2 T3
The DM4 series devices round off Moeller’s soft starter programme. With a rating The DM4 devices can be changed over with the software to three-phase regulator
range from 7.5 kW, the DM4 soft starters are ideal for demanding automation tasks. operation. The performance range is 16 to 900 A at 400 V (standard connection
The series’ main features are: only, in-line connection possible).
• Current limitation They can be operated in pure regulator mode or with a closed-loop control circuit.
• High overload withstand capability The units each have two analog inputs for setpoint/actual values and an additional
• Large rating range up to 500 kW (or 900 kW in delta connection) built-in current feedback loop.
• Predefined parameter sets can be selected for standard applications A keypad or the serial interface and PC software are required to configure regulator
• All parameters also individually adjustable operation.
• Keypad with plain text display (optional)
• Programmable relay and analog outputs Typical applications as three-phase regulator
• Networkable
• Voltage regulator function (generalized phase control) can be implemented for
each software changeover. • Heater loads: Continuous temperature regulation reduces thermal and
mechanical load on heating elements to increase their lifespan.
• Lighting control systems: Gentle switching on of lamps reduce current
Operation as 3-phase soft starter consumption in cold state. Utilization of the lamps’ ideal operating point
reduces their current consumption at the same light emission and extends their
The DM4 series devices are soft starters for standard three-phase asynchronous lifespan. This saves energy supply costs and peak load tariffs.
motors. • Ozone generators: Regulation of high-voltage transformers.
The connection method determines the rating range:
• Inline connection (upstream of load, standard): 7.5 kW to 500 kW at 400 V Documentation
• Delta connection: 11 kW to 900 kW at 400 V, each phase of the soft starter
being connected in series with the individual motor windings (6 lines required,
motor delta-connected only). You can download the documentation for the DM4 soft starters and the DE4-KEY-2
keypad from our website:
http://www.moeller.net/support
Typical applications as soft starter AWB8250-1341 Hardware and commissioning
• Pump drives: pressure surges are prevented through soft starting. The AWB8250-1346 Design of soft starters
mechanical load on the whole plant is reduced and the plant components’
service life increases. Mounting Instructions
• Fan drives and compressors: The soft start prevents belt slippage and premature
wear. This reduces operating costs and extends service life. AWA8250-1704 7.5…37 kW
• Conveyors: The conveyor belt starts up gently instead of with a jerk and the AWA8250-1751 45…75 kW
transported goods do not fall over. The mechanical stress on the conveyor is
AWA8250-1752 90…200 kW
reduced and its lifespan increased.
• Circular and ribbon saws: The current limitation at startup prevents current AWA8250-1783 250…500 kW
peaks. This saves energy supply costs and peak load tariffs.
• Agitators, mixers: as above.
• Mills, breakers: as above.
14/18 Description
Accessories
DE4-… Moeller HPL0211-2007/2008 http://catalog.moeller.net
DM4 soft starters
The DM4 soft starters are factory-preset for the most common applications. For DE4-COM-2X
various standard applications, parameter sets can be selected via an application
selector switch. There is no longer a need for manual setting for different RS 485 and RS 422 serial interface
applications and its associated risk of errors.
The preset application parameter sets can also be selected via an optional keypad Application
with plain text display. With the keypad, all parameters can be viewed, edited and
adapted for specific applications.
The keypad is also required for reprogramming the soft starter’s digital and analog The DE4-COM-2X plug-in communication module contains RS 232C and RS 485
inputs and outputs. Interface modules can be used as an alternative to the keypad. serial interfaces for direct connection to a PC (point-to-point connection).
The soft starters can be interfaced with a PLC via Suconet K, PROFIBUS-DP or For use with the following devices:
INTERBUS. Assigning parameters via the PLC offers the same range of functions as • Soft starters DM4
are possible via the keypad.
Function
Documentation
The DE4-COM-2X module can be plugged in and removed during operation. It
For a detailed description, see the documentation: AWB8240-1344. provides direct access to all parameters. The drive can be controlled and monitored
The documentation is available on the Internet at www.moeller.net/support. from the PC. Status and alarm messages are also displayed.
Comments
The PS416-ZBK-210 serial interface cable for connecting the serial interface with a
PC must be ordered separately.
Features
The DE4-COM-2X module receives its power from the basic unit through the AIF slot
or through two plug-in screw terminals from an external DC supply (+24 V, max.
80 mA).
