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New Products Catalogue Industrial Switchgear |

2005

Moeller Drives – Efficient Speed Control


for Three-Phase Motors

The complete range of contac-


tors, efficient motor-starters
and variable speed drives for
the motor circuit. New simple
to install solutions based on
clever communication.

DIL contactors
PKZ motor-protec-
tive circuit-breakers
MSC motor-starters
DS 4 softstarters
DF & DV Drives
Rapid Link

Think future. Switch to green.


green
Contents 1

Moeller NK8200-1150D
DF51 DV51 Accessories

Vector Frequency inverters DV51


POWER

Frequency inverters DF51


Hz ALARM

RUN
POWER
PRG
Hz Hz ALARM

A A
POWER
ALARM
RUN
RUN RUN
PRG
PRG
ENTER

PRG
ENTER

Seite Seite Seite


System overview 6 System overview 16 Description 26
Description 8 Description 18 Keypads DEX-KEY-… 26
DEX-KEY-10 keypads, 27
Frequency Inverters DF51 9 Vector frequency inverters DV51 19 DEX-CBL-...-ICS connections cables
Engineering 11 Engineering 21 T adapter DEV51-NET-TC 28
Assigned switching and protective 11 Assigned switching and protective 21
elements for DF51 elements for DV51
Connection example DF51 12 Connection example DV51 22 PROFIBUS-DP interface card 29
DE51-NET-DP
Technical data 41 Technical data 41 DEX-CBL-2M0-PC connection cable 30
DF51, DV51 41 DF51, DV51 41 DE4-BU4-1 braking unit, 32
DF51 42 DV51 46 DE4-BR1... braking resistors
Dimensions 52 Dimensions DEX4-LN... main chokes 34
Frequency inverters DF51 52 Vector frequency inverters DV51 53 DEX-LM3... motor chokes 35
DE...-LZ... radio interference filter 39
Accessories 31
Keypads, connection cables, 31
interfacing modules, enclosures
DE4-BR1... braking resistor, 33
potentiometer
DEX4-LN... mains chokes 36
DEX-LM3... motor chokes 37
Radio interference suppression filter 40
Selection data 38
DEX-LN... mains chokes, 38
DEX-LM3... motor chokes
Technical data 41
Mains chokes, motor chokes 50
Funk-Entstörfilter DE5, DE6 51
Dimensions 52
Accessories 54
Braking resistors, potentiometers 55
Mains chokes 56
Motor chokes 57
Radio interference filters DE6-... 58
Conversion of technical units 59
in SI units 59
(Systeme Internationale d’Unitée)
2

DF51, DV51, DF6, DV6


frequency inverters

The need for variable speed drives is increasing consistently, for example, in
optimization of manufacturing and production processes or for saving energy. The
frequency inverters of the DF51, DF6, DV51 and DV6 series are ideally suited for this
purpose. They match the required speed of a standard three-phase asynchronous
motor to the drive requirements; be it as compact devices or modular system devices.
They reliably assure the required sequence of movements of the drive motor and
thus guarantee operational reliability and cost savings. A high level of functionality
need not be complex to operate: with their user-friendly design they feature –
depending on the demands of the application – differing functional characteristics
in a power range from 0.18 kW to 132 kW. Approvals from global standards allow
them to be used worldwide.
3

More than ever today's machines and systems need to be optimized in order to
reduce costs. In this process, the use of the right technology is a key factor, in
which DF51 and DV51 meet all the requirements involved.

DF51 - the “ultra compact” one DV51 - “dynamic overcurrent and DF51, DV51 - “communication
DF51 is big in functionality and small in overvoltage monitoring” options”
size: compared to its predecessor it High starting torques together with DF51/DV51 can be integrated in
requires over 40 % less space in the dynamic acceleration and braking communication systems such as
control cabinet. DF51 is therefore ideal ramps require a great deal from a drive PROFIBUS-DP (DE51 -NET-DP) or
for retrofitting in drive systems that system. Fault indications are often the CANopen (DE51-NET-CAN) when used
were previously run without speed result, and these may lead to difficult with the appropriate option modules
control.They therefore considerably shutdowns during machine operation. available. Each device comes standard
increase the economy and productivity The new control process of the DV51 with a MODBUS-RTU interface that
of your machine or system. The detects these kinds of critical operating offers inexpensive integration in
integrated keypad ensures fast states and prevents them accordingly. suitably networked systems.
operation without the need for any The reliability of the drive in machines
tedious parameter setting. The drive and systems is thus considerably
can also be controlled directly at the increased. DF51, DV51 - “global standards”
machine using the potentiometer. Conformity with standards such as CE,
c-UL, UL and c-Tick enable the
DF51, DV51 - “timer function & DF51/DV51 technology to be used in
DV51 – “more than 200 % motor programming of outputs”: other parts of the world.
starting torque at 1 Hz” - easy to The output signals of the DF51/DV51
activate can be programmed with logic
The DV51 can offer high starting functions such as AND and OR DF51, DV51 - “side-by-side
torques without the need for complex operations, as well as with time delays. mounting”
and lengthy parameter settings: In This increases flexibility and eliminates DF51/DV51 units can be mounted
order to adapt to the motor, the new the need for additional components “side-by-side” in order to save space.
sensorless control process doesn't even and wiring. This therefore reduces the installation
need the autotuning operations usually space required even further.
required. Even difficult drive control
tasks such as heavy starting can
therefore be implemented easily right
from the start.

DV51 – maximum torques DV51 – modular design

M
MN

200

100

0 20 40 50 60 f [Hz] DEX-KEY-6 DV51-...-...


600 1200 1500 1800 n [min-1]
DEV51-MNT-K60
DE51-NET-DP
DE51-NET-CAN
4

DF51, DV51 - with versatile functions for mastering


a wide range of tasks ...
Each application has
its own particular
requirements that a
cutting edge drive system
must be able to match.
DF51, DV51 are specially
designed for this and
cover a wide range of DF51 DV51
application options Application examples Application examples
• Speed control of three-phase motors up • Speed and sensorless torque control of
to 7.5 kW three-phase motors up to 7.52 kW
• General pump and fan applications in • Versatile application options for the
buildings or industrial premises textile, paper and printing industries
• Standard drives on machine tools, as well • Manufacturing and processing machines
as on processing and packaging machines in the metal industry
in the foodstuffs and beverages industries • Drives in mechanical handling, as well as
crane and hoist systems
Mains connection • Applications with enhanced demands
1x 230 V, 50/60 Hz in terms of starting torque and the
3x 230 V, 50/60 Hz speed/torque characteristic
3x 400 V, 50/60 Hz
Mains connection:
Rating range 1x 230 V, 50/60 Hz
0.18 kW to 2.2 kW (at 230 V) 3x 230 V, 50/60 Hz
DF51-322-..., (DF51-320-...) 3x 400 V, 50/60 Hz
0.37 kW to 7.5 kW (at 400 V)
DF51-340-... Rating range
0.18 kW to 2.2 kW (at 230 V):
Features DV51-322-..., (DV51-320-...)
• Compact device 0.37 kW to 7.5 kW (at 400 V):
• V/f characteristic control DV51-340-...
• Built-in keypad with potentiometer
• Thermistor input Features
• PID controller • Modular system device
• RS-422/ RS485 Modbus RTU, interface • Sensorless vector control
• Fieldbus connection to PROFIBUS-DP, • Built-in keypad with potentiometer
CAN Open (external options) • Thermistor input
• Automatic voltage monitoring • PID controller
• Overload: 1.5 times starting torque for • Highly dynamic current limit control
60 s, every 600 s • RS-422/ RS485 Modbus RTU, interface
• 5 configurable digital inputs • Fieldbus connection to PROFIBUS-DP,
• 2 configurable outputs CAN Open (plug-in options)
• 1 relay output (changeover contacts) • Automatic voltage monitoring
• 2 analog inputs • Full torque from 0.5 Hz to 400 Hz
• 1 analog output • Overload: 1.5 times starting torque for
• Global approval to standards 60 s, every 600 s
(CE, UL, c-UL, cTick) • Starting torque > 200% at approx. 1 Hz
• Integrated brake chopper
• 6 configurable digital inputs
• 2 configurable outputs
• 1 relay output (changeover contacts)
• 2 analog inputs
• 1 analog output
• Global standards (CE, UL, c-UL, cTick)

4
5

DF51, DV51 and DF6, DV6 frequency inverters, for all situations

DF51, DF6 – the versatile ones DV51, DV6 – the powerful ones

DF51 and DF6 provide the economical solution for many DV51 and DV6 expand the scope of the DF series by numerous
machine and processing sequences for which it is sufficient additional functions. Wherever more dynamics and higher
to vary the rotational speed using a V/f control. Among these torque levels are involved, the vector control provides the
are pump and fan applications where the DF51 or DF6 inverters required motor torque at just the right moment. This brings
can contribute significantly to saving power and reducing safety and reliability of drives and optimum efficiency for
cost. Functions, such as PID control loops or a thermistor the processing sequence. The various analog and digital
input for motor protection, that normally require external configurable inputs and outputs offer a great deal of flexibility
components, are already built in. The devices can be used because they can be matched precisely to the requirements of
immediately, as they are supplied, without the need for individual machines and systems.
programming, and the built-in keypad with setpoint
potentiometer enables easy configuration and local
operation.

DEX-KEY-6/-61, DEX-KEY-10 “Drives-Soft” for user-friendly drive DE6-IOM-ENC


Keypads operation Encoder module

DEX-KEY-6/-61: "Drives-Soft" parameter software, an For applications making above average


For device “on-site operation“ efficient tool for the DF51, DV51, DF6 demands on drive characteristics, e.g.
and parametric programming. and DV6 series: highest torque values at lowest speeds,
DEX-KEY-10: - Topic-oriented display enables fast or higher than usual speed constancy,
in addition to comfortable parameter parameter access, the DV6 can be further expanded. The
transfer (copying) within the DF/DV51 - User-friendly documentation and DE6-IOM-ENC encoder module enables
or DF/DV6 series. management of application-oriented the following functions:
Both are suitable for front panel settings,
mounting, e.g. in a control panel - Comparison function detects modified - Speed control
door, etc. parameter settings (commissioning, - Positioning
service), - Torque control (DV6 only)
Features of the DEX-KEY-10: - "Trend function" graphically displays - Synchronisation/ratio contro
- Plain text display the most important drive data and
- Back-lit LCD display supports drive optimization."
- Multi-language
6 System overview
Frequency inverters DF51

Moeller NK8200-1150GB
Vector Frequency inverters DV51
Frequency inverters DF51

1
POWER

Hz Hz ALARM

POWER A A

Hz ALARM RUN
RUN
A PRG

RUN
PRG
PRG
ENTER
PRG
ENTER

6 POWER
ALARM
PRG
RUN

RMT
READ
COPY
COPY

MNT
PRG
ENTER

FWD
REV

5
4
System overview 7
Frequency inverters DF51

Moeller NK8200-1150GB

Vector Frequency inverters DV51


Basic units System accessories Accessories

Frequency inverters DF51


Frequency inverters 1 Connection cable 4 Radio interference suppression filter 2
DF51-322-... DEX-CBL-...-ICS DE51-LZ...

Mains: 230 V single-phase/3-phase Connection cable for keypads a page 40


Motor rating
from 0.25 to 2.2 kW (230 V)
Mains chokes 3
a page 31
DEX-LN...
a page 9

a page 36
Frequency inverters Communication modules 5
DF51-320-... 1 DE51-NET-DP
Motor choke 3
PROFIBUS DP interface
Mains: 230 V 3-phase DEX-LM3-...
Motor rating a page 31
from 4 to 7.5 kW (230 V) a page 37

a page 9
DE51-NET-CAN
CANopen interface
Frequency inverters 1
DF51-340-...
a page 31
Mains: 400 V 3-phase
Motor rating
from 0.37 to 7.5 kW (400 V) Keypad 6
DEX-KEY-10
a page 10 External LCD keypad with memory function

a page 31

Keypad 7
DEX-KEY-6..
External LCD keypad

Mounting frame 8
DEX-MNT-K6
Mounting frame for DEX-KEY-6..
external LCD keypad

a page 31
8 Description
Frequency Inverters DF51

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Application Functions
The frequency inverters of the DF51 series provide infinitely variable speed control Comprehensive protective functions guarantee safe operation and protect frequen-
of three-phase motors.They are especially suitable for applications where simple cy inverters and motor:
operation and economic efficiency are important. • Overcurrent, earth fault
The assigned performance range for four-pole three-phase asynchronous motors • Overload, electronic motor protection
ranges from: • Overtemperature
• 0.25 to 2.2 kW with single-phase power supply (230 V) • Overvoltage, undervoltage
• 0.25 to 7.5 kW with three-phase power supply (230 V) Additional operational functions:
• 0.37 to 7.5 kW with three-phase power supply (400 V) • > 100 % starting torque from about 6 Hz
The frequency inverter DF51 can be used as a stand-alone drive or incorporated in • PID controller
automation systems. With its U/f (voltage/frequency) characteristic control, it can be • Automatic voltage control (boost)
used in wide range of applications, from simple pump and fan drives through stan- • Restart inhibit
dard transportation and conveying applications to flexible use the machine tool and • Min./max. frequency limitation
packaging machine industry. • Frequency hopping (frequency masking)
• DC braking to motor standstill
• Up to 16 fixed speeds
Features • PLC functionality: function linking possible
• Compact construction due to highly-integrated module technology
• Integrated keypad with four-character seven-segment display, LEDs, six function Documentation
keys and a setpoint value potentiometer
• Serial interface (RS 485, Modbus RTU) Each vector frequency inverter DV51 is supplied with installation instructions and a
• Five digital inputs (24 V DC) CD.
• Two digital outputs (24 V DC) The installation instructions contain a short description with illustrations and infor-
• Two analog inputs (0 to +10 V, 4 to 20 mA) mation about correct handling, installation and electrical connection of the de-
• One analog output (0 to +10 V) vice.The text information supplied is printed in seven languages (English, Chinese,
• A relay (changeover contact: 24 V DC/230 V AC) French, German, Italian, Russian, and Spanish).
• Thermistor input The CD contains a detailed manual (English, German) and configuration software
• User-friendly direct operation without prior configuration. with help text.
• Conformance to global standards CE, UL, c-UL and cTick
Note:
The software on the CD can be run on PCs with the current Windows operating sy-
stems from 98 to XP). For connecting a PC (RS 232) to a DF51 frequency inverter,
you will need the connection cable DEX-CBL-2M0-PC.
Frequency Inverters DF51 9

