SCHEDULE AND SPECIFICATION OF EQUIPMENTS

FREEZING TANK

Capacity ... 2.5 tons / day

No. of units to be install 1 units

Ice Temperature .... -90C (15.80F)

Brine Temperature -120C (10.40F)

Raw Water Temperature Available ... 26 0C (78.8 0F)

Standard dimensions 254mm x 127mm x 762mm

(10 5 30)

Weight of ice...... 15kg (33 lb/can)

Atmospheric temperature .. 340C (93.20F)

Ground temperature ...... .240C (75.20F)

Freezing time, tf 6.56 hrs.

No. of Ice cans, N 42 Ice cans per freezing tank

No. of Frezzing tank 1

112
FREEZING TANK COOLING LOAD

Cans wide 6 cans

Cans long 7 cans

Total length, L 2.2225 m

Total width, WT 1.143 m

Total height, H 1.105 m

Construction

Wall

Concrete (sand and gravel) ......114.3 mm

Cork granulated ..88.9 mm

Steel plate ..6.35 mm

113
 Bottom

Concrete (sand and gravel)114.3 mm

Corkboard 88.9 mm

Steel plate 6.35 mm

Cover

Mahogany wood 38.1

mm

Freezing tank cooling load

Product load, QP 13.37 kW

Wall gain load, QW 122.6 Watts

Bottom gain load, QB . 47.75 Watts

Cover gain load, QC 233.25 Watts

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 Air changes load, QAC 317

Watts

Total miscellaneous load, QM 511

Watts

Total refrigerating load, QT 13.881 kW

Total refrigerating capacity, Qcap. 4.01 TOR

ICE STORAGE

No. of units to be installed. 1 unit.

Dimensions

Length ... 6.75 m

Width 4m

Height 3m

Area of Storage 27 m2

Wall compositions

115
 Concrete ..... 114.3 mm

insulation 88.9 mm

Wood 38.1 mm

Flooring compositions

Concrete 114.3 mm

Insulation 88.9 mm

Cement plaster 76.2 mm

Ceiling compositions

Wood 38.1 mm

Insulation 114.3 mm

Plywood 6.35 mm

Heat Gain Load, QH 1,378.96 W

Lighting Load, QL 240.58 W

Heat transmitted through walls, QW 1,146.07 W

Heat transmitted through Bottom, QB 450 W

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 Heat transmitted through ceiling, QC 430.8 W

Air Change Load, QAC 1,052.2 W

Miscellaneous Load, QM 4,698.61 W

Safety Factor, N 10 % of QP

Ice Storage Load, QS 1.47 TOR

ICE STORAGE EVAPORATOR

Capacity.. 1.47 TOR

s to install 1 units
No. of unit

Material ... Steel pipe

Type Bare tube

Total Length of pipe, LP 290 m

Pipe size 20 mm NPS

ID 20.93 mm

OD 26.67 mm

Schedule 40

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 Pipe size 25 mm NPS

ID 26.64 mm

OD 33.40 mm

Schedule 40

Piping System Header type

No. of Circuits, NC 2 Circuits

No. of Pass per Circuit, Npass/C 22 pass

Length of Pipe per Pass, LP/pass 6.64 m

BRINE PUMP

No. of units to install 1 unit

Materials handled Brine

Type Centrifugal

Capacity, QB 0.00044 m3/s

Brine composition 23 % NaCl

Brine velocity, VB 1.52 m/sec

Specific gravity, SGB 1.175

Total pumping head, HT 73.48 m H2O

Elevation head 3m

Hydraulic power, Whp .... 0.5 hp

Motor horsepower, Mhp 0.68 hp

BRINE AGITATOR
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 Type of Brine Agitator Propeller Type

Brine Agitator Capacity 70gpm/TOR (Data)

Motor Efficiency 90%

Brine Agitator Capacity; Q 70 m3/hr

Nominal Power 0.18 kW

Nominal Speed 1450 rpm

Propeller Diameter 100 mm

Shaft Material Stainless Steel

Shaft Length 1000 mm

Ammonia Compressor
Types Belt Driven Reciprocating Compressor (Water Cooled)

Model CMO 28

Number Required 1 Unit

NH 3
Refrigerant Ammonia

Suction Temperature -15

Condensing Temperature 40

Suction Pressure 237.09 kPa

Discharge Pressure 1557 kPa

Cooling water temperature:

30C 85 F
Entering

119
 35C 95 F
Leaving

Number of Cylinder 4 Cylinders, Single Acting

Piping Requirements:

Inlet size 2.5 inches NPS (schedule 40)

Outlet size 2 inches NPS (schedule 80)

Polytrophic Constant 1.2

Percent Clearance 5%

Tons of Refrigeration 4.01 tons (14.1 kW)

Discharge Temperature 35C

N(rpm) 1800

Heat Rejected to Compressor Cooling Water 0.37 kW

Mass Flow Rate of Ammonia 0.0135 kg/sec

Mass Flow Rate of Cooling Water 0.018 kg/sec

Total Volumetric Efficiency 88.23%

m3
sec
Actual Volume of Suction Vapor Compressed 0.009

m3
min
Piston Displacement 1.955

Diameter of the Cylinder Bore 0.026 m

Length of Stroke 0.026 m

Work of Compression 5.66 kW

Actual Power Requirement 9.49 Hp

Electric Motor Drive Use 13 Hp standard size motor,

3 phase, 400 volts, 50 Hz

CONDENSER

120
No. of units to install 1 units

Length of condenser tubes, LT 2m

Length of exchanger shell, Ls 2.61 m

Shell diameter, Ds 597 mm

Tube bundle diameter, DB 142 mm

Baffle spacing, BS 269 mm

Baffle cut, BC ... 149.25 mm

Heat rejected, QR 18.2 kW

Mass of cooling water, Mcw 0.869 kg/sec

Number of tubes per pass, NT/ pass 2 tubes/pass

Number of pass.. 4 passes

Cooling surface area, Ac 3 m2

Logarithmic mean temperature difference, LMTD 7.21350C

Materials

Shell and water box ASTM 26

Shell plate ASTM A - 70

Water covers ASTM A - 70

Tube sheets Naval Brass

121
 Baffles ASTM A - 70

LIQUID RECIEVER

No. of units to install 1 units

Type Cylindrical with hemi spherical ends,

Horizontally installed.
Capacity, QLR 7.6 Li

Dimensions

Shell thickness, ts 7.5 mm

Shell diameter, Ds 47 mm

Total length, LT 1.155 m

Material Steel plate

Yield strength of steel, Sy.. 55 ksi (379 MPa)

Pressure developed, P 1.557 MPa

EVAPORATOR

Total refrigeration load, QT 4.01 TOR

122
 Evaporator ....................... High velocity

race way

Style . Herringbone

Material . Steel pipe

Heat transfer area, Ae . 11.5 m2

Headers . 125 mm NPS

Length, LH .. 2.445 m

Heat transfer area, AH .. 1.085 m2

Schedule .. 40

ID .. 128.2 mm

OD .. 141.3 mm

Tubes .. 50 mm NPS

Length, LeT .. 55.4 m

Heat transfer area, AeT .. 10.5 m2

Schedule ... 40

ID ... 52.51 mm

OD .... 60.33 mm

VERHEAD TRAVELLING CRANE

No. of units to install 1unit

Harvesting .... Grid type

Cans / lift 3 cans

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 Rope

Material Improved Plow Steel

Cross section 6 x 19 wire

Type Regular lay

Total Load, W 99.225 lbs

Tensile force, Ft 296.73 kg (654.29 lbs)

Rope diameter, Dr 6.35 mm (1/4 in)

Drum diameter, Ds 190.5 mm

Drum speed, Ns 15.03 rpm

Hoist Power, PH 0.078 hp

Motor Power, Pm 0.125 hp

Wire fitting Socket fitting

COOLING TOWER

124
No. of units to install 1 units

Type Induced draft

Cooling tower area, ACT 0.613 m2

Length, L 0.78 m

Width, W 0.78 m

Cooling tower range, C.T.R. 5 0C

Cooling tower approach, C.T.A. 4.50C

Cooling tower efficiency, C.T.E. 52.63 %

No. of nozzles, Nnozzles 3

No. of rows 1

Primary header, HP 40 mm NPS

125
 Inside diameter, Di 40.9 mm

Outside diameter, Do 48.3 mm

Schedule 40

Secondary header, HS 40 mm NPS

Inside diameter, Di 40.90 mm

Outside diameter, Do 48.26 mm

Schedule 40

Air Power, Pair 1 hp

Motor Power, Pm 1.5 hp

Temperature of water in, twi 30 0C

126
 Temperature of water out, two 25 0C

Mass of cooling water, MCW 1.1635 kg / sec

Mass of air, ma 0.575 / sec

Make up water, mmw 0.0097 kg /

sec

DAY TANK

Geometry Cylindrical

Orientation in Space Vertical

Number Required 1 UNIT

Materials Handled Water (H2O)