RS 232 interface
• 9-pole SUB-D plug
• Pin 2 (RxD), pin 3 (TxD), pin 5 (GND)
• Point-to-point connection
• Max. cable length 15 m
• Max. baud rate 19200 bit/s
RS 485 interface
• 4-pole plug-in screw terminals
• Network topology: inline
• Max. cable length 1200 m
• Max. baud rate 19200 bit/s
Documentation
DE4-NET-DP2
PROFIBUS DP fieldbus module
Application
Function
Features
The DE4-NET-DP2 module receives its power from the basic unit or through two
plug-in screw terminals from an external DC supply (+24 V, max. 60 mA).
Version:
• 9-pole SUB-D plug
• DRIVECOM profile drive control technology 20
• Network topology: PROFIBUS DP line
• Max. cable length: 1200 m up to 93.7 Kbaud, 25 m at 12000 Kbaud
Documentation
Supply voltage Rated Rated power Part no. Price Std. Notes
operational for three- Article no. see price pack
current phase motors list
at 400 V
UL Ie P
DM4 soft starters
V AC A kW
Keypad
– • Allows matching of all of the soft starter’s parameters for any DE4-KEY-2 1 off
Rated device Maximum Frame size/ For use with Part no. Price Std. pack Notes
current power loss critical Article no. see price
dimension list
Pv
A W mm
In-line/in-delta
In-Line ULN 400 V In-Delta
NZMB2-S125 NZMB2-A125
DM4 soft starters
I I I I I I
DILM115 DILM115
100 A 100 A
3
DM4-340-55K DM4-340-30K
(105 A) (59 A)
U1 V1 W1 M M U1 V1 W1
3~ 3~
W2 U2 V2 W2 U2 V2
55 kW 55 kW
400 V 400 V
Disadvantages over in-line connection:
As a rule, soft starters are connected directly in series with the motor (in line). The • The motor must be connected with six conductors, similar to the star-delta
DM4 soft starters also allow operation in delta configuration. connection.
Advantage: • The DM4’s overload protection is active only in one line. An additional motor
• This circuit is cheaper because the soft starter has to be laid out for only 58 % of protection must be installed in the parallel line or in the incomer.
the motor full load current.
Engineering 14/23
Connection examples
http://catalog.moeller.net Moeller HPL0211-2007/2008
Soft starter with separate mains contactor
Actuation
EMERGENCY STOP
S2 K1
Q21 OK 33
(no error) 34
E2 E1
K1 Q21 K2 Q21 Q11
39 39
a b
L1 a See actuation
L2
L3 b Control voltage through Q1 and F11 or through Q2
N
PE
c Motor current indication
E1: Start/stop
E2: Enable
Q1 Q2
T1: + Thermistor
I> I> I> I> I> I>
T3: … Thermistor
Q11 F11
a
F3
⎩
⎪
⎨
⎪
⎧
1L1
3L2
5L3
L N E1 E2 39 7 +12 8 1
REF 2: 4–20 mA
REF 1: 0–10 V
0 V Analog
+12 V DC
0 V (E1;E2)
~
=
Q21 =
K1;RUN K2;TOR K3 K4 ~
Analog Out 1
Analog Out 2
0 V Analog
PE
2T1
4T2
6T3
T1 T2 13 14 23 24 33 34 43 7 62 63
I mot c
M
M1
3~
14/24 Engineering
Connection examples
DM4 Moeller HPL0211-2007/2008 http://catalog.moeller.net
Actuation
EMERGENCY STOP
K1 S1: Off (unguided deceleration)
S3 S2: On
a Enable
13 23
S1 K1 Q22 S4 K2 K2 K1 Q21 RUN Q21 TOR 24 b Soft start/soft stop
14
S2 K1
Q21 OK 33
(no error) 34
E2 E1
K1 Q21 K2 Q21 Q11 Q22
39 39
a b
L1 a See actuation
L2
L3 b Control voltage through Q1 and F11 or through Q2
N
PE c Motor current indication
E1: Start/stop
E2: Enable
Q1 Q1
T1: + Thermistor
I> I> I> I> I> I>
T2: … Thermistor
Q11
b
F11
a
F3
⎩
⎪
⎨
⎪
⎧
1L1
3L2
5L3
L N E1 E2 39 7 +12 8 1
REF 2: 4–20 mA
0 V Analog
REF 1: 0–10 V
0 V (E1;E2)
+12 V DC
~ PE
=
Q22
=
Q21 ~
K1;RUN K2;TOR K3 K4
Analog Out 1
Analog Out 2
0 V Analog
2T1
4T2
6T3
T1 T2 13 14 23 24 33 34 43 7 62 63
I mot c
M
M1
3~
Engineering 14/25
Connection examples
http://catalog.moeller.net Moeller HPL0211-2007/2008 DM4
Actuation
+ 24 V
Q2
STOP
K1 K2 K1 K2 K1 Q11 K2 Q12
FWD REV
K2 K1
Q12 Q11
B1 A1 E2 E1
K1 K2 K3T Q21 Q11 Q12
t h 100 ms A2 39
0V
FWD REV a
a See actuation
L1
L2 b Control voltage through Q1 and
L3 F11 or through Q2
N c Motor current indication
PE E1: Start/stop
E2: Enable
Q1
Q2
I>I> I>
I>I> I>
Q12 Q11 F1
a
F3
1L1
3L2
5L3
L N E1 E2 39 7 +12 8 1
REF 2: 4–20 mA
REF 1: 0–10 V
PE
0 V Analog
0 V (E1;E2)
+12 V H
~
=
Q21
=
K1;RUN K2;TOR K3 K4 ~
Analog Out 1
Analog Out 2
0 V Analog
7 62 63
2T1
4T2
6T3
T1 T2 13 14 23 24 33 34 43
Imot c
M
M1 3~
14/26 Engineering Engineering 14/27
Assigned switching and protective elements Assigned switching and protective elements
DM4 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net DM4
Part no.1) Motor- Rated operational current2) Soft starter function Bypass Circuit Semiconductor protection (optional, DC braking unit
