VRV Engineering Data

EDUS39-605
VRV Installation
1. Center of Gravity ............................................................... 1

2. Foundation Drawing........................................................... 2
3. REFNET Pipe System ...................................................... 3
3.1. Layout Example .......................................................... 3
3.2. Field Refrigerant Piping .............................................. 5
3.3. REFNET Joints and Headers ..................................... 6
4. REFNET Pipe System ....................................................... 8
4.1. REFNET Joint (Branch Kit)........................................ 8
4.2. REFNET Header(Branch Kit)...................................... 10
4.3. Outdoor Unit Multi-Connection Piping Kit .................. 12
5. Installation ......................................................................... 15
5.1. RXYQ-M .................................................................... 15
5.2. Safety Considerations................................................. 18
5.3. REYQ-M .................................................................... 37
Installation of Outdoor Units 1

Center of Gravity EDUS39-605
1. Center of Gravity
RXYQ72/96MTJU
REYQ72/96MTJU
4D045330
2 Installation of Outdoor Units

EDUS39-605 Foundation Drawing
2. Foundation Drawing
RXYQ72/96MTJU
REYQ72/96MTJU
3D042653A

REFNET Pipe System EDUS39-605
3. REFNET Pipe System

3.1 Layout Example
3.1.1 Heat Pump System
Use of the particular branch fitting appropriate to each individual unit type not only permits the pipes to be laid
with ease but also increases the reliability of the system as a whole.
Type of
fitting Sample systems
(Pipes containing REFNET joints only)
Line branch fitting
(Piping consists of REFNET headers only)
Header branch fitting
(Piping including both headers
Mixed branch fittings
and joints)
Units can be added by connecting them directly to the REFNET header or REFNET joint. Further REFNET joints
cannot be included in the system downsteam of a REFNET header.
Notes
1. When the capacity ratio of the indoor system to the outdoor unit is more than 100% and when all the indoor units are
in operation at the same time, then the rated capacity of each unit is somewhat reduced.
2. Special purpose REFNET pipe components must be used for all the pipe work. For further details concerning types
of components see Section 6.3 Example of Connection.

EDUS39-605 REFNET Pipe System
3.1.2 Heat Recovery System

Use of the particular branch fitting appropriate to each individual unit type not only permits the pipes to be laid
with ease but also increases the reliability of the system as a whole.
Type of
fitting Sample systems
Distribution by REFNET joints
Distribution by REFNET header
Combination of REFNET joints
and headers
Units can be added by connecting them directly to the REFNET header or REFNET joint. Further branches cannot be
included in the system below the REFNET header branch.
Notes
1. When the capacity ratio of the indoor system to the outdoor unit is more than 100% and when all the indoor units are
in operation at the same time, the rated capacity of each unit is somewhat reduced.
2. Special purpose REFNET pipe components must be used for all the pipe work. For further details concerning choice
and type of components refer to Section 6.3 Example of Connection.

3.2 Field Refrigerant Piping

3.2.1 Heat Pump Series
1. The following materials should be used for all refrigerant piping:
Materials: Deoxidized phosphorous seamless copper pipe or equivalent
2. The tips for insulation
Both Gas and liquid piping must be insulated.
Materials: Glass fiber or heat resistant polyethylene foam
Thickness: 1/2 inch or more
Heat resistance: Gas pipe : 250F or more / Liquid pipe : 160F or more
Insulation of single pipe only Insulation of both liquid and gas pipe
3.2.2 Heat Recovery Series

Suction, discharge gas piping, and liquid piping must be insulated.
Example of thermal insulation work:
3 piping section (between outdoor unit and BS unit) 2 piping section (between BS unit and indoor unit)

3.3 REFNET Joints and Headers

3.3.1 REFNET Joints
For gas and liquid branch pipes:
Make sure that all branch pipes are fitted so that they branch either horizontally or vertically.
When the size of the selected field piping is different from that of the branch pipe, the connecting section should be
cut with a pipe cutter as shown in the figure below.
When cutting an inlet or outlet pipe with a pipe cutter, make sure that you make the cut in the center of the
connection area.
You must insulate branch pipes in accordance with the instructions in the accompanying handbook.
3.3.2 REFNET Header

Fit cap pipes to the surplus branches if the number of indoor units to be connected is less than the number of branch
pipes available.
When the size of the selected field piping is different from that of branch pipe cut the connecting section with a pipe
cutter as shown in the following figure:
When field piping is connected to the B section of the inlet/outlet pipe on the outdoor unit side of the liquid pipe
header,cut the B section with a pipe cutter and connect it to the A section.

Connect the flared section of the field pipe to the B section as shown in the following figure:
Fit the branch pipe so that the branch lies in a horizontal plane.
The branch pipe must be insulated in accordance with the instruction manual provided with each kit.
1. Use the insulator included in the kit to insulate the header.
2. Use tape included in the kit to seal supplied insulator joints along with those already applied to the field piping.
3. Any cap pipes must also be insulated and taped as described above.

4. REFNET Pipe System

4.1 REFNET Joint (Branch Kit)
KHRP26M22T
(unit:in)
Gas Side Liquid Side
1/2
5/8 Insulation Insulation
5/8 3/8 3/8
3/4 1/2 1/4
3
5/8 3 3/8
1/2 1/4
13-1/3 1-1/2 1-1/2

9-7/8
15 11-1/2
7/8
3/4 5/8 3/4
3 D3K03622C
4
KHRP26M33T
Insulation 3/4
7/8 1/2 Insulation 3/8
3/4 5/8 3/8
1/4
5/8 3 3
3/8
1/2 1/4
1-1/2 10-1/4 1-1/2

12-11/16
14-1/4 11-13/16
1 7/8 3/4 7/8
4 4 D3K03623A
KHRP26M72TU
Insulation
Insulation
D3K04887A

KHRP25M22T
Suction gas side
1/2 Insulation
5/8
5/8
3/4 1/2 5/8 3/4
3
5/8 3
1/2
12 1-1/2
13-1/3
Discharge gas side Liquid side

Insulation
Insulation
5/8 3/8 3/8
3/8 1/2 3/8
1/2 1/4
2-1/3 5/8
3/8 3 3
1/2 3/8
1/4
12 1-1/2 9-7/8 1-1/2

13-1/3
11-1/2
1/2 D3K03626B
KHRP25M33T
Suction gas side
Insulation
7/8 3/4
3/4 3/4 7/8
11 5/8
7/8
4
4
5/8
1/2
1/2
12-3/4 1-1/2
14-1/5
Liquid side
Discharge gas side Insulation Insulation
3/4 1/2
5/8 5/8 3/8 3/8
3/4 1/2 1/4
1/4
5/8 3
1/2 3 3/8
1/4
3/8
14-1/2 1-1/2 10-1/4 1-1/2

16 11-13/16
D3K03627B
KHRP25M72TU
Suction gas side
Insulation
Discharge gas side Liquid side
Insulation
Insulation
D3K04888A
10 Installation
4.2 REFNET Header(Branch Kit)

KHRP26M22H
(unit:mm)
Gas Side
3/4 Insulation Liquid Side Insulation
5/8
1/4
3/8
3 33
4-3/4 1-1/2
5/8
1/2 5 2 x 2-1/2 = 5 2-1/2

16
6 2 x 2-1/2 = 5 2-1/2 1/4
15 1/2
1/4
3/8
7/8 1/2
3-3/4
3/4 5/8
2-1/2
4 3
3/8
D3K03629C
KHRP26M33H
Gas Side
Liquid Side
3/4 Insulation
5/8 Insulation
1/4
3/8
7/8
3-1/5
1-1/2
3
4-3/4
6-3/4 3/4 5/8
6 5 x 2-1/2 = 12-1/2
5/8
5/8 20
1/2 26-1/3
5-3/4 1/4 1/4
10-1/2 4-3/4
8 4-3/4 4-3/4 2 x 2-1/2 = 5
3/8
24-1/4
3-3/4
1/2
2-1/2
1/2 1/2 3/8
1.0 1/2
7/8 5/8
3
4
D3K03630C
KHRP26M72H

