DWG Number 110T8069 Rev - Released 1/6/2014 Page 1 of 8

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DATE
REV ZONE DESCRIPTION APPROVED
(YYYY-MM-DD)

THIS DOCUMENT SHALL BE REVISED THIS DRAWING TO BE REVISED IN MICROSOFT

IN ITS ENTIRETY. ALL SHEETS OF THIS WORD ONLY. THE SOURCE FILE IS STORED IN
DOCUMENT ARE THE SAME REVISION A SECURE DATABASE
LEVEL AS INDICATED.

REVISION DESCRIPTION IS FULLY

STATED ON FIRST SHEET OF
DOCUMENT

ITEM DESCRIPTION DWG. NO.

LIST OF COMPLEMENTARY DOCUMENTS

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIGNATURES & DATES

GE Power & Water

DRAWN - 204072687 Gas Turbine
DRAWN DATE (YYYY-MM-DD) - SEE PLM
CHECKED SEE PLM
CHECKED DATE (YYYY-MM-DD) - SEE PLM Inlet Duct Installation Procedure - IDNC
ENGR - SEE PLM
ENGRG DATE (YYYY-MM-DD) - SEE PLM
FIRST MADE FOR: ML-9K1WFA171-1 T2 MLI/COST CODE: A041
ADDITIONAL APPROVALS
SEE PLM SYSTEM FOR REGISTERED SIZE CAGE CODE DWG NO
APPLIED PRACTICES
110T8069
INFORMATION
A
SIM TO: RDO CODE: SHEET 1 of 8

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1. GENERAL

This specification defines the installation procedure used for the 9FA.03 Inlet Ducting, MLI A041.

2. INSTALLATION EQUIPMENT CHECKLIST

The installer shall have the following equipment (as a minimum) to install the 9FA.03 Inlet
Ducting, MLI A041
2.1 Hand tools (for ISO bolting hardware)

Set of end wrenches

Set of pipe wrenches
Electrical bolting hardware
Torque wrenches
Hammers, sledgehammers, spikes.
2.2 Lifting and Handling

Winch
Jacks
Hydraulic jacks
Slings & shackles
Scaffolding
Crane

2.3 Adjustment
Thickness wedges
Theodolyte target glasses

2.4 Welding Equipment

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 2 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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3.0 SITE INSTALLATION

Available electrical power at site is required for assembly.

Storage and assembly area -

An assembly area of 10 meters by 20 meters is recommended to assemble the ducts and for the
positioning of cranes.

4. REFERENCE DOCUMENTS

110T8068 Drawing of Erection Procedure

108T8702 Inlet Ducting Assembly
106T5387 Long duct (96) Assembly
106T5389 - Long duct (96) Shipping Arrangement
105T3151 Sloped duct Assembly
105T3290 Sloped duct Shipping Arrangement
105T3150 IBH duct Assembly
107T0653 IBH duct Shipping Arrangement
105T3149 Elbow duct Assembly
105T3282 Elbow duct Shipping Arrangement
105T3148 Silencer duct Assembly
105T3273 Silencer duct Shipping Arrangement
108T4558 Shim pack drawing
106T6569 Expansion joint
108T0815 Neoprene gasket
108T0819 Neoprene gasket
108T0820 Neoprene gasket
108T0833 Neoprene gasket
108T8701 Support Arms
221A4466 Specification Material Sikaflex
GEK111332 - Operation & Maintenance Recommendations for Gas Turbine Inlet Duct and
Plenum
109T4314 - Lifting Arrangement drawing Indoor No Cooling Configuration

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 3 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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5. INSTALLATION SEQUENCE

Before erection, ensure the structure is square, level, and plumb.

The sealing between flanges is accomplished with self-adhesive neoprene gaskets.

Spreader bars must be used for the handling of each of the ducts.

No lifting tools, slings or shackles are supplied with this equipment.

Refer to Ducting Lifting Arrangement Drawing, 109T4314, for lifting of individual duct
piece.

