Jurong Aromatics Complex Project

CALCULATION
COLUMN BASE PLATE

CALCULATION REPORT
FOR
COLUMN BASE PLATE

Job No. : JAC0701

Project Title : Jurong Aromatics Complex Project
Location : Jurong Island, in Singapore
Client : Jurong Aromatics Corporation Pte Ltd

A 03.Jun.2011 Issued For Approval J.H.Baek W.S.Ham I.Heo

REV DATE DESCRIPTION PRP'D CHK'D APP'D OWNER

 Jurong Aromatics Complex Project
CALCULATION
COLUMN BASE PLATE

TABLE OF CONTENTS

1. SKETCH OF COLUMN BASE PLATE

2. CALCULATION OF BOLT TENSION AND CONCRETE COMPRESSION

2-1. Moment plus maximum axial force

2-2. Moment plus minimum axial force

3. BASE PLATE THICKNESS

3-1. Compression side bending

3-2. Tension side bending

4. HOLDING DOWN BOLTS AND ANCHORAGE

4-1. Holding down bolts

4-2. Anchorage to concrete

5. SHEAR TRANSFER TO CONCRETE

6. WELDING CHECK

6-1. Tension flange weld

6-2. Compression flange weld

6-3. Web weld

 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE

1. SKETCH OF COLUMN BASE PLATE

Design loads

Axial force (Fc)

Mininum, Fc,min = 7.0 kN
Maximum, Fc,max = 10.0 kN
Shear force (Fv) = 51.0 kN 10% of shear capa.

Moment (M) = 20.0 kNm

Design data

Column size PIPE168x7mm

Depth Dc 168.0 mm
Width Bc 168.0 mm
Flange thickness Tc 7.0 mm
Web thickness tc 7.0 mm

Base plate
Depth Dp 350.0 mm
Width Bp 350.0 mm
Thickness Tp 16.0 mm
Flange weld sw 10.0 mm
Web weld s' 10.0 mm

Anchor bolt
Bolt size 20 mm
No. of bolt 8 ea
Bolt to bolt distance Gh 125.0 mm
Bolt to edge distance 50.0 mm
Length 450.0 mm

Materials

Base plate SM490A refer to GIS G3106

Min. tensile strength Fu 490.0 MPa

Min. yielding strength Fy 325.0 MPa t < 16
Fy 315.0 MPa 16 < t < 40

Anchor bolt Grade 8.8 refer to BS 4190

DESIGN RESULT SUMMARY Shear strength ps 375.0 N/mm2

Tensile capacity 156.8 kN
1. Plate thickness O.K!
2. Anchor bolt O.K! Bedding Concrete fcu 40.0 N/mm2 refer to JES-43A1

3. Shear transfer N.G!

4. Welds #N/A Welding Grade E43
Welding capacity Pw 215.0 N/mm2

3 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE

2. CALCULATION OF BOLT TENSION AND CONCRETE COMPRESSION STEP 1

An interface compression force is coupled with a tensile force in the bolts

to balance the applied axial compression and bending moment.
The moment may act in either direction and symmetrical details
are chosen.

The distribution of forces gives the equations which must be satisfied

simultaneously for a simple base with one row of bolts on each side.

2-1. Moment plus maximum axial force

To determine the eccentricity leads to an indication of the necessary

base size if no bolt tension was available.
Check whether there is tension in the bolts;

eccentricity b = M/N = 20000 kNmm / 10 kN

= 2000.0 mm
distance to edge of compressive stress block
X/2 = Dp / 2 - b = 350 / 2 - 2000
= -1825 mm X= (3650.0) mm

Compression = (area of compressive stress block) x (cuve strength of concrete) (axial force)
= (2 x -1825 x 350) x (0.6 x 40 N/mm / 10)
= -30660 kN < 10 kN Tension in the bolts!