Insulation
Insulation
3
3-1/4
1-5/16
5
5-1/2 5 x 2-1/2 = 12-1/2

3/4 5/8 14-1/5 2-1/2
7
26
5/8
1/4 1/4
2 x 6-1/4 = 12-1/2 3/8

1/2
3-3/4
10-3/4 2 x 6-1/4 = 12-1/2 2-1/2 2-1/2 1/2

2-1/2
7-1/4 29-3/4
1/2 1/2
1/2 5/8 3/4 1/4
5/8
5/8 3/8
3-1/4 1-1/2
D3K03631C

KHRP25M33H
(unit:mm)
Suction gas side
Insulation
3/4
5/8
1/2
7/8 5/8
3-1/5
4-3/4
3
6-3/4
3/4 5/8
5/8
1/2
5-3/4
10-1/2 4-3/4
8 2 x 2-1/2 = 4-3/4
4-3/4
1/2 1/2
Liquid side Insulation

Discharge gas side
5/8 Insulation
3/4
3
6 5 x 2-1/2 = 10-1/2
3-1/5
4-3/4
1/2 20 2-1/2
6-3/4
26-1/3
1/4 1/4
5/8
1/2 3/8
1/2 3/8
1/2
3-3/4
2-1/2
3/8 3/8
3/8 5/8
7 7 x 2-1/2 = 17-1/2 3/4
25-1/2
3 1/4
3/8
1-1/2
D3K03633C
KHRP25M72H
Suction gas side

Insulation
1-1/4
1/2
5/8
3-1/4
1-1/8
4-4/5
1
6-4/5
3-1/5
3/4 5/8
5/8
7-1/4 2 x 6-1/4 = 12-1/2 1/2

10-1/2 2 x 6-1/4 = 12-1/2 2-1/2 2-1/2
29-3/4
1/2 1/2
Discharge gas side Liquid side Insulation

7/8 Insulation
1
3
3-1/4
3/4
4-4/5
6-3/4
5-1/2 5 x 2-1/2 = 10-1/2

14-1/5 2-1/3
5/8 26
3/8 1/4 1/4
1/2
3/8 1/2 3/8
1/2
3-2/3
3/8 5/8
2-1/3
8-1/2 7 x 2-1/2 = 17-1/2

27 27 3/8
1/2 1/4
3/8
4
1-1/2
5/8
3/4
3-1/5
D3K03634C
12 Installation
4.3 Outdoor Unit Multi-Connection Piping Kit

BHFP26M90U

14 Installation
BHFP26M90U
To indoor unit
3D050301
3D050302
3D050303

Installation EDUS39-605
5. Installation
5.1 RXYQ-M
< If installed as a single unit > < When installed in serial > H159 A19-5/8
(Pattern 1) B1 (Pattern 1) B1 H1=59+X A19-5/8+X/2
1
H219-5/8 B111-3/4
3/8 B23-7/8 2
1 3/8 3/4 1
3/8 A 3/8 3/4 A H2=19-5/8 + Y B111-3/4+Y/2
2
B23-7/8+Y/2
60
3
40
4
0
40
(Pattern 2) B2 (Pattern 2) B2
4
60
B1
1 2 2 1 3-7/8 60
2 A 2 B2
3 -7/8 A A 5 60
2
(in.)
H1
(Pattern 3) (Pattern 3) 1 3
11-3/4 2 11-3/4
H2
7-7/8 1 7-7/8 15-3/4 1 15-3/4 (in.)
figure 1 figure 2
A 1
B
2 5/8 ( 4 )
28 7/16-29
2 5/8
30 1/8
2 5/8
1 <5> 2
6
3
(in.)
2
figure 4
3 < 7> 8
3
4
4
4
4
1 4 4 2
4 2
figure 3 figure 5
One outdoor unit installed 1 2

(1) 2 ( 10 ) 11 5
5
6 3 6 7
3 7
8 4 (1)(3)(2) 3
12
4 (1)(2)(3) 13
9
8
9
14 figure 7
Multiple outdoor units installed

5
(1) 2 5 ( 10 ) 11 7 1
3 2
7 3 A
12 A-arrow diagram
4 (1)(2)(3) 8 13
4 (1)(3)
15
15
8 3
B
9 B-arrow diagram
9
figure 6 figure 8
16 Installation
EDUS39-605 Installation
1 4 5 6 One outdoor unit installed Multiple outdoor units installed

2
1 6
3
2 1
7 2
4 4
figure 9
3
4 3
1 2 5
5
3
5
figure 10 figure 11
17 9
2 2
1
8 10 11
3
4
7
4
3
2
12
5 6 13

9 9
17 8 10
5
1 13 15
4
7
3
3
4
2
16 12
5 14
6 6
figure 12 figure 13
5
14 16
15
13 17
L1 L2 L3
1
7
6
8
4 2 3
10 9
11
12

A1P
A B C F1 F2 F1 F2 Q1 Q2 A B C F1 F2 F1 F2 Q1 Q2
ABC
C/H SELECTOR TO IN/D UNIT TO OUT/D UNIT TO MULTI UNIT
1 2
3
figure 16
F1 F2 F1 F2 F1 F2 1 2
4
A1P
3 4 5 5
5 A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2
F1 F2 F1 F2 F1 F2
6 8
6 F1 F2 F1 F2 F1 F2
7
figure 15 figure 17
1
O
U
TO IN/D
T O 2
ON U
UNIT DS1 T
OFF
F1 F2 ON DS1
1 2 3 4 OFF
I
N ABC 1 2 3 4
I
N
F1 F2 P1 P2 P1 P2 1
ABC
4
1
3
figure 18 figure 19 figure 20
2
1
1
4
3
3
2
figure 21
5 9
1 2 6
10
5 3
2 8 7
4
figure 23 figure 24 figure 22
18 Installation
5.2 Safety Considerations

Read these SAFETY CONSIDERATIONS carefully before Tear apart and throw away plastic packaging bags so that
installing air conditioning equipment, and be sure to install it children cannot play with them.
correctly. After completing the installation, make sure that the Before touching electrical parts, turn off the unit.Se-
unit operates properly during the start-up operation. curely install the outdoor unit terminal cover (panel).
Instruct the customer how to operate and maintain the unit. If the terminal cover (panel) is not installed properly, dust
Inform customers that they should store this Installation Man- or water may enter the outdoor unit and fire or electric
ual with the Operation Manual for future reference. shock may result.
When installing or relocating the system, be sure to
keep the refrigerant circuit free from substances oth-
Always use a licensed installer or contractor to install this er than the specified refrigerant (R-410A), such as air.
product. Improper installation can result in water or refrigerant Any presence of air or other foreign substance in the
leakage, electrical shock, fire, or explosion. refrigerant circuit causes an abnormal pressure rise or
Meanings of DANGER, WARNING, CAUTION, and NOTE rupture, resulting in injury.
symbols: Do not reconstruct or change the settings of the pro-
DANGER.............. Indicates an imminently hazardous tection devices.
If the pressure switch, thermal switch, or other protection
situation which,if not avoided,
device is shorted and operated forcibly, or parts other
results in death or serious injury. than those specified by Daikin are used, fire or explosion
WARNING............ Indicates a potentially hazardous sit- may result.
uation which, if not avoided, could
result in death or serious injury. CAUTION
While following the instructions in this installation

