Component Maintenance Manual With Illustrated Parts List: Thermostat

COMPONENT MAINTENANCE MANUAL

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ILLUSTRATED PARTS LIST
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THERMOSTAT
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Part Number
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398B050000
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398B050000 Amdt A
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398E020000
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398E020000 Amdt A
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398B060000
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398E030000
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LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
TP1
Initial Issue: Jan 07/02 36-11-35 Revision No. 7

Dec 01/11
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Copyright 2011 Liebherr-Aerospace Toulouse SAS

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This document is given in confidence and may not be reproduced, stored in a retrieval system, or
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transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
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without the prior written permission of Liebherr-Aerospace Toulouse SAS.

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Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
Initial Issue: Jan 07/02 36-11-35 Revision No. 7

Dec 01/11
398B050000 398E020000
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero
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TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR THE PRESSURE REGULATING VALVE
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ATA 36-11-35.
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The revision No. 7, dated Dec 01/11, is attached and covers all components held by every operator.
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This Component Maintenance Manual (CMM) is addressed to all Liebherr Authorized Repair Stations and
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all operators having this right.

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FILING INSTRUCTIONS:
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THIS IS A PARTIALLY RE-ISSUED MANUAL:

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Remove and destroy the pages that are affected by this revision.
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Affected pages are listed on the LIST OF EFFECTIVE PAGES.

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File the TRANSMITTAL LETTER separately.

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THE INFORMATION CONTAINED IN THIS CMM ALLOWS LEVEL 2 MAINTENANCE ACTIVITIES.

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For any additional details concerning this document please contact, Liebherr Aerospace Toulouse Technical
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Publication Department:
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Phone: +33 (0)561352865

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E-Mail: techpub.toulouse@liebherr.com
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Fax: +33 (0)561352801
Or contact us on our Web Site: http://www.liebherr.aero/
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36-11-35 Page 1
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398B050000 398E020000
HIGHLIGHTS
Revision No.7 - Dec 01/11
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
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TITLE PAGE R
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SERVICE BULLETIN LIST R Added SB 398-36-05
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LIST OF EFFECTIVE PAGES R
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INTRODUCTION
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TASK 36-11-35-871-801-A01 R Updated cross reference to CRM
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TESTING AND FAULT ISOLATION
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TASK 36-11-35-810-801-A01 R Updated fault isolation table
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CLEANING
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TASK 36-11-35-100-801-A01 R Procedure updated

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TASK 36-11-35-100-802-A01 R Updated procedure

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SUBTASK 36-11-35-160-006-A01 R Updated subtask

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SUBTASK 36-11-35-160-008-A01 N New subtask

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SUBTASK 36-11-35-160-011-A01 N New subtask

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INSPECTION/CHECK
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TASK 36-11-35-200-801-A01 R Updated referenced information table

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SUBTASK 36-11-35-720-001-A01 R Updated ref. task information

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SPECIAL TOOLS, FIXTURES,

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EQUIPMENT AND CONSUMABLES

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TASK 36-11-35-940-801-A01 R Updated (T05)
TASK 36-11-35-941-801-A01 R Consumable Materials Table updated
STORAGE (INCLUDING
TRANSPORTATION)
SUBTASK 36-11-35-550-001-A01 R Updated procedure
SUBTASK 36-11-35-550-002-A01 R Updated title
HLTS
36-11-35 Page 1
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398B050000 398E020000
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
DETAILED PARTS LIST

FIGURE 01 R Added cross reference to CRM
Added SB 398-36-05
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HLTS
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398B050000 398E020000
RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
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ROR
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398B050000 398E020000
RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
TR2 DATED Jan 22/04 INCORPORATED BY LIEBHERR IN CMM 36-11-35 REV 02 DATED May 22/06.
TR3 DATED Jul 28/04 INCORPORATED BY LIEBHERR IN CMM 36-11-35 REV 02 DATED May 22/06.
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RTR
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398B050000 398E020000
SERVICE BULLETIN LIST
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
398-36-03 00 Jan 07/02 00 BLEED IMPROVEMENT PROGRAM

MODIFICATION
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398-36-03 01 Feb 07/03 01 BLEED IMPROVEMENT PROGRAM
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MODIFICATION
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398-36-04 00 Sep 30/09 04 POLLUTION TOLERANCE
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398-36-05 00 Nov 15/11 05 OPTIMIZATION OF THE PRESSURE
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REDUCER - INTRODUCTION OF
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A COATING ON THE FILTER
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THREADS
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398B050000 398E020000
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 6 Aug 15/11

1 R Dec 01/11 7 Aug 15/11
2 R Dec 01/11 8 Aug 15/11
9 Aug 15/11
RECORD OF REVISIONS 10 Aug 15/11
1 Jan 07/02 11 Aug 15/11
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2 Blank Jan 07/02
13 Aug 15/11
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RECORD OF TEMPORARY REVISIONS 14 Aug 15/11
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2 Blank Aug 15/11 TESTING AND FAULT ISOLATION
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1001 R Dec 01/11
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SERVICE BULLETIN LIST 1002 R Dec 01/11
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2 Blank Dec 01/11 1004 R Dec 01/11
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1005 R Dec 01/11
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LIST OF EFFECTIVE PAGES n f TB 1006 R Dec 01/11
1 R Dec 01/11 1007 R Dec 01/11
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2 R Dec 01/11 1008 R Dec 01/11

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TABLE OF CONTENTS 1010 R Dec 01/11

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1 R Dec 01/11 1011 R Dec 01/11

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3 R Dec 01/11 1013 R Dec 01/11
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1015 R Dec 01/11

LIST OF ILLUSTRATIONS 1016 Blank Dec 01/11
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1 R Dec 01/11
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2 Blank Dec 01/11 DISASSEMBLY

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3001 Aug 15/11

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INTRODUCTION 3002 Blank Aug 15/11

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1 R Dec 01/11
2 R Dec 01/11 CLEANING
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4 R Dec 01/11 4002 R Dec 01/11

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5 R Dec 01/11 4003 R Dec 01/11

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6 R Dec 01/11 4004 R Dec 01/11

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7 R Dec 01/11 4005 R Dec 01/11

8 R Dec 01/11 4006 R Dec 01/11
9 R Dec 01/11
10 R Dec 01/11 INSPECTION/CHECK
5001 R Dec 01/11
DESCRIPTION AND OPERATION 5002 R Dec 01/11
1 Aug 15/11 5003 R Dec 01/11
2 Aug 15/11 5004 Blank Dec 01/11
3 Aug 15/11
4 Aug 15/11 REPAIR
5 Aug 15/11 6001 Aug 15/11
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36-11-35 Page 1
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398B050000 398E020000
LIST OF EFFECTIVE PAGES (Continued)
SUBJECT PAGE DATE SUBJECT PAGE DATE
6002 Aug 15/11
ASSEMBLY
7001 Aug 15/11
7002 Aug 15/11
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FITS AND CLEARANCES
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CONSUMABLES
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STORAGE (INCLUDING TRANSPORTATION)
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15001 R Dec 01/11

15002 R Dec 01/11
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APPENDIX A
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10001 R Dec 01/11

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10002 Blank Dec 01/11

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INTRO IPL
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10005 R Dec 01/11

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10008 R Dec 01/11

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ALPHA/NUMERIC INDEX
10009 R Dec 01/11
10010 Blank Dec 01/11
DETAILED PARTS LIST

10011 R Dec 01/11
10012 R Dec 01/11
10013 R Dec 01/11
10014 R Dec 01/11
LEP
36-11-35 Page 2
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398B050000 398E020000
TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 2
D. CMM Page Blocks ............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 6
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F. Units of Measure ................................................................................................................ INTRO 6
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G. Measurement Conversion Table ........................................................................................ INTRO 8
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H. Temperature Conversion Table .......................................................................................... INTRO 9
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I. Abbreviations ..................................................................................................................... INTRO 9
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J. Geometric Tolerances Symbols ......................................................................................... INTRO
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K. Verifications ........................................................................................................................ INTRO
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DESCRIPTION AND OPERATION .................................................................................................. 1
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1. Description ................................................................................................................................
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A. General Description .......................................................................................................... 1
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B. Characteristics ................................................................................................................... 1
C. Detailed Description .......................................................................................................... 9
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2. Operation .................................................................................................................................. 12
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TESTING AND FAULT ISOLATION ................................................................................................. 1001

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1. Preliminary Tests ....................................................................................................................... 1001

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A. Reason for the Job ............................................................................................................. 1001

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B. Job Set-up Information ....................................................................................................... 1001

C. Job Set-up .......................................................................................................................... 1001
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D. Procedure .......................................................................................................................... 1001

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(1) Visual Check ............................................................................................................... 1001

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(2) Insulation Resistance Test .......................................................................................... 1002

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(3) Electrical Continuity Test ............................................................................................. 1002

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(4) Coil Resistance Test ................................................................................................... 1002

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E. Close-up ............................................................................................................................. 1002

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2. Cold Operation Test .................................................................................................................. 1003

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C. Job Set-up .......................................................................................................................... 1004

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D. Procedure .......................................................................................................................... 1004

(1) 200 C (392 F) Regulating Stick Test ........................................................................ 1004
E. Close-up ............................................................................................................................. 1004
TOC
36-11-35 Page 1
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398B050000 398E020000
TABLE OF CONTENTS (Continued)

PAGE
3. Hot Air Test ................................................................................................................................ 1006

C. Job Set-up .......................................................................................................................... 1007
(1) Test Set-up .................................................................................................................. 1007
D. Procedure .......................................................................................................................... 1008
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(6) Temperature Control Test ........................................................................................... 1009
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(7) Temperature Control Test ........................................................................................... 1009
E. Close-up ............................................................................................................................. 1010
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(1) End of Test Procedure ................................................................................................ 1010
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4. Fault Isolation ............................................................................................................................ 1012
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B. Job Set-up Information .......................................................................................................
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C. Job Set-up .......................................................................................................................... 1012
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D. Procedure .......................................................................................................................... 1013

E. Close-up ............................................................................................................................. 1015
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SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE

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DISASSEMBLY ................................................................................................................................ 3001

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1. Disassembly .............................................................................................................................. 3001

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C. Job Set-up .......................................................................................................................... 3001

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D. Procedure .......................................................................................................................... 3001

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(1) Removal of the Filter (01-060) .................................................................................... 3001

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(2) Removal of the Union (01-040) ................................................................................... 3001

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E. Close-up ............................................................................................................................. 3001

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CLEANING ....................................................................................................................................... 4001

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1. External Cleaning Procedure .................................................................................................... 4001

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C. Job Set-up .......................................................................................................................... 4001

D. Procedure .......................................................................................................................... 4001
(1) Cleaning of Electrical Parts ......................................................................................... 4001
(2) External Cleaning of the Unit ..................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
TOC
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398B050000 398E020000

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2. Cleaning of Filter (01-060) ........................................................................................................ 4003

C. Job Set-up .......................................................................................................................... 4004
(1) Preliminary Procedure ................................................................................................ 4004
D. Procedure .......................................................................................................................... 4004
(1) Cleaning Procedure "A" .............................................................................................. 4004
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(2) Complete Cleaning Procedure "B" .............................................................................. 4005
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(3) Final Test .................................................................................................................... 4006
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E. Close-up ............................................................................................................................. 4006
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INSPECTION/CHECK ...................................................................................................................... 5001
1. Checking Procedure .................................................................................................................. 5001
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C. Job Set-up .......................................................................................................................... 5001
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D. Procedure ..........................................................................................................................
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(1) Visual Inspection ......................................................................................................... 5001
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(2) Visual Inspection of the Filter (01-060) ....................................................................... 5001

(3) Permeability Check of the Filter (01-060) ................................................................... 5001
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E. Close-up ............................................................................................................................. 5002

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REPAIR ............................................................................................................................................ 6001

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1. REPAIR No. 1 - Corrosion Protection ....................................................................................... 6001

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C. Job Set-up .......................................................................................................................... 6001
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(1) Removal of Corrosion ................................................................................................. 6001

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(2) Preparation of the Solution for Alochrome Treatment ................................................. 6001

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D. Procedure .......................................................................................................................... 6001

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(1) Alochrome Treatment ................................................................................................. 6001

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E. Close-up ............................................................................................................................. 6002

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ASSEMBLY ...................................................................................................................................... 7001

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1. Assembly ................................................................................................................................... 7001

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C. Job Set-up .......................................................................................................................... 7001

D. Procedure .......................................................................................................................... 7001
(1) Installation of the Identification Plate .......................................................................... 7001
(2) Installation of the Union (01-040) ................................................................................ 7001
(3) Installation of the Filter (01-060) ................................................................................. 7002
E. Close-up ............................................................................................................................. 7002
(1) End of Procedure ........................................................................................................ 7002
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances .................................................................................................................. 8001
A. Fits and Clearances Table ................................................................................................ 8001
TOC
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398B050000 398E020000

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2. Tightening Torques .................................................................................................................... 8002