5.1 Vertical Duct (96) (106T5387)

1. Remove shipping cross bracing, plastic protection film at the flange face, and lifting lugs
2. Leave the formed angle channels (shipping blocks) on the bottom flange.
3. Bond the stainless steel washers, REP 20 (108T8702), to upstream flange with Sikaflex 221.
4. Bond the neoprene gasket to the upstream flange, 108T0820P0001.

5.2 Sloped duct (105T3151)

1. Remove shipping cross bracing, plastic protection film at the flange face and lifting lugs.
2. Bond the stainless steel washers REP 20 (108T8702) to the upstream flange with Sikaflex
221.
3. Bond the neoprene gasket to upstream flange, 108T0820P0001.
4. Bolt the shipping cross- bracing to the upstream flange as before.
5. Bolt the support arms (108T8701) to the side of the sloped duct
6. Lift the sloped duct and remove the formed angle channel shipping blocks.

WARNING: The assembly will need to be supported appropriately during and after the
installation of the sloped duct on to the vertical duct assembly due to change in the
location of the center of gravity.

7. Bolt the downstream flange to mating vertical duct flange, 106T5387

8. Lift the assembly and remove the shipping braces and remove the formed angle channels from
the bottom of duct 106T5387.
9. Lift the assembly and weld to the support steel (support steel supplied by Plant
designer/installer).

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 4 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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10. Make sure that gasket is not damaged during removal of shipping braces and lifting
lugs.

WARNING: Do not support the duct assembly off of the inlet plenum transition duct. The
inlet plenum transition duct cannot support the weight of the vertical duct assembly

5.3 IBH Duct (105T3150)

1. Remove shipping cross bracing, plastic protection film at the flange face and lifting lugs.
2. Bond the stainless steel washers REP 20 (108T8702) to the upstream flange with Sikaflex
221.
3. Bond the neoprene gasket to the upstream flange, 108T0819P0001.
4. Remove the tape covering the holes of the IBH pipes.

5.4 Elbow Silencer Duct (105T3149)

1. Remove wood plates, shipping cross bracing and plastic protection film at the flange face.
2. Bond the stainless steel washers REP 20 (108T8702) to the upstream flange with Sikaflex
221.
3. Bond the neoprene gasket to the upstream flange, 108T0815P0001.
4. Remove the formed angle channel shipping blocks and the wooden plates on the bottom
flange
5. Lift the Elbow silencer duct on the gasketed upstream flange of the IBH duct 105T3150.
6. Bolt the downstream flange of the Elbow Silencer Duct (105T3149) to the upstream flange of
the IBH duct (105T3150).

WARNING: The assembly will need to be supported appropriately during and after the
installation of the sloped duct on to the vertical duct assembly due to change in the
location of the center of gravity.

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 5 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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5.5 Silencer Duct (105T3148)

1. Remove wood plates, shipping cross bracing, plastic protection film at the flange face and
lifting lugs.
2. Bond the stainless steel washers REP 20 (108T8702) to the upstream flange with Sikaflex
221.
3. Bond the neoprene gasket to the upstream flange, 108T0815P0001.
4. Lift the Silencer duct and line up gasketed upstream flange of the Elbow Silencer Duct
105T3149.
5. Bolt the downstream flange of the Silencer Duct (105T3148) to the upstream flange of the
Elbow Silencer duct (105T3149).

WARNING: The assembly will need to be supported appropriately during and after the
installation of the sloped duct on to the vertical duct assembly due to change in the
location of the center of gravity.

6. Remove the caps from the open ends of the IBH pipes.
7. Install MLI A341 at the piping / supporting interface of the duct (drawing 108T8702 & MLI
A341 Installation drawing).
8. After bolting the Silencer duct (105T3148) to the Elbow Silencer Duct (105T3149) and IBH
duct (105T3150) Assembly, lift it and remove the formed angle channel shipping blocks.
9. Place this assembly on the A041 support steel and align the bolt hole patterns of the
downstream end of the IBH holes and the upstream flange of the sloped duct 105T3151.

Alternatively steps 6 & 7 can be done after steps 8 and 9. Where, MLI A341 will be installed after
placing the duct on to the support structure.