CAUTION ............. Indicates a potentially hazardous sit- manual, install drain piping to ensure proper drain-
uation which, if not avoided, may age and insulate piping in order to prevent condensa-
result in minor or moderate injury. It tion.
may also be sued to alert against Improper drain piping may result in water leakage and
unsafe practices. property damage.
Be very careful about product transportation.
NOTE ................... Indicates a situation that may result
Do not touch the refrigerant pipes during and imme-
in the unit or property-damage-only
diately after operation.
accidents. During and immediately after operation, the refrigerant
pipes may be hot and may be cold, depending on the con-
dition of the refrigerant flowing through the refrigerant pip-
DANGER ing, compressor, and other refrigerant cycle parts. Your
hands may suffer burns or frostbite if you touch the refrig-
Refrigerant gas is heavier air and replaces oxygen. A erant pipes.
massive leak could lead to oxygen depletion, espe-
Do not touch the switch with wet fingers.
cially in basements, and an asphyxiation hazard Touching a switch with wet fingers can cause electric
could occur leading to serious injury or death. shock.
Do not ground units to water pipes, telephone wires, Safely dispose of the packing materials.
or lightning rods because lightning strikes can cause Packing materials, such as nails and other metal or
a severe shock hazard resulting in severe injury or wooden parts, may cause stabs or other injuries.
death.
Do not ground units to gas pipes because a gas leak Be sure to install an ground leakage breaker.
could result in an explosion which could lead to se- Failure to install an ground leakage breaker may result in
vere injury or death. electric shocks, or fire.
If the refrigerant gas leaks during installation, venti- Heat exchanger fins are sharp enough to cut.
late the area immediately. To avoid injury wear gloves or cover the fins when working
Refrigerant gas may produce toxic gas if it comes in con- around them.
tact with fire such as from a fan, heater, stove or cooking Do not allow children to play on or around the unit as
device. Exposure to this gas can cause severe injury or they could be injured.
death. After completing the installation work, check that Refrigerant pipes may be very hot or very cold during
the refrigerant gas does not leak. or immediately after operation.
Touching them could result in burns or frostbite. To avoid
Do not install the unit in an area where flammable ma-
injury give the pipes time to return to normal temperature
terials are present due to the risk of explosion result- or, if you must touch them, be sure to wear proper gloves.
ing in serious injury or death.
Do not turn off the power immediately after stopping op-
Safely dispose of the packing materials. eration.
Children playing with plastic bags face the danger of Always wait at least five minutes before turning off the
death by suffocation. power. Otherwise, water leakage and trouble may occur.

Do not use a charging cylinder. mote controller wiring and transmission wiring, posi-
Using a charging cylinder may cause the refrigerant to tion the wires so that the electric parts box lid can be
deteriorate. securely fastened.
Systems using R-410A must be kept clean, dry, and Improper positioning of the electric parts box lid may
tightly installed. result in electric shocks, fire, or the terminals overheat-
A.Clean and dry: ing.
Foreign materials (including mineral oils such as
SUNISO oil or moisture) should be prevented from get-
ting mixed into the system. NOTE
B.Tight:
Install the indoor and outdoor units, power supply
R-410A can contribute slightly to the greenhouse effect
wires and transmission wires at least 3.5 ft. away
if it is released. Therefore we should take special atten-
tion to check the tightness of the installation. from televisions or radios in order to prevent image
interference or noise.
Since R-410A is a mixed refrigerant, the required ad- Depending on the radio waves, a distance of 3.5 ft. may
ditional refrigerant must be charged in its liquid state. not be enough to eliminate noise.
If the refrigerant is charged in a state of gas, its com-
Dismantling of the unit, and treatment of the refriger-
position changes and the system will not work prop-
ant, oil, and other parts, should be done in accor-
erly.
The indoor unit requires R-410A. See the catalog for dance with the relevant local and national
indoor unit models that can be connected. regulations.
Normal operation is not possible when connected to other Do not use the following tools that are used with con-
units. that do not use R410-A. ventional refrigerants:. Gauge manifold, charge hose,
gas leak detector, reverse flow check valve, refriger-
In a domestic environment this product may cause radio
ant charge base, vacuum gauge, refrigerant recovery
interferences that require the user to take precautions.
equipment.
Use precautions to prevent the outdoor unit from be- If conventional refrigerant and refrigerator oils are mixed
ing used as a shelter by small animals. in the R-410A, the refrigerant may deteriorate.
Small animals making contact with electrical parts can
Never perform piping connection work for the out-
cause malfunctions, smoke, or fire. Please instruct the
door unit when it is raining.
customer to keep the area around the unit clean.
Ask your dealer or qualified personnel to carry out instal- 1. INTRODUCTION
lation work. Do not try to install the unit alone.
This installation manual covers VRV inverters of the Daikin
Improper installation may result in water leakage, electric RXYQ-M series. These units are designed for outdoor instal-
shocks, or fire. lation and used for cooling and heatpump applications.
Perform installation work in accordance with this in-
stallation manual. The RXYQ-M outdoor units can be combined with Daikin VRV
Improper installation may result in water leakage, electric series indoor units for.
shocks, or fire.
Be sure to use only the specified accessories and
This installation manual describes unpacking, installing, and
parts for installation work. connecting RXYQ-M outdoor units. Installation of the indoor
Failure to use the specified parts may result in water leak- units is not described in this manual. Always refer to the instal-
age, electric shocks, fire, or the unit falling. lation manual supplied with specific units for their installation.
Install the unit on a foundation strong enough to with- 1-1 Combination

stand the weight of the unit. The indoor units can be installed in the following range.
A foundation of insufficient strength may result in the Always use appropriate indoor units compatible with R-
equipment falling and causing injuries. 410A.
To learn which models of indoor units are compatible with
Carry out the specified installation work after taking
R-410A, refer to the product catalogs.
account of strong winds, typhoons or earthquakes.
Total capacity/quantity of indoor units are as follows:
Improper installation work may result in the equipment
falling and causing accidents. Outdoor unit Total capacity of indoor units Total qty of indoor units
RXYQ72MTJU ........... 36 ~ 93 13 units
Make sure that a separate power supply circuit is pro-
RXYQ96MTJU . ...........48~125 16 units
vided for this unit and that all electrical work is car- RXYQ144MTJU ........... 72~ 187 22 units
ried out by qualified personnel according to local RXYQ168MTJU ...... 84~ 218 24 units
laws and regulations and this installation manual. RXYQ192MTJU ........ 96~ 249 24 units
An insufficient power supply capacity or improper electri-
cal construction may lead to electric shocks, or fire. 1-2 Standard Operation Limit
The following figures show operating conditions for indoor
Make sure that all wiring is secured, the specified wires are
and outdoor units:
used, and no external forces act on the terminal connec- Equivalent pipe length ............................................. 25 ft.
tions or wires. Level difference ......................................................... 0 ft.
Improper connections or installation may result in fire.
When wiring the power supply and connecting the re-
20 Installation
Cooling Heating 1-5 Technical specifications (1)

A General RXYQ72MTJU RXYQ96MTJU RXYQ144MTJU
110
Nominal cooling
100
capacity (2) (MBh) 72 96 144
C
90 70
Nominal heating
60 capacity (3) (MBh) 81 108 162
80
70 50 Nominal input cool-

ing / heating (4) (kW) 5.70 / 6.60 8.67 / 9.19 11.40 / 13.20
41
60 40
(63-1/2 48-7/8
50 30 Dimensions HWD (inch) 63-1/2 48-7/8 63-1/2 48-7/8
30-1/8)+(63-1/2 x
30-1/8 30-1/8
40 20
48-7/8 x 30-1/8
30
10
Mass (Ib.) 666 666 666 + 666
23
5 refrigerant gas pipe (inch) 3/4 7/8 1-1/8
50 57 60 70 77 80 90 B 40 50 60 70 80 90 D
refrigerant liquid
A Outdoor temperature (FDB) pipe (inch) 3/8 3/8 5/8
B Indoor temperature (FWB)
C Outdoor temperature (FWB) General RXYQ168MTJU RXYQ192MTJU
D Indoor temperature (FDB)
Range for continuous operation Nominal cooling capacity (2) (MBh) 168 192
Range for pull down operation Nominal heating capacity (3) (MBh) 189 216
Range for warming up operation Nominal input cooling / heating (4) (kW) 14.37 / 15.79 17.34 / 18.38
1-3 Standard Supplied Accessories Dimensions HWD