A. Table of Tightening Torques ............................................................................................... 8002
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tool, Fixtures and Equipment ....................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9002
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A. Consumable Materials Table .............................................................................................. 9002
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SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
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REMOVAL ....................................................................................................................... NOT APPLICABLE
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INSTALLATION ............................................................................................................... NOT APPLICABLE
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SERVICING ..................................................................................................................... NOT APPLICABLE
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STORAGE (INCLUDING TRANSPORTATION) ...............................................................................
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1. Storage ...................................................................................................................................... 15001
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C. Job Set-up .......................................................................................................................... 15001

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D. Procedure .......................................................................................................................... 15001

(1) Packaging ................................................................................................................... 15001
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(2) Storage ....................................................................................................................... 15002

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(3) Removal from Storage ................................................................................................ 15002

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(4) Transportation ............................................................................................................. 15002

E. Close-up ............................................................................................................................. 15002
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REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE

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APPENDIX A .................................................................................................................................... A-1

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1. Approved Repairers .................................................................................................................. A-1

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A. List of Approved Repairers ................................................................................................ A-1

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ILLUSTRATED PARTS LIST ............................................................................................................ 10001

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1. Introduction ............................................................................................................................... 10003

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A. General .............................................................................................................................. 10003

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B. How to Use the Illustrated Parts List .................................................................................. 10003

C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDOR LIST .......................................................................................................................... 10008
Alpha/Numeric Index ................................................................................................................. 10009
Detailed Parts List ..................................................................................................................... 10011
TOC
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398B050000 398E020000
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Overall Dimensions - For PNR 398E020000 .............................................................. 3

2 Overall Dimensions - For PNR 398E020000 Amdt A ................................................. 4
3 Overall Dimensions - For PNR 398E030000 .............................................................. 5
4 Overall Dimensions - For PNR 398B050000 .............................................................. 6
5 Overall Dimensions - For PNR 398B050000 Amdt A ................................................. 7
6 Overall Dimensions - For PNR 398B060000 .............................................................. 8
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7 General Description for PNR(s) 398E020000 and 398B050000 ................................ 10
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8 General Description for PNR(s) 398E020000 Amdt A, 398E030000, 398B050000
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Amdt A and 398B060000 ............................................................................................ 11
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9 200 C (392 F) Temperature Regulation ................................................................... 13
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10 150 C (302 F) Temperature Regulation ................................................................... 14
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1001 Cold Operation Test Set-Up ........................................................................................ 1005
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1002 Hot Operation Test Set-Up .......................................................................................... 1011
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5001 Permeability Check of the Filter (01-060) ................................................................... 5003
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Detailed Parts List
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01 n f TB
Thermostat .................................................................................................................. 10012
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398B050000 398E020000
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36-11-35
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Page 2
Dec 01/11
LOI
398B050000 398E020000
INTRODUCTION
1. Introduction
A. General
(1) This Component Maintenance Manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in ASD-STE100 Simplified Technical English when applicable.
(2) This CMM gives the necessary set of instruction at intermediate maintenance level (level 2),
to assure the Continuous Aircraft Airworthiness Operation, testing replacing and/or repairing
or
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LRU/SRU/Parts as indicated in this manual.
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Maintenance information at depot level (level 3) is given in the Component Repair Manual
1-
(CRM 36-11-35-R) available through our Liebherr-Aerospace Customer Support portal:
-0
http://www.liebherr.aero.
16
20
This Component Repair Manual (CRM) is provided upon signature of a General Terms
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Agreement (GTA) with Liebherr-Aerospace.
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(3) For any additional details concerning the above documents please contact Liebherr-Aerospace
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Toulouse:
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Technical Publication Department
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Portal: http://www.liebherr.aero
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E-Mail: techpub.toulouse@liebherr.com
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Phone: +33 (0)561352865

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(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
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have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
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The user of the manual can ignore the MTOSS numbers.

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(5) This manual contains:

5b
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The technical data for the component.

05-
The maintenance and repair procedures for the component.

16
An Illustrated Parts List (IPL) with the data for the component parts. The parts are identified
20
in all the Page Blocks of the manual by the IPL Figure and the item number.
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(6) A check of the DISASSEMBLY, TESTING and ASSEMBLY procedures in the workshop.
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B. How to Use the Manual

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(1) Make sure the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual, for all the maintenance steps of a component.
Read all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number which is
listed in the Consumable Materials Table.
INTRO
36-11-35 Page 1
Dec 01/11
398B050000 398E020000
(5) When you use special tools, these tools are identified by a code number which is listed in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
Nomenclature Part Number Publication Number Type

Thermostat 398B050000 36-11-35-R CRM
398B050000 Amdt A
or
398E02000
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398E020000 Amdt A
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398B060000
01
398E030000
1-
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16
(1) List of Approved Repairers (LOAR)
20
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The issuer of this CMM is LIEBHERR-AEROSPACE SAS.
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This document is in the appendix of this CMM.
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D. CMM Page Blocks n f TB
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(1) The information for each component in the CMM is divided into specific Page Blocks. Each
e's ac
Page Block has its own specified subject matter and its own specified page numbering. These
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Page Blocks have these titles:

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PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

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VERIFICATIONS
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Description and 0001 to 0999

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Operation
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Testing and Fault 1001 to 1999

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Isolation
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Schematics and Wiring 2001 to 2999 Not applicable

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Diagrams
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Disassembly 3001 to 3999

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Cleaning 4001 to 4999

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Inspection/Check 5001 to 5999

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Repair 6001 to 6999

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Assembly 7001 to 7999

Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
INTRO
36-11-35 Page 2
Dec 01/11
398B050000 398E020000
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
or
Rework (Service 16001 to 16999 Not applicable
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Bulletin Instructions)
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(2) Description and Operation
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16
This Page Block gives general data.
20
It gives a mechanical description and an electrical description.
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It gives a description of the configuration and operation of the component.
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(3) Testing and Fault Isolation
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(a) It contains special tests and procedures which you must do to find the condition of a
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component. The general test procedure is given in the FAULT ISOLATION TABLE. For
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each test, this table refers to a special procedure which gives all the parameters which
e's ac
you must set. It also gives all the parameters for which you must do a check.
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(b) The pressure values in the tests are gage-pressure values.

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(c) Before you use any of the measuring instruments, make sure that they are in correct
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operating condition and that they are calibrated.

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(d) Do a check for pneumatic system tightness, if this is applicable.

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5b
(e) You must do the tests in a room at ambient temperature + 20 C 10 C (50 F to 86 F).
-2
05
(4) Schematic and Wiring Diagrams

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20
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
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It also contains the diagrams of:

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Chassis wiring, modules, and sub-assemblies

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External connector interconnections in the component.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence, and it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault, to know how much the extent of disassembly is necessary (do
this to prevent disassembly/reassembly work that is not necessary). The procedure given
below is when full disassembly is necessary.
INTRO
36-11-35 Page 3
Dec 01/11
398B050000 398E020000
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
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component and its parts.
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(b) Always use the recommended procedures for the component parts of the unit.
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(7) Inspection / Check
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20
(a) This Page Block gives the full check procedures which are necessary during shop
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maintenance.
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(b) Discard all the defective parts if the document does not give a repair procedure.
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(c) Do all the inspections/checks on the cleaned parts. n f TB
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(8) Repair
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This Page Block contains the full repair procedures and specifications which are necessary
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to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you

must reject the defective parts if the document does not give a repair procedure. Replace
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the defective parts with new parts.

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(9) Assembly
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(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
5b
refer to the figure item numbers from the IPL illustration(s), if applicable.
-2
05
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
-
16
the parts carefully, and prevent corrosion and impact damage to them.
20
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(c) Be sure to remove the storage protection coating from all the new parts before assembly.
dt
Clean the new part if necessary.

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(10) Fits and Clearances

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(a) This Page Block gives a table and some figures which gives the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturers design wear-tolerances.
(b) Fits and Clearances Table
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
INTRO
36-11-35 Page 4
Dec 01/11
398B050000 398E020000
3 Column (3) gives the initial manufacturing dimensions and clearances.
4 In-service Wear Limits (Columns 4).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
(c) Torque Values
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1 All torque values in this manual are shown in the Table of Tightening Torques. The
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parts are identified by the figure number and the item number of the IPL.
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(11) Special Tools, Fixtures, Equipment and Consumables
16
20
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
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consumables which are necessary to do the maintenance actions which are given in
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the other page blocks.
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(b) All the items shown are identified in this manual by a standard code number: Txx for
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Tools, Fixtures and Equipment and Mxx for Consumable Materials.
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(12) Illustrated Parts List

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This Page Block contains the full list of all the parts of the component (For the detailed
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description, refer to the IPL INTRO).

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(13) Special Procedures

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This Page Block contains the tasks which are given in other Page Blocks of the manual,
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but which are necessary because of other maintenance tasks. The tasks are self-contained
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repairs or preventive maintenance.

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(14) Removal
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This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
20
modular components.
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(15) Installation
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This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
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modular components.
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(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
INTRO
36-11-35 Page 5
Dec 01/11
398B050000 398E020000
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the Syst me International (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
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F. Units of Measure
01
1-
(1) S.I. Units
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A Ampere
20
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bar Bar
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daN.m Decanewton meter
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g Gram n f TB
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g/min Gram per minute

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g/mm Gram per millimeter

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g/s Gram per second

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Hz Hertz
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l/min Liter per minute

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l/h Liter per hour

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mbar Millibar
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16
min Minute
20
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m Cubic meter
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N Newton
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N.m Newton meter

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Nl Liter in standard conditions: Temperature = 0 C (32 F) Pressure =

1013,2 hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
INTRO
36-11-35 Page 6
Dec 01/11
398B050000 398E020000
C Degree Celsius
Ohm
(2) U.S. Units
cu Cubic
cu.ft/min Cubic foot per minute in standard conditions: Temperature = 20 C (68 F)

Pressure = 1013,2 hPa (14.691 psi)
or
cu.in Cubic inch
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ft Foot
01
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gr Grain
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gr/lb Grain per pound
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in Inch
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lb Pound
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lb/min Pound per minute n f TB
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lbf.in Pound force inch

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oz Ounce
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psi Pound per square inch

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psia Absolute pressure in pounds per square inch

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psig Relative pressure in pounds per square inch

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F Degree Fahrenheit
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(3) Multiplying Prefixes

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p Pico
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d Deci
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n Nano
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da Deca
Micro
h Hecto
m Milli
k Kilo
c Centi
INTRO
36-11-35 Page 7
Dec 01/11
398B050000 398E020000
M Mega
G. Measurement Conversion Table
(1) From S.I. Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm 0.1550 in
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1 mbar 0.0145 psi
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1N 0.2248 lbf
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1g 0.0353 oz
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1 kg 2.2046 lb
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1 kg/min 2.2046 lb/min
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1l 0.2642 gal (u.s.)
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1l 0.0353 cu.ft
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1 l/min 0.2642 gal(u.s.)/min

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1 l/min 0.0353 cu.ft/min

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1 mm 0.0394 in
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1 N.m 8.8507 lbf.in

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1 N.m 0.7376 lbf.ft

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(2) From U.S. Standard System to S.I. Measurement

05-
16
1 cu.ft/min 28,317 l/min

20
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1 psi 6,8948 kPa

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1 psi 68,948 mbar

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1 in 2,54 cm
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1 in 25,4 mm
1 in 6,4516 cm
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
INTRO
36-11-35 Page 8
Dec 01/11
398B050000 398E020000
1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
H. Temperature Conversion Table
S.I. MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees
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(C) Fahrenheit (F)
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Degrees C = (F - 32) x 0,5555 Degrees F = (C x 1,8000) + 32
01
1-
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I. Abbreviations
16
20
abs. Absolute
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ATA Air Transport Association of America
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CMM Component Maintenance Manual
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n f TB
dia. Diameter
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Fig. Figure
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HP High Pressure
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ID Inner Diameter
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IP Intermediate Pressure
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IPL Illustrated Parts List

5b
LP Low Pressure
-2
05
max. Maximum
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16
20
Mfr Manufacturer
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min. Minimum
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MTOSS Maintenance Task Oriented Support System

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No Number
OD Outer Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
rel. Relative
INTRO
36-11-35 Page 9
Dec 01/11
398B050000 398E020000
S-A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
TBD To be defined
VAC Volt alternating current
VDC Volt direct current
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% Percent
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J. Geometric Tolerances Symbols
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(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
20
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K. Verifications
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(1) The functions (tasks) which are given in this manual were verified by simulation. This
t o va
component maintenance manual is "shop verified" after all the functions (tasks) are actually
lee D
done on the equipment. n f TB
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(2) We will revise this statement after all verifications are made.
e's ac
(3) The list of Page Blocks gives the shop verifications which are actually made. We will revise this
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statement after all verifications are made.