Moeller NK8200-1150GB

Vector frequency inverters DV51


Rated voltage Max. rated operational cur- Rated power for motors Type Price Std. pack
rent at 230 V 3-phase AC Article no. See price
list

Frequency inverters DF51


Ue Ie P
V A kW

Frequency Inverters DF51


Frequency inverters 0.25 kW to 2.2 kW at 230 V, one- and three-phase connection
1 AC 180 – 264 V g 0 % 1.4 0.25 DF51-322-025 1 off
3 AC 180 – 264 V g 0 % 289102
2.6 0.37 DF51-322-037
289103
3 0.55 DF51-322-055
289104
4 0.75 DF51-322-075
289105
5 1.1 DF51-322-1K1
289106
7.1 1.5 DF51-322-1K5
289107
10 2.2 DF51-322-2K2
289108
Frequency inverters 4 kW to 7 kW at 230 V, three-phase connection1)
3 AC 180 – 264 V g 0 % 15.9 4 DF51-320-4K0 1 off
289109

24 5.5 DF51-320-5K5
289120
32 7.5 DF51-320-7K5
289121

Notes 1) Specialversions of frequency inverters DF51-320-... please enquire. The devices have different default settings.
Minimum order quantity: 25 units.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and
an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
10 Frequency Inverters DF51

Moeller NK8200-1150GB
Vector frequency inverters DV51

Rated voltage Max. rated operational cur- Rated power for motors Type Price Std. pack
rent at 400 V 3-phase AC Article no. See price
list
Frequency inverters DF51

Ue Ie P
V A kW

Frequency Inverters DF51


Frequency inverters 0.37 kW to 7.5 kW at 400 V, three-phase connection
3 AC 342 – 528 V g 0 % 1.5 0.37 DF51-340-037 1 off
289122
2.5 0.75 DF51-340-075
289123
3.8 1.5 DF51-340-1K5
289124
5.5 2.2 DF51-340-2K2
289125
7.8 3 DF51-340-3K0
289126
8.6 4 DF51-340-4K0
289127
13 5.5 DF51-340-5K5
289128
16 7.5 DF51-340-7K5
289129

Notes All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and
an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
Engineering 11
Assigned switching and protective elements for DF51

Moeller NK8200-1150GB

Vector Frequency inverters DV51


Motor Frequency inverters Mains contactor Motor connection
Assigned Rated Mains Mains fuse Mains contactor Mains choke1) Radio interference Motor choke
motor rating operational current suppression filter

Frequency inverters DF51


current
Without
mains
choke/filter
P Ie IN
kW A A
Frequency inverters DF51
Single-phase power supply (230 V AC)
DF51-322-025 0.25 1.4 3.1 FAZ-B10/1N3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005
DF51-322-037 0.37 2.6 5.8 FAZ-B10/1N3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005
DF51-322-055 0.55 3 6.7 FAZ-B10/1N3) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005
DF51-322-075 0.75 4 9 FAZ-B16/1N3) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005
DF51-322-1K1 1.1 5 11.2 FAZ-B16/1N3) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005
DF51-322-1K5 1.5 7.1 16 FAZ-B20/1N3) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008
DF51-322-2K2 2.2 10 22.5 FAZ-B32/1N3) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011
Frequency inverters DF51
Three-phase power supply (230 V AC)
DF51-322-025 0.25 1.4 1.8 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005
DF51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005
DF51-322-1K5 1.5 7.1 9.3 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008
DF51-322-2K2 2.2 10 13 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011
DF51-320-4K0 4 15.9 20 PKM0-32 DILM17 DEX-LN3-025 – 2) DEX-LM3-016
DF51-320-5K5 5.5 24 30 PKM0-40 DILM17 DEX-LN3-040 – 2) DEX-LM3-035
DF51-320-7K5 7.5 32 40 PKM0-50 DILM25 DEX-LN3-040 – 2) DEX-LM3-035
Frequency inverters DF51
Three-phase power supply (400 V AC)
DF51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DF51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008
DF51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008
DF51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011
DF51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016
DF51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016

Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters’ lifespan.
2) No device assigned yet.
3) Where single-phase frequency inverters are used on mains without mains choke (for example with reactive-power compensation equipment or UPS),
current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B... to trip prematurely. Remedy: fit a mains choke
upstream or use a FAZ-C...
Line protection with FAZ, PKM or PKZM (PKZM0 can be used instead of PKM0) a Industrial Switchgear main catalogue
DIL mains contactors a Industrial Switchgear main catalogue
DEX-LN... mains chokes a Industrial Switchgear main catalogue
SFB400/... sine-wave filters please enquire
12 Engineering
Connection example DF51

Moeller NK8200-1150GB
Vector Frequency inverters DV51

Block diagram DF51 Terminal 5: RST = Reset, can be configured as thermistor input with
parameter C005.
In their default configuration, the DF51 frequency inverters can be used at their Terminal 11: FA1 = Frequency arrival, type 1 (output frequency actual value
Frequency inverters DF51

assigned supply voltage and motor rating (four-pole, three-phase asynchronous = reference input)
motor) without any parameter changes. Their acceleration and deceleration times
are set to 15 seconds. The control signal inputs and outputs have the following Terminal 12: RUN = Running
assigned functions: Terminals K11- Relay, fault signal (K11-K14 ready for operation)
Terminal 1: FWD = Clockwise rotating field enable (Forward) K12:
Terminal 2: REV = Anticlockwise rotating field enable (Reverse) Through the built-in keypad, all parameters and functions can be adapted to the
application.
Terminal 3: FF1 = Fixed frequency 1
Terminal 4: FF2 = Fixed frequency 2
RJ 45
ModBus

11
FA1
12

RUN
L CM2
+24 V

P24

+

0V
OI

4...20 mA
O

0...10 V
+

+10 V
AM

0...10 V
1

FWD
* PNU C005 = 19 (PTC)
2

REV
L

0V
3

FF1
4

FF2
5

*
i
PE K12 K14 K11

RST
e
1

3
PE

PE
L3

W
N

3~
L2

M
V
L1

U
L

DC+
DC–
L+
Engineering 13
Connection example DF51

Moeller NK8200-1150GB
Connection example for a 0.75 kW motor with the ratings plate illustrated below.

Vector Frequency inverters DV51


Variant A: Motor connected in a delta circuit, DF51 with single-phase Variant B: Motor connected in a star circuit, DF51 with three-phase mains
mains supply (230 V). supply (400 V).

Frequency inverters DF51


Motor: P = 0.75 kW The 0.75 kW motor described below can be delta-connected to single-phase 230 V mains (version A) or
Mains: 3/N/PE 400 V, 50/60 Hz star-connected to 400 V mains.
Depending on the mains voltage, a DF5-322 frequency inverter is selected for 230 V single-phase AC, or
EMC-conformant connection examples: power section a DF5-340 for 400 V 3-phase AC, together with the corresponding accessories.

3 h 400 V, 50/60 Hz
1 h 230 V, 50/60 Hz L1
L L2
N L3
PE PE
Q1
FAZ-1N-B16 F1 PKM0-6,3

I I I

DILM7 Q1 DILM7 Q11


+DILM12-XP1
a 1 U1 V1 W1

PE
R1 R1
PE

DEX-LN1-009 DEX-LN3-004
2 U2 V2 W2

L N L1 L2 L3

PE PE
K1 K1
DE51-LZ1-012-V2 DE51-LZ3-007-V4
L N PE L1 L2 L3 PE

DF51-322-075 DF51-340-075
L+ DC+ DC– U V W PE L+ DC+ DC– U V W PE
T1 T1
PES PES
PES PES
X1 X1
PES PES
PES PES

M M
M1 M1 3~
3~
e e

U1 V1 W1 U1 V1 W1

W2 U2 V2 W2 U2 V2

230 / 400 V 3.5 / 2 A


S1 0,75 kW cos ϕ 0.79
230 V 1430 rpm 50 Hz 400 V
3.5 A 2A
0.75 kW 0.75 kW

a Connection option for single-phase connection of a 2.2 kW drive (DF51-322-


2K2) required!
14 Engineering
Connection example DF51

Moeller NK8200-1150GB
Frequency inverters DF5-340-... with EMC-conformant connection
Vector Frequency inverters DV51

Actuation Example 2
Frequency inverters DF51

Reference input through fixed frequency (f1, f2, f3)


through terminals 3 and 4 with internal control voltage
Enable (START/STOP) and selection of rotating direction through terminal 1

n Emergency-Stop cir-
cuit
Q1 S1: OFF
S2: ON
Q11: Mains contactor
S1 R1: Mains choke
K1: Radio interference suppression filter
Q1: Line protection (fuse)
PES: PE connection of cable screen
S2 Q11
M1: 400 V 3-phase motor

FWD: Clockwise rotating field enable, reference frequency fS


FF1: Fixed frequency f1
FF2: Fixed frequency f2
FF1+FF2: Fixed frequency f3

Q11

Wiring

3 h 400 V, 50/60 Hz
L1
L2
L3
PE
Q1
PE
I I I

Q11

U1 V1 W1

PE
R1
U2 V2 W2

L1 L2 L3

PE
K1

L1 L2 L3 PE
FWD
FF1
FF2

L+ DC+ DC– U V W PE BR H O 4 3 1 P24 f


T1
fs = fmax
PES f3
f2
PES f1
X1
PES
fs = 0 to fmax
PES PE FF1

FF2
M1 M
3~
FWD
e
Engineering 15
Connection example DF51

Moeller NK8200-1150GB
Frequency inverters DF51-340-...

Vector Frequency inverters DV51


Actuation Example

Frequency inverters DF51


Temperature regulation for ventillation system.
When the room temperature rises, the fan speed must increase.
The target temperature can be set with potentiometer R1 (e.g. 20 °C)

n Emergency-Stop circuit
S1: OFF
S2: ON
Q1 Q11: Mains contactor
Q1: Line protection
PES: PE connection of cable screen
S1 K1: Radio interference suppression filter
P1: Temperature sensor (4–20 mA signal)
R1: Setpoint value potentiometer (temperature)
FWD Clockwise rotating field (forward), fan On
S2 Q11

Q11

Wiring

3 h 400 V, 50/60 Hz
L1
L2
L3
PE
Q1

PE
I I I

Q11

L1 L2 L3

PE
K1

L1 L2 L3 PE

PID

L+ DC+ DC– U V W PE OI H O L FW P24


T1
PES
PES PES

X1
PES
PE
PES 4...20 mA
4K7
M M
M1 3~ R1 FWD
e i P1

50 ˚C 100 %

20 ˚C 40 %

4 mA 10.4 mA 20 mA
16 System overview
Vector frequency inverters DV51

Moeller NK8200-1150GB
Vector Frequency inverters DV51
Frequency inverters DF51

1
11

10

POWER
ALARM
RUN
POWER

Hz ALARM

RUN
PRG

7 PRG
ENTER

POWER
ALARM
PRG

9
RUN

RMT
READ
COPY
COPY

MNT
PRG
ENTER

FWD
REV

7
5

OPE
POWER RBUS
1 2
ALARM
RUN
6
OFF
System overview 17
Vector frequency inverters DV51

Moeller NK8200-1150GB

Vector Frequency inverters DV51


Basic units System accessories Accessories

Frequency inverters DF51


Vector frequency inverters 1 Connection cable 5 Radio interference suppression filter 2
DV51-322-... DEX-CBL-...-ICS DE51-LZ...

Mains: 230 V single-phase/3-phase Connection cable for keypads a page 40


Motor rating
from 0.25 to 2.2 kW (230 V)
a page 31
Mains chokes 3
a page 19
DEX-LN...