(63-1/2 x
48-7/8x
(63-1/2x
48-7/8x
(inch) 30-1/8)+(63-1/ 30-1/8)+(63-1/2x
Q96 type
2x48-7/8x30-1/8) 48-7/8x30-1/8
Gas line -
piping Mass (Ib.) 666 + 666 666 + 666
Name Clamp (1) Clamp (2) Clamp (3)
attached to
unit (1) refrigerant gas pipe (inch) 1-1/8 1-1/8
Quantity 9 pcs. 2 pcs. 1 pc. 1 pc. refrigerant liquid pipe (inch) 5/8 5/8
(1) Refer to the engineering data book for the complete list of specifications.
(2) The nominal cooling capacity is based on:- indoor temperature: 80FDB / 67FWB
- outdoor temperature: 95FDB
Shape - pipe length: 25ft.
- level difference: 0ft.
Small (3) The nominal heating capacity is based on:- indoor temperature: 70FDB outdoor
Large temperature: 47FDB / 43FWB - pipe length: 25ft.
(4) The nominal input includes total input of the unit: compressor, fan motor,
Gas line Gas line and control circuit.
piping piping RXYQ144/168/
Name Vinyl tube Other Items Compressor RXYQ72/96MTJU
attached to attached to 192MTJU
unit (2) unit (3) Oil type - Synthetic(ether)oil Synthetic(ether)oil
Quantity 1 pc. 1 pc. 1 pc. Operation Oil charge volume (I) 1.9+1.6 (1.9+1.6)+(1.9+1.6)
Manual (W)
Crankcase heater 33+33 (33+33)+(33+33)
Installation
Manual Refrigerant type - R-410A R-410A
Additional Refrigerant charge (Ib.) 25.1 25.1+25.1
Shape refrigerant Condensor RXYQ72/96MTJU RXYQ144/168/192MTJU
Charge
Nominal air flow CFM 7400 7400+7400
label
Fan motor output (W) 750 750+750
Refer to figure 23 on Page 362. check page #

1-6 Electrical specifications
1. Operation Manual RXYQ144/168/
Model RXYQ72/96MTJU 192MTJU
Installation Manual
Clamp Power supply
2. Attached pipe Phase - 3~ 3~
Frequency (Hz) 60 60
1-4 Optional Accessories Voltage (V) 208-230 208-230
The following optional parts are required to install outdoor Voltage tolerance (%) 10 10
units: Recommended (A)
60 60+60
Refrigerant branching kit (For R-410A only: Always use fuses
an appropriate kit for your system.) Compressor
REFNET header KHRP26M22H KHRP26M33H KHRP26M72H Phase - 3~ 3~
REFNET joint KHRP26M22T KHRP26M33T KHRP26M72TU Frequency (Hz) 60 60
Outdoor unit multi-connection piping kit (For R-410A Voltage (V) 208-230 208-230
only: Always use an appropriate kit for your system.) Nominal running (A) (10.1+13.1)+(10.1+
10.1+13.1
Number of outdoor units connected 2 units current 13.1)
Kit name BHFP22M90U
* To select an appropriate refrigerant branching kit, refer to
Section 6, Refrigerant Piping.

2. Branch switch, overcurrent breaker

RXYQ144/168/ 3. remote controller
Model RXYQ72/96MTJU 192MTJU
4. COOL/HEAT selector
Control and fan motor
5. personal computer or radio
Type
Voltage (V) 208-230 208-230 If the electric wave of AM broadcasting is particularly
Nominal running cur- (A) 4.5 4.5+4.5 strong , keep distances of 10 ft. or more and use con-
rent duit tubes for power and transmission lines.
2. In heavy snowfall areas, select an installation site where
2. MAIN COMPONENTS snow will not affect operation of the unit.
For main components and function of the main components,
refer to the Engineering Data Book. WARNING
Do not install in the following locations:

3. SELECTION OF LOCATION Kitchens containing a lot of mineral oil or steam in the
This unit, both indoor and outdoor, is suitable for installation in atmosphere, or where oil may splatter on the unit.
a commercial and light industrial environment. If installed as Resin parts may deteriorate, causing the unit to fall or leak.
a household appliance it could cause electromagnetic Where sulfurous acids and other corrosive gases may be
interference. present in the atmosphere.
The VRV OUTDOOR units should be installed in a location Copper piping and soldered joints may corrode, causing
that meets the following requirements: refrigerant to leak.
1. The foundation is strong enough to support the weight of Where equipment produces electromagnetic waves.
the unit and the floor is flat to prevent vibration and noise The electromagnetic waves may cause the control system
generation. to malfunction, preventing normal operation.
2. The space around the unit is adequate for servicing and the
minimum space for air inlet and air outlet is available.
4. INSPECTING AND HANDLING THE
Refer to Figure 1, and choose a Pattern. UNIT
1. Front side
At delivery, the package should be checked and any dam-
2. No limit to wall height
age should be reported immediately to the carrier claims
3. Suction side agent.
3. Ensure that water cannot cause any damage to the location
When handling the unit, take into account the following:
by dripping out of the unit, such as from a blocked drain
pipe. 1. Fragile, handle the unit with care.
4. The piping length between the outdoor unit and the indoor unit Keep the unit upright in order to avoid compressor
may not exceed the allowable piping length.See Section 6.3 damage.
Example of Connection. 2. Choose the path along which the unit is to be brought in
5. Select the location of the unit in such a way that neither the ahead of time.
discharged air nor the sound generated by the unit disturb 3. If a forklift it to be used, pass the forklift arms through the
anyone. large openings on the bottom of the unit.
6. Make sure that the air inlet and outlet of the unit are not 4. Lift the unit preferably with a crane and 2 belts of at least 27
positioned towards the main wind direction. Frontal wind ft. long.
disturbs the operation of the unit. If necessary, use a wind- 5. When lifting the unit with a crane, always use protectors to prevent
screen to block the wind. belt damage and pay attention to the position of the units center
of gravity.
DANGER 6. After installation, remove the transport clasps attached to
the large openings.
Do not install unit in an area where flammable materials 7. Bring the unit as close to its final installation position in its
are present due to risk of explosion resulting in serious in- original package to prevent damage during transport.
jury or death. Refer to Figure 3.
Refrigerant is heavier than air and replaces oxygen. A 1. Packaging material
massive leak could lead to oxygen depletion, especially in 2. Forklift
basements, and an asphyxiation hazard could occur lead- 3. Belt sling
ing to serious injury or death. 4. Wear plate
5. Removal of shipping brackets
6. Shipping bracket (Remove the screws.)
NOTE
7. Removal of corrugated paper
1. An inverter air conditioner may cause electronic noise 8. Corrugated paper
generated from AM broadcasting. Examine where to
install the main air conditioner and electric wires, keep- 5. UNPACKING AND PLACING THE UNIT
ing proper distances away from stereo equipment, per-
Install the unit on a level base that is strong enough to pre-
sonal computers, and other electronic devices.
vent vibration and noise.
1. Refer to Figure 2. indoor unit
22 Installation
Secure the unit to its base using foundation bolts. Use four Use a nut with a resin clip plate to protect the nut tightening
commercially available M12-type foundation bolts, nuts, part from rusting.
and washers.
Resin clip plate
The foundation bolts should be inserted
13/16
13/16.
Make sure the base under the unit sup-
ports the unit over an area of at least the
base leg widths of 2-5/8.
The height of the base should be at least 5-7/8 from the
floor.
The unit must be installed on a solid longitudinal foundation
(steelbeam frame or concrete) as indicated in figure 4.
Refer to Figure 4.
1. Foundation bolt point (9/16 dia. : 4 positions)
2. Depth of product
3. Shape of outdoor units support leg and foundation
bolt positions
4. Base leg width
Model A (in.) B (in.)