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INTRO
36-11-35 Page 10
Dec 01/11
398B050000 398E020000
DESCRIPTION AND OPERATION
TASK 36-11-35-872-801-A01
1. Description
A. General Description
(1) The Thermostat is part of the temperature regulation sub-system of the engine air bleed system.
B. Characteristics
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(1) Dimensional Data
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(a) For PNR 398E020000
01
1-
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Overall dimensions (Ref. Fig. 1)
16
20
Weight: 0,99 kg (2.18 lb) max.
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(b) For PNR 398E020000 Amdt A
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(c) For PNR 398E030000

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(d) For PNR 398B050000

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(e) For PNR 398B050000 Amdt A

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20

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(f) For PNR 398B060000

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(2) Functional Data
Supply Pressure:
0 bar rel. to 4,12 bar rel. (0 psig to 60 psig).
36-11-35 Page 1
Aug 15/11
398B050000 398E020000
Maximum Supply Temperature:
Limit operating conditions : 230 C (446 F)
In the event of failure : 260 C (500 F).
Temperature Control Level:
Solenoid inactivated : 200 C 15 C (365 F to 419 F)
Solenoid activated : 150 C 15 C (275 F to 329 F).
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Ambient Pressures:
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01
0,16 bar abs. to 1,45 bar abs. (2.30 psia to 21.00 psia).
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16
Ambient Temperatures:
20
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Normal operation : - 40 C to 180 C (- 40 F to 356 F)
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Operating conditions limits : - 55 C to 210 C (- 67 F to 410 F).
t o va
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Solenoid Electrical data:
n f TB
Power supply : 17 VDC to 30 VDC
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Power consumption : 0,4 A with 28 VDC.

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36-11-35 Page 2
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
F1958 LIEBHERR TOULOUSE
or
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THERMOSTAT AMDT
P/N 398E020000 INSP.
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S/N XXXXX DATE MM/YY
01
1-
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20
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226,15 mm max.
(8.90 in max.)
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A
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n f TB
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ELECTRICAL B
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CONNECTOR
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EN 2997SE0083MN
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KEY
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POSITION
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3
5b
2 1
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B
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LOCKWIRES
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76,50 mm max.
(3.011 in max.)
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WIRING DIAGRAM
1 2 3
ai049g01.cgm
LOCKWIRE
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398E020000

Figure 1/GRAPHIC 36-11-35-991-001-A01
36-11-35 Page 3
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
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THERMOSTAT AMDT
P/N 398E020000 INSP.
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S/N XXXXX DATE MM/YY A
01
1-
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20
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226,15 mm max.
(8.90 in max.)
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A
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n f TB
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e's ac
ELECTRICAL B
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CONNECTOR
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EN 2997SE0083MN
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KEY
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POSITION
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3
5b
2 1
-2
05-
16
20
B
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LOCKWIRES
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76,50 mm max.
(3.011 in max.)
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WIRING DIAGRAM
1 2 3
ai8886b01.cgm
LOCKWIRE
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398E020000 Amdt A

Figure 2/GRAPHIC 36-11-35-991-002-A01
36-11-35 Page 4
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
or
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THERMOSTAT AMDT
P/N 398E030000 INSP.
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01
1-
-0
OR
16
20
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226,15 mm max.
(8.90 in max.)
THERMOSTAT
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A P/N 398E030000 INSP.
AMDT
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n f TB
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e's ac
ELECTRICAL B
lin ntr
CONNECTOR
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EN 2997SE0083MN
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KEY
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POSITION
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3
5b
2 1
-2
05-
16
20
B
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LOCKWIRES
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76,50 mm max.
(3.011 in max.)
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WIRING DIAGRAM
1 2 3
ai032f01.cgm
LOCKWIRES
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398E030000

Figure 3/GRAPHIC 36-11-35-991-003-A01
36-11-35 Page 5
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
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THERMOSTAT AMDT
P/N 398B050000 INSP.
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01
1-
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20
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206,5 mm max.
(8.13 in max.)
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A
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t o va
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n f TB
ow t no
e's ac
ELECTRICAL B
lin ntr
CONNECTOR
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EN 2997SE0083MN
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KEY
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POSITION
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3
5b
2 1
-2
05-
16
20
B
he
LOCKWIRES
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76,50 mm max.
(3.011 in max.)
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WIRING DIAGRAM
1 2 3
ai050g01.cgm
LOCKWIRE
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398B050000

Figure 4/GRAPHIC 36-11-35-991-004-A01
36-11-35 Page 6
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
or
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THERMOSTAT AMDT
P/N 398B050000 INSP.
fo
S/N XXXXX DATE MM/YY A
01
1-
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20
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206,5 mm max.
(8.13 in max.)
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A
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t o va
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n f TB
ow t no
e's ac
ELECTRICAL B
lin ntr
CONNECTOR
air r co
EN 2997SE0083MN
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KEY
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POSITION
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3
5b
2 1
-2
05-
16
20
B
he
LOCKWIRES
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76,50 mm max.
(3.011 in max.)
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WIRING DIAGRAM
1 2 3
ai8887b01.cgm
LOCKWIRE
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398B050000 Amdt A

Figure 5/GRAPHIC 36-11-35-991-005-A01
36-11-35 Page 7
Aug 15/11
398B050000 398E020000
PROTECTIVE CAPS
LOCKWIRES
A
IDENTIFICATION
PLATE
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THERMOSTAT AMDT
P/N 398B060000 INSP.
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01
1-
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OR
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20
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206,5 mm max.
(8.13 in max.)
THERMOSTAT
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A P/N 398B060000 INSP.
AMDT
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n f TB
ow t no
e's ac
ELECTRICAL B
lin ntr
CONNECTOR
air r co
EN 2997SE0083MN
thende
u
sia
KEY
irA
POSITION
yA
3
5b
2 1
-2
05-
16
20
B
he
LOCKWIRES
dt
de
loa
76,50 mm max.
(3.011 in max.)
wn
Do
WIRING DIAGRAM
1 2 3
ai053d01.cgm
LOCKWIRES
107 mm max.
(4.21 in max.)
Overall Dimensions - For PNR 398B060000

Figure 6/GRAPHIC 36-11-35-991-006-A01
36-11-35 Page 8
Aug 15/11
398B050000 398E020000
C. Detailed Description
(Ref. Fig. 7)
(Ref. Fig. 8)
The Thermostat has three parts:
A Solenoid S-A equipped with an electrical connector
A Pressure Reducing Valve S-A with the Fan Air Valve port
A Thermostat S-A with two different regulating sticks 150 C (302 F) and 200 C (392 F)
or
rF
and a filter.
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 9
Aug 15/11
398B050000 398E020000
ELECTRICAL
CONNECTOR
FILTER PRESSURE
REGULATING
VALVE S-A
or
rF
fo
FAN AIR
01
VALVE PORT
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
SOLENOID n f TB
S-A
ow t no
e's ac
lin ntr
air r co
thende
THERMOSTAT
S-A
u
sia
irA
yA
5b
-2
150 C (302 F) 150 C (302 F)

05
REGULATING REGULATING
-
STICK
16
STICK
20
he
200 C (392 F)
dt
200 C (392 F) REGULATING

de
REGULATING STICK
loa
STICK
wn
Do
THERMOSTAT THERMOSTAT
PNR 398E020000 PNR 398B050000
ai047e01.cgm
General Description for PNR(s) 398E020000 and 398B050000

Figure 7/GRAPHIC 36-11-35-991-007-A01
36-11-35 Page 10
Aug 15/11
398B050000 398E020000
ELECTRICAL
CONNECTOR
FILTER PRESSURE
REGULATING
VALVE S-A
or
rF
fo
FAN AIR
01
VALVE PORT
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
SOLENOID n f TB
S-A
ow t no
e's ac
lin ntr
air r co
thende
THERMOSTAT
S-A
u
sia
irA
yA
5b
-2
150 C (302 F) 150 C (302 F)

05
REGULATING REGULATING
-
16
STICK STICK
20
he
200 C (392 F)
dt
200 C (392 F) REGULATING

de
REGULATING STICK
loa
STICK
wn
Do
THERMOSTATS THERMOSTATS
PNR 398E020000 Amdt A PNR 398B050000 Amdt A
PNR 398E030000 PNR 398B060000
ai048d01.cgm
General Description for PNR(s) 398E020000 Amdt A, 398E030000, 398B050000 Amdt A and 398B060000
Figure 8/GRAPHIC 36-11-35-991-008-A01
36-11-35 Page 11
Aug 15/11
398B050000 398E020000
TASK 36-11-35-873-801-A01
2. Operation
(Ref. Fig. 9)
(Ref. Fig. 10)
Governed by the temperature inside the piping onto which it is attached, the thermostat provides the
driving pressure to the fan air valve.
A solenoid allows to choose the temperature regulation level, by selecting one of the two rods which acts
as a clapper. The temperature regulation levels are 150 C (302 F) and 200 C (392 F).
or
rF
The temperature regulation level is 200 C (392 F) if the solenoid is not energized (Ref. Fig. 9).
fo
The temperature regulation level is 150 C (302 F) if the solenoid is energized (Ref. Fig. 10).
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 12
Aug 15/11
398B050000 398E020000
PRESSURE ELECTRICAL
or
REDUCING CONNECTOR
CHAMBER (A)
rF
DIAPHRAGM VALVE S-A
fo
RETURN
CLAPPER (B)
01
SPRING
1-
-0
CLAPPER (A)
16
20
til
.. un
nly lid
t o va
TO FAN AIR VALVE
lee D
OPENING CHAMBER
FILTER
n f TB SOLENOID
ow t no
NOT ENERGIZED
e's ac
lin ntr
air r co
SEAT S-A
thende
ROD
u
PRECOOLED AIR
sia
SUPPLY
irA
yA
5b
-2
05
150 C (302 F)
-
16
REGULATING STICK
20
he
dt
de
loa
wn
200 C (392 F) 200 C (392 F)

Do
REGULATING STICK REGULATING STICK

PNR 398B050000 PNR 398E020000
PNR 398B050000 Amdt A PNR 398E020000 Amdt A
PNR 398B060000 PNR 398E030000
ai051b01.cgm
200 C (392 F) Temperature Regulation

Figure 9/GRAPHIC 36-11-35-991-009-A01
36-11-35 Page 13
Aug 15/11
398B050000 398E020000
PRESSURE ELECTRICAL
or
REDUCING
CHAMBER (A) CONNECTOR
rF
DIAPHRAGM VALVE S-A
fo
RETURN
CLAPPER (B)
01
SPRING
1-
-0
CLAPPER (A)
16
20
til
.. un
nly lid
t o va
TO FAN AIR VALVE
lee D
OPENING CHAMBER
FILTER
n f TB SOLENOID
NOT ENERGIZED
ow t no
e's ac
lin ntr
air r co
SEAT S-A
thende
ROD
u
PRECOOLED AIR
sia
SUPPLY
irA
yA
5b
-2
05
150 C (302 F)
-
16
REGULATING STICK
20
he
dt
de
loa
wn
200 C (392 F) 200 C (392 F)

Do
REGULATING STICK REGULATING STICK

PNR 398B050000 PNR 398E020000
PNR 398B050000 Amdt A PNR 398E020000 Amdt A
PNR 398B060000 PNR 398E030000
ai052b01.cgm
150 C (302 F) Temperature Regulation

Figure 10/GRAPHIC 36-11-35-991-010-A01
36-11-35 Page 14
Aug 15/11
398B050000 398E020000
TESTING AND FAULT ISOLATION
TASK 36-11-35-700-801-A01
1. Preliminary Tests
A. Reason for the Job
Self-explanatory
B. Job Set-up Information
or
(1) Tools, Fixtures and Equipment
rF
fo
(a) Instrumentation
01
1-
-0
DESIGNATION QTY CHARACTERISTICS
16
20
MILLIOHMETER 1 RANGE: 0 TO 20 MILLIOHMS
til
MEGOHMETER 1 RANGE: 0 TO 150 MEGOHMS
.. un
nly lid
t o va
(b) Energy Sources
lee D
DESIGNATION QTY n f TB
CHARACTERISTICS
ow t no
POWER SUPPLY 1 50 VDC

e's ac
lin ntr
(c) Special Tools

air r co
thende
CODE REFERENCE QTY DESIGNATION

u
T16 M82000189-1005 1 ELECTRICAL CORD

sia
irA
yA
(2) Referenced Information

5b
REFERENCE PAGE DESIGNATION

-2
05
BLOCK
-
16
GRAPHIC-36-11-35-991-001-A01 1 FIGURE 1
20
he
C. Job Set-up
dt
de
Not applicable
loa
wn
D. Procedure
Do
SUBTASK 36-11-35-210-001-A01
(1) Visual Check
(a) Examine all the parts for abrasion, cracks, distortion and scratches.
(b) Examine all the sealing surfaces for indentation, nicks and scratches.
(c) Examine the electrical connector pins for damage.
(d) Examine all the threads for damage.
36-11-35 Page 1001