rating at contactor breaker fuses required for type “2”
400 V (optional)13) controller coordination in addition to the
supply protective elements for type “1”
coordination)
Device Motor Rating3) Line protection4) Mains Overload relay5)7) Fuse Fuse switch Hilger & Kern Frenostat
DM4 soft starters
Notes 1) At a different operating cycle, the r.m.s. current changes so that a higher-rated device may have to be used. The switching and protective 4) Foir motors with the same rating but a higher current than specified, a higher-rated switch/contactor may have to be used. The decisive factor is the motor current.
elements are always dimensioned for the following operating cycles (no bypass for any operating cycle): 5) If the soft starter remains continually live, it can also act as overload relay.
• Devices DM4-340-7K5 to DM4-340-90K each 10 switching operations per hour, continuous operation In delta connection, set the overload relay to the value motor current/ 3 .
• Devices DM4-340-110K and DM4-340-132K: each 10 switching operations per hour with at least 3 minutes no-load pause before eachstart 6) Setting of overload trip block to tr =
• Devices from DM4-340-160K each 3 operations per hour with at least 8 minutes no-load pause before each start. 7) In delta connection, the overload rlay is connected in series with the motor winding (set to value motor current/ 3 .)
For all other switching cycles or when a bypass is used, the effective rating changes and a different device is therefore required. 8) If a DC braking unit is used, the soft starter’s output must be isolated with this contactor before braking. In delta connection, both the input and the output must be
The device’s rated operational current must be greater than the motor current (in-line operation) or motor current 3 (delta operation) isolated. In this case, two contactors are required.
indicated on the motor’s nameplate. 9) On external surface mounting included as standard
2) Rated operational current relative to the specified load cycle. 10) If a measuring line with a cross section F 1.5 mm2 is used, the fuse can be omitted.
3) Indicates the current for which the supply cable must be dimensioned at the specified switching duty and motor current. At higher motor 11) To use IZM as “contactor”, accessories are required l see IZM catalogue. In that case, the recommended circuits may not apply since different contacts may have to
currents and different switching duty (operating frequency, overcurrent, overcurrent time, DF), the current value changes and must then be be assigned depending on the selected accessories.
adapted accordingly. 12) If the device’s rated current is fully utilized, use the larger switch or contactor.
13) The bypass is laid out to AC1. If it must be opened in an Emergency-Stop, it must be laid out to AC3. The contactors of the mains contactor column must then be used.
14/28 14/29
Assigned switching and protective elements Assigned switching and protective elements
DM4 DM4
Device Motor Rating3) Line protection Mains Overload relays5)7) Fuse Fuse-disconnector Hilger & Kern Frenostat
DM4 soft starters
Notes
• Devices DM4-340-7K5 to DM4-340-90K each 10 switching operations per hour, continuous operation.
• Devices DM4-340-110K and DM4-340-132K: each 10 switching operations per hour with at least 3 minutes no-load pause before eachstart (OBI)
• Devices from DM4-340-160K each 3 operations per hour with at least 8 minutes no-load pause before each start. 7) In delta connection, the overload rlay is connected in series with the motor winding (set to value motor current/ .)
For all other switching cycles or when a bypass is used, the effective rating changes and a different device is therefore required. 8) If a DC braking unit is used, the soft starter’s output must be isolated with this contactor before braking. In delta connection, both the input and the output must be
The device’s rated operational current must be greater than the motor current (in-line operation) or motor current (delta operation) isolated. In this case, two contactors are required.
indicated on the motor’s nameplate. 9) On external surface mounting included as standard
10) If a measuring line with a cross section F 1.5 mm2 is used, the fuse can be omitted.