Q96 type 48-13/16 43-3/8
DO NOT USE STANDS TO SUPPORT THE CORNERS

Refer to Figure 5.
1. Do not use stands to support four corners.
2. Center position of unitPrepare a channel around
the foundation to drain condensate waste water
from the unit.
2. If the unit is to be installed on a roof, check the strength
of the roof and its drainage facilities before beginning
installation.
3. If the unit is to be installed on a frame, install the water-
proofing board at least 5-14/16 under the unit to pre-
vent water from infiltrating the unit.
NOTE
When installing on a roof, make sure the roof floor is strong
enough and be sure to waterproof all work.
Make sure the area around the machine drains properly by
setting up drainage grooves around the foundation.
Condensate water is sometimes discharged from the out-
door unit when it is running.
Block all gaps in the holes for piping and wiring using
locally procured sealing material
to prevent small animals or debris from entering the
machine.
Ex: passing piping out through the front

!
1. Plug the areas marked with .

when the piping is routed from the front panel.
2. Gas side piping
3. Liquid side piping

6. REFRIGERANT PIPING 4. Select piping material according to piping size as shown in

the following table:
After completing installation, be sure to open the valve
as operating the unit with the valve shut breaks the com- Piping Size (O/D) Temper grade of Material
pressor. See Section 6-6, Additional Refrigerant Charge, 15.9 or less O
for details. 19.1 or more 1/2 H or H
Use only R-410A from the solid pink cylinder.
All field piping must be installed by a licensed refrigeration 6-2 Connecting the Refrigerant Piping
technician and must comply with relevant local and national 1. The local branch piping can be connected either forward, or
regulations. to the sides and through the bottom as shown in the follow-
ing figure:
USE CAUTION WHEN BRAZING REFRIGERANT PIP-
ING
Do not use flux when brazing copper-to-copper refrigerant
piping, particularly HFC refrigerant piping. Instead use
phosphor copper brazing filler metal (B-Cu93P-710/795:
ISO 3677) which does not require flux.
Flux has an extremely negative effect on refrigerant piping
systems and if chlorine-based flux is used, it causes pipe
corrosion. Flux containing fluorine damages refrigerant
oil. 1 2 3
1. Left-side connection
Installation tools:
2. Front connection
Make sure to use installation tools (gauge manifold charge
3. Right-side connectionOne outdoor unit installed
hose, etc.) that are exclusively used for R-410A installa-
Refer to Figure.
tions to withstand the pressure and to prevent foreign mate-
rials such as SUNISO mineral oils or moisture from mixing When multiple outdoor units are installed, an optional
into the system. multi-piping kit is required to connect piping between units.
Screw thread and dimension specifications for flare nuts, Follow the installation manuals instructions accompanying
service valves, and charging ports are different for R-410A the kit.
than prior refrigerant types. Front connection:
Use a 2-stage vacuum pump with a non-return valveand make Remove the stop valve cover to connect.
sure the pump oil does not flow back into the system while the Refer to Figure 6.
pump is not working.
Side (bottom) connection:
After completing installation, be sure to open the valve.
Remove the knockout holes on the bottom frame and route
Operating the unit with the valve shut breaks the compres-
the piping under the bottom frame.
sor. See Section 6-6, Additional Refrigerant Charge, for
Refer to Figure 6.
detail
1. Front connection
WHEN BRAZING REFRIGERANT PIPING:Do not use flux
2. Remove the stop valve cover to connect.
when brazing copper-to-copper refrigerant piping, particu-
3. Flange
larly HFC refrigerant piping. Instead use phosphor copper
4. Gas side accessory pipe (1) (2) (3)
brazing filler metal (B-Cu93P-710/795: ISO 3677) which
5. Oil-equalizing piping stop valve
does not require flux. Flux has an extremely negative effect
6. No piping work is needed.
on refrigerant piping systems and if chlorine-based flux is
7. Flare nut
used, it causes pipe corrosion. Flux containing flourine
8. Brazing
damages refrigerant oil.
9. Liquid side piping (field supply)
6-1 Selection of piping material 10. Side (bottom) connection
1. Foreign materials inside pipes (including oils for fabrica- 11. Remove the knockout holes on the bottom frame
tion) must be 30mg/10m or less. and route the piping under the bottom frame.
2. Use the following material specification for refrigerant pip- 12. Knockout hole
ping: 13. Punch the knockout holes.
construction material: Phosphoric acid deoxidized
14. Gas side piping (field supply)
seamless copper for refrigerant.
15. Oil-equalizing piping (field supply)
size: Determine the proper size referring to Section 6.3
Example of Connection.
The wall thickness of the refrigerant piping should com- NOTE
ply with relevant local and national regulations. Be sure to use the attached pipe when carrying out piping
3. Make sure to use the particular branches of piping that
work in the field.
have been selected referring toSection 6.3 Example of
Connection.
Be sure that the local piping does not touch other pipes,
the bottom panel or side panel. Especially for the bottom
and side connection, be sure to protect the local piping
24 Installation
with the provided insulation, to prevent it from coming into 3. Nitrogen

contact with the casing. 4. Taping
5. Manual valve
Precautions when knocking out knockout holes: 6. Regulator
Avoid damaging the casing 7. Nitrogen
After knocking out the holes, prevent rusting by painting 5. Protection against contamination when installing pipes
the edges and surrounding areas with the repair paint. Take measures to prevent foreign materials like mois-
When passing electrical wiring through the knockout ture and contamination from mixing into the system.
holes, wrap the wiring with protective tape to prevent Place Installation period Protection method
damage. More than a month Pinch the pipe
Outdoor
Less than a month
Open knockout holes around the 4 concave knockout Pinch or tape the pipe
Indoor Regardless of the period
holes in the base frame, using a 1/4-bit drill. Use caution when passing copper tubes through walls.
Refer to Figure 7.
1. Knockout hole Precautions when selecting branch piping.
2. Drill If the piping between the outdoor units is 295 ft. or longer,
3. Concave section be sure to enlarge the main pipe in the liquid-side and gas-
2. Make sure to perform the piping installation within the side branch piping.
range of the maximum allowable pipe length, level differ- Depending on the length of the refrigerant piping, the
ence, and total length after branching as indicated in Sec- power may drop, but even in such cases it is ok to enlarge
tion 6.3 Example of Connection. the main pipe.
For installation of the refrigerant branching kit, refer to Refer to Figure 10.
the installation manual delivered with the kit. Mount the 1. Outdoor unit
REFNET joint so that it branches either horizontally or 2. Main pipe
vertically. 3. Enlarge
Refer to Figure 8. 4. The first refrigerant branching kit.
3. For installation of the refrigerant branching kit, refer to the 5. Indoor unit
installation manual delivered with the kit. Mount the REF-
NET joint so that it branches either horizontally or verti- GAS LIQUID
cally.
1. Horizontal wires RXYQ72MTJU.................... 3/47/8 3/81/2
2. Up to 30 or vertically. Mount the REFNET header RXYQ96MTJU..................... 7/81 3/81/2
so that it branches horizontally. RXYQ144MTJU ............. 1-1/81-1/4 5/83/4
3. Horizontal wires RXYQ168MTJU ............. 1-1/811/4 5/83/4
4. Pipe Connection RXYQ192MTJU ............. 1-1/811/4 5/83/4
Only use the flare nuts included with the unit. Using differ-
ent flare nuts may cause the refrigerant to leak.
Be sure to perform a nitrogen blow when brazing. Brazing
without performing nitrogen replacement or releasing nitro-
gen into the pipin creates large quantities of oxidized film
on the inside of the pipes, adversely affecting valves and Precautions for installation of units:
compressors in the refrigerating system and preventing The outdoor unit multi-connection piping kit is sold as a
normal operation.Do not use flux when brazing the refrig- separate option under Part Number BHFP22M90 and is
erant pipe joints. Use phosphor copper brazing (B-Cu93P- necessary for the installation of multiple outdoor units.
710/795: ISO 3677) which does not require flux. When installing, see the installation manual attached to the
Flux has an extremely negative effect on refrigerant piping kit and pay attention to installation restrictions described in
systems. For instance, if chlorine based flux is used, it will Connecting Refrigerant Piping.
cause pipe corrosion. Flux containing flourine damages
refrigerant oil.
DANGER
Use of oxygen can cause an explosion resulting in severe

injury or death. Only use nitrogen gas.
Refrigerant gas may produce toxic gas if it comes in con-
tact with fire such as from a fan, heater, stove or cooking
device. Exposure to this gas can cause severe injury or
death.
The pressure regulator for the nitrogen released when
doing the brazing should be set to 2.9 psi or less.
Refer to Figure 9.
1. Refrigerant piping
2. Location to be brazed

1. To avoid the risk of oil retention in the piping, the piping

between the outdoor units must be routed level or slightly Prohibited pattern
upward.
Pattern 1 to indoor unit
to indoor unit
Piping between outdoor units
to indoor unit
Oil remains in the stopping outdoor unit.