Dec 01/11
398B050000 398E020000
(e) Examine corrosion protection of the connecting ends.
SUBTASK 36-11-35-750-001-A01
(2) Insulation Resistance Test
(a) Apply a 50 VDC voltage between the contact pins (1) and (2) (coil) and contact pin (3)
(ground) of electrical connector, connected together. Use the electrical cord (T16).
(b) Make sure that the insulation resistance is greater than 100 megohms.
SUBTASK 36-11-35-750-002-A01
or
rF
(3) Electrical Continuity Test
fo
01
(a) Measure electrical continuity between contact pin (3) (ground) of electrical connector
1-
and any point of unit.
-0
16
(b) Make sure that the continuity resistance is less than or equal to 20 milliohms.
20
til
SUBTASK 36-11-35-750-003-A01
.. un
(4) Coil Resistance Test
nly lid
t o va
(a) Measure the coil resistance between the pins (1) and (2).
lee D
n f TB
(b) Make sure that the coil resistance is between 76 and 84 .
ow t no
e's ac
E. Close-up
lin ntr
air r co
Not applicable
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 1002

Dec 01/11
398B050000 398E020000
TASK 36-11-35-700-802-A01
2. Cold Operation Test
Self-explanatory
(1) Tools, fixtures and equipment.
or
(a) Instrumentation
rF
fo
01
1-
PRESSURE GAGE 1 RANGE: 0 TO 1 BAR REL. (14.5 PSIG)
-0
16
ACCURACY 0,5%
20
til
ACCURACY 0,5%
.. un
nly lid
t o va
(b) Energy Sources
lee D
n f TB
ow t no

e's ac
lin ntr
AIR PRESSURE SUPPLY 1 RANGE: 0 TO 3 BARS REL. (43.5 PSIG)

air r co
thende
(c) Equipments
u
sia

irA
STABILIZED PNEUMATIC SUPPLY 1 3 BAR REL. (43.5 PSIG) AIR PRESSURE

yA
ADJUSTING AND SHUT-OFF 1 LOCAL VENDOR

5b
VALVE
-2
05-
16
(d) Special Tools

20
he

dt
T07 M65723950C 1 SPECIAL TEST TOOL

de
loa
T14 SBE1691A 1 SPECIAL ADAPTOR

wn
T16 M82000189-1005 1 ELECTRICAL CORD

Do

BLOCK
GRAPHIC-36-11-35-991-011-A01 1000 FIGURE 1001
36-11-35 Page 1003

Dec 01/11
398B050000 398E020000
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-35-780-001-A01
(1) 200 C (392 F) Regulating Stick Test
(Ref. Fig. 1001)
(a) Do the test set-up (Ref. Fig. 1001).
or
rF
(b) Apply a 3 0,1 bar rel. (P1) supply pressure (42 to 45 psig).
fo
01
(c) Make sure that the pressure (P2) decreases to be:
1-
-0
16
Less than or equal to 150 mbar rel. (2.17 psig).
20
til
SUBTASK 36-11-35-780-002-A01
.. un
nly lid
(Ref. Fig. 1001)
t o va
lee D
(a) Do the test set-up (Ref. Fig. 1001). n f TB
ow t no
(b) Energize the solenoid with 17 VDC.

e's ac
lin ntr
(c) Apply a 3 0,1 bar rel. (P1) supply pressure (42 to 45 psig).
air r co
(d) Make sure that the pressure (P2) decreases to be:

thende
u
Less than or equal to 150 mbar rel. (2.17 psig).

sia
irA
(e) Energize the solenoid with 9 VDC and do from 15 to 20 cycles.

yA
E. Close-up
5b
-2
Not applicable
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 1004

Dec 01/11
398B050000 398E020000
P2
PRESSURE
GAUGE
JET
or
0
0,8 mm
rF
AIR (0.031 in)
fo
VENT
01
1-
-0
T16
16
ELECTRICAL
20
CORD
til
.. un
nly lid
t o va
T14
lee D
n f TB SPECIAL
ADAPTATOR
ELECTRICAL
ow t no
SUPPLY (DC)
e's ac
lin ntr
air r co
thende
u
sia
P1
PRESSURE
irA
GAUGE
yA
T07
SPECIAL
5b
LOCAL TEST TOOL

PRESSURE
-2
0
05
-
16
20
he
dt
de
V1 AIR
loa
PRESSURE
SUPPLY
wn
Do
ai054c01.cgm
Cold Operation Test Set-Up

Figure 1001/GRAPHIC 36-11-35-991-011-A01
36-11-35 Page 1005

Dec 01/11
398B050000 398E020000
TASK 36-11-35-700-803-A01
3. Hot Air Test
Self-explanatory
or
(a) Instrumentation
rF
fo
01
1-
-0
16
ACCURACY 0,5%
20
til
ACCURACY 0,5%
.. un
nly lid
TEMPERATURE MEASUREMENT 1 RANGE: 0 TO 250 C (482 F) ACCURACY
t o va
SYSTEM 1 C (33.8 F)
lee D
n f TB
(b) Energy Sources
ow t no
e's ac

lin ntr
air r co

thende
AIR TEMPERATURE SUPPLY 1 230 C (446 F)

u
AIR PRESSURE SUPPLY 1 0 TO 3 BARS REL. (43.5 PSIG)

sia
irA
yA
(c) Equipments
5b

-2
05
STABILIZED PNEUMATIC SUPPLY 1 3 BAR REL. (43.5 PSIG) AIR PRESSURE

-
16
ADJUSTING AND SHUT-OFF 1 LOCAL VENDOR

20
VALVE
he
dt
de
loa
wn
Do
36-11-35 Page 1006

Dec 01/11
398B050000 398E020000
(d) Special Tools

T12 99032A01 Amdt A (NP) 1 HOT AIR CALIBRATION
or
99032B010000 without soft
(220 V)
or
99032B020000 including soft
(220 V)
or
rF
or
fo
01
(110 V)
1-
or
-0
16
20
(110 V)
L99032AA0 (soft)
til
.. un
T13 SBE2174 1 SPECIAL ADAPTOR
nly lid
t o va
T14 SBE1691A 1 SPECIAL ADAPTOR
lee D
T16 M82000189-1005 1 n f TB
ELECTRICAL CORD
ow t no

e's ac
lin ntr
air r co

BLOCK
thende
GRAPHIC-36-11-35-991-012-A01 1000 FIGURE 1002

u
sia
irA
C. Job Set-up
yA
SUBTASK 36-11-35-700-001-A01
5b
(1) Test Set-up

-2
05
(Ref. Fig. 1002)

-
16
20
CAUTION: DO THE HOT AIR TEST IN A TEST CELL PROTECTED FROM AIR DRAGHTS.
he
NOTE: Test support (T13) must be attached and tightened to 0,2 daN.m (17.71 lbf.in) torque
dt
de
after 15 min stabilization at the test nominal temperature of 200 C (392 F). The unit
loa
must be attached and tightened to 0,4 daN.m (35.41 lbf.in) torque on the test support
wn
after 15 min temperature stabilization on it.

Do
(a) Start the hot air calibration (T12) and adjust the temperature (T1) to 161 C 2 C (from
318.2 F to 325.4 F).
(b) Install the special adaptator (T13) on the hot air calibration (T12).
(c) After 10 min, torque the special adaptator (T13) to 0,2 daN.m (17.71 lbf.in).
(d) Install the Thermostat on the special adaptator (T13) on the hot air calibration (T12).
(e) After 10 min, torque the 2 screws that attach the Thermostat on the special
adaptator (T13) to 0,4 daN.m (35.41 lbf.in).
36-11-35 Page 1007

Dec 01/11
398B050000 398E020000
D. Procedure
SUBTASK 36-11-35-780-003-A01
For all PNR
(a) Do the test set-up (Ref. Fig. 1002).
(b) Pneumatically supply the test set-up with a air pressure (P1) of 3 0,1 bar rel. (42.06 to
44.96 psig) and adjust the temperature (T1) to 161 2 C (from 318.2 to 325.4 F).
or
rF
fo
(c) Energize the Solenoid S-A under 17 VDC.
01
1-
(d) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
-0
16
SUBTASK 36-11-35-780-004-A01
20
For PNR 398E020000 Series and PNR 398E030000
til
.. un
nly lid
t o va
(a) De-energize the Solenoid S-A.
lee D
n f TB
(b) Increase the temperature (T1) to 205 2 C (397.4 to 404.6 F) with an air pressure (P1)
ow t no
of 3 0,1 bar rel. (42.06 to 44.96 psig).

e's ac
lin ntr
(c) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
air r co
SUBTASK 36-11-35-780-004-B01
thende
For PNR 398B050000 Series and PNR 398B060000

u
sia
irA

yA

5b
-2
05
of 3 0,1 bar rel. (42.06 to 44.96 psig).

-
16
20
he
dt
SUBTASK 36-11-35-780-005-A01
de
For PNR 398E020000 Series and PNR 398E030000

loa
wn

Do
of 3 0,1 bar rel. (42.06 to 44.96 psig).
(c) After 20 min., make sure that the pressure (P2) is between 545 and 675 mbar rel.
(7.905 to 9.790 psig).
(d) Energize the Solenoid S-A under 17 VDC.
36-11-35 Page 1008

Dec 01/11
398B050000 398E020000
(e) After 20 min, make sure that the pressure (P2) is between 995 and 1500 mbar rel.
(14.431 to 21.756 psig).
SUBTASK 36-11-35-780-005-B01
or
rF
of 3 0,1 bar rel. (42.06 to 44.96 psig).
fo
01
(c) After 20 min, make sure that the pressure (P2) is between 435 and 535 mbar rel.
1-
(6.309 to 7.760 psig).
-0
16
(d) Energize the Solenoid S-A under 17 VDC.
20
til
(e) After 20 min, make sure that the pressure (P2) is between 890 and 1350 mbar rel.
.. un
(12.908 to 19.580 psig).
nly lid
t o va
SUBTASK 36-11-35-780-006-A01
lee D
For PNR 398E020000 Series and PNR 398E030000 n f TB
ow t no
(6) Temperature Control Test

e's ac
lin ntr
(a) Let the temperature (T1) to 205 2 C (397.4 to 404.6 F).

air r co
thende
(b) Increase the pressure supply to 4 0,1 bar rel. (56.55 to 59.45 psig).
u
sia
irA
(d) Decrease the pressure supply (P1) to 2 bar rel. (29 psig).
yA
5b
(e) After 20 min, make sure that the pressure (P2) is 265 10 mbar rel. (3.69 to 3.98 psig).
-2
05
(f) Increase the pressure supply (P1) to 3 bar rel. (43.5 psig).
-
16
20
(g) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
he
dt
(h) Decrease the temperature (T1) to 161 C (321.8 F).

de
loa
(i) Energize the Solenoid S-A under 17 VDC.

wn
Do
(j) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
(k) De-energize the Solenoid S-A.
SUBTASK 36-11-35-780-006-B01
(7) Temperature Control Test
(a) Let the temperature (T1) to 220 2 C (428 F) (from 424.4 to 431.6 F).
(b) Increase the pressure supply to 4 0,1 bar rel. (56.55 to 59.45 psig).
36-11-35 Page 1009

Dec 01/11
398B050000 398E020000
(d) Decrease the pressure supply (P1) to 2 bar rel. (29 psig).
(e) After 20 min, make sure that the pressure (P2) is 265 10 mbar rel. (3.69 to 3.98 psig).
(f) Increase the pressure supply (P1) to 3 bar rel. (43.5 psig).
(g) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
(h) Decrease the temperature (T1) to 161 C (321.8 F).
or
rF
(i) Energize the Solenoid S-A under 17 VDC.
fo
01
(j) After 20 min, make sure that the pressure (P2) is 300 20 mbar rel. (4.06 to 4.64 psig).
1-
-0
16
(k) De-energize the Solenoid S-A.
20
til
E. Close-up
.. un
nly lid
SUBTASK 36-11-35-780-001-A01
t o va
(1) End of Test Procedure
lee D
n f TB
(a) Close the air pressure source.
ow t no
(b) Let the temperature of the unit decrease until it is the same as the ambient temperature.
e's ac
lin ntr
(c) Remove the unit from the test set up

air r co
thende
(d) Do a visual check of the unit for good condition.

u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 1010

Dec 01/11
398B050000 398E020000
P2
PRESSURE
JET 0
GAUGE
0,8 mm
AIR (0.031 in)
or
VENT
rF
fo
T16
01
ELECTRICAL
1-
CORD
-0
16
20
til
.. un
T14
nly lid
SPECIAL
t o va
ADAPTATOR
ELECTRICAL
lee D
SUPPLY (DC) n f TB P1
PRESSURE
ow t no
GAUGE
e's ac
AIR V1
lin ntr
PRESSURE
air r co
SUPPLY 0
thende
u
sia
irA
yA
T1
5b
-2
05
-
16
T13
20
SPECIAL
he
ADAPTOR
dt
de
loa
wn
Do
T12
HOT AIR
CALIBRATION
ai055c01.cgm
Hot Operation Test Set-Up