11) The bypass is laid out to AC1. If it must be opened in an Emergency-Stop, it must be laid out to AC3. The contactors of the mains contactor column must then be used.
14/30 Technical Data Technical Data 14/31
Soft starters Soft starters
DS4 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DS4
General
Standards IEC/EN 60947-4-2 (-M(R)) IEC/EN 60947-4-2 (-M(R))
IEC/EN 60947-4-3 (-M) IEC/EN 60947-4-3 (-M)
Approvals UL/CSA UL/CSA UL/CSA UL/CSA UL/CSA UL/CSA
DS4 soft starters
Dimensions (W H D) mm 45 149 189.5 45 149 189.5 65 149 189.5 65 149 189.5 110 149 189.5 110 149 189.5
Weight kg 0.8 0.8 1.0 1.0 1.7 1.7
Radio interference level „A“ „A“ „A“ „A“ „A“ „A“
Main conducting paths
Rated operating voltage Ue V AC 110…500 110…500 110…500 110…500 110…500 110…500
Supply frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60
Control section power supply V AC internal via power connection internal via power connection
Rated operational current
AC–-51 Ie A 11 11 17 22 29 41
AC-53 (inductive load) Ie A 6 6 9 12 16 23
Assigned motor rating (standard connection)
230 V kW 1.1 1.1 2.2 3 4 5.5
400 V kW 2.2 2.2 4 5.5 7.5 11
460 V HP 3 3 5 7 10 15
500 V kW 3 3 5.5 5.5 7.5 11
Overload cycle to IEC/EN 60947-4-2
AC-51 (only for M types) 11A: AC-51: 1.5 – 1: 99 – 600 11A: AC-51: 1.5 – 1: 99 – 600 17A: AC-51: 1.5 – 1: 99 – 600 22A: AC-51: 1.5 – 1: 99 – 600 29A: AC-51: 1.5 – 1: 99 – 600 41A: AC-51: 1.5 – 1: 99 – 600
AC-53a (without bypass) 6A: AC-53a: 6 – 0.5: 99 – 600 6A: AC- 6A: AC-53a: 6 – 0.5: 99 – 600 6A: AC- 9A: AC-53a: 6 – 0.5: 99 – 600 9A: AC- 12A: AC-53a: 6 – 0.5: 99 – 600 12A: 16A: AC-53a: 6 – 0.5: 99 – 600 16A: 23A: AC-53a: 6 – 0.5: 99 – 600 23A:
53a: 6 – 5: 99 – 20 53a: 6 – 5: 99 – 20 53a: 6 – 5: 99 – 20 AC-53a: 6 – 5: 99 – 20 AC-53a: 6 – 5: 99 – 20 AC-53a: 6 – 5: 99 – 20 41A: AC-53b:3 –
5:360 (-M only)
Terminal capacities
Cable lengths
Solid mm2 1 (1.5 – 6) 1 (1.5 – 6) 1 (1.5 – 35) 1 (1.5 – 35) 1 (2.5 – 50) 2 (2.5 – 50)
2 (1.5 – 4) 2 (1.5 – 4) 2 (1.5 – 10) 2 (1.5 – 10) 2 (2.5 – 16) 3 (2.5 – 16)
Flexible with ferrule mm2 1 (1.5 – 6) 1 (1.5 – 6) 1 (1.5 – 25) 1 (1.5 – 25) 1 (2.5 – 35) 2 (2.5 – 35)
2 (1.5 – 2.5) 2 (1.5 – 2.5) 2 (1.5 – 6) 2 (1.5 – 6) 2 (2.5 – 10) 3 (2.5 – 10)
Stranded mm2 1 (1.5 – 6) 1 (1.5 – 6) 1 (1.5 – 35) 1 (1.5 – 35) 1 (2.5 – 50) 2 (2.5 – 50)
2 (1.5 – 4) 2 (1.5 – 4) 2 (1.5 – 10) 2 (1.5 – 10) 2 (2.5 – 16) 3 (2.5 – 16)
Solid or stranded AWG 1 (16 – 8) 1 (16 – 8) 1 (16 – 4) 1 (16 – 4) 1 (14 – 2) 2 (14 – 2)
2 (16 – 12) 2 (16 – 12) 2 (16 – 10) 2 (16 – 10) 2 (14 – 8) 3 (14 – 8)
Tightening torque Nm 1.7 1.7 3 3 3.5 3.5
Screwdriver (PZ: Pozidriv) mm PZ2 or 1 6 mm PZ2 or 1 6 mm PZ2 or 1 6 mm PZ2 or 1 6 mm PZ2 or 1 6 mm PZ2 or 1 6 mm
Control cables
Solid mm2 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5)
2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5)
Flexible with ferrule mm2 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5)
2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5)
Stranded mm2 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5) 1 (0.75 – 2.5)
2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5) 2 (0.75 – 1.5)
Solid or stranded AWG 1 (18 – 12) 1 (18 – 12) 1 (18 – 12) 1 (18 – 12) 1 (18 – 12) 1 (18 – 12)
2 (18 – 16) 2 (18 – 16) 2 (18 – 16) 2 (18 – 16) 2 (18 – 16) 2 (18 – 16)
Tightening torque Nm 0.8 0.8 0.8 0.8 0.8 0.8
Screwdriver (PZ: Pozidriv) mm 0.5 3.5 0.5 3.5 0.5 3.5 0.5 3.5 0.5 3.5 0.5 3.5
Notes
Rated impulse withstand voltage:
• 1.2 ms/50 ms (rise time/fall time of the pulse to IEC/EN 60947-2 or -3)
• Applies for control circuit/power section/enclosure
14/32 Technical Data Technical Data 14/33