Change to pattern 1 or pattern 2
to indoor unit
Unit A Unit A
Pattern 2
Unit B Unit B
to indoor unit
to indoor unit to indoor unit

Oil remains in the outdoor unit B when the system stops.
to indoor unit Change as shown in the figure below.
Rising height:
8 in. or more
Prohibited pattern
Downward inclination
to indoor unit
3. If the connecting pipe length between outdoor units

exceeds 80 inches, it is necessary to install a vertical loop
to indoor unit in the gas line at least 8 inches in height and not more than
Downward inclination 80 inches from the main outdoor unit closest to the first
Oil remains in piping connected indoor unit. See following diagram:
If 80 in. or less
2. To avoid the risk of oil retention in the stopping unit, always
connect the stop valve and the piping between outdoor Piping between outdoor units
units as shown in the figure A or figure B.
to indoor unit
80 in. or less
If 80 in. or more Rising height:

A Piping between 8 in. or more
A outdoor units
B
B 80 in. or less 80 in.

or more
26 Installation
Branch with REFNET joint Branch with REFNET joint and REFNET header Branch with REFNET header
indoor unit
1 REFNET joint ( A - G ) Outdoor unit REFNET joint ( A B ) Outdoor unit REFNET header
Outdoor unit
REFNET joint i
A One outdoor a
A B
a
a b c d e f g k
REFNET header unit installed H1 H1 REFNET header b j
A B C D E F G
P 7 8 H1
h i j k l m n H2
1 2 3 4 5 6 7 H2 c d e f g h b c d e f g h
1 2 3 4 5 6 1 2 3 4 5 6 7 H2 i
8
Indoor units ( 1 - 8 ) Indoor units ( - ) 8
1 8 Indoor units ( 1 - 8 )
Outdoor unit Outdoor unit Outdoor unit
REFNET joint ( A - G ) REFNET header
H3 H3
REFNET joint ( A B ) H3
First outdoor
branch i
Multiple outdoor a b c d e f g
a
A B a
H1 k
H1 b j
units installed A B C D E F G P REFNET header H1
h i j k l m n 7 8
1 2 3 4 5 6 7 H2 H2
In case of multiple outdoor units installed, re-read to c d e f g h b c d e f g h
8 1 2 3 4 5 6 1 2 3 4 5 6 7 H2 i
the first outdoor branch as seen from the indoor unit. Indoor units ( 1 - 8 )
Indoor units ( 1 - 8 ) Indoor units ( 1 - 8 ) 8
Pipe length between outdoor and indoor units 492ft.

Actual pipe length
Between outdoor Example unit 8: a + b + c + d + e + f + g + p 492ft. Example unit 6: a + b + h 330ft., unit 8: a + i + k 492ft. Example unit 8: a + i 492ft.
Maximum and indoor units Equivalent length Equivalent pipe length between outdoor and indoor units 575ft. (assume equivalent pipe length of REFNET joint to be 1.6ft., that of REFNET header to be 3.3ft. calculation purposes)
allowable Total piping length from outdoor unit* to all indoor units 950ft.
Total extension length
length
Between outdoor branch and indoor unit
(Only for multiple outdoor units)
Actual pipe length Piping length from outdoor branch to outdoor unit 33ft. Approximately length: max 43ft.
Allowable Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units (H1) 164ft. (Max 130ft. if the outdoor unit is below) Outdoor unit
height Between indoor and indoor units Difference in height Difference in height between adjacent indoor units (H2) 49ft. r 33ft. (Approximately length: max 43ft.)
length Between outdoor and outdoor units Difference in height Difference in height between outdoor unit (main) and outdoor unit (sub) (H3) 16ft. t 33ft. (Approximately length: max 43ft.)
Pipe length from first refrigerant branch kit (either REFNET joint or REFNET header ) to indoor unit 130ft. r
Allowable length after the branch Actual pipe length
Example unit 8: b + c + d + e + f + g + p 130ft. Example unit 6: b + h 130ft., unit 8:i + k 130ft. Example unit 8: i 130ft. t
Refrigerant branch kit selection How to select the REFNET joint How to select the REFNET header
When using REFNET joints at the first branch counted from the outdoor unit side, choose from the following table Choose from the following table in accordance with the total capacity of all the indoor units connected below the REFNET
in accordance with the capacity of the outdoor unit. header.
Refrigerant branch kits can only be
used with R-410A. Outdoor unit capacity type Refrigerant branch kit name indoor capacity index Refrigerant branch kit name
RXYQ72/96 KHRP26M22T, KHRP26M33T < 72 KHRP26M22H (Max. 4 kit)
RXYQ144/168/192 KHRP26M22T, KHRP26M33T, KHRP26M72TU < 111 KHRP26M33H (Max. 8 kit)
111 KHRP26M72H (Max. 8 kit)
For REFNET joints other than the first branch, select the proper branch kit model based on the total capacity
index.
indoor capacity index Refrigerant branch kit name In case of multiple outdoor units installed, use outdoor branch kit.
< 72 KHRP26M22T Number of outdoor units Branch kit name
72 x < 111 KHRP26M33T 2 units BHFP22M90U
111 KHRP26M72TU
example in case of REFNET joint B indoor units 7 + 8,