5.6 Expansion Joint (106T6569)

1. Remove, shipping cross bracing, plastic protection film, lifting lugs and connection plates.
2. Bond the stainless steel washers, REP 20 (108T8702), on upstream and downstream flanges
with Sikaflex 221.
3. Bond the neoprene gasket on the upstream flange, 108T0833P0001.
4. Lift and remove formed angle channels for the outlet flange.
5. Bond the washers REP 20 (108T8702) on the outlet flange with Sikaflex 221 and install gasket
108T0833P0001.
6. Lift the expansion joint and place it in between the vertical duct and the MLI1612 interface.
7. Ensure that the expansion joint is properly supported during lifting as it is not braced.
8. Bolt downstream and upstream flanges to the respective mating duct flanges along with
connection plates.

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 6 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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5.7 Leak Test

Improperly installed bolted gasketed joints will allow water and dirty air to bypass the
filter elements. This is detrimental to the life of the gas turbine. It is the installation
contractors responsibility to ensure that all clean air joints are properly sealed and do not
leak. The site shall perform a hose test to ensure that all bolted gasketed joints are
air/water tight.

Hose test procedure:

1. At least 2 people are needed to conduct the hose test.
2. One person with a water hose is positioned outside the ducting and plenum. This person shall
spray water on each flange for 2-5 minutes. Ensure that the entire flange perimeter sees 2-5
minutes of water spraying. Any exposed external insulation must be protected, such that
it does not get wet.
3. One person is inside the ducting and plenum. This person notes any leaks where water seeps
through the flange.
4. All leaks are to be sealed with Sikaflex 221 caulk on the dirty air side. Clean and dry the area
completely prior to the application of caulk.
5. After the caulk has cured, perform a second hose test to ensure that the leak has been sealed.

5.8 External Insulation Installation (105T5622)

1. Bond the self adhesive rubber band REP 35 (105T5622) to the structural sheets, profiles
and angle bars according to 105T5622.
2. Pull out the support pins (sheet 4 of 105T5622) from the duct shell plate. Push the
acoustic cushion REP 34 (105T5622) such that it pierces the support pin.
3. Install the square washer REP 32 (105T5622) and bend the support pin to lock the
acoustic cushion in place.
4. Install the cladding sheets as outlined in 105T5622 and fix in place using self-tapping
screws REP33. The self-tapping screws shall have a pitch no greater than 8 inches [203
mm].
5. Caulk the overlapping areas of the field installed cladding seams with Sikaflex 221 and
ensure that the assembly is water tight.

5.9 Removal of plastic protective covers

The following protective covers shall be removed after completing installation and leak testing
1. Protective covers on the perforated sheets.
2. Protective tape covers on the IBH pipe orifice.
3. Plastic bags on the silencer panels.

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 7 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR

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6. PAINT INSPECTION

1. Inspect the inlet duct for any damage to the paint system. Stainless steel components are not
to be painted.
2. Repair any damaged areas as per GEK111332, section V, paragraph C (Page 20). The paint
system is International Protective Coatings Co.

7. CLEANLINESS/FINAL INSPECTION

Prior to the operation of the gas turbine, the inlet ducting and inlet plenum must be checked to
ensure that they are 100% free of dirt, debris, tools, cleaning equipment, and other foreign
objects. All sections of the inlet ducting must be completely installed. All instrumentation must
be in place. All access hatches shall be closed and sealed prior to start.

COPYRIGHT 2014 GE POWER & WATER (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Power & Water Gas Turbine Proprietary
Technical Information that belongs to the General Electric Company, GE Power & Water (USA), LLC and/or their affiliates, which has been provided solely for the express reason of restricted
private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or
use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company, GE Power & Water (USA), LLC and/or its affiliates.
GE CLASS II (INTERNAL NON-CRITICAL)
SIZE CAGE CODE DWG NO

GE Power & Water

Gas Turbine
A 110T8069
DRAWN - SEE PLM
DRAWN DATE (YYYY-MM-DD) - SEE PLM RDO CODE: SHEET 8 of 8

GE Proprietary Information - Class II (Internal) US EAR - NLR