Figure 1002/GRAPHIC 36-11-35-991-012-A01
36-11-35 Page 1011

Dec 01/11
398B050000 398E020000
TASK 36-11-35-810-801-A01
4. Fault Isolation
Self-explanatory
or
rF
fo
BLOCK
01
TASK-36-11-35-700-801-A01 1000 PRELIMINARY TESTS
1-
-0
TASK-36-11-35-700-802-A01 1000 COLD OPERATION TEST
16
20
TASK-36-11-35-700-803-A01 1000 HOT AIR TEST
til
.. un
SUBTASK-36-11-35-210-001-A01 1000 VISUAL CHECK
nly lid
SUBTASK-36-11-35-750-001-A01 1000 INSULATION RESISTANCE TEST
t o va
1000
lee D
SUBTASK-36-11-35-750-002-A01 ELECTRICAL CONTINUITY TEST
n f TB
SUBTASK-36-11-35-750-003-A01 1000 COIL RESISTANCE TEST
ow t no
SUBTASK-36-11-35-780-001-A01 1000 200 C (392 F) REGULATING STICK

e's ac
TEST (COLD AIR)

lin ntr
air r co

thende
TEST (COLD AIR)

u

sia
TEST (HOT AIR)

irA
yA

SUBTASK-36-11-35-780-004-B01 TEST (HOT AIR)
5b
-2

05
SUBTASK-36-11-35-780-005-B01 TEST (HOT AIR)

-
16
20
SUBTASK-36-11-35-780-006-A01 1000 TEMPERATURE CONTROL TEST

he
SUBTASK-36-11-35-780-006-B01
dt
TASK-36-11-35-000-801-A01 3000 DISASSEMBLY

de
loa
TASK-36-11-35-100-801-A01 4000 STANDARD CLEANING PROCEDURE

wn
TASK-36-11-35-100-802-A01 4000 CLEANING OF FILTER (01-060)

Do
TASK-36-11-35-380-801-A01 6000 REPAIR No 1: CORROSION

PROTECTION
TASK-36-11-35-400-801-A01 7000 ASSEMBLY
36-11-35-R COMPONENT REPAIR MANUAL
C. Job Set-up
Not applicable
36-11-35 Page 1012

Dec 01/11
398B050000 398E020000
D. Procedure
FAULT PROBABLE REASON ACTION

PRELIMINARY TESTS (REF. TASK 36-11-35-700-801-A01)
1. Visual Check (Ref. SUBTASK 36-11-35-210-001-A01)
Visual defect The corrosion protection is defective. Do the REPAIR No. 1 - Corrosion
Protection (Ref. TASK 36-11-35-380-801-
A01).
or
External component loose (screw Tighten the attaching part as applicable.
rF
missing or loose).
fo
01
The coating protection of parts is Rework the unprotected areas.
1-
damaged.
-0
16
Impact damage, crack. Change the defective parts.
20
The lockwire is broken or not Do the safetying (refer to CRM 36-11-35-R).
til
.. un
installed.
nly lid
2. Insulation Resistance Test (Ref. SUBTASK 36-11-35-750-001-A01)
t o va
lee D
Insulation resistance is The Solenoid S/A is defective: n f TB
out of tolerance
ow t no
Electrical connector Change the defective part(s) (refer to CRM

e's ac
36-11-35-R).
lin ntr
air r co
Coil Change the defective part(s) (refer to CRM

36-11-35-R).
thende
u
3. Electrical Continuity Test (Ref. SUBTASK 36-11-35-750-002-A01)

sia
Electrical continuity is Measurement points dirty Clean the unit (Ref. TASK
irA
out of tolerance 36-11-35-100-801-A01).

yA
5b
The electrical bonding is defective. Do the electrical bonding (refer to CRM

36-11-35-R).
-2
05
Corrosion. Do the REPAIR No. 1 - Corrosion

-
16
Protection (Ref. TASK 36-11-35-380-801-

20
A01).
he
dt
4. Coil Resistance Test (Ref. SUBTASK 36-11-35-750-003-A01)

de
loa
Coil resistance is out of Coil Change the defective part(s) (refer to CRM
wn
tolerance 36-11-35-R).
Do
COLD OPERATION TEST (REF. TASK 36-11-35-700-802-A01)

5. 200 C (392 F) and 150 C (302 F) Regulating Stick Tests (Ref. SUBTASK 36-11-35-780-001-A01 and
Ref. SUBTASK 36-11-35-780-002-A01)
Reduced pressure (P2) The adjustment of the Seat S/A is Do the cold air adjustment (refer to CRM
is out of tolerance not correct. 36-11-35-R).
The Diaphragm S/A is damaged. Change the Diaphragm S/A (01-270) (refer
to CRM 36-11-35-R).
36-11-35 Page 1013

Dec 01/11
398B050000 398E020000
FAULT PROBABLE REASON ACTION

The clapper is seized in the full open Change the clapper and the guide (refer to
position into its guide. CRM 36-11-35-R).
Defective tightness between the Remove and clean the two sticks and the
sticks and their seats. two Seats S/A (refer to CRM 36-11-35-R).
The seals are defective. Change the seats, the seals and the stops
(refer to CRM 36-11-35-R).
HOT AIR TEST (REF. TASK 36-11-35-700-803-A01)
or
rF
6. 150 C (302 F) Regulating Stick Tests (Ref. SUBTASK 36-11-35-780-003-A01)
fo
Reduced pressure (P2) The adjustment of the Seat S/A is Do the adjustment of the 150 C (302 F)
01
1-
is out of tolerance at not correct. regulating stick (refer to CRM 36-11-35-R).
-0
161 2 C (318.2 to
16
325.4 F)
20
til
7. 200 C (392 F) Regulating Stick Tests For PNR 398E020000 Series and PNR 398E030000 (Ref.
.. un
SUBTASK 36-11-35-780-004-A01)
nly lid
8. 200 C (392 F) Regulating Stick Tests For PNR 398B050000 Series and PNR 398B060000 (Ref.
t o va
SUBTASK 36-11-35-780-004-B01)
lee D
9. 250 C (482 F) Regulating Stick Test For PNR 398B050000 Series and PNR 398B060000 (Ref
n f TB
SUBTASK 36-11-35-780-005-A01)
ow t no
10. 250 C (482 F) Regulating Stick Test For PNR 398B050000 Series and PNR 398B060000 (Ref.
e's ac
SUBTASK 36-11-35-780-005-B01)
lin ntr
air r co
Reduced pressure (P2) The adjustment of the Seat S/A is Do the adjustment of the 200 C (392 F)
is out of tolerance not correct. regulating stick (refer to CRM 36-11-35-R).
thende
11. Temperature Control Test (Ref. SUBTASK 36-11-35-780-006-A01 or Ref. SUBTASK

u
sia
36-11-35-780-006-B01)
irA
Temperature control The filter (01-060) is clogged. Clean the filter (01-060) (Ref. TASK
yA
test is not correct 36-11-35-100-802-A01).

5b
Replace the filter (01-060) (Ref. TASK

-2
36-11-35-000-801-A01 and Ref. TASK

05
36-11-35-400-801-A01).
-
16
20
The clapper is seized against its Change the clapper and the seat (refer to
he
seat. CRM 36-11-35-R).

dt
A stick is defective. Change the defective stick (refer to CRM

de
loa
36-11-35-R).
wn
The clapper is seized in closed Change the clapper and its guide (refer to
Do
position. CRM 36-11-35-R).

The retaining ring is broken or lost. Change the retaining ring (refer to CRM
36-11-35-R).
The spring is broken. Change the spring (refer to CRM
36-11-35-R).
The union is loose because of the Torque the union and safety the lockwire
loss of the lockwire. (refer to CRM 36-11-35-R).
36-11-35 Page 1014

Dec 01/11
E.
Close-up
Do
wn
Not applicable
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
n f TB
lee D
t o va
nly lid
398B050000 398E020000
.. un
til
20
16
-0
1-
01
fo
rF
or
36-11-35
Page 1015
Dec 01/11
Do
wn
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
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.. un
til
20
16
-0
1-
36-11-35
01
fo
rF
or
Dec 01/11
Page 1016
398B050000 398E020000
DISASSEMBLY
TASK 36-11-35-000-801-A01
1. Disassembly
Self-explanatory
or
rF
fo
01
1-
BLOCK
-0
16
GRAPHIC-36-11-35-991-014-A01 3000 IPL FIGURE 01
20
til
C. Job Set-up
.. un
nly lid
Not applicable
t o va
lee D
D. Procedure n f TB
ow t no
CAUTION: DISCARD SYSTEMATICALLY ALL RUBBER SEALS AND PREFORMED PACKINGS

e's ac
ON DISASSEMBLY. DISCARD WASHERS, NUTS AND SCREWS ON DISASSEMBLY

lin ntr
IF THEY ARE DAMAGED.

air r co
SUBTASK 36-11-35-020-001-A01
thende
(1) Removal of the Filter (01-060)

u
sia
(Ref. IPL Fig. 01)

irA
(a) Remove the protective caps (01-030).

yA
5b
(b) Cut and discard the lockwire (01-080).

-2
05
(c) Remove the screw (01-020) and remove the locking plate (01-010) from the union
-
16
(01-040).
20
he
(d) Remove the filter (01-060).

dt
de
(e) Remove the seal (01-070) from the filter (01-060).

loa
wn
SUBTASK 36-11-35-020-002-A01
Do
(2) Removal of the Union (01-040)

(Ref. IPL Fig. 01)
(a) Remove the union (01-040).
(b) Remove the seal (01-050) from the union (01-040).
E. Close-up
Not applicable
36-11-35 Page 3001

Aug 15/11
Do
wn
loa
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dt
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20
16
- 05
-2
5b
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u
thende
air r co
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e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
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.. un
til
20
16
-0
1-
36-11-35
01
fo
rF
or
Aug 15/11
Page 3002
398B050000 398E020000
CLEANING
TASK 36-11-35-100-801-A01
1. External Cleaning Procedure
WARNING: BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND

OTHER MATERIALS.
or
OBEY THE MATERIAL MANUFACTURERS INSTRUCTIONS AND THE LOCAL
rF
REGULATIONS.
fo
01
MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA.
1-
-0
DO NOT BREATHE THE FUMES. DO NOT SMOKE. DO NOT USE THESE
16
20
MATERIALS NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
til
.. un
USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES.
nly lid
IF YOU GET ONE OF THESE MATERIALS:
t o va
lee D
n f TB
ON YOUR SKIN OR IN YOUR EYES, FLUSH IT AWAY WITH A FLOW OF CLEAN
WATER.
ow t no
IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID.

e's ac
lin ntr
IN GENERAL, THESE MATERIALS ARE FLAMMABLE, POISONOUS AND SKIN

air r co
IRRITANTS.
thende
u
WARNING: USE A PROTECTIVE EYE SHIELD OR GOGGLES WHEN YOU USE COMPRESSED
sia
AIR. UNWANTED MATERIAL AND/OR HIGH-PRESSURE AIR CAN CAUSE

irA
DAMAGE TO YOUR EYES. GET MEDICAL AID IF NECESSARY.

yA
(1) This procedure is applicable to external parts of the unit.

5b
-2

05-
16
(1) Consumable Materials

20
he
CODE REFERENCE DESIGNATION

dt
de
M63A ISOPROPYLIC ALCOHOL ISO- CLEANING MATERIAL

loa
PROPANOL
wn
Do
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-35-160-012-A01
(1) Cleaning of Electrical Parts
(a) Remove the contamination from the electrical components with a soft-bristle brush or a
lint-free cloth and a small quantity of cleaning material (M63A).
36-11-35 Page 4001

Dec 01/11
398B050000 398E020000
(b) Clean the parts with a lint-free cloth.
WARNING: BE CAREFUL WHEN YOU DO WORK WITH COMPRESSED AIR. USE A

PROTECTIVE EYE SHIELD OR GOGGLES.
(c) Dry the parts with dry compressed air at a pressure less than or equal to 1,4 bar (20 psi).
SUBTASK 36-11-35-160-013-A01
(2) External Cleaning of the Unit
or
WARNING: BE CAREFUL WHEN YOU USE CLEANING MATERIAL (M63A). OBEY THE
rF
MATERIAL MANUFACTURERS INSTRUCTIONS.
fo
01
CAUTION: CLEANING ACTION ON THE P/N LABEL CAN LEAD TO DETERIORATION OF
1-
THE VISIBILITY OF THE INK SERIAL NUMBER MARKING AND MODIFICATION
-0
16
DATE.
20
til
(a) Clean the unit with a lint-free cloth, which you keep moist with cleaning material (M63A).
.. un
As an alternative, use a soft brush.
nly lid
t o va
(b) Let the unit, dry at ambient temperature.
lee D
n f TB
E. Close-up
ow t no
Not applicable
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 4002

Dec 01/11
398B050000 398E020000
TASK 36-11-35-100-802-A01
2. Cleaning of Filter (01-060)
WARNING: DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS.

USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
DO NOT CLEAN NEAR AN OPEN FLAME.
or
CAUTION: CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE THEM WITH
rF
A PROCEDURE WHICH IS SPECIFIED BY THE MANUFACTURER IF YOU USE
fo
EQUIVALENTS.
01
AFTER YOU COMPLETE THE PROCEDURE, YOU MUST PUT PROTECTIVE
1-
-0
CAPS OR APPLICABLE PACKAGING MATERIAL ON THE PARTS.
16
20
Self-explanatory
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
M26A HYDROFLUORIC ACID CLEANING MATERIAL

e's ac
SPECIFIC GRAVITY 1.13

lin ntr
air r co
M27A NITRIC ACID CLEANING MATERIAL

SPECIFIC GRAVITY 1.13
thende
u
M28A SODIUM BICHROMATE PURIFIED TO CLEANING MATERIAL

sia
99%
irA
M33A DEMINERALIZED WATER CLEANING MATERIAL

yA
5b
M34A CARBOCLEAN CLEANING MATERIAL

-2
05

-
16
20
(a) Equipment
he
dt

de
loa
ULTRASONIC BATH 1 NOT SPECIFIC

wn
Do
(b) Special Tools

T05 M65723281 1 TEST CONNECTOR
36-11-35 Page 4003

Dec 01/11
398B050000 398E020000

BLOCK
SUBTASK-36-11-35-160-008-A01 4000 COMPLETE CLEANING PROCEDURE
"B"
or
SUBTASK-36-11-35-720-001-A01 5000 PERMEABILITY CHECK OF THE FILTER
rF
(01-060)
fo
01
1-
C. Job Set-up
-0
16
SUBTASK 36-11-35-160-006-A01
20
(1) Preliminary Procedure
til
.. un
(a) The two special "A" and "B" procedures are given to clean clogged filters. For
nly lid
the two special procedures, you must do a preliminary cleaning (Ref. TASK
t o va
36-11-35-100-801-A01), then examine the filter pressure drop (Ref. SUBTASK
lee D
n f TB
36-11-35-720-001-A01). Remove the filter from the unit before you do cleaning procedure.
ow t no
(b) Brief Description

e's ac
lin ntr
1 Special procedure "A"

air r co
a This procedure is the most correct for filter with contamination of carbon
thende
deposits, oil, grease, fat material. This procedure is better than the second one
u
sia
for which more materials, technical means and manpower are necessary. The
irA
number of cleaning operations with the specific procedure is not limited.

yA
2 Complete cleaning procedure "B"

5b
-2
a This procedure is the most correct for filter clogged by a compound of

05
silicium, alumunium, sulfur, calcium, with possible signs of cobalt, potassium,

-
16
magnesium, or sodium. Do this procedure only three times to a same filter

20
because of the risk of:

he
dt
Chemical erosion of wire mesh

de
Deterioration of brased area causing loosening of mesh.

loa
wn
b Engrave a cross on filter hexagonal part for each cleaning cycle. A clogged filter
Do
bearing three marks (X) on Hex. Discard flat.
D. Procedure
SUBTASK 36-11-35-160-007-A01
(1) Cleaning Procedure "A"
(a) Put the filter fully into a bath of liquid "CARBON SOLVENT", cleaning material (M34A) for:
6 hours to 8 hours with bath at ambient temperature or

1 hour with a bath temperature between 35 and 65 C (95 to 149 F).
36-11-35 Page 4004

Dec 01/11
398B050000 398E020000
(b) Flush the filter in a running water bath then with a water jet to make flushing better.
(c) Carefully dry filter with clean compressed air (pressure between 3 and 6 bar rel. (44 to
87 psig) without oil and dust.
(d) Install the cleaned filter on the test connector (T05) and do a check of the filter
permeability (Ref. SUBTASK 36-11-35-720-001-A01).
(e) If the test results are not correct, do the complete cleaning procedure "B" (Ref. SUBTASK
36-11-35-160-008-A01).
or
rF
SUBTASK 36-11-35-160-008-A01
fo
(2) Complete Cleaning Procedure "B"
01
1-
(a) Etching
-0
16
Etching bath composition:
20
til
Hydrofluoric acid: 2,5% in volume, with cleaning material (M26A)
.. un
Nitric acid: 30% in volume
nly lid
Demineralized water: 67,5% in volume.
t o va
lee D
Etching bath temperature: n f TB
ow t no
15 to 25 C (59 to 77 F).
e's ac
lin ntr
Flushing:
air r co
We recommend that you flush filters in demineralized water at a temperature of 15 to

thende
25 C (59 to 77 F) with ultrasonic stirring during 4 to 6 minutes.

u
sia
Also flush the filter in running water at a temperature of 15 to 25 C (59 to 77 F)

irA
during 30 to 90 seconds.
yA
5b
(b) Passivation:
-2
05
Passivation bath composition:

-
16
20
Nitric acid: 20% in volume, cleaning material (M27A)

he
Demineralized water: 80% in volume, cleaning material (M33A)

dt
Incorporate to that solution 20 grams of Sodium Bichromate cleaning

de
material (M28A) powder per liter (1.25 pound/cu.foot).

loa
wn
Passivation bath temperature:

Do
15 to 25 C (59 to 77 F).
Passivation time:
1 hour with filters into the passivation bath.
Flushing:
36-11-35 Page 4005

Dec 01/11
398B050000 398E020000
We recommend that you flush filters in demineralized water at a temperature of 15 to

25 C (59 to 77 F) with ultrasonic stirring during 4 to 6 minutes.
Also flush the filter in running water at a temperature of 15 to 25 C (59 to 77 F)

during 30 to 90 seconds.
Drying:
NOTE: It is important to dry the filter to remove sticky particles.
Dry the filter with dry compressed air without dust and without oil.
or
rF
fo
No Special Tool is necessary
01
1-
Air supply pressure: 3 to 6 bar rel. (44 to 87 psig).
-0
16
SUBTASK 36-11-35-160-010-A01
20
(3) Final Test
til
.. un
(a) Do a check of the filter permeability (Ref. SUBTASK 36-11-35-720-001-A01).
nly lid
t o va
E. Close-up
lee D
n f TB
SUBTASK 36-11-35-160-011-A01
ow t no
(1) Cleaned Filter Identification

e's ac
lin ntr
Do 3 cleaning cycles as a maximum, engrave a cross on its hexagonal part after you do
air r co
each procedure.
thende
Engrave a cross for each cleaning: if you do another cleaning because of the uncorrect result
u
of final test, engrave a second cross when you do again the cleaning procedure (Ref. TASK
sia
36-11-35-100-802-A01).
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 4006

Dec 01/11
398B050000 398E020000
INSPECTION/CHECK
TASK 36-11-35-200-801-A01
1. Checking Procedure
Self-explanatory
or
rF
fo
01
1-
T05 M65723281 1 SPECIAL TOOL
-0
16
20
til
.. un
nly lid
BLOCK
t o va
lee D
GRAPHIC-36-11-35-991-013-A01 5000 FIGURE 5001
n f TB
ow t no
e's ac
C. Job Set-up
lin ntr
air r co
Not applicable
thende
D. Procedure
u
sia
irA
SUBTASK 36-11-35-220-001-A01
yA
(1) Visual Inspection

5b
(a) Examine all the threads for damage.

-2
05
(b) Make sure that the data written on the identification plate (01-090) are correct.
-
16
20
SUBTASK 36-11-35-220-002-A01
he
(2) Visual Inspection of the Filter (01-060)

dt
de
(a) Examine the thread of the filter (01-060).

loa
wn
(b) If the layer of coating material (M42C) is damaged, send the failed filter to a
Do
LIEBHERR-AEROSPACE approved repairer (Ref. to APPENDIX A).
SUBTASK 36-11-35-720-001-A01
(3) Permeability Check of the Filter (01-060)
(a) Install the filter on test connector special tool (T05) (Ref. Fig. 5001).
(b) Supply the installation with a 4 0,1 bar rel. pressure (56.6 to 59.5 psig).
(c) Make sure that the pressure (P2) stays lower than or equal to 100 mbar (1.45 psig)
with special tool (T05).
36-11-35 Page 5001

Dec 01/11
398B050000 398E020000
(d) If the result is not satisfactory, do the Cleaning Procedure of the Filter (01-060) (Ref.
TASK 36-11-35-100-802-A01).
(e) After the Cleaning Procedure of the Filter (01-060), do again the steps (a) to (c) to make
sure that permeability of the filter (01-060) is correct.
(f) If the result is not satisfactory again, send the failed filter to a LIEBHERR-AEROSPACE
approved repairer (Ref. to APPENDIX A).
E. Close-up
or
rF
Not applicable
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 5002

Dec 01/11
398B050000 398E020000
or
rF
fo
01
1-
-0
16
20
P1 P2
til
.. un
nly lid
0 0
t o va
lee D
METAL
n f TB SEALS
ow t no
e's ac
lin ntr
air r co
AIR
thende
PRESSURE
SUPPLY 01-060
u
FILTER
sia
irA
yA
5b
T05
-2
SPECIAL TOOL BANJO

05
TUBE
-
16
20
he
dt
de
loa
wn
Do
ai058b01.cgm
Permeability Check of the Filter (01-060)

Figure 5001/GRAPHIC 36-11-35-991-013-A01
36-11-35 Page 5003

Dec 01/11
Do
wn
loa
de
dt
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20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
nly lid
.. un
til
20
16
-0
1-
36-11-35
01
fo
rF
or
Dec 01/11
Page 5004
398B050000 398E020000
REPAIR
TASK 36-11-35-380-801-A01
1. REPAIR No. 1 - Corrosion Protection
You can repair protection that is defective:
If there is no anodic chromic protection on small areas only

If the area where there is no protection does not show important corrosion.
or
rF
fo
01
1-
-0
16
20
M04D ALODINE 1200 PROTECTIVE MATERIAL
til
.. un
USA (MIL-C-5541A)
nly lid
M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER
t o va
lee D
n f TB
ow t no

e's ac
BLOCK
lin ntr
air r co

thende
u
C. Job Set-up
sia
irA
SUBTASK 36-11-35-160-009-A01
yA
(1) Removal of Corrosion

5b
(a) Clean the defective parts (Ref. TASK 36-11-35-100-801-A01), then remove all signs of
-2
05
corrosion with abrasive paper (M01X).

-
16
SUBTASK 36-11-35-380-001-A01
20
(2) Preparation of the Solution for Alochrome Treatment

he
dt
(a) Make a solution. Use 30 g (1.058 oz) of protective material (M04D) for each liter of water.
de
loa
(b) Make sure that the solution is always at ambient temperature.

wn
Do
(c) Mix the solution until complete dissolution.
D. Procedure
SUBTASK 36-11-35-380-002-A01
(1) Alochrome Treatment
(a) Apply the solution with a brush to the areas without protection.
(b) Let it dry for 3 to 4 minutes.
36-11-35 Page 6001

Aug 15/11
398B050000 398E020000
(c) Flush with cold water.
(d) Let it dry in ambient air.
E. Close-up
Not applicable
or
rF
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
36-11-35 Page 6002

Aug 15/11
398B050000 398E020000
ASSEMBLY
TASK 36-11-35-400-801-A01
1. Assembly
Self-explanatory
or
rF
fo
01
1-
M23C NEVER SEEZ NSB4M LUBRICATING MATERIAL
-0
16
USA (MIL-A-907D)
20
til
.. un
nly lid
t o va
BLOCK
lee D
GRAPHIC-36-11-35-991-001-A01 1
n f TB FIGURE 1
ow t no
GRAPHIC-36-11-35-991-014-A01 10000 IPL FIGURE 01

e's ac
lin ntr
PGBLK-36-11-35-1000 1000 TESTING AND FAULT ISOLATION

air r co
TASK-36-11-35-820-802-A01 8000 TIGHTENING TORQUES

thende
u
C. Job Set-up
sia
irA
Not applicable
yA
D. Procedure
5b
-2
05
SUBTASK 36-11-35-420-001-A01
-
(1) Installation of the Identification Plate

16
20
(Ref. IPL Fig. 01)

he
(a) Bend the identification plate (01-090) dia. 37 mm (1.46 in).

dt
de
loa
(b) Install the identification plate (01-090) on the thermostat body with the three rivets
wn
(01-100).
Do
SUBTASK 36-11-35-420-004-A01
(2) Installation of the Union (01-040)
(Ref. IPL Fig. 01)
(a) Install the seal (01-050) on the union (01-040).
(b) Install the equipped union (01-040) on the thermostat body.
36-11-35 Page 7001

Aug 15/11
398B050000 398E020000
(c) Torque the union (01-040) to the specified value (Ref. TASK 36-11-35-820-802-A01).
SUBTASK 36-11-35-420-002-A01
(3) Installation of the Filter (01-060)
(Ref. IPL Fig. 01)
CAUTION: MAKE SURE THAT YOU PUT THE CURVED SIDE OF THE SEAL (01-070) INTO
CONTACT WITH THE FILTER (01-060).
(a) Install the seal (01-070) on the filter (01-060).
or
rF
(b) Install the filter (01-060) on the thermostat body.
fo
01
(c) Torque the filter (01-060) to the specified value (Ref. TASK 36-11-35-820-802-A01).
1-
-0
(d) Install the locking plate (01-010) on the union (01-040).
16
20
(e) Apply a layer of lubricating material (M23C) on the thread of the screw (01-020).
til
.. un
(f) Install the screw (01-020) and torque it to the specified value (Ref. TASK
nly lid
36-11-35-820-802-A01).
t o va
lee D
E. Close-up n f TB
ow t no
SUBTASK 36-11-35-420-003-A01
e's ac
(1) End of Procedure

lin ntr
(Ref. Fig. 1)
air r co
(Ref. IPL Fig. 01)

thende
(a) Do all the tests (Ref. TESTING AND FAULT ISOLATION).

u
sia
(b) Safety the filter (01-060) with the lockwire (01-080) (Ref. Fig. 1).
irA
yA
(c) Install the protective cap (01-030) on the union (01-040).