Communication modules 6
a page 36
Vector frequency inverters 1 DEV51-NET-TC
DV51-320-... RS 485 T adapter module

Mains: 230 V 3-phase Motor chokes 3


a page 31 DEX-LM...
Motor rating
from 4 to 7.5 kW (230 V)
a page 37
a page 19 Communication modules 7
DE51-NET-DP
PROFIBUS DP interface Braking resistor 4
Vector frequency inverters 1 DE4-BR1-...
DV51-340-... a page 31 Enclosed (IP 20) high-capacity resistors with
temperature switch, for connecting to the
Mains: 400 V 3-phase DV5’s braking transistor
Motor rating DE51-NET-CAN
from 0.37 to 7.5 kW (400 V) a page 33
CANopen interface

a page 20
a page 31

Mounting frame 8
DEV51-MNT-K60
Adapter for keypad

a page 31

Keypad 9
DEX-KEY-10
External LCD keypad with memory function

a page 31

Keypad 10
DEX-KEY-6...
External LCD keypad

a page 31

Mounting frame 11
DEX-MNT-K6
Mounting frame for external fitting of
DEX-KEY-6.. LCD keypad

a page 31
18 Description
Vector frequency inverters DV51

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Application Functions
With their sensorless vector control, the DV51 frequency inverters offer excellent Comprehensive protective functions guarantee safe operation and protect frequen-
torque levels for three-phase motors with cage rotors. They are especially suitable cy inverters and motor:
for demanding applications in which maximum torque and smooth running are re- • Overcurrent, earth fault
quired at the lower speed range. • Overload, electronic motor protection
The assigned performance range for four-pole three-phase asynchronous motors • Overtemperature
ranges from: • Overvoltage, undervoltage
• 0.25 to 2.2 kW with single-phase power supply (230 V) Additional operational functions:
• 0.25 to 7.5 kW with three-phase power supply (230 V) • Sensorless Vector Control
• 0.37 to 7.5 kW with three-phase power supply (400 V) • > 200 % starting torque from about 1 Hz
The vector frequency inverters DV51 can be used as a stand-alone drive or incorpo- • Dynamic braking (external braking resistor)
rated in automation systems. The adaptable modules allow flexible communication. • Motor potentiometer
With the sensorless vector control, applications in the plastics and metal processing, • PID controller
textile, paper and printing industries and in crane and lift installations are possible. • Automatic voltage control (boost)
• Restart inhibit
• Min./max. frequency limitation
Features • Frequency hopping (frequency masking)
• DC braking to motor standstill
• Compact construction due to highly-integrated module technology • Up to 16 fixed speeds
• Internal braking transistor • PLC functionality: function tests possible
• Optional keypads DEX-KEY-6…
• Optional fieldbus module (CAN, PROFIBUS DP)
• Serial interface (RS 485, Modbus RTU) Documentation
• Six digital inputs (24 V DC)
• Two digital outputs (24 V DC) Each vector frequency inverter DV51 is supplied with installation instructions and a
• Two analog inputs (0 to +10 V, 4 to 20 mA) CD.
• One analog output (0 to +10 V) The installation instruction contains a short description with illustrations and infor-
• A relay (changeover contact: 24 V DC/230 V AC) mation about correct handling, installation and electrical connection of the device.
• Thermistor input The text information supplied is printed in seven languages (English, Chinese,
• User-friendly direct operation without prior configuration. French, German, Italian, Russian, and Spanish).
• Conformance to global standards CE, UL, c-UL and cTick The CD contains a detailed manual (English, German) and configuration software
with help text.

Note:
The software on the CD can be run on PCs with the current Windows operating sy-
stems from 98 to XP). For connecting a PC (RS 232) to a vector frequency inverter
DV51, you will need the connection cable DEX-CBL-2M0-PC.
Vector frequency inverters DV51 19

Moeller NK8200-1150GB

Vector frequency inverters DV51


Rated voltage Max. rated operational Rated power for motors Type Price Std. pack
current Article no. See price
at 230 V 3-phase AC list

Frequency inverters DF51


Ue Ie P
V A kW

Vector frequency inverters DV51


Vector frequency inverters 0.25 kW to 2.2 kW at 230 V, single- and three-phase connection
1 AC 180 – 264 V g 0 % 1.6 0.25 DV51-322-025 1 off
3 AC 180 – 264 V g 0 % 285016
2.6 0.37 DV51-322-037
285017
3 0.55 DV51-322-055
285018
4 0.75 DV51-322-075
285019
5 1.1 DV51-322-1K1
285030
8 1.5 DV51-322-1K5
285031
11 2.2 DV51-322-2K2
285032
Vector frequency inverters 4 kW to 7.5 kW at 230 V, three-phase connection1)
3 AC 180 – 264 V g 0 % 17.5 4 DV51-320-4K0 1 off
285033

24 5.5 DV51-320-5K5
285034
32 7.5 DV51-320-7K5
285035

Notes 1) Specialversions of frequency inverters DV51-320-... please enquire. The devices have different default settings.
Minimum order quantity: 25 units.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and
an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
20 Vector frequency inverters DV51

Moeller NK8200-1150GB
Vector frequency inverters DV51

Rated voltage Max. rated operational c Rated power for motors Type Price Std. pack
urrent at 400 V 3-phase AC Article no. See price
list
Frequency inverters DF51

Ue Ie P
V A kW

Vector frequency inverters DV51


Vector frequency inverters 0.37 kW to 7.5 kW at 400 V, three-phase connection
3 AC 342 – 528 V g 0 % 1.5 0.37 DV51-340-037 1 off
285036
2.5 0.75 DV51-340-075
285037
3.8 1.5 DV51-340-1K5
285038
5.5 2.2 DV51-340-2K2
285039
7.8 3 DV51-340-3K0
285040
8.6 4 DV51-340-4K0
285041
13 5.5 DV51-340-5K5
285042
16 7.5 DV51-340-7K5
285043

Notes All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and
an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
Engineering 21
Assigned switching and protective elements for DV51

Moeller NK8200-1150GB

Vector Frequency inverters DV51


Motor Frequency inverters Mains contactor Motor connection
Assigned Rated Mains Mains fuse Mains contactor Mains choke1) Radio interference Motor choke
motor rating operational current suppression filter

Frequency inverters DF51


current
Without
mains
choke/filter
P Ie IN
kW A A
Frequency inverters DV51
Single-phase power supply (230 V AC)
DV51-322-025 0.25 1.6 3.5 FAZ-B10/1N1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005
DV51-322-037 0.37 2.6 5.8 FAZ-B10/1N1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005
DV51-322-055 0.55 3 6.7 FAZ-B10/1N1) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005
DV51-322-075 0.75 4 9 FAZ-B16/1N1) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005
DV51-322-1K1 1.1 5 11.2 FAZ-B16/1N1) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005
DV51-322-1K5 1.5 8 17.5 FAZ-B20/1N1) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008
DV51-322-2K2 2.2 11 24 FAZ-B32/1N1) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011
Frequency inverters DV51
Three-phase power supply (230 V AC)
DV51-322-025 0.25 1.6 2 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005
DV51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005
DV51-322-1K5 1.5 8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008
DV51-322-2K2 2.2 11 14 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011
DV51-320-4K0 4 17.5 22 PKM0-32 DILM17 DEX-LN3-025 – 2) DEX-LM3-035
DV51-320-5K5 5.5 24 30 PKM0-40 DILM17 DEX-LN3-040 – 2) DEX-LM3-035
DV51-320-7K5 7.5 32 40 PKM0-50 DILM25 DEX-LN3-040 – 2) DEX-LM3-035
Frequency inverters DF51
Three-phase power supply (400 V AC)
DV51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005
DV51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008
DV51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008
DV51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011
DV51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016
DV51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016

Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters’ lifespan.
2) No device assigned yet.
3) Where single-phase frequency inverters are used on mains without mains choke (for example with reactive-power compensation equipment or UPS),
current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B... to trip prematurely. Remedy: fit a mains choke
upstream or use a FAZ-C...
Line protection with FAZ, PKM or PKZM (you can also use PKZM0 instead of PKM0) a Industrial Switchgear main catalogue
DIL mains contactors a Industrial Switchgear main catalogue
DEX-LN... mains chokes a Industrial Switchgear main catalogue
SFB400/... sine-wave filters please enquire
22 Engineering
Connection example DV51

Moeller NK8200-1150GB
Vector Frequency inverters DV51

Block diagram DV51 Terminal 5: RST = Reset, can be configured as thermistor input with
parameter C005.
In their default configuration, the DV51 vector frequency inverters can be used at Terminal 6: 2CH = Second parameter set
Frequency inverters DF51

their assigned supply voltage and motor rating (four-pole, three-phase


asynchronous motor) without any parameter changes. Their acceleration and Terminal 11: FA1 = Frequency arrival type 1 (output frequency actual value
deceleration times are set to 15 seconds. The control signal inputs and outputs = reference input)
have the following assigned functions: Terminal 12: RUN = Running
Terminal 1: FWD = Clockwise rotating field enable (Forward) Terminals K11- Relay, fault signal (K11-K14 ready for operation)
Terminal 2: REV = Anticlockwise rotating field enable (Reverse) K12:
Terminal 3: FF1 = Fixed frequency 1 Through optional keypad DEX-KEY-..., all parameters and functions can be adapted
to the application.
Terminal 4: FF2 = Fixed frequency 2
RJ 45
ModBus

11
FA1
12

RUN
L CM2
+24 V

P24

+

0V
OI

4...20 mA
O

0...10 V
+

+10 V
AM
1

FWD 0...10 V
* PNU C005 = 19 (PTC)
2

REV
3

FF1 0V
4

FF2
5
6

2CH *
i
PE K12 K14 K11

RST
e
1

3
PE

PE
L3

W
N

3~
L2

M
V
L1

U
L

DC+
DC–
L+

BR
RBr
Engineering 23
Connection example DV51

Moeller NK8200-1150GB
Vector frequency inverters DV51-340-...

Vector Frequency inverters DV51


and external braking resistors DE4-BR1-...

Frequency inverters DF51


Actuation Example

Lifting apparatus; PLC monitors and controls


Motor with thermistor (PTC resistor)

n Emergency-Stop circuit
S1: OFF
S2: ON
Q1 Q1: Line protection
Q11: Mains contactor
K1: Control contactor enable, operational
TI RB: Braking resistor
S1 RB PES: PE connection of cable screen
T2 M11: Holding brake
K11 M1: Motor for lifting apparatus
S2 Q11 Q11 T1 Störung
K12

SPS SPS

K1

Q11 M11 K1

Bremse Startbereit

3 h 400 V, 50/60 Hz
L1
L2
L3
PE
Q1

I I I

Q11

L1 L2 L3

PE
K1

T1 T2 PE L1 L2 L3 PE

DE4-BR1...

1 2 L+ DC+ DC– BR U V W PE 5 CM2 CM2 11 12 6 4 3 2 1 P24


RB T1

PES

CM2 I.. I.. Q.. Q.. Q.. Q.. Q.. P24


PES PES PES
Störung. n1 n2 n3 REV FWD
Run
M Steuerung (SPS)
3~
i
M11
M1
e

m
24 Engineering
Connection example DV51

Moeller NK8200-1150GB
Vector frequency inverters DV51-340-...
Vector Frequency inverters DV51

Actuation Example: extruder spiral


Frequency inverters DF51

Reference input from potentiometer R1


Enable (START/STOP) and selection of rotating direction through terminal 1

n Emergency-Stop circuit
S1: OFF
S2: ON
Q1 S3: Extruder Enable
Q11: Mains contactor
K1: Radio interference suppression filter
S1 Q1: Line protection
PES: PE connection of cable screen
M1: 400 V 3-phase motor
S2 Q11 FWD: Clockwise rotating field enable, reference frequency fS
REV: Enable anticlockwise rotating field (for maintenance work only)
UP: Motor potentiometer, acceleration
DWN: Motor potentiometer, deceleration
S3 FF1: Fixed speed, setup operation
2CH: Second parameter set (continuous operation)

Q11

Wiring
3 h 400 V, 50/60 Hz
L1
L2
L3
PE
Q1

PE
I I I

Q11

L1 L2 L3

PE
K1

L1 L2 L3 PE
DWN

FWD
2CH

REV
FF1

UP

L+ DC+ DC– U V W PE BR 6 5 4 3 2 1 P24


T1
PES
PES
X1
PES
PES PE

M
M1 3~
e
Engineering 25
Connection example DV51

Moeller NK8200-1150GB
Vector frequency inverters DV51 with RS 485 T adapter module

Vector Frequency inverters DV51


Actuation

Frequency inverters DF51


6
OPE RBUS
SP OPE
RBUS OPE
1 2
RBUS RBUS
RBUS 1 2
1 2
SN
OFF 5
OFF
Host computer OFF
Q1

S1 POWER
ALARM 1 2
OPE
RBUS
POWER
ALARM 1 2
OPE
RBUS POWER
ALARM 1 2
OPE
RBUS

RUN RUN RUN


OFF OFF OFF

6 5 6 5 6 5
6 5 6 5 6 5
S2 Q11

1 2 32
Host
computer

Q11
M1 M2 Mn

Wiring
3 h 400 V, 50/60 Hz
L1
L2
L3
PE
Q1

PE
I I I

Q11

L1 L2 L3

PE
K1

L1 L2 L3 PE
FWD

L+ DC+ DC– U V W PE BR 1 P24


T1
PES
PES
X1
PES
PES PE

M1 M
3~
e
26 Description
DEX-KEY-… Keypads

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Type overview Type overview

DE5-KEY-6 DEX-MNT-K6
DE5-KEY-61

Application Application
• LCD keypad with setpoint potentiometer Mounting frame for remote flush mounting of LCD keypads DEX-KEY-6 and
• Remote keypad for the DF51, DF6, DV51 and DV6 frequency inverters. DEX-KEY-61 in an enclosure (e.g. control panel door).
• The keypad can be plugged into the DV51 and DV6 frequency inverters instead of
the LED display.
Features
Note: • Two-part mounting frame for a DEX-KEY-6... keypad
For remote flush mounting in an enclosure (e.g. control panel door), mounting frame • Self-adhesive rubber seals
DEX-MNT-K6 and connection cable DEX-CBL-…-ICS are required.
Functions
Features The mounting frame can be fitted as follows:
• Four-digit digital display assembly • A: in a control panel door or enclosure with standard punching tool
• 7 LED function messages (square 67 x 67 mm)
• START/STOP and 4 configuration keys • B: Flush mounting in a water-resistant enclosure (IP 54, NEMA 4). Permissible
• Setpoint potentiometer only with DEX-KEY-61 keypad without potentiometer.