Example of downstream indoor units example in case of REFNET joint C; indoor units 3 + 4 + 5 + 6 + 7 + 8 example in case of REFNET header; indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
example in case of REFNET header; indoor units 1 + 2 + 3 + 4 + 5 + 6
Pipe size selection Piping between outdoor units and refrigerant branch kit (part A) Piping between refrigerant branch kits Between refrigerant branch kit and indoor unit
Match to the size of the connection piping on the outdoor unit. Choose from the following table in accordance with the total capacity of all the Pipe size for direct connection to indoor unit must be the same as the
Caution Outdoor unit connection piping size (Unit: in.) indoor units connected below this. connection size of indoor unit.
The thickness and material shall be selected in accordance with local code. Do not let the connection piping exceed the refrigerant piping size chosen by (Unit: in.)
For an outdoor unit multi installation, make the settings in accordance with the Piping size
Outdoor unit capacity type general system model name.
following figure. Gas pipe Liquid pipe Piping size
(Unit: in.) indoor capacity type
RXYQ72 3/4 3/8 Gas pipe Liquid pipe
RXYQ96 7/8 3/8 indoor capacity index
Piping size 07, 09, 12, 18 type 1/2 1/4
RXYQ144/168/192 1-1/8 5/8 Gas pipe Liquid pipe 24, 30, 36, 48 type 5/8 3/8
< 72 5/8
3/8
72 x < 111 7/8
111 x < 156 1/2
1-1/8 Piping between outdoor branch and outdoor unit (part B) (Unit: in.)
156 5/8
Oil-equalizing line (part C) Piping size
outdoor capacity type
Gas pipe Liquid pipe
RXYQ72 3/4 3/8
Piping between outdoor
branch and outdoor unit (part B) RXYQ96 7/8 3/8
Oil-equalizing line (Only for multiple outdoor units installed) (part C) (Unit: in.)
Piping between outdoor units and refrigerant Piping size 1/4
branch kit (part A)
How to calculate the additional refrigerant Example for refrigerant branch using REFNET joint and REFNET header for RXYQ192
Total length (ft.) Total length (ft.) Total length (ft.) Total length (ft.)
to be charged R= of liquid piping 0.235 + of liquid piping 0.168 + of liquid piping 0.114 + of liquid piping 0.074 If the outdoor unit is a: 3/4 100ft. d: 3/8 30ft. g: 1/4 30ft. j : 1/4 30ft.
size at 7/8 size at 3/4 size at 5/8 size at 1/2 RXYQ192 units and the
Additional referigerant to be charged R (lb.) piping lengths are as at b: 5/8 30ft. e: 3/8 30ft. h: 1/4 70ft. k: 1/4 25ft.
R should be rounded off in units of 0.1 (lb.). right c: 3/8 30ft. f : 3/8 30ft. i : 1/2 30ft.
Total length (ft.) Total length (ft.) Model name Amount of refrigerant
NOTE: + of liquid piping 0.036 + of liquid piping 0.015 _ R= 100 0.168 + 30 0.014 + 30 0.074 + 120 0.036 + 155 0.015 - 6.6 =22.485
RXYQ72/96 0 lb.
If a negative result is gotten for R from the formula at right, no refrigerant size at 3/8 size at 1/4 RXYQ144/168/192 6.6 lb.
needs to be added. a b i c+d+e+f g+h+j+k 22.5
6-4 Leak test and vacuum drying Opening the stop valve:
Ensure units were checked for leaks by the manufactur- 1. Remove the cap and turn the valve counterclockwise with
erand confirm that the valves are firmly closed before the hexagon wrench.
pressure test or vacuuming. 2. Turn it until the shaft stops.
To prevent entry of any impurities and to ensure sufficient
Do not apply excessive force to the stop valve. Doing so
pressure resistance, always use the special specific tools for
may break the valve body, as the valve is not a backseat
R-410A.
type. Always use the special tool.
Air tight test and vacuum drying 3. Make sure to tighten the cap securely.
Air tight test: Make sure to use nitrogen gas.
(For the service port location, refer to the 1 Closing stop valve
Caution label attached on the front 1. Remove the cap and turn the valve clockwise with the
panel [right] of the outdoor unit.) 2 hexagon wrench.
Refer to figure at right. 2. Securely tighten the valve until the shaft contacts the main
1. [Service precautions] body seal.
Label location
3. Make sure to tighten the cap securely.
2. Electric box lid
3. [Caution]
* For the tightening torque, refer to the table on the below.
Label location 3 Tightening torque
Pressurize the liquid and gas pipes to
551 psi. Do not pressurize more than 551 psi. If the pres- Tightening torque ft.-Ibf (Turn clockwise to close)
sure does not drop within 24 hours, the system passes the Stop Gas line
valve Cap Service piping
test. If the pressure drops, check where the nitrogen leaks size Shaft (valve body) Flare nut
(valve lid) port attached
from. to unit (1)
Vacuum drying: Use a vacuum pump that can evacuate to
1/4 Hexagonal 10.3-12.5
14.6 psi. _
3.98-4.87 wrench 9.96-12.17
1. Evacuate the system from the liquid and gas pipes by 3/8 4mm 24.1-29.4
using a vacuum pump for more than 2 hours and bring 8.48-10.25
Hexagonal
the system to 14.6 psi. After keeping the system under 7/8 19.91-24.34 wrench 26.55-32.45
_ 16.23-
that condition for more than 1 hour, check if the vacuum 20.65
10mm
gauge rises or not. If it rises, the system may either con-
(Refer to figure 24.)
tain moisture inside or have leaks.
1. Service port
2. If piping work is carried out during the raining season or
2. Cap
over a long period of time, rainwater may enter the pipe
3. Hexagon hole
during work. Take the following steps if there is a possi-
4. Shaft
bility of moisture remaining inside the pipe: After evacu-
5. Seal
ating the system for 2 hours, pressurize the system to
7.25psi (vacuum break) with nitrogen gas and evacuate
the system again using the vacuum pump for 1 hour to CAUTION
14.6 psi (vacuum drying). If the system cannot be evac-
Always use a charge hose for service port connection.
uated to 14.6 psi within 2 hours, repeat the operation of
After tightening the cap, check that no refrigerant leaks are
vacuum break and vacuum drying.
present.
Then, after leaving the system in vacuum for 1 hour,
When loosening a flare nut, always use two wrenches in
confirm that the vacuum gauge does not rise.
combination. When connecting the piping, always use a
NOTE: Make sure to perform airtightness test and vacuum spanner and torque wrench in combination to tighten the
drying using the service ports of the stop valve shown in the flare nut.
table on the below. When connecting a flare nut, coat Torque wrench
Liquid line stop valve the flare (inner and outer faces)
One outdoor unit installed: Spanner
Gas line stop valve with ether oil or ester oil and hand- Piping union
tighten the nut 3 to 4 turns as the Flare nut
Liquid line stop valve
Multiple outdoor units installed: Gas line stop valve initial tightening.
Oil-equalizing line stop valve
FLARE SHAPE and FLARENUT TIGHTENING TORQUE
Stop valve operation procedure
Precautions when connecting pipes
Introduction See the following table for flare part machining dimensions.
Confirm the sizes of the stop valves connected to the system When connecting the flare nuts, apply refrigerant oil to the
referring to the table on the below. inside and outside of the flares and turn them three or four
Q72 type Q96 type times at first.
Use ester oil or ether oil.
Liquid line stop valve 3/8 3/8
See the following table for tightening torque.
Gas line stop valve 7/8 7/8 Applying too much torque may cause the flares to crack.

After all the piping has been connected, use nitrogen to 6. Oil-equalizing line stop valve
perform a gas leak check.
WARNING
pipe size tightening
A (in.) flare shape (in.)
(in.) torque (ft. Ibf) Be sure to insulate local pipes, as touching them can cause
3/8 24.1 - 29.4 0.504 - 0.520 90 2
burns.
45
2
A
1/2 36.5 - 44.5 0.638 - 0.654
R=0.016-0.031
6-6 Additional refrigerant charge
5/8 45.6 - 55.6 0.760 - 0.776
WARNING
Not recommended but in case of emergency
To avoid injury always use protective gloves and eye pro-
You must use a torque wrench but if you are obliged to install tection when charging refrigerant.
the unit without a torque wrench, you may follow the installa- To avoid injury do not charge with unsuitable substances.
tion method mentioned below. Use only the appropriate refrigerant.
After the work is finished, make sure to
check that there is no gas leak. NOTE
When you keep on tightening the flare nut with a spanner, Refrigerant cannot be charged until field wiring has been
thereis a point where the tightening torque suddenly completed.
increases. From that position, further tighten the flare nut Refrigerant may only be charged after performing the leak
the angle shown below: test and the vacuum drying.
Pipe size Further tightening angle Recommended arm length of tool When charging a system, care shall be taken that its max-
3/8 60 to 90 degrees Approx. 7-7/8 imum permissible charge is never exceededto prevent the
1/2 30 to 60 degrees Approx. 9-13/16 danger of liquid hammer.
5/8 30 to 60 degrees Approx. 11-13/16 Refrigerant containers should be opened slowly.
TO AVOID COMPRESSOR BREAKDOWN. DO NOT

Disposal requirements CHARGE THE REFRIGERANT MORE THAN THE SPEC-
IFED AMOUNT TO RAISE THE CONDENSING PRESSURE.
Dismantling of the unit, and treatment of the refrigerant, This outdoor unit is factory charged with refrigerant and
oil and eventual parts, should be done in accordance with depending on pipe sizes and pipe lengths some systems
the relevant local and national regulations. require additional charging of refrigerant.
6-5 Pipe insulation Charge the refrigerant to the liquid pipe in its liquid state.
After finishing the leak test and vacuum drying, the pip- Since R-410A is a mixed refrigerant, its composition
ing must be insulated. Take into account the following changes if charged in a state of gas and normal system
points: operation would no longer be assured.
Make sure to insulate the connection piping and refrigerant
branch kits entirely.
Be sure to insulate the liquid-side and gas-side piping for
the inter-unit piping and the refrigerant branch kits. For mul-
tiple outdoor units, always insulate the oil pressure equal-
izer.
Not insulating them may cause leaking. The gas piping can
reach temperatures of 248F. Be sure the insulation used
can withstand such temperatures.
If you think the humidity around the cooling piping might
exceed 86F and RH80%, reinforce the insulation on the
cooling piping ensuring it is at least 13/16 thick. Conden-
sation might form on the surface of the insulation.
If there is a possibility that condensation on the shut-off
valve might drip down into the indoor unit through gaps in
the insulation and piping because the outdoor unit is
located higher than the indoor unit, etc., this must be pre-
vented by corking the connections, etc.
Refer to figure 11.
1. Liquid line stop valve
2. Gas line stop valve
3. Outer-to-inner interconnecting piping
4. Calking treatment, etc.
5. Heat insulator