Soft starters Soft starters
DS4 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DS4
Power section
Rated impulse withstand voltage Uimp kV 6 6 6 6 6 6
DS4 soft starters
Notes
Rated impulse withstand voltage:
• 1.2 ms/50 ms (rise time/fall time of the pulse to IEC/EN 60947-2 or -3)
• Applies for control circuit/power section/enclosure
14/34 Technical Data
Soft starters
DS4 Moeller HPL0211-2007/2008 http://catalog.moeller.net
General
Standards IEC/EN 60947-4-2
Approvals UL/CSA UL/CSA UL/CSA
Climatic proofing Damp heat, constant according to IEC 60068-2-78; damp heat, cyclical, according to IEC 60068-2-10
DS4 soft starters
Ambient temperature °C 0 – 40 0 – 40 0 – 40
Ambient temperature, storage °C 25…55 25…55 25…55
Altitude m 0 – 1000 0 – 1000 0 – 1000
Mounting position vertical vertical vertical
Degree of protection (Power connection) IP21 IP21 IP21
Protection against direct contact Finger and back-of-hand proof
Overvoltage category/pollution degree II/2 II/2 II/2
Shock resistance 8 g/11 ms 8 g/11 ms 8 g/11 ms
Dimensions (W x H x D) mm 45 x 149 x 189.5 45 x 149 x 189.5 45 x 149 x 189.5
Weight kg 0.8 0.8 1.6
Radio interference level „A“ „A“ „A“
Vibration resistance to EN 60721-3-2 2M2 2M2 2M2
Average heat dissipation at rated load cycle W 11.2 11.9 12.7
Notes
Rated impulse withstand voltage:
• 1.2 ms/50 ms (rise time/fall time of the pulse to IEC/EN 60947-2 or -3)
• Applies for control circuit/power section/enclosure
Technical Data 14/35
Soft starters
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS4
Power section
Rated impulse withstand voltage Uimp kV 6 6 6
General
Standards IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2
Approvals
Climatic proofing Damp heat, constant according to IEC 60068-2-78; damp heat, cyclical, according to IEC 60068-2-10 Damp heat, constant according to IEC 60068-2-78; damp heat, cyclical, according to IEC 60068-2-10
DS6 soft starters
Ambient temperature, storage °C –25…55 –25…55 –25…55 –25…55 –25…55 –25…55 –25…55 –25…55
Altitude m 0…1000, above that 1 % derating per 100 m , up to 2000 m 0…1000, above that 1 % derating per 100 m , up to 2000 m
Mounting position vertical vertical vertical vertical vertical vertical vertical vertical
Degree of protection (Power connection) IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20
Protection against direct contact Finger and back-of-hand proof Finger and back-of-hand proof
Overvoltage category/pollution degree II/2 II/2 II/2 II/2 II/2 II/2 II/2 II/2
Shock resistance 8 g/11 ms 8 g/11 ms 8 g/11 ms 8 g/11 ms 8 g/11 ms 8 g/11 ms 8 g/11 ms 8 g/11 ms
Vibration resistance to EN 60721-3-2 g 2M2 2M2 2M2 2M2 2M2 2M2 2M2 2M2
Average heat dissipation at rated load cycle W 7 10 13 18 25 24 30 42
Dimensions (W x H x D) mm
Radio interference level “A1” “A1” “A1” “A1” “A1” “A1” “A1” “A1”
Weight kg 1.8 1.8 1.8 1.8 1.8 3.7 3.7 3.7
Main conducting paths
Rated operating voltage Ue V AC 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460
Supply frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Rated operational current
AC-51 (resistive loads) Ie A 41 55 68 81 99 135 160 200
AC-53 (motor loads) Ie A 41 55 68 81 99 135 160 200
Assigned motor rating (standard connection)
230 V kW 11 15 15 22 30 30 45 55
400 V kW 22 30 37 45 55 75 90 110
460 V HP 30 40 50 60 75 100 125 150
Overload cycle to IEC/EN 60947-4-2
AC-51 (built-in bypass) 41 A: AC-53a: 3…5; 55 A: AC-53a: 3…5; 68 A: AC-53a: 3…5; 81 A: AC-53a: 3…5; 99 A: AC-53a: 3…5; 75…10 135 A: AC-53a: 3…5; 75…10 160 A: AC-53a: 3…5; 75…10 200 A: AC-53a: 3…5; 75…10
75…10 75…10 75…10 75…10 99 A: AC-53a: 3…5; 75…10 135 A: AC-53a: 3…5; 75…10 160 A: AC-53a: 3…5; 75…10 200 A: AC-53a: 3…5; 75…10