Projecting portion of base as a cantilever (see Figure 1):

required design stress

= (Axial force) / (area of compressive stress block)
= 10 x 10 / (350 x -1825 x 2)
= -0.01 N/mm2

e = L1 - 0.8sw = 91 - (0.8 x 10)

= 83 mm
Figure 1: Uniform pressure on cantilever
Moment per mm width applied to plate from stress block,
e2 -0.01 x 83
mc = (required design stress) x =
2 2 = (27.0) Nmm
(per mm width)

4 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE
2-2. Moment plus minimum axial force

Substituting defined values into the equilibrium equation

M = Ta + Cb becomes:
X hp
M = 0.6fcubpX(h - ) - N (h - )
2 2
Substituting values results in the quadratic equation:
(-4200) X + (2520000) X + (-20875000) = 0

Solving for X gives: X = 8.4 or 591.6

X= 8.4 mm Figure 2: Uniform pressure on part of cantilever

Substituting into the equations for C and T gives:

C = 0.6fcuBpX = 0.6 x 40 x 350 x 8.4 / 10 = 70.6 kN

T = C-N = 70.6 - 7 = 63.6 kN

Moment per mm width applied to plate from stress block,

mc = 0.6fcuX (e - X/2)
= 0.6 x 40 x 8.4 x (83 - 8.4/2) = 15886.1 Nmm
(per mm width)

3. BASE PLATE THICKNESS STEP 2

Plate bending on either the tension side or the compression side may govern.
Both sides must be investigated and the required plate thickness is the larger value resulting from these checks.

3-1. Compression side bending

Projecting portion of base as a cantilever (see Figure 1):

moment per mm width applied to plate from stress block,

mc = maximum value of 2-1. and 2-2. above = 15886.1 Nmm

4mc 4 x 15886.1
required base plate thickness: tp = =
Fy 325 = 14.0 mm

5 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE
3-2. Tension side bending

Plate thickness to resist bolt tension is based on a calculation for a

pure cantilever, with no prying assumed.

Plate bending across the corners may only be avoided by ensuring

bolts are positioned within lines 45 from the corner of the column flange.
(see Figure 3)

mr = T x m = 63.6 x 33 x 10 Figure 3: Plate bending on tension side

= 2097480.0 Nmm

m = L1 - k - 0.8 sw = 91 - 50 - 0.8 x 10
= 33.0 mm

4mr 4 x 2097480
required base plate thickness: tp = =
Fybp 325 x 350 = 8.6 mm

Larger plate thickness tp = 14.0 mm 16 mm O.K!

Plate thickness is sufficient!

4. HOLDING DOWN BOLTS AND ANCHORAGE STEP 3

4-1. Holding down bolts

Force T is assumed to be shared equally between all the bolts in the tension row:

T 63.6
force per bolt = =
(number of bolts in tension) 4
= 15.9 kN 156.8 kN O.K!

4-2. Anchorage to concrete

Assume an effective depth of the holding down bolts, L = 450 - 50 (cover to reinforcement)
= 400 mm

Using anchor plate and check the concrete base for punching shear in accordance with BS 8110.

Anchor plate size (for Grade 8.8 bolts) = 5d x 5d x 0.8d thk. = 100 x 100 x 16 mm

Perimeter for punching shear

P= (12 x L) + (total perimeter of anchor plate)
= (12 x 400) + (50 x 2 + 125 x 3) x 2 + (100 x 2) = 5950.0 mm

6 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE
Basic requirement, fv vc

Average shear stress

T 63.6 x 10
fv = =
PxL 5950 x 400 = 0.027 N/mm2

Obtaining design concrete shear stress, vc in accordance with table 3.8 of BS 8110,
an area of tension reinforcement is assumed to its minimum value of 0.15% at the effective depth of 400 mm.

vc = 0.34 N/mm2 > 0.027 N/mm2 O.K!

Anchor bolts are sufficient!

5. SHEAR TRANSFER TO CONCRETE STEP 4

Most moment connections are able to rely on friction. However, if high shear is combined with low moment and
low axial compression, or if there is axial tension, it is the safest to provide a direct shear connection,
either by setting the base plate in a shallow pocket which is filled with concrete or by providing a shear key
welded to the underside of the plate.

Check if the horizontal shear is transferred by friction, assuming available resistance to 0.3 of axial compression
where axial tension is not applied.

available shear resistance = 0.3 x Fc,min = 2.1 kN < Fv = 51.0 kN N.G!

