EVIDENCE PLAN

Competency SMAW (NC II)

standard:
Unit of Weld Carbon Steel Plates and Pipes using SMAW
Competency:

Portfolio

Witten
Ways in which evidence will be collected:

Third Party Report

questioning Demonstration &
questioning Observation &
(tick the column)

Performed root pass in accordance with WPS and/or

client specification
Performed task in accordance with company or
industry requirement and safety procedure

Did clean root pass and its free from defects and

discontinuities
Welded carbon steel pipes in 2G and 5G positions to
acceptable standard following the approved WPS*

Performed capping in accordance with WPS and/or

client specification
Note: *Critical aspect of competency
 TABLE OF SPECIFICATIONS

Content/Objectives/ Test Item Distribution Total Percen

Topics Factual Compre Application Number tage
Knowledge hension
of Items (%)
Welding Essentials 6 4 10 33.3%
Welding Procedure
5 3 8 26.7%
Specifications
Safe welding techniques,
3 3 6 12 40%
practices and procedures
TOTAL 14 10 6 30 100%
PERFORMANCE TEST

SPECIFIC INSTRUCTIONS FOR THE CANDIDATE

QUALIFICATION: SMAW NC II
Title of PBA: Perform groove welding on carbon
steel plate
Unit of Competency Covered: Weld Carbon Steel Plates and Pipes
using SMAW
PLEASE READ CAREFULLY:

Given the necessary tools, materials and equipment, you are required to
weld carbon steel plate in flat position (1G) in accordance with accepted
institutional/industry standard. (Allotted time: 2 hours)

1. Gather instructions and relevant materials

2. Prepare tools and equipment
3. Weld multiple pass groove joint on carbon steel plates in flat position
4. Clean welds
LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training of 25

trainees for SMAW NC II

TOOLS EQUIPMENT MATERIAL

Qty. Description Qty. Description Qty. Description
12 Chipping 8 Arc Welding 6 boxes Electrode
pcs. Hammer units machine AC/DC 3.2mm E6011
and accessories
12 Steel brush 8 pcs. Welding 6 boxes Electrode
pcs. table/positioners 3.2mm
E7018/6013
8 pcs. Ballpeen 1 unit Electrode oven 20 pcs. Mild steel
Hammer plate 10mm X
150mm X 6m
12 Plier/tong 1 unit Automatic gas 20 pcs. Mild steel
pcs. cutting machine plate 3.2mm X
 150mm X 6m
10 Files-bastard 5 Portable disc 2 pcs. Carbon steel
pcs. cut units grinder pipe, schedule
40 dia. 150 X
3m
12 Head 1 unit Exhaust fan 20 pcs. Filter lens
pcs. shield/helme
t
12 Leather 1 unit Power hacksaw 20 pcs. Lens clear
sets apron/jacket glass
12 Leather 2 Anvil 20 pcs Cut off disc
sets glove, long units 6mm X 15mm
X 100mm
2 pcs. Safety 2 Work bench w/ 5 pcs. Power saw
goggle, wide units bench vice on 4 blade
vision, clear corners
2 pcs. Oxy- 2 sets Oxy- 1 box Metal chalk
acetylene acetylene/Oxy-
goggles LPG cylinder
with content
12 Try square 1 unit Pedestal /bench
pcs. 300 mm. grinding
long machine
12 Steel square 1 unit Industrial fan
pcs. 300 mm.
long
10 Files-half
pcs. round
2 pcs. Fillet gauge