Functions Documentation

The LCD keypad allows all parameters of the DF51, DF6, DV51 and DV6 frequency Installation and mounting are described in the installation instructions of keypad
inverters and to be set as well as their operation through the START/STOP but- DEX-KEY-6... (AWA8230-2148) and in the DV51 manual (AWB8230-1540). The
tons.The reference input can be made through the Up/Down buttons (motor poten- documentation is contained on the CD supplied with each frequency inverter.The
tiometer function) and through an analog setpoint potentiometer. documentation is also available on the Internet at www.moeller.net/support.

Documentation
Installation instructions are supplied with each keypad. For notes about paramete-
rization, see the frequency inverter’s manual on the CD supplied with the frequency
inverter. The documentation is also available on the Internet at www.moeller.net/
support.
Description 27
DEX-KEY-10 Keypads, DEX-CBL-...-ICS connection cables

Moeller NK8200-1150GB

Vector frequency inverters DV51


Frequency inverters DF51
Type overview Type overview

DEX-KEY-10 DEX-CBL-1M0-ICS
DEX-CBL-3M0-ICS
External keypad with configuration memory Connection cables for keypads

Application Application
Optional keypad with non-volatile configuration memory for the DF5/DF51, DV5/ Prefabricated connection cable with RJ-45 plug for direct connection of:
DV51, DF6 and DV6 frequency inverters. • DF6 and DV6 frequency inverters for projecting positioning (external surface
The DEX-KEY-10 can be surface-mounted on a control panel housing or fitted to the mounting) of the connected keypad
DF6 and DV6 frequency inverters as an alternative to the standard keypad. • the external DEX-KEY-10 keypad with frequency inverters DF5/DF51, DV5/DV51,
The frequency inverter is connected through the RJ 45 interface. DF6 and DV6.
• Frequency inverters DF51, DF6, DV51 and DV6 with the external keypads DEX-
Note: KEY-6...
• T adapters DEV51-NET-TC, DEX-NET-TC
The connectors must be connected and disconnected only under no-voltage
conditions.
For external mounting, a connection cable with RJ 45 plugs (DEX-CBL-...-ICS) Features
is required.
• Cable, length 1 m: DEX-CBL-1M0-ICS
• Cable, length 3 m: DEX-CBL-3M0-ICS
Features • RJ 45 with contact protection
• 8-core, pin-to-pin connection
• Two-line, background-lit LCD display
• LED function messages
• Plain text display, in one of six languages (English, French, German, Italian, Por- Function
tuguese, Spanish) with DF6 and DV6, and in English with DF5/DVF51 and DV5/
DV51. Connection cable with RJ 45 plug
• START/STOP and configuration keys
• Degree of protection: operating side (front) IP 54, NEMA 12

Function
With the DEX-KEY-10 keypad, all parameters can be edited. They can be saved and
transferred to frequency inverters of the same type (Copy function, non-volatile me-
mory).
Parameters, setpoint values and actual values are displayed in English on a single
line with the DF5/DF51 and DV5/DV51 frequency inverters.
With the DF6 and DV6 devices, two display lines are used and the display language
can be selected.

Documentation
Installation instructions are supplied with each keypad.
For notes about parameterization, see manual AWB8240-1416. which is contained
on the CD supplied with all frequency inverters DF5/DF51, DF6, DV5/DV51 and DV6.
The documentation is also available on the Internet at www.moeller.net/support.
28 Description
DEV51-NET-TC T adapter

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Type overview Type overview

DEV51-NET-TC DE51-NET-CAN
T adapter for RS 485/Modbus connection Interface for connecting to CANopen

Application Application
DEV51-NET-TC is a T-adapter for the RJ 45 connector of the DV51. It is required to The DE51-NET-CAN provides an interface for DF51 and DV51 frequency inverters to
connect multiple DV51 frequency inverters as slaves to a system with the open systems and plants with the standardized CANopen fieldbus.
RS 485 and Modbus RTU communication protocol.
Features
Features
• Communications protocol: DS-301 V4.01
• Communication mode: asynchronous • Device profile: DS-402 V2.0
• Character code: binary • Bus address: 1 to 127
• Bus address: 1 to 32 • Max. cable length: 5000 m
• Max. cable length: 1200 m • Data transfer rate: 10 kbit/s to 1 Mbit/s, depending on cable length and amplifier
• Data transfer rate: 4800 bit/s to 19.2 Kbit/s, depending on cable length and am- • Isolated interface
plifier • address and baud rate adjustable through DIP switches
• Interface: RJ45 socket (coupling) • Five status LEDs
• address and baud rate adjustable through parameters • Clip-on to DV51, remote connection to DF51 (connection cable
• Bus terminating resistor (through DIP switch) DEX-CBL-…-ICS required).
• DIP switch for communication changeover to keypad
• Three status LEDs (DV51)
• Plug-in type for DV51. Functions
CANopen uses a linear structure with serial two-wire transfer.The data transfer rate
Functions is up to 1 Mbit/s at a maximum cable length of 5000 m. Beside the cable length, the
maximum transfer rate also depends on the amplifiers used.
RS 485 and Modbus RTU are based on a line structure with serial two-wire transfer.
The data transfer rate is up to 19.2 Kbit/s at a maximum cable length of 1200 m. Be-
side the cable length, the maximum transfer rate also depends on the amplifiers Documentation
used. Modbus RTU is an open, serial communications protocol.
Installation instructions are supplied with each module. Further documentation for
this module is also available on the Internet at www.moeller.net/support.
Documentation
Installation instructions are supplied with each module. For a detailed description,
see the DV51 frequency inverter’s manual (AWB8230-1540), which is contained on
the CD supplied with all frequency inverters. The documentation is also available on
the Internet at www.moeller.net/support.
Description 29
DE51-NET-DP PROFIBUS-DP interface card

Moeller NK8200-1150GB

Vector frequency inverters DV51


Frequency inverters DF51
Type overview Type overview

DE51-NET-DP DEV51-MNT-K60
Interface for connecting to PROFIBUS DP Adapter for keypad DEX-KEY-6...

Application Application
The DE51-NET-DP provides an interface for DF51 and DV51 frequency inverters to With the DEV51-MNT-K60, the DEX-KEY-6... keypad can be connected to and
systems and plants with the standardized PROFIBUS DP fieldbus. mounted on the DV51 frequency inverterstogether with a DE51-NET-CAN or
DE51-NET-DP fieldbus module.
Features
Features
• Network topology: PROFIBUS DP line
• DRIVECOM profile drive control technology 20 • Mechanical mounting of DEX-KEY-6... LCD keypad.
• Bus address: 1 to 127 • Cover for the connection area of fieldbus modules DE51-NET-CAN and
• max. cable length: 10 000 m DE51-NET-DP.
• Data transfer rate: 93.7 kbit/s to 12 Mbit/s, depending on cable length and ampli- • Transparent panel for the fieldbus modules’ status LEDs.
fier
• Isolated interface
• address and baud rate adjustable through DIP switches Functions
• Five status LEDs
• Clip-on to DV51, remote connection to DF51 (connection cable DEX-CBL-…-ICS Cover without own functionality (mechanical component)
required).
Documentation
Functions Surface mounting and electrical connection are described in the installation instruc-
PROFIBUS-DP uses a proven bus or tree structure with serial two-wire data trans- tions for fieldbus modules DE51-NET-CAN and DE51-NET-DP. Additional documen-
fer.The data transfer rate is up to 12 Mbit/s at a maximum cable length of 10 km. tation is contained on the CD supplied with every frequency inverter. The
Beside the cable length, the maximum transfer rate also depends on the amplifiers documentation is also available on the Internet at www.moeller.net/support.
used.

Documentation
Installation instructions are supplied with each module. Further documentation for
this module is also available on the Internet at www.moeller.net/support.
30 Description
DEX-CBL-2M0-PC Connection cable

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

RJ45

RS 232/RS 422

DEX-CBL-2MO-PC

2m

Type overview

DEX-CBL-2M0-PC
Connection cable with interface converter

Application
Prefabricated connection cable with interface converter (RS 232/RS 422) for con-
necting a PC to a frequency inverter DF5/DF51, DV5/DV51, DF6 or DV6.

Note:
The connectors must be connected and disconnected only under no-voltage
conditions.

Features
• Cable, length 2 m
• RS 232 (9-pin SUB-D socket)
• RS 422 (RJ-45 plug)
• Point-to-point connection

Function
With the connection cable DEX-CBL-2M0-PC, a PC can be directly connected to a
frequency inverter DF5/DF51, DV5/DV51, DF6 or DV6.
With the parameterization software (included with the frequency inverter), simple
data access to all parameters is possible. Precondition: Windows operating system
(98, ME, NT, 2000, or XP).

Documentation
Installation instructions are supplied with each display unit.
Information about parameterization can be found in the manual of the respective
frequency inverters or the help texts of the Drives-Soft software.

Note:
Drives-Soft is contained on the CD supplied with each DF5/DF51, DV5/DV51, DF6
and DV6 frequency inverter.
Accessories 31
Keypads, connection cables, interfacing modules

Moeller NK8200-1150GB

Vector frequency inverters DV51


For use with Type Price Std. pack
Article no. See price
list

Frequency inverters DF51


Keypads
LCD keypad with potentiometer Flush mounting in DV51 fre- DF51-… DEX-KEY-6 1 off
Hz
POWER
ALARM
quency inverters possible. For remote siting, a connection cable DF6-... 289943
A

RUN
(DEX-CBL-…ICS) is required. DV51-...
I O PRG DV6-...
PRG
ENTER

LCD keypad. Flush mounting in DV51 frequency inverters possi- DF51-… DEX-KEY-61 1 off
Hz
POWER
ALARM
ble. For remote siting, a connection cable (DEX-CBL-…ICS) is DF6-... 289944
A
required. DV51-...
RUN
I O PRG DV6-...
PRG
ENTER

Mounting frame
Mounting frame for DEX-KEY-6… LCD keypad DEX-KEY-6… DEX-MNT-K6 1 off
289945

DEX-KEY-10
LCD keypad with non-volatile memory. Flush mounting in DF6 DF5-... DEX-KEY-10 1 off
and DV6 frequency inverters possible. For remote siting, a con- DF51-... 231421
ALARM
PRG
POWER
RUN nection cable (DEX-CBL-…ICS) is required. DF6-...
DV5-...
DV51-...
DV6-...
RMT READ COPY RA-SP
MNT PRG ENTER

FWD
REV

T-Adapter DEV51-NET-TC
T adapter. Flush mounting in DV51 frequency inverters possible. DV51-… DEV51-NET-TC 1 off
POWER
OPE
RBUS
Interface (T connector) with RJ45 sockets for the built-in RS 485/ 289948
1 2
ALARM
RUN
OFF
Modbus RTU interface.
External T adapter. Connection cable DEX-CBL-…ICS required. DF51-… DEX-NET-TC
DV51-... 289949

CANopen interface for DV51 frequency inverters and for external DF51-… DE51-NET-CAN
connection for DF51 (connection cable DEX-CBL-…ICS required) DV51-... 289947
PROFIBUS DP interface for DV51 frequency inverters and for DF51-… DE51-NET-DP
external connection for DF51 (connection cable DEX-CBL-…ICS DV51-... 289946
required)

Connection cables
Connection cable (1.0 m) with RJ-45 plugs DEX-KEY-10 DEX-CBL-1M0-ICS 1 off
232375
Connection cable (3.0 m) with RJ-45 plugs DEX-KEY-10 DEX-CBL-3M0-ICS
232376

Connecting cable (2 m) with RJ 45 plug and an RS 232 converter DF5-... DEX-CBL-2M0-PC


(9-pin SUB-D plug) DF51-... 233184
DF6-...
DV5-...
DV51-...
DV6-...
32 Description
DE4-BU4-1 braking unit, DE4-BR1... braking resistors