5b
-2
(d) Install the protective cap (01-120) on the electrical connector.

05-
16
20
he
dt
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loa
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Do
36-11-35 Page 7002

Aug 15/11
398B050000 398E020000
FITS AND CLEARANCES
TASK 36-11-35-820-801-A01
1. Fits and Clearances
A. Fits and Clearances Table
Not applicable
or
rF
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
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36-11-35 Page 8001

Aug 15/11
398B050000 398E020000
TASK 36-11-35-820-802-A01
2. Tightening Torques
A. Table of Tightening Torques
IPL FIG. TIGHTENING TORQUE

AND ITEM DESCRIPTION daN.m and (lbf.in)
No Minimum Maximum
01-020 SCREW 0,12 (10.62) 0,15 (13.28)
or
01-040 UNION 0,65 (57.63) 0,80 (70.80)
rF
fo
01-060 FILTER 2 (177) 2,4 (212.40)
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
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36-11-35 Page 8002

Aug 15/11
398B050000 398E020000
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 36-11-35-940-801-A01
1. Special Tool, Fixtures and Equipment
A. Special Tool Table
NOTE: Equivalent substitutes can be used for listed items.
CODE QTY PART NUMBER DESCRIPTION USAGE
or
T05 1 M65723281 TEST Test of Filter
rF
CONNECTOR (01-060)
fo
01
T07 1 M65723950C SPECIAL TEST Cold test of unit
1-
TOOL
-0
16
T12 1 99032A01 Amdt A (NP) HOT AIR Hot air Test
20
or CALIBRATION
til
.. un
(220 V)
nly lid
or
t o va
lee D
(220 V) n f TB
or
ow t no

e's ac
(110 V)
lin ntr
or
air r co

thende
(110 V)
u
L99032AA0 (soft)
sia
irA
T13 1 SBE2174 SPECIAL Hot air Test

yA
ADAPTOR
5b
T13-1 1 S628-37.77X2.62 PACKING Hot air Test

-2
05
T13-2 3 SBE2153-2 SCREW Hot air Test

-
16
T13-3 3 SBE2153-3 PACKING Hot air Test

20
T13-4 1 S602-52X2 PACKING Hot air Test

he
dt
T13-5 1 S602-2.2X1.6 PACKING Hot air Test

de
loa
T14 1 SBE1691A SPECIAL Hot and Cold air

wn
ADAPTOR Test
Do
T16 1 M82000189-1005 ELECTRICAL Electrical Test (Not

CORD illustrated)
36-11-35 Page 9001

Dec 01/11
398B050000 398E020000
TASK 36-11-35-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: You can use equivalent substitutes for listed items.
Code letter:
A- Cleaning materials D- Coating material
or
B- Adhesive materials, Locking E- Storage materials, Packaging
rF
materials, Sealing materials materials
fo
01
C- Lubricating materials X- Other materials
1-
-0
16
DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK
20
AND SPECIFICATION SUPPLIER (NAME WHERE USED
til
ADDRESS CODE)
.. un
nly lid
CARBOCLEAN GAMLEN INDUSTRIE SA M34A 4000
t o va
62-70 R YVAN
lee D
TOURGUENEFF n f TB
78380 BOUGIVAL
ow t no
F2674
e's ac
ISOPROPYLIC ALCOHOL LOCAL VENDOR M63A 4000

lin ntr
ISOPROPANOL
air r co
NEVER SEEZ NSB4M ITW CHEMISCHE M23C 7000

thende
USA (MIL-A-907D) PRODUKTE GMBH

u
sia
MUEHLACKER STRASSE
irA
149
yA
75417 MUEHLACKER
D9700
5b
-2
VARNISH CLEAR LOCAL VENDOR M03D 15000

05-
ALODINE 1200 HENKEL TECHNOLOGIES M04D 6000

16
USA (MIL-C-5541A) FRANCE

20
DIVISION LOCTITE
he
dt
8 BD MICHAEL FARADAY
de
77700 SERRIS
loa
F7121
wn
PAPER PACKING VALLUTHENE RHODIA CHIMIE M01E 15000

Do
P21 CLASS 12 GRADE A TYPE C 25 QUAI PAUL DOUMER

92408 COURBEVOIE
FRANCE F0107
36-11-35 Page 9002

Dec 01/11
398B050000 398E020000
DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK

AND SPECIFICATION SUPPLIER (NAME WHERE USED
ADDRESS CODE)
SHEET, TH.WELD. VALLUTHENE SILVALAC (SOCIETE M02E 15000
T CLASS 1 & 2 INDUSTRIELLE DE
LA VALLEE ET DES
EMBALLAGES DARLAC) SA
7 RUE EUGENE FLACHAT
75017 PARIS
or
FRANCE F3689
rF
STORAGE BAG WITH DESICCANT CECA SA M03E 15000
fo
01
USA (MIL-D-3464D) 4 A 8 CRS MICHELET
1-
92800 COURBEVOIE
-0
FRANCE F3757
16
20
BULPACK TYPE GB8526 SHOCK SEALED AIR SA M04E 15000
til
ABSORBING 3 AV DE LA MARE
.. un
ZA LES BETHUNES
nly lid
95310 ST OUEN LAUMONE
t o va
lee D
PAPER ABRASIVE WATER- 3M FRANCE M01X 6000
n f TB
PROOF BD DE LOISE
ow t no
PNR M734C-P1200 95006 CERGY PONTOISE

CEDEX
e's ac
lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
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Do
36-11-35 Page 9003

Dec 01/11
Do
wn
loa
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dt
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20
16
- 05
-2
5b
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u
thende
air r co
lin ntr
e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
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.. un
til
20
16
-0
1-
36-11-35
01
fo
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or
Dec 01/11
Page 9004
398B050000 398E020000
STORAGE (INCLUDING TRANSPORTATION)
TASK 36-11-35-550-801-A01
1. Storage
Self-explanatory
or
rF
fo
01
1-
M03D CLEAR VARNISH COATING MATERIAL
-0
16
M01E VALLUTHENE P 21 CLASS 12 GRADE PACKAGING MATERIAL
20
A TYPE C
til
.. un
M02E SHEET TH.WELD. VALLUTHENE T PACKAGING MATERIAL
nly lid
CLASS 1& 2
t o va
M03E STORAGE BAG WITH DESICCANT STORAGE MATERIAL
lee D
USA (MIL-D-3464D) n f TB
ow t no
M04E BULPACK TYPE GB 8526 PACKAGING MATERIAL

e's ac
SHOCK-ABSORBING
lin ntr
air r co
C. Job Set-up
thende
Not applicable
u
sia
irA
D. Procedure
yA
SUBTASK 36-11-35-530-001-A01
5b
(1) Packaging
-2
05
(a) Make sure that all the projections and the sharp edges have a protection. Make sure
-
16
that all the protective caps are installed to the component.

20
he
(b) Put the component in packaging material (M01E).

dt
de
(c) Put the component in an envelope made of packaging material (M02E), which has a
loa
minimum thickness of 0,2 mm (0.008 in).

wn
Do
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage material (M03E) along the length of the component, and safety them in
position.
(e) Put an identity label inside the envelope, and make sure you can read it from outside.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
36-11-35 Page 15001

Dec 01/11
398B050000 398E020000
(g) Put the labels on the outside of the envelope. Write this information on the labels:
This envelope contains desiccant
DO NOT OPEN until required for use
the date of packing.
(h) Put the component in a cardboard box as written in ATA 300 - Class II, and the box fill
with packaging material (M04E).
or
(i) Close the container, and put a desiccant label on the outside of the container.
rF
fo
(j) Apply coating material (M03D) on the labels.
01
1-
-0
SUBTASK 36-11-35-550-001-A01
16
(2) Storage
20
til
(a) Keep the component in a clean and dry room or building.
.. un
nly lid
(b) Keep the component in its original box. Make sure that stack in the store is not too
t o va
high, to prevent damage.
lee D
n f TB
(c) Do not keep the component near corrosive fluids.
ow t no
(d) Put the package in a position which makes it easy to read the identification and humidity
e's ac
lin ntr
indicator labels.
air r co
(e) Put the packaged component in the store in the order of its date.
thende
u
SUBTASK 36-11-35-550-002-A01
sia
(3) Removal from Storage

irA
yA
(a) Remove the component from the box.

5b
(b) Collect the different trailer documents.

-2
05-
(c) Remove the different storage parts.

16
20
(d) Do a visual inspection of the component.

he
dt
SUBTASK 36-11-35-800-001-A01
de
loa
(4) Transportation
wn
Not applicable
Do
E. Close-up
Not applicable
36-11-35 Page 15002

Dec 01/11
398B050000 398E020000
APPENDIX A
TASK 36-11-35-880-801-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

LIEBHERR-AEROSPACE SALINE 1465 Woodland Drive
Saline
or
MI 48176-1259
rF
U.S.A.
fo
Tel. +1 734 429 7225
01
Fax. +1 734 429 5357
1-
-0
16
LIEBHERR-AEROSPACE SINGAPORE 8 Pandan Avenue
20
609384 SINGAPORE
til
Tel. +65 62 65 2305
.. un
Fax. +65 62 65 2657
nly lid
LIEBHERR-AEROSPACE TOULOUSE SAS 408, Avenue des Etats-Unis
t o va
B.P. 52010
lee D
n f TB
31016 TOULOUSE CEDEX 2
FRANCE
ow t no
Tel. +33 (0)5 61 35 28 28

e's ac
Fax. +33 (0)5 61 35 29 29

lin ntr
air r co
thende
u
sia
irA
yA
5b
-2
05-
16
20
he
dt
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loa
wn
Do
APPENDIX A
36-11-35 Page A-1

Aug 15/11
398B050000 398E020000
or
rF
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende

u
sia
irA
yA
5b
-2
05-
16
20
he
dt
de
loa
wn
Do
APPENDIX A
36-11-35 Page A-2

Aug 15/11
Do
wn
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
n f TB
lee D
t o va
nly lid
398B050000 398E020000
.. un
til
20
16
-0
1-
01
fo
rF
or
36-11-35
Page 10001
Dec 01/11
Do
wn
loa
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dt
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20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
nly lid
.. un
til
20
16
-0
1-
36-11-35
01
fo
rF
or
Dec 01/11
Page 10002
398B050000 398E020000
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and illustrations of the assemblies and detailed parts of
the unit in disassembly sequence. It includes the following sections:
Introduction (INTRO)
Optional Vendor Table (OVT)
or
Vendors List (VL)
rF
fo
Equipment Designator Index (EDI)
01
1-
-0
Numerical Index (NI)
16
20
Detailed Parts List (DPL).
til
.. un
B. How to Use the Illustrated Parts List
nly lid
t o va
(1) To find the illustration for a part if the part number is known, refer to the Numerical Index and
lee D
search the part number and the corresponding figure and item number. Refer to the Detailed
n f TB
Parts List and search the first figure and item number found in the Numerical Index for that
ow t no
part. If this figure shows the part in a section or system of the component other than the one
e's ac
necessary, refer to the other figure numbers listed in the Numerical Index.
lin ntr
air r co
(2) To determine the part number of a given part, refer to the illustration showing the assembly
including this part. Note the item number of the illustrated part and refer to the Detailed Parts
thende
List which indicates its part number and description.

u
sia
C. Vendors List (VL)

irA
yA
Manufacturer codes, which have the capital letter "V" in front of them, are used in the nomenclature of
5b
the Detailed Parts List to identify the source of procurement for vendor items. A list of these codes
-2
and the manufacturer name and address is given in the Vendors List. Where there is no code number
05
the full name of manufacturer is included in the nomenclature column of Detailed Parts List.
-
16
20
D. Numerical Index (NI)

he
dt
(1) In this index the part numbers are classified in the following order :
de
loa
(a) Classification is made from left to right side, each digit (letter, numeral, dash) being
wn
considered separately.
Do
(b) The first left row ordering is:
1 Alpha letter A to Z (except for the "O" and "I", letters to be considered as zero
and one).
2 Numeral 0 to 9.
(c) For subsequent rows, the order is:
1 Dash.
36-11-35 Page 10003