Dimension:

Diameter 2m

Height 3m

Method of Fabrication Single

Welded-Butt

Allowable Stress 137 MPa

Design Pressure 15 psi

Recommended Materials STELL; #14; 2.8 MM

127
 Vessel Capacity (For Ice Production) 2.51 m3/day

1.6 m3/day
Vessel Capacity (For Make-up Water)

Vessel Capacity (For Condenser) 5 m3/day

Total Vessel Capacity 9.11 m3/day

Allowable Stress 19870 psi

Shell Thickness Gage No. 18 (1.27 mm)

DEEP WELL PUMP

No. of units to install 1 unit

Capacity, QP 0.828 m3/min

Total lift, hS 10 m

Suction Pipe 100 mm NPS

Inside diameter, Di 102.3 mm

Outside diameter, Do 114.3 mm

Schedule 40

Discharge Pipe 75 mm NPS

Inside diameter, Di 77.92 mm

Outside diameter, Do 88.90 mm

Schedule 40

128
 Friction heads, hfT .. 1.1438 m of H2O

Velocity head, hvT 0.4937 m of

H2O

Total pumping head, HT 11.6375 m

Water Horsepower, Whp 2.112 hp

Motor Power, Pm 3 hp

REFIGERANT LINE PIPING

Liquid line 15 mm NPS

Di
Inside diameter, .... 15.8 mm

Do
Outside diameter, .... 21.3 mm

Schedule 40

L
Velocity, .... 1.15 m/sec

Suction line 25 mm NPS

Di
Inside diameter, .... 26.6 mm

Do
Outside diameter, .... 33.4 mm

Schedule 40

S
velocity, .... 13.97 m/sec

129
 Discharge line 15 mm NPS

Di
Inside diameter, .... 15.18 mm

Do
Outside diameter, .... 21.3 mm

Schedule 40

D
velocity, .... 15.2 m/sec

COOLING WATER PIPING

Material Steel pipe

Water velocity, Vw .. 1.68 m/sec

Main line 25 mm NPS

Inside diameter, Di 26.6 mm

Outside diameter, Do 33.4 mm

Schedule 40

Condenser line 25 mm NPS

Inside diameter, Di 26.6 mm

Outside diameter, Do 33.4 mm

130
 Schedule 40

Compressor line 15 mm NPS

Inside diameter, Di 15.8 mm

Outside diameter, Do 21.3 mm

Schedule 40

BIBLIOGRAPHY

DOSSAT, Roy J., Principles of Refrigeration, 4th Ed., Prentice Hall International, Inc.,
New Jersey, 1998.

SALISBURY, J. K., Kents Mechanical Engineers Handbook, 12th Ed., John Wiley &
Sons, Inc., New York, 1950

STOECKER W.F. & JONES, J.W., Refrigeration and Air-conditioning,2nd Ed.,McGraw

Hill Book Company, New York, 1982

Marks Standard Handbook for Mechanical Engineers,8th Ed., McGraw Hill Book
Company, New York, 1978

KUTZ, Myer, Mechanical Engineers Handbook, 3rd Ed.,John Wiley & Sons, Inc., New
Jersey, 2006

131
BABBIT, Harold E., Plumbing, 2nd Ed., McGraw Hill Book Company, New York,
1950

FAIRES, Virgil M., Design of Machine Elements,4th Ed., Macmillan

Company, New York, 1969

AGAWA, Gerry C., Related Formulas in Mathematics

Websites

Retrieved from, http:// www.pidesign.co.uk

Retrieved from, http://kidlat.pagasa.dost.gov.ph/cab/cab.htm

Retrieved from, http://www.mquay.com/Geothermal

132