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Description Type overview


The following are available: DE4-BR1...
• 1K
• 4.7 K Braking resistors
• 10 K
Application
Features
An external braking resistor is required when braking large moments of inertia or
• M22-.K.: Resistance value 1/4.7/10 [kO] when operating in extended regenerative mode. It converts the mechanical braking
• Angle of rotation: 270° g5° energy to heat.
• Degree of protection: IP 66
• Power: max. 0.5 W
• Linearity: g 0.5 % Function
• Voltage rating: 250 V AC The integral braking transistor of the frequency inverter automatically diverts energy
to the connected braking resistor when the threshold value of the DC bus voltage is
exceeded. This prevents overvoltages in the DC link, which would otherwise cause
Notes an “overvoltage” fault message and activate the pulse inhibitor of the frequency in-
Wiring of M22-.K.. and PR10... potentiometers: verter. The drive coasts to a stop.
T1 2 1
• The connecting cables to the potentiometers should be screened.
• The cable screen should be connected at one end near the frequency inverter and
isolated at the potentiometer (with a rubber grommet).
• The potentiometer is connected via screw terminals (M22-.K..) and soldering lugs i
(PR10...).
RB
T2
PE

Features
The resistors are built into a perforated sheet-metal enclosure and are fitted with an
overtemperature protection switch (230 V, 1A, AC-1). The enclosure is made from
galvanized perforated sheet metal, is open at the base and conforms to IP 20 degree
of protection when installed.
Accessories 33
DE4-BR1... braking resistor, potentiometer

Moeller NK8200-1150GB

Vector frequency inverters DV51


Impedance Rated braking Peak braking Type Price Std. pack Notes
power power Article no. See price
R Pnom PPeak list

Frequency inverters DF51


O W W

DE4-BR1... braking resistors


82 245 1700 DE4-BR1-082-245 1 off The braking resistors are designed for
219485 a load cycle of:
100 200 1400 DE4-BR1-100-200 • max. 15 s braking at peak braking
219489 power
• min. 150 s recovery time after bra-
200 100 700 DE4-BR1-200-100 king
219490 The resistors are built into a perfora-
240 285 2000 DE4-BR1-240-285 ted sheet-metal enclosure and are fit-
219492 ted with an overtemperature
370 215 1500 DE4-BR1-370-215 protection switch (230 V, 1A, AC-1).
219494 Enclosure: galvanized perforated
brass, open bottom.
470 50 300 DE4-BR1-470-050 Degree of protection IP20 is achieved
219495 only in installed state.
470 140 1000 DE4-BR1-470-140
219497

Resistance Rated power Type Price Std. pack


R P Article no. see price
list
kO W

IP66 potentiometer
1 0.5 M22-R1K 1 off
229489
4.7 0.5 M22-R4K7
229490
10 0.5 M22-R10K
229491
34 Description
DEX-LN... Mains chokes

Moeller NK8200-1150GB
Vector frequency inverters DV51
Frequency inverters DF51

Type overview Type overview

DEX-LN1... DEX-LN3...
Mains chokes, single-phase Mains chokes, three-phase

Application Application
Mains chokes – also called commutating chokes – are connected in series on the Mains chokes – also called commutating chokes – are connected in series on the
mains input side of electronic equipment. mains input side of electronic equipment.

Function Function
Mains chokes limit the inrush current and dampen current harmonics and any Mains chokes limit the inrush current and dampen current harmonics and any
additional current peaks. By dampening the harmonic currents, the r.m.s value of additional current peaks. By dampening the harmonic currents, the r.m.s value of
the input current can be reduced by up to 30 %. In addition, they allow the often the input current can be reduced by up to 30 %. In addition, they allow the often
mandatory short-circuit voltage (uk value) of about 4 % to the mains. mandatory short-circuit voltage (uk value) of about 4 % to the mains.
Mains chokes extend components’ lifespan (rectifier diodes, DC link capacitors) on Mains chokes extend components’ lifespan (rectifier diodes, DC link capacitors) on
equipment with input-side DC link (frequency inverters, UPS). equipment with input-side DC link (frequency inverters, UPS).

Features Features
The mains chokes are vacuum-impregnated for low-noise operation. They offer low- The mains chokes are vacuum-impregnated for low-noise operation. They offer low-
fatigue, magnetically and metallically neutral air-gap bypasses. fatigue, magnetically and metallically neutral air-gap bypasses.
Because of their flux distribution, the clearance to metal parts and neighbouring Because of their flux distribution, the clearance to metal parts and neighbouring
components must be at least 50 mm. components must be at least 50 mm.
Description 35
DEX-LM3... Motor chokes

Moeller NK8200-1150GB

Vector frequency inverters DV51


Frequency inverters DF51
Type overview

DEX-LM3...
Motor chokes, three-phase

Application
Motor chokes are used on the output of the frequency inverters in series with the
motor.

Function
Motor chokes reduce the slew rate of the output voltage (du/dt < 500 V/ms). as well
as motor noise and heating.
The use of motor chokes enables the permissible motor cable lengths to be extended
up to 200 m.

Features
The motor chokes are vacuum-impregnated for low-noise operation. They offer low-
fatigue, magnetically and metallically neutral air-gap bypasses.
Because of their flux distribution, the clearance to metal parts and neighbouring
components must be at least 50 mm.
36 Accessories
DEX4-LN... Mains chokes

Moeller NK8200-1150GB
Vector frequency inverters DV51

Inductance Rated current Maximum Type Price Std. pack Notes


power loss Article no. See price
L I Pv list
Frequency inverters DF51

mH A W

Single-phase mains chokes


• Max. permissible mains voltage 260 V + 0 %
5.05 5.8 9 DEX-LN1-006 1 off Mains chokes reduce the
269490 harmonic currents by up
3.41 8.6 11 DEX-LN1-009 to 30 % and extend the
269495 lifespan of the frequency
inverter.
2.25 13 12 DEX-LN1-013
269496
1.63 18 17 DEX-LN1-018
269497
1.22 24 20 DEX-LN1-024
269498
Three-phase mains chokes
• Max. permissible mains voltage 550 V + 0 %
7.51 3.9 17 DEX-LN3-004 1 off Mains chokes reduce the
269500 harmonic currents by up
4.9 6 19 DEX-LN3-006 to 30 % and extend the
269501 lifespan of the frequency
inverter.
2.94 10 33 DEX-LN3-010
269502
1.84 16 44 DEX-LN3-016
269503
1.18 25 57 DEX-LN3-025
269504
0.46 40 59 DEX-LN3-040
269505
0.37 50 58 DEX-LN3-050
269506
0.31 60 60 DEX-LN3-060
269507
0.23 80 86 DEX-LN3-080
269508
0.18 100 101 DEX-LN3-100
269509
0.15 120 100 DEX-LN3-120
269510
0.11 160 140 DEX-LN3-160
269511
0.09 200 154 DEX-LN3-200
269512
0.07 250 155 DEX-LN3-250
269513
0.06 300 169 DEX-LN3-300
269514
Accessories 37
DEX-LM3... Motor chokes

Moeller NK8200-1150GB

Vector frequency inverters DV51


Inductance Rated current Max. heat Type Price Std. pack Notes
dissipation at Article no. See price
12 kHz list

Frequency inverters DF51


L I Pv
mH A W

Three-phase motor chokes


• Max. permissible supply voltage 750 V + 0 %
2 5 24 DEX-LM3-005 1 off Motor chokes reduce the
269538 du/dt value of the output
4.1 8 54 DEX-LM3-008 voltage and consequently
269539 the motor noise and hea-
ting.
3 11 71 DEX-LM3-011 Motor chokes have larger
269541 dimensions when compa-
1.5 16 78 DEX-LM3-016 red to mains chokes with
269542 the same rated current.
1 35 116 DEX-LM3-035
269543
0.6 50 168 DEX-LM3-050
269544
0.5 63 193 DEX-LM3-063
269545
0.5 80 206 DEX-LM3-080
269546
0.45 100 294 DEX-LM3-100
269547
0.35 150 424 DEX-LM3-150
269548
0.3 180 439 DEX-LM3-180
269549
0.2 220 517 DEX-LM3-220
269560
0.15 260 520 DEX-LM3-260
269561
38 Selection data
DEX-LN... mains chokes, DEX-LM3... motor chokes

Moeller NK8200-1150GB
Vector Frequency inverters DV51

Part no. Inductance Rated current Heat dissipa- Voltage drop Connection
tion
Terminal/connection lug Bore Pick-up
Frequency inverters DF51

L Ie PVCU uk
mH A W % mm2 AWG mm Nm
Single-phase mains chokes, rated voltage 1 AC 230 V, 50 Hz
DEX-LN1-006 5.05 5.8 9 4 4 20 – 10 – 0.8
DEX-LN1-009 3.41 8.6 11 4 4 20 – 10 – 0.8
DEX-LN1-013 2.25 13 12 4 4 20 – 10 – 0.8
DEX-LN1-018 1.63 18 17 4 4 20 – 10 – 0.8
DEX-LN1-024 1.22 24 20 4 4 20 – 10 – 0.8
Three-phase mains chokes, rated voltage 3 AC 400 V, 50 Hz
DEX-LN3-004 7.51 3.9 17 4 4 20 – 10 – 0.8
DEX-LN3-006 4.9 6 19 4 4 20 – 10 – 0.8
DEX-LN3-010 2.94 10 33 4 4 20 – 10 – 0.8
DEX-LN3-016 1.84 16 44 4 4 20 – 10 – 0.8
DEX-LN3-025 1.18 25 57 4 4 20 – 10 – 0.8
DEX-LN3-040 0.64 40 59 2.5 10 20 – 6 – 1.5
DEX-LN3-050 0.37 50 58 2.5 Cu 15 x 2 7 3
DEX-LN3-060 0.31 60 60 2.5 Cu 15 x 2 7 3
DEX-LN3-080 0.23 80 86 2.5 Cu 20 x 3 9 6
DEX-LN3-100 0.186 100 101 2.5 Cu 20 x 3 9 6
DEX-LN3-120 0.15 120 100 2.5 Cu 25 x 5 11 10
DEX-LN3-160 0.11 160 140 2.5 Cu 25 x 5 11 10
DEX-LN3-200 0.09 200 154 2.5 Cu 25 x 5 11 10
DEX-LN3-250 0.07 250 155 2.5 Cu 40 x 5 14 15.5
DEX-LN3-300 0.06 300 169 2.5 Cu 40 x 5 14 15.5

Part no. Inductance Rated current Heat dissipation (clock frequency) Connection
Terminal/connection lug Bore Pick-up
L Ie PVCU PVCU PVCU
(3 kHz) (5 kHz) (12 kHz)
mH A W W W mm2 AWG mm Nm
Three-phase motor chokes, rated voltage 3 AC 400 V, max. 200 Hz
DEX-LM3-005 2 5 12 14 24 4 20 – 10 – 0.8
DEX-LM3-008 4.1 8 32 46 54 4 20 – 10 – 0.8
DEX-LM3-011 3 11 45 66 71 4 20 – 10 – 0.8
DEX-LM3-016 1.5 16 50 75 78 4 20 – 10 – 0.8
DEX-LM3-035 1 35 75 114 116 4 20 – 10 – 0.8
DEX-LM3-050 0.6 50 110 157 168 10 20 – 6 – 1.5
DEX-LM3-063 0.5 63 130 190 193 Cu 15 x 2 7 3
DEX-LM3-080 0.5 80 132 206 206 Cu 20 x 3 9 6
DEX-LM3-100 0.45 100 177 279 294 Cu 20 x 3 9 6
DEX-LM3-150 0.35 150 293 418 424 Cu 25 x 5 11 10
DEX-LM3-180 0.3 180 418 298 439 Cu 25 x 5 11 10
DEX-LM3-220 0.2 220 344 512 517 Cu 40 x 5 14 15.5
DEX-LM3-260 0.15 260 358 526 520 Cu 40 x 5 14 15.5
Description 39
DE...-LZ... Radio interference filters

Moeller NK8200-1150GB

Vector frequency inverters DV51


Frequency inverters DF51
Application Features
When frequency inverters are operated in European Union (EU) member countries, • Ready for connection, with terminals and prefabricated connection cables for the
conformance to EMC Directive 89/336/EEC is mandatory. The IEC/EN 61800-3 pro- assigned DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters.
duct standard for variable-speed drives regards a typical drive arrangement as a • Book-type design for side mounting next to the frequency inverter.
complete system, i.e. a combination of frequency inverter, cable and motor. • Footprint: the filter can also be fitted below the frequency inverter.
Used with the listed radio frequency interference filters, the DF5/DF51, DV5/DV51, • EMC conformity for the DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters:
DF6 and DV6 frequency inverters meet with the requirements of the EMC product – Emitted interference, IEC/EN 61800-3 (EN 55011 Group 1, Class B)
standard in industrial environments (second environment) and the more stringent li- – Interference immunity, IEC/EN 61800-3, industrial environment
mits for domestic environments (first environment).
Function
Definitions according to IEC/EN 61800-3
Radio interference suppression filters protect against conducted high-frequency in-
terference (noise immunity) and reduce the high-frequency interference from a de-
Unlimited putting Limited putting into vice, which is transmitted through or emitted from the mains cable, and which must
into circulation circulation be limited to a prescribed level (emitted interference).
(configuration Radio interference suppression filters must be installed as near as possible to the fre-
required) quency inverter.
Filters have earth leakage currents. In the event of a malfunction (such as phase
failure or load unbalance) these can rise some way above the nominal values. To
First environment Includes public buil- Rare special cases in avoid dangerous voltages, the filters must therefore be earthed before they are swit-
dings and private which the user may have ched on.
Power supplied from the households. to take additional steps. For leakage currents above 3.5 mA, VDE 0160 and EN 60335 stipulate the following:
public mains that also • protective conductor f 10 mm2
supplies households. or
Second environment Typically for installa- Typically for selected • the protective conductor must be open-circuit monitored
tion in machines by special installations and or
Supply from a mains that professional control high-performance drive • an additional conductor must be fitted.
does not supply system suppliers systems. As these leakage currents are high-frequency interference, the earthing conductors
households. must have a low impedance and a large surface area.