Dec 01/11
398B050000 398E020000
2 Alpha letter A to Z (except for the "O" and "I", letters to be considered as zero
and one).
3 Numeral 0 to 9.
(d) The part number column contains all part numbers included in the Detailed Parts List.
Part numbers that have been deleted or superseded within the Detailed Part List are listed
in the Numerical Index and identified as deleted or superseded.
E. Detailed Parts List (DPL)
or
rF
(1) Figure and Item Number
fo
01
(a) Each assembly, sub-assembly and part carrying a part number and listed in the parts
1-
list is assigned an item number.
-0
16
(b) The figure number linked with the item number is indicated on the first line at the top of
20
each page.
til
.. un
(c) Assemblies, sub-assemblies and numbered parts listed but not illustrated are identified by
nly lid
a dash (-) preceding the item number.
t o va
lee D
(d) An index letter appearing before the item number is cross-referenced to the figure
n f TB
showing the modified portion of the part concerned.
ow t no
e's ac
(2) Manufacturers Part Number

lin ntr
air r co
A manufacturers part number is assigned to each assembly and detail part whether illustrated
or not.
thende
u
(3) Nomenclature
sia
irA
(a) The nomenclature represented with indenture enabling the relationship of parts and
yA
assemblies to their next higher assemblies as follows:

5b
-2
1 2 3 4 5 6 7
05-
Assembly
16
20
Detailed parts for assembly

he
dt
Sub- assembly
de
Attaching parts and/or storage parts for sub-assembly

loa
wn
* * *
Do
Detailed parts for sub-assembly

Sub-sub-assembly
Attaching parts and/or storage parts for sub-sub-assembly
* * *
Detailed parts for sub-sub-assembly
36-11-35 Page 10004

Dec 01/11
398B050000 398E020000
(b) The attaching parts are shown directly after the assembly of the part thereof. They are
listed under the same indenture number as the item they attach, and are identified by the
words "Attaching Parts" and are followed by three asterisks.
(c) The manufacturers code or the abbreviation NP (not procurable) are placed at the
extreme right hand side of the first line of the nomenclature column.
(4) Effectivity Code
(a) An alphanumerical index indicates the effectivity of sub-assemblies and detailed parts list
in relation to the next higher assembly (ies) or sub-assembly (ies).
or
rF
fo
(b) When the effectivity is fully applicable, the usage code column stays blank.
01
1-
(c) The usage code for assemblies and detailed parts refers to the figure/item number of
-0
the next higher assembly (ies) or sub-assembly (ies). Example : Effectivity 1A, 1B, 1C
16
is written 1ABC.
20
til
(5) Units per Assembly
.. un
nly lid
(a) The units per assembly column shows the quantity of units required for one next higher
t o va
assembly.
lee D
n f TB
(b) In some case, the information is replaced by the abbreviation RF (for reference) or
ow t no
AR (as required).
e's ac
lin ntr
(6) Abbreviations Used

air r co
ALT FROM PNR Part that is functionally and physically interchangeable with original part after
thende
XXX reworking.
u
sia
AMDT Amendment.
irA
yA
AR As required.
5b
-2
DELETED Deleted part.

05-
16
DPL Detailed Parts List.

20
he
EDI Equipment Designator Index.

dt
de
IPL Illustrated Parts List.

loa
wn
LH Left hand.
Do
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL.
MODIFIED Part obtained by modifying another part.

FROM
NHA Next higher assembly.
NP Not procurable.
36-11-35 Page 10005

Dec 01/11
398B050000 398E020000
OPT PNR Optional part number Optional part number that is

fully interchangeable with
the part in the part number
column.
OPT SEE TABLE See optional table.
ORDER Part number over fifteen characters.

OVERLGTH
PNR
or
rF
OVERSIZE Part with size exceeding its nominal dimension.
fo
01
PNR Part number.
1-
-0
POST SB After modification brought up by a Service Bulletin.
16
20
PRE SB Before modification brought up by a Service Bulletin.
til
.. un
R Revised.
nly lid
t o va
RF For reference.
lee D
n f TB
RH Right hand.
ow t no
e's ac
SEE CMM See Component Maintenance Manual.

lin ntr
air r co
SEE FIG FOR See figure for details.

DET
thende
u
SEE FIG FOR See figure for next higher assembly.

sia
NHA
irA
yA
SEL FROM Selected from. Part which is to be selected as necessary from collection of parts.
5b
-2
SUPSD BY Superseded by xxx.

05-
SUPSDS Supersedes xxx.

16
20
UNDERSIZE Part with size smaller than its nominal dimension.

he
dt
de
VL Vendors List.
loa
wn
F. Updating
Do
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
(2) Added Items
(a) The basic sequence of the items given from 10 to 10 enables to incorporate new items
between the old ones in the appropriate order of the breakdown. With the incorporation of
more than nine new items, a new figure is to be appended at the end of the IPL.
36-11-35 Page 10006

Dec 01/11
398B050000 398E020000
(3) New Figures Added
(a) Whenever new illustrations are necessary the alternative figures are inserted. They refer
to same nomenclature. The alternative figure is assigned with the basic figure number
with the letter. This letter precedes the item number in the nomenclature.
or
rF
fo
01
1-
-0
16
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
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u
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5b
-2
05-
16
20
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36-11-35 Page 10007

Dec 01/11
398B050000 398E020000
VENDOR LIST
CODE NAME ADDRESS
VF0111 BNAE (BUREAU DE NORMALISATION 199 RUE JEAN-JACQUES ROUSSEAU

DE LAERONAUTIQUE ET DE 92130 ISSY LES MOULINEAUX
LESPACE FRANCE
or
rF
fo
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV DES ETATS-UNIS
01
SAS B.P. 52010
1-
-0
31016 TOULOUSE CEDEX
16
FRANCE
20
til
.. un
nly lid
t o va
lee D
n f TB
ow t no
e's ac
lin ntr
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5b
-2
05-
16
20
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36-11-35 Page 10008

Dec 01/11
398B050000 398E020000
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQD
NUMBER
IE8-12S 01 50A 1
or
rF
S1252A 01 90A 1
fo
01
S22225CM030010 01 20B 1
1-
-0
S4165 01 70A 1
16
20
S4580 01 40A 1
til
.. un
S637-01640186 01 120A 1
nly lid
t o va
S692-71620UNF3B 01 30A 1
lee D
n f TB
21215DB1602 01 100A 3
ow t no
22293CF030010 01 20A 1
e's ac
lin ntr
23320CA050 01 80A AR
air r co
thende
342-32 01 10A 1
u
sia
398-20 01 60A 1
irA
yA
398-21 01 60B 1
5b
398-84 01 60D 1
-2
05
398-84R 01 60C 1
-
16
20
398B050000 01 1A RF
he
1C RF
dt
de
398B060000 01 1E RF
loa
wn
398BNP35-01 01 110A 1
Do
398E020000 01 1B RF
1D RF
398E030000 01 1F RF
398ENP35-01 01 110B 1
36-11-35 Page 10009

Dec 01/11
Do
wn
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
398B050000 398E020000
n f TB
lee D

t o va
nly lid
.. un
til
20
16
-0
1-
36-11-35
01
fo
rF
or
Dec 01/11
Page 10010
Do
wn
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
n f TB
lee D
t o va
nly lid
DETAILED PARTS LIST
398B050000 398E020000
.. un
til
20
16
-0
1-
01
fo
rF
or
36-11-35
Page 10011
Dec 01/11
398B050000 398E020000
30
10
20
or
80
rF
fo
120
01
60
1-
-0
16
20
40
til
.. un
70
nly lid
t o va
50
lee D
n f TB
ow t no
e's ac
lin ntr
air r co
thende
100
u
sia
irA
yA
5b
-2
05-
16
110B 110A
20
he
dt
de
loa
90
wn
Do
ai033g01.cgm
Thermostat
Figure 01/GRAPHIC 36-11-35-991-014-A01
36-11-35 Page 10012

Dec 01/11
398B050000 398E020000
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 1A 398B050000 THERMOSTAT RF
SEE 36-11-35-R FOR COMPLETE
BREAKDOWN
1B 398E020000 THERMOSTAT RF
or
rF
fo
BREAKDOWN
01
1-
1C 398B050000 THERMOSTAT RF
-0
AMDT A
16
20
BREAKDOWN
til
.. un
POST SB 398-36-04
nly lid
1D 398E020000 THERMOSTAT RF
t o va
AMDT A
lee D
n f TB
BREAKDOWN
ow t no
POST SB 398-36-04
e's ac
lin ntr
1E 398B060000 THERMOSTAT RF
air r co

thende
BREAKDOWN
u
POST SB 398-36-05
sia
irA
1F 398E030000 THERMOSTAT RF
yA

5b
BREAKDOWN
-2
POST SB 398-36-05
05-
10A 342-32 . PLATE, LOCKING 1

16
20
ATTACHING PARTS
he
dt
de
20A 22293CF030010 . SCREW 1ABCD 1

loa
(VF0111)
wn
20B S22225CM030010 . SCREW 1

Do
***
30A S692-71620UNF3B . CAP, PROTECTIVE 1
40A S4580 . UNION 1
50A IE8-12S . SEAL 1

ITEM TO BE ORDERED I-E8-12S
ITEM NOT ILLUSTRATED
36-11-35 Page 10013

Dec 01/11
398B050000 398E020000
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 60A 398-20 . FILTER 1ABCD 1

(VF1958(NP))
SUPSD BY 398-21
60B 398-21 . FILTER 1ABCD 1

SUPSDS 398-20
or
rF
60C 398-84R . FILTER 1EF 1
fo
(VF1958(NP))
01
1-
-0
60D 398-84 . FILTER 1EF 1
16
20
70A S4165 . SEAL 1
til
.. un
80A 23320CA050 . LOCKWIRE AR
nly lid
(VF0111)
t o va
lee D
90A S1252A . PLATE, IDENTIFICATION
n f TB 1
ow t no
ATTACHING PARTS
e's ac
100A 21215DB1602 . RIVET 3

lin ntr
(VF0111)
air r co
thende
***
u
sia
110A 398BNP35-01 . THERMOSTAT 1ACE 1

irA
(VF1958(NP))
yA
110B 398ENP35-01 . THERMOSTAT 1BDF 1

5b
(VF1958(NP))
-2
05-
120A S637-01640186 . CAP, PROTECTIVE 1

16
20
he
dt
de
loa
wn
Do
ITEM NOT ILLUSTRATED
36-11-35 Page 10014

Dec 01/11
Do
wn
loa
de
dt
he
20
16
- 05
-2
5b
yA
irA
sia
u
thende
air r co
lin ntr
e's ac
ow t no
n f TB
lee D
t o va
nly lid
.. un
til
20
16
-0
1-
01
fo
rF
or

Component Maintenance Manual With Illustrated Parts List: Thermostat

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Jan 07/02 36-11-35 Revision No. 7

Copyright 2011 Liebherr-Aerospace Toulouse SAS

without the prior written permission of Liebherr-Aerospace Toulouse SAS.

Initial Issue: Jan 07/02 36-11-35 Revision No. 7

LIEBHERR-AEROSPACE TOULOUSE SAS

all operators having this right.

THIS IS A PARTIALLY RE-ISSUED MANUAL:

Affected pages are listed on the LIST OF EFFECTIVE PAGES.

File the TRANSMITTAL LETTER separately.

THE INFORMATION CONTAINED IN THIS CMM ALLOWS LEVEL 2 MAINTENANCE ACTIVITIES.

Phone: +33 (0)561352865

Fax: +33 (0)561352801

Or contact us on our Web Site: http://www.liebherr.aero/

This page intentionally left blank.

Revision No.7 - Dec 01/11

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

TASK 36-11-35-100-801-A01 R Procedure updated

TASK 36-11-35-100-802-A01 R Updated procedure

SUBTASK 36-11-35-160-006-A01 R Updated subtask

SUBTASK 36-11-35-160-007-A01 R Updated subtask

SUBTASK 36-11-35-160-008-A01 N New subtask

SUBTASK 36-11-35-160-010-A01 R Updated subtask

SUBTASK 36-11-35-160-011-A01 N New subtask

TASK 36-11-35-200-801-A01 R Updated referenced information table

SUBTASK 36-11-35-720-001-A01 R Updated ref. task information

SPECIAL TOOLS, FIXTURES,

EQUIPMENT AND CONSUMABLES

TASK 36-11-35-940-801-A01 R Updated (T05)

TASK 36-11-35-941-801-A01 R Consumable Materials Table updated

SUBTASK 36-11-35-550-002-A01 R Updated title

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

DETAILED PARTS LIST

This page intentionally left blank.

RECORD OF TEMPORARY REVISIONS

This page intentionally left blank.

SERVICE BULLETIN LIST

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

398-36-03 00 Jan 07/02 00 BLEED IMPROVEMENT PROGRAM

This page intentionally left blank.

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 6 Aug 15/11

2 R Dec 01/11 1008 R Dec 01/11

TABLE OF CONTENTS 1010 R Dec 01/11

1 R Dec 01/11 1011 R Dec 01/11

1014 R Dec 01/11

1015 R Dec 01/11

2 Blank Dec 01/11 DISASSEMBLY

3001 Aug 15/11

INTRODUCTION 3002 Blank Aug 15/11

4001 R Dec 01/11

4 R Dec 01/11 4002 R Dec 01/11

5 R Dec 01/11 4003 R Dec 01/11

6 R Dec 01/11 4004 R Dec 01/11

7 R Dec 01/11 4005 R Dec 01/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

6002 Aug 15/11

15001 R Dec 01/11