HAL Pravara Aviation Inst

itute
SESSION: july-dec 2013 SEMESTER: III
SUBJECT: AMP-IV DATE OF SUBMISSION:
TOPIC: WELDING

Objective

1. Flux used in welding of Aluminum alloy serves the following purpose:

a)Improves the penetration b)Get rid of oxides c)Slows the flow of molten metal d)Better
fusion

2. Soldering technique of aluminum alloy is:

a)Similar to that of other materials b)Different to control the expansion and contraction of
metal
c)Low heat input is required d)Both b and c are correct

3. What is the purpose of flux in soldering

a)to remove metallic oxide b)to provide more penetration of solder for free flow solder
c)all

4. Poor welding caused due to

a)excessive pressure b)misalignment of electrode c)both a & b d)excessive current

5. Fatigue crack detected by

a)Ultrasonic b)magnetic particle c)eddy current d)all of the above

6. In soldering over flow is avoided by

a)clay material surrounded all the weld area b) chill bars c) welding jigs d) all

7. Brazed welding is
a)called bronze welding b)base material does not fuse
c)it is special welding having between bracing and welding operation d) both a and b

8. Aluminium is welded by
a)oxidizing flame b)reducing c)neutral

9.

10. Hose and a few projecting globules are found in a weld. What action should be taken
a. Re-weld the defective portions b. Remove all the old weld and re-weld the
joint
c. Grind the rough surface smooth , inspect and re-weld all gaps / holes
d. Can be used in the same way

11. Which condition indicate a part has cooled too quickly after being welded
a. Cracking adjacent to the weld b. Discoloration of the base metal
c. Gas pockets and porosity d. Slag inclusion

12. Flux used for Commutator wires and electrical connections

a) Zinc chloride b) Zinc chloride by diluting with 50% alcohol
c) Alcoholic solution of rosin d) Rosin
13. Soft solder is the combination of tin and lead in proportion of
a) 2 : 3 b) 3 : 2 c) 1 : 4 d) 4 : 1

14. Which is most suitable for spot welding, in stainless steel?

a) Low-voltage b) High-amperage
c) Low-voltage and High-amperage d) High-voltage and Low-amperage

15. Fusibility of a metal refer to its property that permits

a) Welding b) Drawing into thin sheets
c) Drawing into wires d) Good thermal conductivity

16. Weld ability is poorest in case of

a) Plain carbon steel b) Low carbon steel c) High carbon steel d) Wrought iron

17. Soft solder is the combination of tin and lead in proportion of

a) 2 : 3 b) 3 : 2 c) 1 : 4 d) 4 : 1

18. Oxy acetylene welding process is suitable for joining metal sheets and plates having thickness of
a) 1 to 30mm b) 2 to 50 mm c) 2 to 40mm d) All of these

19. In oxyacetylene welding, welding rod is required as a filter metal when welding is carried out
above-- a) 15mm b) 10mm c) 40mm d) 5mm

20. In oxyacetylene welding, neutral flame produces a maximum temperature of

a) 30000F b) 32000F c) 32000C d) 30000C

21. Standard color for oxygen hose is

a) Black b) Red c) Green d) None of these

22. After welding aluminum parts flux should be removed by

a)Immersing them in Luke warm water for 30 minutes
b)Mechanical means, i.e. Wire brushing as the flux is not soluble in water
c)Washing the parts in boiling water containing 5% HNO3 d)Vacuum blasting

23. For spot welding, in stainless steel, which is most suitable

a)Low-voltage b)High-amperage
c)Low-voltage and High-amperage d)High-voltage and Low-amperage

24. Seam welding is

(a) Pressure welding (b) Non-pressure welding (c) Electric resistance (d) Both (a) & (c)
25. Which type of welding, the electrode is non-consumable
(a) TIG (b) MIG (c) Electric resistance (d) Oxyacetylene

26. Spot welding electrodes should be

(a) Good conductor of Electricity (b) Good conductor of heat
(c) High strength & Hardness (d) Both (a) & (c)

27. In leftward welding

(a) Filler rod precedes torch (b) Torch precedes filler rod
(c) A 60 V is prepared at the end of plate (d) Both (a) & (c)
28. The color of acetylene cylinder and oxygen cylinder is
(a) Maroon & Black (b) Black & Maroon (c) Yellow & Black (d) Black & Yellow

29. The normal solder technique of Al is

a)similar to that of other material. b)differ to control the expansion and contraction of
matter.
 c)differ to the extent a low heat input is required. d)both (b) & (c) are correct.

30. Flux is used in wielding of Al alloy for

(a) better penetration (b) rid to oxidation
(c) for better fusion (d) slow down the flow of molten metal

31. Flux used in silver soldering is

(a) zinc chloride (b) ortho phosphoric acid (c) sulphuric acid (d) all are correct

32. In gas welding of oxygen and acetylene regulators has

a)left hand thread and right hand thread respectively.
b)right hand thread and left hand thread respectively.
c)both have left hand thread. d)both have right hand thread.
33.

33. Spot welding electrode should be

(a) good conductor of electricity (b) good conductor of heat
(c) high strength & hardness (d) all of these

34. For spot welding, in stainless steel, which is most suitable

a)Low-voltage b) High-amperage
c)Low-voltage and High-amperage d)High-voltage and Low-amperage

35. Heat generated in spot welding is measured by

a)Resistance x (Current)2 x Time b)Resistance x Time / (Current)2
(c) (Current) / Resistance x Time
2
d)Resistance x Current

36. In given figure of welding is indicates:

a)V-weld b)U-weld c)Double beveled weld d)J-weld

37. Flux is used

a)Increase conduction of heat b)To reduce strength c)To prevent effect of oxidation

38. Aluminum is welded using

a)neutral or slightly carburizing b)oxidizing c)neutral

39. Which is difficult to solder

a) Aluminium and its alloy b) Mg and its alloy c) Steel and its alloy d) Nickel

40. In which type of soldering localized heating is used:

a) Resistance Brazing b) Induction brazing c) Furnace brazing

Subjective

Q1.

Q2.