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Technical Product Bulletin

Adhesive Technologies Terokal 5089


October 2008

Product Type Deviations from cure cycle may result in deviations from the
shear strength which may interfere with material
One Component Heat Curable Epoxy Based High Performance performance.
Impact Resistant Structural Adhesive
General Information
Substrate Type
Shutdown - For extended shutdown periods, greater than 8
Hot-Dip Galvanized Steel, Electrogalvanized Steel, hours, it is recommended that pressure be removed from
Galvannealed Steel, Cold Rolled Steel the system to reduce possibility of caking in lines.
Material Purge - Regular purge and cleaning of the
Application application system is recommended, please contact your
sales representative for material requirements and
Terokal 5089 is used in the body shop for metal bonding.
instructions.
Application of Terokal 5089 provides improved impact
As with all materials, it is recommended that to ensure
resistance, stiffness, and durability in the structure.
consistent material, this product is used in a First In - First Out
stock rotation system.
Product Technology
Terokal 5089 is a heat curing, solvent free, metal to metal Equipment
adhesive with good storage stability based on epoxy resins.
The material can be spot-welded through and will reach It is recommended that this material be dispensed using a
maximum strength with curing temperatures between 155 pumping system. This should include a high pressure ratio
and 190C. The product exhibits excellent strength and pump, with recommended ratio of 55:1 or greater. Care
corrosion resistance at temperature extremes or after should be taken in system design to insure that flow
extensive aging and weathering. Terokal 5089 provides restrictions are minimized. Flow restrictions occur when
exceptional impact resistance over a wide temperature range. headers, hoses, and/or nozzles are too small for the
application. By reducing flow restriction, it is possible that
lower ratio pumps can be used.
Typical Properties Equipment with piston, gear, or rotary pumps is suitable for
Property Typical Results the application of Terokal 5089 from pails or drums
Color Purple As needed the nozzle can be heated to 27C (80.6F) to
Odor None increase flow and improve initial adhesion to oily substrates
Consistency Paste The application pistol can be used either manually, on a
Solids > 98.5% fixed basis, or attached to an automatic application system
(robot, CNC). The applicator nozzle may be designed
Specific Gravity 1.05 1.20
according to individual requirements.
Tensile Strength >30 MPa
For smaller production as well as preliminary tests Terokal
Elongation at break >10%
5089 can also be supplied in 310 ml cartridges. These
Youngs Modulus >1400 MPa cartridges should be warmed to temperatures to between
Curing Mechanism Heat Cure 25 - 50C for about 30-45 minutes and finally be applied
Viscosity using standard cartridge guns. (Warning: Risk of burning,
(40 mm parallel plate, 50C, shear rate 30-50 Pa.s wear protective gloves!) If available, using special air-
30 1/s) powered guns are even more convenient.
Impact Peel Resistance ISO 11343 If required, we will provide you with the necessary
(2m/s), 0.8mm CRS information on suitable application equipment.
Bake 20 minutes at 177C > 25 N/mm
Shear Strength at 23C on CRS (0.8 mm) Metal Surface Preparation
Bake 20 minutes at 177C > 20 MPa
Peel Resistance at 23C on EG (0.8 mm) This material has been developed to adhere to a wide variety
Bake 10 minutes at 155C > 100 N/ 25mm of clean or oily material surfaces.
Bake 20 minutes at 177C > 125 N/ 25mm While no pre-cleaning of the substrate is required, removal of
Bake 60 minutes at 190C > 100 N/ 25mm excess lubricants is desired and clean substrate is preferred.
For best performance, substrate should be free of
Application Temperature 20 - 50C
contamination before material is applied.
Operating Summary
Product Removal
It is recommended that testing is completed on substrates to
Fresh, uncured material can be removed with the aid of
be used to validate this material prior to use.
solvent such as Isopropyl Alcohol, Mineral Spirits, Xylene or
To obtain optimum strength the following cure conditions
Toluene. Large amounts of material can be removed using
have proven successful:
towels or rags and then cleaned with solvent.
>10 min @ 155C (311F) metal temperature
Cured material can only be removed mechanically
<60 min @ 190C (374F) metal temperature
Henkel Adhesive Technologies TPB Terokal 5089 Page 2 of 2

Health and Safety Conversions


For safe handling information on this product, consult (C x 1.8) + 32 = F
the Material Safety Data Sheet (MSDS). mm / 25.4 = inches
Prior to application it is necessary to read the Safety Data m / 25.4 = mil
Sheet for information about precautionary measures and N x 0.225 = lb
safety recommendations. N/mm x 5.71 = lb/in
For chemicals exempt from compulsory labeling, the relevant N/mm2 x 145 = psi
precautions should always be observed. MPa x 145 = psi

Product Control Test Method Note


No specific test methods are recommended to be used by The data contained herein are furnished for information only and
customer. are believed to be reliable. We cannot assume responsibility for the
Additional information on product testing is available upon results obtained by others over whose methods we have no control.
request. It is the users responsibility to determine suitability for the users
purpose of any production methods mentioned herein and to adopt
Storage Requirements such precautions as may be advisable for the protection of property
and of persons against any hazards that may be involved in the
Store product in the unopened container in a dry location handling and use thereof. In light of the foregoing, Henkel
Optimal Storage: 4C 25C. Storage below 4C or Corporation specifically disclaims all warranties expressed or
above 25C can adversely affect product properties. implied, including warranties of merchantability or fitness for a
Material is not frost sensitive. particular purpose, arising from sale or use of Henkel
Shelf life of product is 90 days. Corporations products. Henkel Corporation specifically
Material removed from containers may be contaminated disclaims any liability for consequential or incidental damages
during use. Do not return product to the original container. of any kind, including lost profits. The discussion herein of
Henkel Corporation cannot assume responsibility for product various processes or compositions is not to be interpreted as
which has been contaminated or stored under conditions representation that they are free from domination of patents owned
other than those previously indicated. If additional by others or as a license under any Henkel Corporation patents that
information is required, please contact your local Technical may cover such processes or compositions. We recommend that
Service Center or Customer Service Representative. each prospective user test his proposed application before
repetitive use, using this data as a guide. This product may be
Waste Disposal covered by one or more United States or foreign patents or patent
applications.
Refer to MSDS for further information

Order Information Trademark usage


Bulk IDH Number 1176292 Except as otherwise noted, all trademarks in this document are
Please call for available packaging trademarks of Henkel Corporation in the U.S. and elsewhere.

denotes a trademark registered in the U.S. Patent and Trademark
Creation Date 31 March 2008 Office.
Revision Date 14 October 2008 Revision Number 2

Henkel Customer Service Technical Help Desk Henkel Adhesives - North America
800.521.1355 248.577.2058 248.583.9300

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