Terminal capacities
Cable lengths
Solid mm2 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (4 – 185) 1 x (4 – 185) 1 x (4 – 185)
2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (4 – 70) 2 x (4 – 70) 2 x (4 – 70)
Flexible with ferrule mm2
Stranded mm2 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (25 – 70) 1 x (4 – 185) 1 x (4 – 185) 1 x (4 – 185)
2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (6 – 25) 2 x (4 – 70) 2 x (4 – 70) 2 x (4 – 70)
Solid or stranded AWG 1 x (12 – 2/0) 1 x (12 – 2/0) 1 x (12 – 2/0) 1 x (12 – 2/0) 1 x (12 – 2/0) 1 x (12…350 kcmil) 1 x (12…350 kcmil) 1 x (12…350 kcmil)
2 x (12 – 00) 2 x (12 – 00) 2 x (12 – 00)
2 x 9 x 0.8 2 x 9 x 0.8 2 x 9 x 0.8 2 x 9 x 0.8
Band min. mm 2 x 9 x 0.8 2 x 9 x 0.8 2 x 9 x 0.8 2 x 9 x 0.8 9 x 9 x 0.9 10 x 16 x 0.8 10 x 16 x 0.8 10 x 16 x 0.8
max. mm 9 x 9 x 0.9 9 x 9 x 0.9 9 x 9 x 0.9 9 x 9 x 0.9
Tightening torque Nm
Control cables
Solid mm2 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5) 1 x (0.5 – 2.5)
2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0)
Flexible with ferrule mm2 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5)
2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75) 2 x (0.5 – 0.75)
Stranded mm2 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5) 1 x (0.5 – 1.5)
2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0) 2 x (0.5 – 1.0)
Solid or stranded AWG 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14) 1 x (21 – 14)
2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18) 2 x (21 – 18)
flat conductor
Tightening torque Nm 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Screwdriver (PZ: Pozidriv) mm 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5
Notes Rated impulse withstand voltage:
• 1.2 ms/50 ms (rise time/fall time of the pulse to IEC/EN 60947-2 or -3)
• Applies for control circuit/power section/enclosure
14/38 Technical Data Technical Data 14/39
Soft starters Soft starters
DS6 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
Power section
Rated impulse withstand voltage Uimp kV 4 4 4 4 4 4 4 4
Rated insulation voltage Ui V AC 500 500 500 500 500 500 500 500
DS6 soft starters
DM4-340-7K5 DM4-340-11K DM4-340-15K DM4-340-22K DM4-340-30K DM4-340-37K DM4-340-45K DM4-340-55K DM4-340-75K DM4-340-90K
General
Standards IEC/EN 60947-4-2 IEC/EN 60947-4-2
Approvals UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL
DM4 soft starters
Ambient temperature °C 0 – 40, up to 60 °C with a current reduction of 2% per °C 0 – 40, up to 60 °C with a current reduction of 2% per °C
Ambient temperature, storage °C -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55
Altitude m 0 -1000, up to 2000 m with a current reduction of 1 % per 100 m 0 -1000, up to 2000 m with a current reduction of 1 % per 100 m
Mounting position Vertical Vertical
Protection type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20
Protection against direct contact Finger and back-of-hand proof Finger and back-of-hand proof
Pollution degree 2 2 2 2 2 2 2 2 2 2
Heat dissipation with rated W 50 63 91 120 152 190 227 276 380 452
operational current Ie
Dimensions (W x H x D) mm 222 x 290 x 195 222 x 290 x 195 222 x 290 x 195 222 x 290 x 195 222 x 290 x 195 222 x 290 x 195 222 x 420 x 195 222 x 420 x 195 222 x 420 x 195 520 x 338 x 248
Weight kg 6.7 6.7 6.7 6.7 6.7 6.7 15 15 15 15.7
Main conducting paths
Rated operating voltage Ue V AC 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460
Rated insulation voltage Ui V AC 460 460 460 460 460 460 460 460 460 460