Documentation
Limit values to IEC/EN 61800-3
Installation instructions are supplied with each RFI filter.
For information about EMC-compliant installation, see the manuals for the respec-
tive frequency inverters.
Unlimited putting Limited putting into
into circulation circulation
(configuration
required)

First environment According to CISPR According to CISPR


11Class B 11Class A Group 1 and
Power supplied from the Warning
public mains that also
supplies households.
Second environment According to CISPR According to CISPR
11Class A Group 2 and 11Class A Group 2 or
Supply from a mains that Warning EMC plan
does not supply
households.
40 Accessories
Radio interference suppression filter

Moeller NK8200-1150GB
Vector frequency inverters DV51

Rated voltage Assigned frequency inverter Type Price Std. pack Notes
Ue DF51 DV51 Article no. See price
list
Frequency inverters DF51

Radio interference suppression filter


1 AC 250 V DF51-322-025 DV51-322-025 DE51-LZ1-007-V2 1 off The radio interference suppression
DF51-322-037 DV51-322-037 289960 filters can be side- or footprint mounted
DF51-322-055 DV51-322-055 to the frequency inverter.
1 AC 250 V DF51-322-075 DV51-322-075 DE51-LZ1-012-V2
DF51-322-1K1 DV51-322-1K1 289961
1 AC 250 V DF51-322-1K5 DV51-322-1K5 DE51-LZ1-024-V2
DF51-322-2K2 DV51-322-2K2 289962
3 AC 480 V DF51-340-037 DV51-340-037 DE51-LZ3-007-V4
DF51-340-075 DV51-340-075 289963
DF51-340-1K5 DV51-340-1K5
DF51-340-2K2 DV51-340-2K2
3 AC 480 V DF51-340-3K0 DV51-340-3K0 DE51-LZ3-011-V4
DF51-340-4K0 DV51-340-4K0 289964
3 AC 480 V DF51-340-5K5 DV51-340-5K5 DE51-LZ3-020-V4
DF51-340-7K5 DV51-340-7K5 289965
Technical data 41
DF51, DV51

Moeller NK8200-1150GB

Vector frequency inverters DV51


DF51-322-025

Frequency inverters DF51


General
Standards EN 50178, IEC 61800-3
Ambient temperature
Operating temperature °C -10 to +40 with rated current Ie at a clock frequency of 5 kHz;
up to +50 °C at a reduced clock frequency of 2 kHz and reduced output current of 80 % Ie
Storage °C -25 – +70
Shock resistance Vibration and impact, max. 5.9 m/s2 (0.6 g) at 10 to 55 Hz
Pollution degree VDE 0110 Part 2, pollution degree 2
Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)
Altitude m 0 to 1000 a.s.l.
Mounting position Vertically suspended
Free surrounding areas 100 mm above and below device
Emitted interference IEC/EN 61800-3 (EN 55011 group 1 class B)
Interference immunity IEC/EN 61800-3, industrial environment
Insulation resistance Overvoltage category III according to VDE 0110
Discharge current to PE mA < 3.5 (to EN 50178)
Protection type IP 20
Protection against direct contact Finger and back-of-hand proof
Protective isolation against switching circuitry Safe isolation from the mains. Double basic isolation (to EN 50178)
Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature,
electronic overload protection: J monitoring and PTC input (thermistor or thermostat)

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient
temperature Ta is taken to be the temperature inside this enclosure or control panel.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an
ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
42 Technical data Technical data 43
DF51 DF51

Moeller NK8200-1150GB Moeller NK8200-1150GB


Vector frequency inverters DV51

Vector frequency inverters DV51


DF51-322-025 DF51-322-037 DF51-322-055 DF51-322-075 DF51-322-1K1 DF51-322-1K5 DF51-322-2K2 DF51-320-4K0 DF51-320-5K5 DF51-320-7K5
Frequency inverters DF51

Frequency inverters DF51


General
Heat dissipation with rated operational current Ie W 19 29 32 41 51 79 107 0 0 0
Dimensions (W x H x D) mm 80 x 120 x 105 80 x 120 x 119 80 x 120 x 142 110 x 130 x 127 110 x 130 x 127 110 x 130 x 127 110 x 130 x 127 110 x 130 x 127 180 x 220 x 155 180 x 220 x 155
Weight kg 0.8 0.95 0.95 1.4 1.4 1.9 1.9 1.9 5.5 5.7
Power section
Rated operating voltage V AC 230 230 230 230 230 230 230 230 230 230
Rated voltage Ue V 1 AC 180 – 264 V g 0 % 1 AC 180 – 264 V g 0 % 3 AC 180 – 264 V g 0 %
3 AC 180 – 264 V g 0 % 3 AC 180 – 264 V g 0 %
Supply frequency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)
Mains current
Ui = 230 V CA monoph. I A 3.1 5.8 6.7 9 11.2 17.5 24 – – –
Ui = 230 V CA triph. I A 1.8 3.4 3.9 5.2 6.5 9.3 13 20 30 40
Alternative DC supply UDC V DC 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 %
Modulation method Sinusoidal pulse-width modulation (PWM), U/f characteristic control Sinusoidal pulse-width modulation (PWM), U/f characteristic control
Switching frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz
Output voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue
Output frequency Hz 0 to 50, max. 400 0 to 50, max. 400
Frequency resolution kHz 0.1 with digital setpoint values, maximum frequency/1000 with analog setpoint values 0.1 with digital setpoint values, maximum frequency/1000 with analog setpoint values
Frequency error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values, g 0.01 % of maximum frequency for digital reference values,
g 0.2 % of maximum frequency for analog reference values g 0.2 % of maximum frequency for analog reference values
Max. rated operational current Ie A 1.4 2.6 3 4 5 7.1 10 15.9 24 32
Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s
Torque during start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activated
Apparent power at 240 V kVA 0.5 1 1.2 1.6 2 2.9 4.1 6.6 9.9 13.2
Standard operation at 150 % overload Assigned
motor rating (4-pole ASM)
230 V kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2 4 5.5 7.5
240 V HP k m o 1 1m 2 3 5 7m 10
Control circuit
Relay 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load; 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load;
or 24 V DC, 0.7 A inductive load, 3 A resistive load or 24 V DC, 0.7 A inductive load, 3 A resistive load
Serial interface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485
Control voltage
Output setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA
Output control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA
Parameterization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter protection (programmable)
Inputs
Digital (parameters can be defined) 5 x +24 V DC, configurable 5 x +24 V DC, configurable
Analog Inputs Amount 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O), 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O),
resolution 10 bit resolution 10 bit
Outputs
Digital 2 x 24 V DC transistor (open-collector, configurable) 2 x 24 V DC transistor (open-collector, configurable)
Analog (parameters can be defined) 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit
Terminal capacities
Cable lengths
mm2 1.5 1.5 1.5 2.5 2.5 4 4 2.5 4 4
AWG 16 16 16 14 14 12 12 14 12 12
Relay connection
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6 6 6
Control circuit
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6 6 6

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature
Ta is taken to be the temperature inside this enclosure or control panel.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient tem-
perature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
44 Technical data Technical data 45
DF51 DF51

Moeller NK8200-1150GB Moeller NK8200-1150GB


Vector frequency inverters DV51

Vector frequency inverters DV51


DF51-340-037 DF51-340-075 DF51-340-1K5 DF51-340-2K2 DF51-340-3K0 DF51-340-4K0 DF51-340-5K5 DF51-340-7K5
Frequency inverters DF51

Frequency inverters DF51


General
Heat dissipation with rated operational current Ie W 32 44 65 92 138 151 219 261
Dimensions (W x H x D) mm 110 x 130 x 140 110 x 130 x 167 110 x 130 x 167 110 x 130 x 127 110 x 130 x 127 110 x 130 x 127 180 x 220 x 155 180 x 220 x 155
Weight kg 1.4 1.8 1.9 1.9 1.9 1.9 5.5 5.7
Power section
Rated operating voltage V AC 400 400 400 400 400 400 400 400
Rated voltage Ue V 3 AC 342 – 528 V g 0 % 3 AC 342 – 528 V g 0 %
Supply frequency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)
Mains current
Ui = 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5 20
Alternative DC supply UDC V DC 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 %
Modulation method Sinusoidal pulse-width modulation (PWM), U/f characteristic control Sinusoidal pulse-width modulation (PWM), U/f characteristic control
Switching frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz
Output voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue
Output frequency Hz 0 to 50, max. 400 0 to 50, max. 400
Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values
Frequency error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values, g 0.01 % of maximum frequency for digital reference values,
g 0.2 % of maximum frequency for analog reference values g 0.2 % of maximum frequency for analog reference values
Max. rated operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13 16
Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s
Torque during start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activated
Apparent power at 460 V kVA 1.1 1.9 2.9 4.2 6.2 6.6 10.3 12.7
Resistor R B at 100 % c.d.f.
400 V kW 0.37 0.75 1.5 2.2 3 4 5.5 7.5
460 V HP m 1 2 3 4 5 7m 10
Control circuit
Relay 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load; 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load;
or 24 V DC, 0.7 A inductive load, 3 A resistive load or 24 V DC, 0.7 A inductive load, 3 A resistive load
Serial interface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485
Control voltage
Output setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA
Output control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA
Parameterization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter protection (programmable)
Inputs
Digital (parameters can be defined) 5 x +24 V DC, configurable 5 x +24 V DC, configurable
Analog Inputs Amount 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O), 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O),
resolution 10 bit resolution 10 bit
Outputs
Digital 2 x 24 V DC transistor (open-collector, configurable) 2 x 24 V DC transistor (open-collector, configurable)
Analog (parameters can be defined) 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit
Terminal capacities
Cable lengths
mm2 1.5 1.5 1.5 2.5 2.5 4 4 4
AWG 16 16 16 14 14 12 12 12
Relay connection
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6
Control circuit
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature
Ta is taken to be the temperature inside this enclosure or control panel.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient tem-
perature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
46 Technical data Technical data 47
DF51 DF51

Moeller NK8200-1150GB Moeller NK8200-1150GB


Vector frequency inverters DV51

Vector frequency inverters DV51


DV51-322-025 DV51-322-037 DV51-322-055 DV51-322-075 DV51-322-1K1 DV51-322-1K5 DV51-322-2K2 DV51-320-4K0 DV51-320-5K5 DV51-320-7K5
Frequency inverters DF51

Frequency inverters DF51


General
Heat dissipation with rated operational current Ie W 21 26 29 41 55 90 105 0 0 0
Dimensions (W x H x D) mm 80 x 120 x 103 80 x 120 x 117 80 x 120 x 117 110 x 130 x 139 110 x 130 x 139 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 180 x 220 x 155 180 x 220 x 155
Weight kg 0.7 0.85 0.95 1.3 1.3 1.8 1.8 1.8 5.5 5.7
Power section
Rated operating voltage V AC 230 230 230 230 230 230 230 230 230 230
Rated voltage Ue V 1 AC 180 – 264 V g 0 % 1 AC 180 – 264 V g 0 % 3 AC 180 – 264 V g 0 %
3 AC 180 – 264 V g 0 % 3 AC 180 – 264 V g 0 %
Supply frequency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)
Mains current
Ui = 230 V CA monoph. I A 3.5 5.8 6.7 9 11.2 17.5 24 – – –
Ui = 230 V CA triph. I A 2 3.4 3.9 5.2 6.5 10 14 22 30 40
Alternative DC supply UDC V DC 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 %
Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)
Switching frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz
Output voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue
Output frequency Hz 0 to 50, max. 400 0 to 50, max. 400
Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values
Frequency error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values, g 0.01 % of maximum frequency for digital reference values,
g 0.2 % of maximum frequency for analog reference values g 0.2 % of maximum frequency for analog reference values
Max. rated operational current Ie A 1.6 2.6 3 4 5 8 11 17.5 24 32
Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s
Torque during start From 1 Hz: more than 200 % with sensorless vector control From 1 Hz: more than 200 % with sensorless vector control
Apparent power at 240 V kVA 0.6 1 1.2 1.6 2 3.3 4.5 7.2 9.9 13.3
Standard operation at 150 % overload Assigned
motor rating (4-pole ASM)
230 V kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2 4 5.5 7.5
240 V HP k m o 1 1m 2 3 5 7.5 10
Brake transistor
Switching threshold UDC V DC 380 380 380 380 380 380 380 380 380 380
Lowest impedance RB O 100 100 100 100 70 70 70 70 70 70
Duty factor % DF 40 54 36 53 44 40 36 40 36 36
Control circuit
Relay 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load; 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load;
or 24 V DC, 0.7 A inductive load, 3 A resistive load or 24 V DC, 0.7 A inductive load, 3 A resistive load
Serial interface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485
Control voltage
Output setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA
Output control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA
Parameterization 2 2
Inputs
Digital (parameters can be defined) 6 x +24 V DC, configurable 6 x +24 V DC, configurable
Analog Inputs Amount 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O), 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O),
resolution 10 bit resolution 10 bit
Outputs
Digital 2 x 24 V DC transistor (open-collector, configurable) 2 x 24 V DC transistor (open-collector, configurable)
Analog (parameters can be defined) 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit
Terminal capacities
Cable lengths
mm2 1.5 1.5 1.5 2.5 2.5 4 4 2.5 4 4
AWG 16 16 16 14 14 12 12 14 12 12
Relay connection
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6 6 6
Control circuit
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6 6 6

