Gas Atomized Aluminum - Bronze Alloy Powder Used in Both Plasma Spray and

Combustion Spray Processes

Proxon 21071

High quality machinable coatings for soft bearing

applications

Repeatable, high integrity coatings with minimum operator

technique required

May be used on steel and copper alloy parts to restore

dimensions

Excellent corrosion resistance in caustic solutions

 DESCRIPTION: TECHNICAL DATA:
Eutectic 21071 is a gas atomized aluminum bronze alloy Powder Properties
powder designed to produce homogenous coatings with
Hall Flow Rate: 15 seconds
both Plasma spray and Combustion spray processes.
Bulk Density: 4.3 g/cc
21071 meets the requirements of MIL-STD 1687. Excellent
Powder Coverage: 0.039 lbs/ft2 @ 0.001 inch thickness
self-bonding properties mean that a separate bond coat
material is not required. Each lot of powder is subjected to Coating Properties
extensive quality checks to insure a consistent particle size
Typical Hardness: Rockwell B Scale 60
distribution, chemical composition and reliable coating
Max. Service Temperature: 700F (371C)
performance. Coatings have exceptional cohesive strength
Bond Strength (ASTM C633): 3000 psi on LCS
that permits thick coatings to be applied.
Porosity: Less than 5%
Coatings of 21071 are recommended to satisfy a number Typical Surface Roughness: As sprayed 530 in AA
of broad application requirements: Finished >15 in AA

Machinability High quality machinable coatings for soft FINISHING PROCEDURE:

bearing applications. Coatings applied to properly grit
blasted parts can be machined to a featheredge without Recommended Method: Single Point Turning
chipping. Cutting Tool: Kennametal Type K7B or equivalent
Work Speed: Up to 200 SFPM
Quality High integrity coatings can be produced repeatedly Traverse Speed
with minimum operator technique dependence. Roughing: Up to 0.007 inch per revolution
Finishing: 0.002 inch per revolution
Versatility Can be used on steel and copper alloy parts to In-Feed
restore dimensions, provide self-lubricating surface, and Roughing: Up to 0.030 inch
offers excellent corrosion resistance in caustic solutions. Finishing: <0.003 inch
Efciency After the initial bond pass at 5 lb/hr the coating Coolant: None*
*For immersion service coating should be sealed with SealTec LT or Rotoguard Solution.Sealing
rate can be increased to 14 lb/hr without sacricing coating should be done prior to machining. A second coat of sealer may be applied after machining if
quality or deposition efciency. Deposit efciencies of 85 desired. Machining should be done without coolant unless coating is sealed.

to 90% are normal when using the TeroDyn System 2000

combustion spray torch. TYPICAL APPLICATIONS:
Reclaiming copper-base parts
Diesel engine cooler element parts
Transmission gear shafts and piston guides
RECOMMENDED COATING & SPRAY PARAMETERS: Shifter forks Worn bearing ts
TD 3000
Nozzle RL210W TD 2000
RPA 3 RotoJet 10 psi on Bond Pass; 30 psi on Build-Up Nozzle RL 200
Oxygen 50 psi / 38 ow (3310 Flowmeter) RPA 3 RotoJet 40 psi (build-up only)
Acetylene 12 psi / 60 ow (3310 Flowmeter) Module Adaptor Aqua
Carrier Gas (Ar or N2) 55 psi / 37 ow Oxygen 50 psi / 35 ow (FM-1 Flowmeter)
Coating Rate 5 lb/hr Bond Pass; 15 lb/hr Build-Up Acetylene 12 psi / 75 ow ( FM-1 Flowmeter)
Air Vibrator 20 psi T-Valve Setting 7 on Bond Pass; 40 on Build-Up
Terometer Adjust to achieve spray rate Coating Rate 5 lb/hr Bond Pass; 14 lb/hr Build-Up
Spray Distance 8-11 inch Spray Distance 7-8 inches
Deposit Efciency 90% Deposit Efciency 85%

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation Eutectic Services

N94 W14355 Garwin Mace Drive 12300 Carmen Avenue
Menomonee Falls, WI 53051 USA Milwaukee, WI 53225 USA
P 800-558-8524 F 262-255-5542 P 800-558-8524 F 262-255-5542
www.eutectic.com

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user
in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.
21071 9-15 2008, Eutectic Corporation, Reg. T.M., Printed in the U.S.A.