Supply frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Control section power supply V AC 110/230 110/230 110/230 110/230 110/230 110/230 110/230 110/230 110/230 110/230
230 V kW 7.5 11 15 22 30 37 45 55 75 90
400 V kW 11 15 22 37 55 55 75 90 132 160
460 V HP 20 25 30 50 75 100 100 150 200 250
Overload cycle to IEC/EN 60947-4-2
AC-53a (without bypass) 16 A : AC-53a : 3 – 35 : 99– 23 A : AC-53a : 3–35 : 99– 30 A : AC-53a : 3–35 : 99– 44 A: AC-53a: 3–35: 99–10 59 A: AC-53a: 3–35: 72 A: AC-53a: 3–35: 85 A: AC-53a: 3–35: 105 A: AC-53a: 3–35: 146 A: AC-53a: 3–35: 174 A: AC-53a: 3…35:
10 10 10 99–10 99–10 99–10 99–10 99–10 99…10
AC-53b (with bypass) 16 A : AC-53b : 3 – 35 : 120 23 A : AC-53b : 3–35 : 120 30 A: AC-53b: 3…35: 120 44 A: AC-53b: 3–35: 120 59 A: AC-53b: 3–35: 120 72 A: AC-53b: 3…35: 120 85 A: AC-53b: 3…35: 120 105 A : AC-53b: 3–35 :120 146 A: AC-53b: 3–35: 120 174 A: AC-53b: 3…35:
120
Short-circuit rating
Type “1” coordination PKZM0-16 PKZM0-25 PKZ2/ZM-32 NZM7-63N NZM7-63N NZM7-80N NZM7-100N NZM7-100N NZM7-160N NZM7-200N
Additional type “2” 20.282.20-40 20.282.20-80 20.282.20-80 20.282.20-125 20.282.20-125 20.189.20-200 20.189.20-200 20.610.32-350 20.610.32-350 20.610.32-450
coordination
14/42 Technical Data Technical Data 14/43
Soft starters Soft starters
DM4 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DM4
DM4-340-7K5 DM4-340-11K DM4-340-15K DM4-340-22K DM4-340-30K DM4-340-37K DM4-340-45K DM4-340-55K DM4-340-75K DM4-340-90K
Terminal capacities
Cable lengths
Connection M8 screws for cable lug
Solid mm2 1 x (1.5 – 16) 1 x (1.5 – 16) 1 x (1.5 – 16) 1 x (1.5 – 16) 1 x (4 – 35) 1 x (4 – 35)
DM4 soft starters
Flexible with ferrule mm2 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5)
Stranded mm2 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5)
Solid or stranded AWG 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12 22 … 12
Tightening torque Nm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Screwdriver (PZ: Pozidriv) mm 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5
Control circuit
Current consumption
Digital inputs
24V DC mA 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
230 V AC mA 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
Analog inputs
10 V mA 1 1 1 1 1 1 1 1 1 1
Pick-up voltage
DC-operated V DC 24…230 24…230 24…230 24…230 24…230 24…230 24…230 24…230 24…230 24…230
AC operated V AC 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230 24 – 230
Drop-out voltage
DC operated V DC 0…3 0…3 0…3 0…3 0…3 0…3 0…3 0…3 0…3 0…3
AC operated V AC 0–3 0–3 0–3 0–3 0–3 0–3 0–3 0–3 0–3 0–3
Programmable relay outputs
Number 4 4 4 4 4 4 4 4 4 4
Max. voltage V AC 250 250 250 250 250 250 250 250 250 250
Max. current AC-11 A 3 3 3 3 3 3 3 3 3 3
with back-up fuse
Number 2 2 2 2 2 2 2 2 2 2
Voltage range V DC 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10 0 – 10
Current carrying capacity mA 10 10 10 10 10 10 10 10 10 10
Programmable analog inputs
Ref 1 V DC 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10 0 … 10
Ref 2 mA 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20 4 … 20
Soft start function
Ramp times
Acceleration s 1…255 1…255 1…255 1…255 1…255 1…255 1…255 1…255 1…255 1…255
Deceleration s 0…255 0…255 0…255 0…255 0…255 0…255 0…255 0…255 0…255 0…255
Start pedestal % 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60
Voltage reduction at stop % 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100 0 – 100
Kickstart
Voltage % 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90 60 – 90
Duration
50 Hz ms 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400 100 – 400
60 Hz ms 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664 166 – 664