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature
Ta is taken to be the temperature inside this enclosure or control panel.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient
temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
48 Technical data Technical data 49
DV51 DV51

Moeller NK8200-1150GB Moeller NK8200-1150GB


Vector frequency inverters DV51

Vector frequency inverters DV51


DV51-340-037 DV51-340-075 DV51-340-1K5 DV51-340-2K2 DV51-340-3K0 DV51-340-4K0 DV51-340-5K5 DV51-340-7K5
Frequency inverters DF51

Frequency inverters DF51


General
Heat dissipation with rated operational current Ie W 26 42 70 95 130 150 219 261
Dimensions (W x H x D) mm 110 x 130 x 139 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 180 x 220 x 155 180 x 220 x 155
Weight kg 1.3 1.7 1.8 1.8 1.8 1.8 5.5 5.7
Power section
Rated operating voltage V AC 400 400 400 400 400 400 400 400
Rated voltage Ue V 3 AC 342 – 528 V g 0 % 3 AC 342 – 528 V g 0 %
Supply frequency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)
Mains current
Ui = 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5 20
Alternative DC supply UDC V DC 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 %
Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)
Switching frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz
Output voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue
Output frequency Hz 0 to 50, max. 400 0 to 50, max. 400
Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values
Frequency error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values, g 0.01 % of maximum frequency for digital reference values,
g 0.2 % of maximum frequency for analog reference values g 0.2 % of maximum frequency for analog reference values
Max. rated operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13 16
Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s
Torque during start From 1 Hz: more than 200 % with sensorless vector control From 1 Hz: more than 200 % with sensorless vector control
Apparent power at 460 V kVA 1.1 1.9 2.9 4.2 6.2 6.6 10.3 12.2
Resistor R B at 100 % c.d.f.
400 V kW 0.37 0.75 1.5 2.2 3 4 5.5 7.5
460 V HP m 1 2 3 4 5 7m 10
Brake transistor
Switching threshold UDC V DC 760 760 760 760 760 760 760 760
Standard operation at 150 % overload Assi- R O 500 300 200 150 100 100 70 70
gned motor rating (4-pole ASM)
Lowest impedance RB O 180 180 180 100 100 100 70 70
Duty factor % DF 54 53 40 36 40 40 36 37
Control circuit
Relay 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load; 1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load;
or 24 V DC, 0.7 A inductive load, 3 A resistive load or 24 V DC, 0.7 A inductive load, 3 A resistive load
Serial interface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 485
Control voltage
Output setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA
Output control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA
Parameterization 2 2
Inputs
Digital (parameters can be defined) 6 x +24 V DC, configurable 6 x +24 V DC, configurable
Analog Inputs Amount 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O), 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O),
resolution 10 bit resolution 10 bit
Outputs
Digital 2 x 24 V DC transistor (open-collector, configurable) 2 x 24 V DC transistor (open-collector, configurable)
Analog (parameters can be defined) 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit
Terminal capacities
Cable lengths
mm2 1.5 1.5 1.5 2.5 2.5 4 4 4
AWG 16 16 16 14 14 12 12 12
Relay connection
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6
Control circuit
mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
AWG 6 6 6 6 6 6 6 6

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature
Ta is taken to be the temperature inside this enclosure or control panel.
All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient tem-
perature of +40 °C, for operation of a four-pole three-phase asynchronous motor.
50 Technical data
Mains chokes, motor chokes

Moeller NK8200-1150GB
Vector frequency inverters DV51

Mains chokes DEX-LN1-… Mains choke DEX-LN3-… Motor chokes DEX-LM3-…


Frequency inverters DF51

General
Standards IEC/EN 61558-2-20-2000, VDE 0570 Part 2-20/04-2001, UL, CSA
Operating temperature °C -25 to +40, up to 70 with current derating (see the note)
Storage temperature °C -25 – +85 -25 – +85 -25 – +85
Shock resistance 11 ms2/15 g, 3 impacts 11 ms2/15 g, 3 impacts 11 ms2/15 g, 3 impacts
Vibration resistance g 1 (at 0 – 150 Hz) 1 (at 0 – 150 Hz) 1 (at 0 – 150 Hz)
Vibration 0.35 mm at 10 – 55 Hz 0.35 mm at 10 – 55 Hz 0.35 mm at 10 – 55 Hz
Pollution degree 1 (VDE 0160) 1 (VDE 0160) 1 (VDE 0160)
Altitude m 0 to 1000 above sea level, up to 5000 with current derating (see notes)
Mounting position Standing vertically, suspended horizontally
Free surrounding areas < 50 < 50 < 50
Degree of protection (termi- IP20 IP20 up to 40 A IP20 up to 50 A
nals) IP 00 from 50 A IP20 from 63 A
Rated duty factor % DF 100 100 100
Overload cycle 1.5 x Ie for 60 s every 600 s 1.5 x Ie for 60 s every 600 s 1.5 x Ie for 60 s every 600 s (< 24 A)
1.2 x Ie for 60 s every 600 s (> 24 A)
Weight kg 0.7 1.5 1.5
Electrical data
Rated voltage Ue V AC 230 400 400
Max. supply voltage UL V AC 260 g 0 % 550 g 0 % 750 g 0 %
Operating frequency f Hz 50/60 50/60 0 to 200
Insulation class B B B (100 A) F (150 A)
Electrical connection
Terminations K K (40 A) K (50 A)
Connection lugs – K (50 A) K (63 A)
PE stud K K K

Notes The following applies for the installation altitude: Derating with respect to the rated current Ie:
I 1.0
Ie
0.9

0.8

0.7

0.6

0.5
0 1000 2000 3000 4000 5000
h [m]
Technical data 51
DE5, DE6 RFI filters

Moeller NK8200-1150GB

Vector frequency inverters DV51


DE51- DE51- DE51- DE51- DE51- DE51-
LZ1-007-V2 LZ1-012-V2 LZ1-024-V2 LZ3-007-V4 LZ3-011-V4 LZ3-020-V4

Frequency inverters DF51


General
Standards EN 50178, IEC 61800-3, EN 61800-3 incl. A11
Environmental conditions
Operating temperature °C -25 – +100
Altitude m 0 – 1000 above sea level,
derating factor for 1000 or more above sea level: Ie –2 %/1000 m
Mounting position As required, vertically suspended preferred
Free surrounding areas In connection area (cable, terminals): 80 mm
Humidity class C
Climatic class (IEC) 25/085/21
Protection type IP 20 (terminals)
Dimensions (W x H x D) mm 80 x 170 x 27 110 x 180 x 35
Weight kg 0.45 0.5 0.67 0.7 74 1.2
Electrical data
Test voltage in V DC, 2 s
Phase/neutral pole V 1100 1100 1100 2100 2100 2100
Phase/PE V 2550 2550 2550 2650 2650 2650
Leakage current
Phase/50 Hz/Ui mA 17 17 17 5.7 6.3 0
Max. leakage current in operation mA < 12 < 12 < 12 < 13 < 13 < 13
Max. leakage current when PE disconnected mA < 18 < 18 < 18 < 24 < 24 < 24
Max. leakage current when PE and N disconnected mA < 33 < 33 < 33 – – –
Max. leakage current mA – – – < 155 < 155 < 155
PE and 2 external conductors disconnected
Rated operating voltage V AC 1 AC 250 V 3 AC 480 V
Rated voltage Ue V 230 400
Supply frequency Hz 50/60 (47 – 63 g 0 %)
Rated operational current
Ui = 1-phase, 230 V AC I A 7 12 24 – – –
Ui = 3-phase, 400 V AC I A – – – 7 11 20
Permissible overcurrent 150 % for 60 s, every 30 minutes
Heat dissipation with rated operational current Ie W 5 7 12 4 7 12
Terminal capacities
Solid mm2 0.2 – 4
Flexible mm2 0.2 – 4
Cables to frequency inverter mm2 2 x 1.5, 180 mm
AWG 18 16 12 18 16 12
PE stud M5 x 15

Notes All rating data is based on an ambient temperature of +40°C.


IB 1.2
IN 1.0
0.8
0.6
0.4
0.2
0
0 20 40 60 80 100
i[°C]
52 Dimensions
Frequency inverters DF51

Moeller NK8200-1150GB
Vector Frequency inverters DV51

Weights and dimensions

A B C
Frequency inverters DF51

POWER POWER

ALARM ALARM
Hz Hz
A A

RUN RUN
PRG PRG
I O I O

PRG ENTER PRG ENTER


b1

b1
b

b
POWER

ALARM
Hz
A

RUN
PRG
I O

b1
b
PRG ENTER

a1
o
b2

a a1
o

b2
a

a1
o

b2
a

12
C

Part no. a a1 b b1 b2 c O [lbin]

DF51-322-025 80 67 120 110 10 105 5 1.75 0.8 A


DF51-322-037 80 67 120 110 10 119 5 2.09 0.95 A
DF51-322-055 80 67 120 110 10 142 5 2.09 0.95 A
DF51-322-075 110 98 130 118 10 127 5 3.09 1.4 B
DF51-322-1K1
DF51-322-1K5 110 98 130 118 10 127 5 4.4 1.9 B
DF51-322-2K2 110 98 130 118 10 127 5 4.2 1.9 B
DF51-320-4K0 110 98 130 118 10 127 5 4.4 1.9 B
DF51-320-5K5 180 164 220 205 – 155 6 12.13 5.5 C
DF51-320-7K5 180 164 220 205 – 155 6 12.57 5.7 C
DF51-340-037 110 98 130 118 10 140 5 3.09 1.4 B
DF51-340-075 110 98 130 118 10 167 5 3.09 1.8 B
DF51-340-1K5 110 98 130 118 10 127 5 4.19 1.9 B
DF51-340-2K2
DF51-340-3K0
DF51-340-4K0
DF51-340-5K5 180 164 220 205 – 155 6 12.13 5.5 C
DF51-340-7K5 180 164 220 205 – 155 6 12.57 5.7 C
Dimensions 53
Vector frequency inverters DV51

Moeller NK8200-1150GB

Vector Frequency inverters DV51


Weights and dimensions

A B C

Frequency inverters DF51


b1

b1
b

b1
b
a1
o
b2

a a1
o

b2
a

a1
o

b2
a

Part no. a a1 b b1 b2 c O [lbin]

DV51-322-025 80 67 120 110 10 103 5 1.75 0.7 A


DV51-322-037 80 67 120 110 10 117 5 2.09 0.85 A
DV51-322-055 80 67 120 110 10 117 5 2.09 0.95 A
DV51-322-075 110 98 130 118 10 139 5 3.09 1.3 B
DV51-322-1K1
DV51-322-1K5 110 98 130 118 10 166 5 4.4 1.8 B
DV51-322-2K2 110 98 130 118 10 166 5 4.2 1.8 B
DV51-320-4K0 110 98 130 118 10 166 5 4.4 1.8 B
DV51-320-5K5 180 164 220 205 – 155 6 12.13 5.5 C
DV51-320-7K5 180 164 220 205 – 155 6 12.57 5.7 C
DV51-340-037 110 98 130 118 10 139 5 3.09 1.3 B
DV51-340-075 110 98 130 118 10 166 5 3.09 1.7 B
DV51-340-1K5 110 98 130 118 10 166 5 4.19 1.8 B
DV51-340-2K2
DV51-340-3K0
DV51-340-4K0
DV51-340-5K5 180 164 220 205 – 155 6 12.13 5.5 C
DV51-340-7K5 180 164 220 205 – 155 6 12.57 5.7 C
54 Dimensions
Accessories

Moeller NK8200-1150GB
Vector Frequency inverters DV51

DEX-KEY-6 DEX-KEY-61
Frequency inverters DF51

POWER POWER
ALARM ALARM
Hz Hz
A A

54.8

54.8
RUN RUN

59

59
PRG PRG
I O I O

PRG ENTER PRG ENTER

10 12
69.5 69.5

DEX-MNT-K6 DEV51-NET-TC

OPE
RBUS
POWER 1 2
ALARM

54.8
RUN

59
OFF
66.5

63.4
83.4
74

10
69.5
25

50 o 4.2 5 2
94.4 7

3 9
12

DE51-NET-CAN
DE51-NET-DP
121

130

82.5 22.5
33
Dimensions 55
Braking resistors, potentiometers

Moeller NK8200-1150GB
Braking resistors

Vector Frequency inverters DV51


DE4-BR1-...

Frequency inverters DF51


c
a1 b1
a b2
b3
b

6 x 15
o 4.5
b1

b2
a1

Part no. a a1 b b1 b2 b3 c Weight


[kg]
DE4-BR1-470-050 200 170 80 35 40 60 90 1.2
DE4-BR1-200-100 300 270 80 35 40 60 90 1.3
DE4-BR1-470-140 300 270 80 35 40 60 90 1.3
DE4-BR1-240-285 400 370 95 35 70 90 95 1.8
DE4-BR1-082-245 430 400 95 35 70 90 95 1.7
DE4-BR1-100-200 430 400 95 35 70 90 95 1.7
DE4-BR1-370-215 430 400 95 35 70 90 95 1.7

Potentiometers
M22-..K..