Provide a direct shear connection!

6. WELDING CHECK STEP 5

6-1. Tension flange weld

For most small and medium sized columns, the tension flange welds will be symmetrical, full strength fillet welds.
Once the leg length of the required fillet weld exceeds 12mm then a partial penetration butt welds with
superimposed fillet welds, or full penetration butt welds will probably be a more economical solution.

tension capacity of the flange = Bc x Tc x Fy

= 168 x 7 x 325 / 10
= 382.2 kN

force in the tension flange M Af

= -Nx
Dc - Tc Ac
20 x 10 1176
= -7x
168 - 7 #N/A
= #N/A kN
where, Af : area of the column flange = B c x Tc ,mm2
Ac : column cross-sectional area, mm 2

Therefore, weld force per mm = #N/A #N/A kN/mm

weld throat required at 215 N/mm = #N/A #N/A mm

7 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE
flange weld thickness = 10.0 mm #N/A #N/A mm #N/A

#N/A

6-2. Compression flange weld

Assuming bearing contact, nominal welds only are required. However, since the moment is reversible, the tension
weld must be made to both flanges.

8 / 15
 Doc No :
CALCULATION Job No : 07261D
FOR COLUMN BASE PLATE (H-SHAPE) Rev :
Page :
TITLE: Base Plate for H - Shape Steel Column (Fixed Type A) REFERENCE
6-3. Web weld

The capacity of the column web welds for horizontal shear forces should be taken as:

Psw = 2 x 0.7 x s' x Pw x Lws

= 2 x 0.7 x 10 x 215 x (168 - 7 x 2) / 10
= 463.5 kN 51.0 kN O.K!
where, Lws : length of web welds between fillets, mm
10mm fillet weld is required!

9 / 15
AVAILABLE SECTION LIST & PROPERTY for JAC

H Bf Tw Tf r A Ix Iy
NO Name
(mm) (mm) (mm) (mm) (mm) (cm2) (cm4) (cm4)

1 H194X150X6X9 194 150 6 9 13 39.01 2630 507

2 H200X100X5.5X8 200 100 5.5 8 11 27.16 1810 134
3 H244X175X7X11 244 175 7 11 16 56.24 6040 984
4 H250X125X6X9 250 125 6 9 12 37.66 3960 294
5 H294X200X8X12 294 200 8 12 18 72.38 11100 1600
6 H300X150X6.5X9 300 150 6.5 9 13 46.78 7210 508
7 H340X250X9X14 340 250 9 14 20 101.5 21200 3650
8 H350X175X7X11 350 175 7 11 14 63.14 13500 984
9 H390X300X10X16 390 300 10 16 22 135 37900 7200
10 H400X200X8X13 400 200 8 13 16 84.12 23500 1740
11 H440X300X11X18 440 300 11 18 24 157.4 54700 8110
12 H450X200X9X14 450 200 9 14 18 96.76 32900 1870
13 H488X300X11X18 488 300 11 18 26 163.5 68900 8110
14 H500X200X10X16 500 200 10 16 20 114.2 46800 2140
15 H588X300X12X20 588 300 12 20 28 192.5 114000 9010
16 H600X200X11X17 600 200 11 17 22 134.4 75600 2270
17 H700X300X13X24 700 300 13 24 28 235.5 197000 10800
18 H800X300X14X26 800 300 14 26 28 267.4 286000 11700
19 H100X100X6X8 100 100 6 8 10 21.9 378 134
20 H125X125X6.5X9 125 125 6.5 9 10 30.31 839 293
21 H150X150X7X10 150 150 7 10 11 40.14 1620 563
22 H200X200X8X12 200 200 8 12 13 63.53 4720 1600
23 H250X250X9X14 250 250 9 14 16 92.18 10700 3650
24 H300X300X10X15 300 300 10 15 18 119.8 20200 6750
25 H350X350X12X19 350 350 12 19 20 173.9 39800 13600
26 H400X400X13X21 400 400 13 21 22 218.7 66600 22400

Where,
Zx, Zy Modulus of Section
Sx, Sy Plastic Modulus of Section
Sv Plastic Modulus of Web, means Plastic Modulus of Shear Area Av
For Calculation of Section Capacity, Refer BS5950-1:2000, Section 4