Current limitation 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie 0.5 … 8 x Ie
14/44 Technical Data Technical Data 14/45
Soft starters Soft starters
DM4 Moeller HPL0211-2007/2008 http://catalog.moeller.net http://catalog.moeller.net Moeller HPL0211-2007/2008 DM4
General
Standards IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2 IEC/EN 60947-4-2
Approvals UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL UL, cUL
DM4 soft starters
Ambient temperature °C 0 – 40, up to 60 °C with a current reduction of 2% per °C 0 – 40, up to 60 °C with a current reduction of 2% per °C
Ambient temperature, storage °C -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55 -25…55
Altitude m 0 -1000, up to 2000 m with a current reduction of 1 % per 100 m 0 -1000, up to 2000 m with a current reduction of 1 % per 100 m
Mounting position Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical
Protection type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20
Protection against direct contact Finger and back-of-hand proof Finger and back-of-hand proof
Pollution degree 2 2 2 2 2 2 2 2
Heat dissipation with rated operational W 545 662 795 925 1371 1705 2106 2775
current Ie
Dimensions (W x H x D) mm 338 x 520 x 248 338 x 520 x 248 338 x 520 x 248 338 x 520 x 248 640 x 610 x 375 640 x 610 x 375 640 x 610 x 375 640 x 610 x 375
Weight kg 15.7 22 22 22 56 65 72 72
Main conducting paths
Rated operating voltage Ue V AC 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460 230 – 460
Rated insulation voltage Ui V AC 460 460 460 460 460 460 460 460
Supply frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Control section power supply V AC 110/230 110/230 110/230 110/230 110/230 110/230 110/230 110/230
Terminal capacities
Cable lengths
Connection M8 screws for cable lug M8 screws for cable lug M8 screws for cable lug M8 screws for cable lug 2 x M12 screws for cable lug 2 x M12 screws for cable lug 2 x M12 screws for rail 2 x M12 screws for rail
connection connection
DM4 soft starters
Stranded with cable lug mm2 2 x (50 – 120) 2 x (50 – 120) 2 x (50 – 120) 2 x (50 – 120) 2 x (70 – 240) 2 x (70 – 240)
Flexible with ferrule mm2 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5)
Stranded mm2 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5) 1 x (0.75 – 2.5)
137.5
149
a
13.65 142
45 189.5
DS4-340-4K0-M DS4-340-5K5-M
DS4-340-4K0-MR DS4-340-5K5-MR
20 a 1L1, 3L2, 5L3
15 15 2T1, 4T2, 6T3
8.7
M4
137.5
149
114.8
73
a
20 135.5
65 189.5
73
a
45 131.7
90 189.5
110
Dimensions 14/49
Soft starters
http://catalog.moeller.net Moeller HPL0211-2007/2008 DS6
DS6-340-22K-MX DS6-340-45K-MX
DS6-340-30K-MX DS6-340-55K-MX
DS6-340-37K-MX
30 30
22.5
PE
175
161
129
PE
22.5 35
93 139
DS6-340-75K-MX
DS6-340-90K-MX
DS6-340-110K-MX
35 35
15
PE
e
158
200
215
PE
15 52.5
108 178
14/50 Dimensions
Soft starters, networking and communication modules
Moeller HPL0211-2007/2008 http://catalog.moeller.net
Soft starters
DM4-340-7K5 DM4-340-22K DM4-340-45K
DM4-340-11K DM4-340-30K DM4-340-55K
DM4-340-15K 275 DM4-340-37K DM4-340-75K
290
Soft starters
400
420
125 195
222
125 195
222
570
610
250 248
338 250 250 375
640
75
62 18 62 27
34
60 8.5 18
Dimensions 14/51
Fuse bases, fuses
http://catalog.moeller.net Moeller HPL0211-2007/2008
Fuse bases
21.313.02 21.189.01
27
205
25
Soft starters
25
9
146
126
80
16
50 8
6.5
15.5 3
40 26
85 63 40 13
76 16
34
44
Fuses
20.282.20-... 20.189.20-...
8.5
10.5
10.3
105
100
80
55
80
8.5 2 56
28.8 2.5
20 38
47
20.6X0.20
Part no. a1 a2 b e e1 e2 i
20.610.32-200 109 47,5 26 76 51 6 11
e1
b
i
51.060.04
98
80
53.5
8
5
51.7
35.2
106
43.8
54.3
20.5 6
26 9 44.5
52.5
89