29.2 32.9
56 Dimensions
Mains chokes

Moeller NK8200-1150GB
Vector Frequency inverters DV51

DEX-LN1-006...024

1 2 Part no. a a1 b b1 b2 c c1 d Weight


Frequency inverters DF51

[kg]
DEX-LN1-006 66 50 71 44 55 80 61 4.5 x 8 0.7

c±5
PE
c1 ± 5 DEX-LN1-009 66 50 71 44 55 80 61 4.5 x 8 0.7
DEX-LN1-013 84 64 67 47 60 90 75 4.8 x 8 1.5
DEX-LN1-018 84 64 90 70 83 90 75 4.8 x 8 1.5
DEX-LN1-024 84 64 67 47 60 90 75 4.8 x 8 2

a1 d b1
b2
a
b±5

DEX-LN3-004...040

Part no. a a1 b b1 b2 c c1 d Weight


U1 U2 V1 V2 W1W2
[kg]
PE DEX-LN3-004 115 100 66 50 66 118 84 5 x 10 1.5
DEX-LN3-006 115 100 66 50 66 118 84 5 x 10 1.5
DEX-LN3-010 140 125 61 50 61 138 105 5 x 10 2.2
DEX-LN3-016 140 125 71 50 71 138 105 5 x 10 2.9
c ±5

DEX-LN3-025 195 175 104 50 76.5 175 134 8 x 13 4.8


c1± 5

DEX-LN3-040 195 175 104 50 76.5 188 134 8 x 13 4.8

a1 d b1
a b2
b±5

DEX-LN3-050...300

PE PE Part no. a a1 b b1 b2 c d Weight


[kg]
DEX-LN3-050 195 175 105 75 91.5 132 8 x 13 5.9
DEX-LN3-060 195 175 105 75 91.5 132 8 x 13 5.9
DEX-LN3-080 220 200 110 50 81.5 160 8 x 13 7.3
DEX-LN3-100 220 200 130 75 101.5 160 8 x 13 10.2
DEX-LN3-120 220 200 130 75 101.5 160 8 x 13 10.2
c±5

DEX-LN3-160 270 250 125 75 96 200 8 x 13 12.3


DEX-LN3-200 270 250 155 100 120 202 8 x 13 14.9
DEX-LN3-250 270 250 155 100 125 210 10 x 18 20.6
DEX-LN3-300 270 250 155 100 125 210 10 x 18 20.6

a1 d b1
a b2
b ± 10

Notes The position of connection lugs U2-V2-W2 depends on the coil material and can deviate from the position illustrated here.
Dimensions 57
Motor chokes

Moeller NK8200-1150GB

Vector Frequency inverters DV51


DEX-LM3-005...050

U1 U2 V1 V2 W1W2 Part no. a a1 b b1 b2 c c1 d Weight

Frequency inverters DF51


[kg]
PE DEX-LM3-005 115 100 66 50 66 118 84 5 x 10 1.5
DEX-LM3-008 195 175 104 50 76.5 175 134 8 x 13 4.8
DEX-LM3-011 195 175 104 50 76.5 175 134 8 x 13 4.8
DEX-LM3-016 195 175 104 50 76.5 175 134 8 x 13 4.8
c ±5

c1± 5 DEX-LM3-035 220 200 132 75 101.5 195 160 8 x 13 7.3


DEX-LM3-050 270 250 106 75 96 228 198 8 x 13 12.3

a1 d b1
a b2
b±5

DEX-LM3-063...300

PE PE Part no. a a1 b b1 b2 c1) d Weight


g100 [kg]
DEX-LM3-063 270 250 155 100 120 202 8 x 13 14.9
DEX-LM3-080 270 250 155 100 125 210 10 x 18 20.6

Part no. a a1 b b1 b2 c1) d Weight


c±5

g300 [kg]
DEX-LM3-100 384 350 215 100 130 258 12 x 20 31
DEX-LM3-150 384 350 260 150 180 258 12 x 20 45
DEX-LM3-180 384 350 260 150 180 258 12 x 20 45
DEX-LM3-220 384 350 260 150 180 258 12 x 20 45
DEX-LM3-260 384 350 260 150 180 258 12 x 20 45

a1 d b1
a b2
b ± 10

Notes 1)Tolerance depends on air gap.


The position of connection lugs U2-V2-W2 depends on the coil material and can deviate from the position illustrated here.
58 Dimensions
Radio interference filters DE6-...

Moeller NK8200-1150GB
Vector Frequency inverters DV51

DE51-LZ1-007-V2
DE51-LZ1-012-V2
DE51-LZ1-024-V2
Frequency inverters DF51

Part no. a a1 b b1 b2 c d d1
DE51-LZ1-007-V2 80 67 170 160 110 30 5 2x6
DE51-LZ1-012-V2 110 98 180 170 118 30 5 4x6
d1 DE51-LZ1-024-V2
b1

b2
b

d
c a1
a

DE51-LZ3-007-V4
DE51-LZ3-011-V4
DE51-LZ3-020-V4

Part no. a a1 b b1 b2 c d d1
DE51-LZ3-007-V4 110 98 80 170 118 30 5 4x6
DE51-LZ3-011-V4
DE51-LZ3-020-V4
d1
b1

b2
b

d
c a1
a
Conversion of technical units 59
in SI units (Systeme Internationale d’Unitée)

NK8200-1150GB

Vector Frequency inverters DV51


Power Torque
1 kW = 1.36 HP = 102 kpm/s = 1000 Nm/s Torque from motor rating
1 HP = 0.736 kW = 75 kpm/s = 736 Nm/s P2
M = 9550 ----- [Nm]

Frequency inverters DF51


n
Work P2 = Motor power [kW]
1 kWh = 3.6 x 106 J = 3.6 x 106 Nm n = Speed [1/min]
= 0.367 x 106 kpm
1 Ws = 1 J = 1 Nm = 0.102 kpm Converting torque for different gear ratios
M1 u n1
Force M2 = ------------------
n2
1 N = 0.102 kp
1 kp = 9.81 N n1 = Motor speed [1/min]
M1 = Motor torque [Nm]
Torque n2 = Working speed [1/min]
1 Nm = 0.102 kpm = 1 Ws M2 = Torque at n2 [Nm]
1 kpm = 9.81 Nm = 9.81 Ws
Moment of inertia
Pressure Relationship with flywheel effect
2
1 Pa = 1 N/m2 GD
1 bar = 105 Pa J = ---------
4
1 mm water column = 9.81 Pa
J = Moment of inertia [kgm2]
GD2 = Flywheel effect [kpm2]
Moment of inertia
1 kgm2 = 1 Ws3 = 1 Nms2 = 0.102 kpms2 Moment of inertia of masses in linear motion in rela-
tion to motor speed
Drive engineering formulae 2
v
J = 91.2 x m § --· [kgm2]
© n¹
Power (three-phase motors)
P1 = U x I x p.f. x 3 x 10-3 m = Mass [kg]
P2 = P1 x h v = Speed [m/s]
P1 = power input [kW] n = Motor speed [1/min]
P2 = power output [kW]
U = Voltage [V] Converting moments of inertia to another speed for
I = Current [A] different gear ratios
c = Power factor n1 2
h = Efficiency J2 = J1 § -----·
© n 2¹

Power demand of some driven machines n1 = Motor speed


J1 = Moment of inertia at n1
Lifting motion
n2 = working speed
F u p- x 10-3 [kW] J2 = Moment of inertia at n2
P = ----------
K
Inertia factor
Rotary motion J mot + J zus
Fl = ------------------------
M u n - [kW] J mot
P = --------------------
9550 u h
Jmot= Moment of inertia of motor
Fan drive Jzus = Moment of inertia of driven machine

P = V u p- x 10-3 [kW]
----------- Starting time
K Fl u J mot u n
ta = ----------------------------- [s]
9.55 u M b
Pump drive
Mb = Mmot – Mgeg [Nm]
Vup Fl = Inertia factor
P = ------------ x 10-3 [kW]
h Jmot = Moment of inertia of motor [kgm2]
P = Power [kW] n = Motor speed [1/min]
F = Force [N] Mb = Accelerating torque [Nm]
v = Speed [m/s] Mmot = Motor moments at startup (averaged)
h = Efficiency Mgeg = Counter-torque at startup (averaged)
M = Torque [Nm]
n = Speed [1/min]
V = Delivery rate [m3/s]
p = Total back-pressure to be
overcome [N/m2]
Technical data
Rated motor currents of three-phase motors (guideline values for cage motors)

Smallest possible short-circuit protection for three-phase motor


The maximum value depends on the switching device or the overload relay

Motor rating 230 V 400 V 500 V 690 V


Motor Fuse Motor Fuse Motor Fuse Motor Fuse
rated oper- rated oper- rated oper- rated oper-
ational Starting ational Starting ational Starting ational Starting
current DOL Y/∆ current DOL Y/∆ current DOL Y/∆ current DOL Y/∆

kW p.f. η (%) A A A A A A A A A A A A

0,06 0,7 58 0,37 2 – 0,21 2 – 0,17 2 – 0,12 2 –


0,09 0,7 60 0,54 2 – 0,31 2 – 0,25 2 – 0,18 2 –
0,12 0,7 60 0,72 4 2 0,41 2 – 0,33 2 – 0,24 2 –
0,18 0,7 62 1,04 4 2 0,6 2 – 0,48 2 – 0,35 2 –

0,25 0,7 62 1,4 4 2 0,8 4 2 0,7 2 – 0,5 2 –


0,37 0,72 66 2 6 4 1,1 4 2 0,9 2 2 0,7 2 –
0,55 0,75 69 2,7 10 4 1,5 4 2 1,2 4 2 0,9 4 2
0,75 0,79 74 3,2 10 4 1,9 6 4 1,5 4 2 1,1 4 2

1,1 0,81 74 4,6 10 6 2,6 6 4 2,1 6 4 1,5 4 2


1,5 0,81 74 6,3 16 10 3,6 6 4 2,9 6 4 2,1 6 4
2,2 0,81 78 8,7 20 10 5 10 6 4 10 4 2,9 10 4
3 0,82 80 11,5 25 16 6,6 16 10 5,3 16 6 3,8 10 4

4 0,82 83 14,8 32 16 8,5 20 10 6,8 16 10 4,9 16 6


5,5 0,82 86 19,6 32 25 11,3 25 16 9 20 16 6,5 16 10
7,5 0,82 87 26,4 50 32 15,2 32 16 12,1 25 16 8,8 20 10
11 0,84 87 38 80 40 21,7 40 25 17,4 32 20 12,6 25 16

15 0,84 88 51 100 63 29,3 63 32 23,4 50 25 17 32 20


18,5 0,84 88 63 125 80 36 63 40 28,9 50 32 20,9 32 25
22 0,84 92 71 125 80 41 80 50 33 63 32 23,8 50 25
30 0,85 92 96 200 100 55 100 63 44 80 50 32 63 32

37 0,86 92 117 200 125 68 125 80 54 100 63 39 80 50


45 0,86 93 141 250 160 81 160 100 65 125 80 47 80 63
55 0,86 93 173 250 200 99 200 125 79 160 80 58 100 63
75 0,86 94 233 315 250 134 200 160 107 200 125 78 160 100

90 0,86 94 279 400 315 161 250 200 129 200 160 93 160 100
110 0,86 94 342 500 400 196 315 200 157 250 160 114 200 125
132 0,87 95 401 630 500 231 400 250 184 250 200 134 250 160
160 0,87 95 486 630 630 279 400 315 224 315 250 162 250 200

200 0,87 95 607 800 630 349 500 400 279 400 315 202 315 250
250 0,87 95 – – – 437 630 500 349 500 400 253 400 315
315 0,87 96 – – – 544 800 630 436 630 500 316 500 400
400 0,88 96 – – – 683 1000 800 547 800 630 396 630 400

450 0,88 96 – – – 769 1000 800 615 800 630 446 630 630
500 0,88 97 – – – – – – – – – 491 630 630
560 0,88 97 – – – – – – – – – 550 800 630
630 0,88 97 – – – – – – – – – 618 800 630

Notes The rated motor currents apply to normal internally and surface- Fuse ratings at Y/∆ starting apply also to three-phase slipring
cooled three-phase motors with 1500 r.p.m. motors.
DOL starting: Starting current max. 6 × rated motor current. At higher rated and starting currents and/or longer starting times
Starting time max. 5 s. use higher-rated fuse.
Y/∆−starting: Starting current max. 2 × rated motor current. Table applies for time-lag and gL fuses (VDE 0636)
Starting time max. 15 s.
Set overload relay in line to 0.58 × motor With h.b.c. fuses with aM characteristic, use
rated current. fuse = motor full load current.
Moeller addresses worldwide:
www.moeller.net/address
E-Mail: info@moeller.net

© 2005 by Moeller GmbH


Subject to alterations
NK8200-1150GB MDS/Doku/DM 03/05
Printed in the Federal Republic of Germany (03/05)
Article No.: 292505

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