SM490A t < 16 t < 40 t > 40

py 325 315 295

Mpa
 Zx Zy Sx Sy Sv BCI Shear Moment Capacity (KN.m)
(cm3) (cm3) (cm3) (cm3) (cm3) CLASS Capacity (KN) Low Shear
=0.6*Av*py
271 67.6 309 104 46.5 2 227.0 100.4
181 26.7 209 41.9 46.6 1 214.5 67.9
495 112 558 173 86.2 1 333.1 181.4
317 47 366 73.1 80.7 1 292.5 119.0
756 160 859 247 145.8 2 458.6 279.2
481 67.7 542 105 129.2 3 380.3 156.3
1250 292 1410 447 219.0 2 596.7 458.3
771 112 868 174 188.3 3 477.8 250.6
1940 480 2190 733 320.4 3 760.5 630.5
1170 174 1330 268 279.8 3 624.0 380.3
2490 540 2820 828 448.8 1 943.8 916.5
1460 187 1680 291 400.7 3 789.8 474.5
2820 540 3230 830 561.8 1 1046.8 1049.8
1870 214 2180 335 547.6 3 975.0 607.8
3890 601 4490 928 900.9 3 1375.9 1264.3
2520 227 2980 361 881.0 3 1287.0 819.0
5640 721 6460 1120 1381.6 3 1774.5 1833.0
7160 781 8240 1220 1958.3 3 2184.0 2327.0
75.6 26.7 87.6 41.2 10.6 1 117.0 28.5
134 46.9 154 71.9 18.6 1 158.4 50.1
216 75.1 246 115 29.6 1 204.8 80.0
472 160 525 244 62.0 2 312.0 170.6
860 292 960 444 110.9 2 438.8 312.0
1350 450 1500 684 182.3 3 585.0 438.8
2280 776 2550 1180 292.0 2 819.0 828.8
3330 1120 3670 1700 416.5 3 1014.0 1082.3
refer BS5950-1:2000, Section 4
Moment Capacity (KN.m)
High Shear

85.3
52.8
153.3
92.7
231.8
128.3
387.1
209.8
543.8
319.6
746.9
387.7
840.5
474.1
1036.2
608.8
1486.5
1844.2
25.0
44.0
70.3
150.5
276.0
399.3
711.3
961.5
assume Fv/Pv=1, =[2(Fv/Pv)-1]2 = 1, which is about 20% consevative than Fv/Pv=0.6
BASE PLATE SCHEDULE (H-PLATE)

No. Colume Size

1 H194X150X6X9
2 H200X100X5.5X8
3 H244X175X7X11
4 H250X125X6X9
5 H294X200X8X12
6 H300X150X6.5X9
7 H340X250X9X14
8 H350X175X7X11
9 H390X300X10X16
10 H400X200X8X13
11 H440X300X11X18
12 H450X200X9X14
13 H488X300X11X18
14 H500X200X10X16
15 H588X300X12X20
16 H600X200X11X17
17 H700X300X13X24
18 H800X300X14X26
19 H100X100X6X8
20 H125X125X6.5X9
21 H150X150X7X10
22 H200X200X8X12
23 H250X250X9X14
24 H300X300X10X15
25 H350X350X12X19
26 H400X400X13X21
 Doc No :

CALCULATION Job No : 09065D

FOR END-PLATE CONNECTION Rev :

Page :

BAB Gas Compression Project

Calculation
for End - Plate Connection
(Reference Drawing NO. 11.99.76.2617.1 sht. 8/14)
 Doc NO. :

CALCULATION Job No : P90115

FOR MOMENT CONNECTION -1 Rev : A

Page :

TABLE OF CONTENTS

1. Sketch and Input Data ------------------------------ 2

2. Bolt Design ------------------------------ 3

3. End - Plate Design ------------------------------ 3

4. Welding Design (E70XX electrode) ------------------------------ 4

5. Column Stiffner Check ------------------------------ 4

6. Column Stiffner Reinforcement Design ------------------------------ 5

7. Diagonal Stiffener Check ------------------------------ 5