Before filling, check whether the tank has a siphon 3. Immediately restore the stop valve to the following sta-
attached or not. tus. The test operation cannot be performed properly if
How to fill a tank with a siphon attached.. the stop valve is not correct.
Fill with the tank upright. Liquid line Gas line Oil-equalizing line
There is a siphon tube stop valve stop valve stop valve
inside, so there is no need Close (Default status
to turn the tank upside-down. Open Open
before delivery)
Other ways of filling the tank Multiple Outdoor Units Installed:Refer to figure 12
Fill with the tank upside-down.
To learn the system settings for additional refrigerant charg-
ing, refer to theService Precaution label attached on the
Determine the amount of refrigerant to be added by refer- back of the electric box lid in the outdoor unit.
ring to the table, write it down on the included Added
Use the following procedure to add additional refrigerant
Refrigerant plate and attach it to the rear side of the front
charge:
cover.
1. Fully open the gas line stop valve/oil-equalizing line stop
Note: Refer to Section 6-3, Example of Connection on Page
valve (liquid line stop valve and valves A and B above
___.for the amount to be added.
must be left fully closed), and begin the additional refrig-
1. After the vacuum drying is finished, charge the addi-
erant charge operation.
tional refrigerant in its liquid state through the liquid stop
2. After the system is charged with a specified amount of
valve service port. You must then take the following
refrigerant, press the confirmation button (BS3) on the
steps: Check that gas and liquid stop valves are closed.
P-board (A1P) in the outdoor unit to stop the additional
2. Stop the compressor and charge the specified weight of
refrigerant charge operation.
refrigerant.
3. Immediately restore the stop valve to the following sta-
If the outdoor unit is not in operation and the total amount
tus as a test operation cannot be performed properly if
cannot be charged, follow the procedures for additional
refrigerant charge shown below. the stop valve is not correct:
Make sure to use installation tools you exclusively use on Liquid line Gas line Oil-equalizing line
R-410A installations to withstand the pressure and to pre- stop valve stop valve stop valve
vent foreign materials from mixing into the system. Open Open Open
Procedures for charging additional refrigerant
NOTE
are as follows:. One outdoor unit installed:
If the refrigerant cylinder is siphonal, set it upright while
charging additional refrigerant.
1. Pressure reducing valve
2. Nitrogen
3. Tank 7. FIELD WIRING
4. Siphon system NOTE
5. Measuring instrument
All field wiring and components must be installed by a
6. Vacuum pump
7. Valve A licensed electrician and must comply with relevant local
8. Gas side and national regulations.
9. Outdoor unit The field wiring must be carried out in accordance with the
10. Liquid side following wiring diagrams and the instructions given below.
11. Indoor unit Be sure to use a dedicated power circuit. Never use a
12. Stop valve service port power supply shared by another appliance.
13. Charge hose This products reversed phase protection detector only
14. To indoor unit works when the product started up.
15. Oil-equalizing line The reversed phase protection detector is designed to stop
16. Valve B the product in the event of an abnormalities when the prod-
17. Dotted lines represent field supply piping uct is started up.
Replace two of the three phases (L1, L2, and L3) during
Additional refrigerant charge procedures are as follows: reverse-phase protection circuit operation.
To learn the system settings for additional refrigerant charg- Reversed phase detection is not performed while the prod-
ing, refer to the [Service Precaution] label attached on the uct is operating.
back of the electric box lid in the outdoor unit. If there exists the possibility of reversed phase after an
1. Fully open the gas-line stop valve but the liquid line stop momentary black out and the power goes on and off while
valve and valve A above must be left fully closed. Start the product is operating, attach a reversed phase protec-
the additional refrigerant charge operation. tion circuit locally. Running the product in reversed phase
2. After the system is charged with a specified amount of can break the compressor and other parts.
refrigerant, press the confirmation button (BS3) on the
P-board (A1P) in the outdoor unit to stop the additional
refrigerant charge operation.

7-1 Optional parts COOL/HEAT selector electrical charge due to leaked electrical current, which
S1S ..........................Selector switch (fan, cool/heat) then must be discharged with the grounding.
S2S ..........................Selector switch (cool/heat) This unit uses an inverter so be sure to install a ground
leak detector that can handle higher harmonics to prevent
NOTE
malfunctioning of the ground leak detector.
Use copper conductors only.
When using the adaptor for sequential start, refer to Sec- Ground leak detectors which are especially for protecting
tion 7-4, Examples, on Page ____ ground-faults should be used in conjunction with main
For connection wiring to outdoor-outdoor transmission F1- switch or fuse for use with wiring.
F2, outdoor-indoor transmission F1-F2, outdoor-multi
transmission Q1-Q2, refer to Section 7-4, Examples, on DANGER
Page ___
For connection wiring to the central remote controller, refer This unit has a negative phase protection circuit that
to the installation manual of the central remote controller. should only be operated after the unit wiring is connected.
Use insulated wire for the power cord. Do not ground units to water pipes, telephone wires or
7-2 Power circuit and cable requirements lightning rods because incomplete grounding could cause
A power circuit (see table below) must be provided for a severe shock hazard resulting in severe injury or death,
connection of the unit. This circuit must be protected with and to gas pipes because a gas leak could result in an
the required safety devices, i.e. a main switch, a slow explosion which could lead to severe injury or death.
blow fuse on each phase and a ground leak detector.
Phase Recom-
7-4 Examples
Transmission
Models and Voltage mended line selection System example Refer to _______
frequency fuses
1. Field power supply
RXYQ72/
3, 60Hz 208-230V 60A AWG 18 2. Main switch
96MTJU
RXYQ144/ 3. Ground leak detector
168/ 3, 60Hz 208-230V 60A + 60A AWG 18 4. Fuse
192MTJU 5. COOL / HEAT selector
When using residual current operated circuit breakers, be 6. Remote controller
sure to use a high-speed type 200mA rated residual oper- power supply wiring
ating current. transmission wiring Wiring: 2-conductor, 18 AWG,
stranded, non-shielded copper cable / PVC or vinyl jacket
NOTE
Select the power supply cable in accordance with relevant
Field line connection
local and national regulations. L1, L2, L3, phase of the power cord should be clamped to
Wire size must comply with the applicable local and the safety catch using the included clamp material.
national code. The green and yellow striped wrapped wires should be
Specifications for local wiring power cords and branch wir- used for grounding.
ing are must be in compliance with local code. Refer to figure 14.
7-3 General 1. Power supply
(208~230 V, Three-phase)
Make sure to connect the power source wire to the power
2. Branch switch, overcurrent breaker
source terminal block and to clamp it as shown in figure 14.
3. Grounding wire
Never install a phase advancing capacitor. This unit is
4. Ground eakage breaker
equipped with an inverter and installing a phase advancing
5. Section A
capacitor reduces the power factor improvement factor
6. Attach insulation sleeves.
and may cause the capacitor to overheat due to high-fre-
7. Power supply terminal block
quency waves. Keep power imbalance within 2% of the
8. Grounding terminal
supply rating.
9. Retain the ground wire along with the power supply
1. Large imbalances shorten the life of the smoothing
wiring using the accessory clamps (1).
capacitor.
10. Retain the power supply wiring to the bracket using the
2. When power imbalances exceed 4% of the supply rat-
accessory clamps (1).
ing, the product halts operation as a protective measure,
11. Grounding wire
and an error indicator is transmitted.
12. When wiring, do not allow the ground wire to contact
Follow the Electrical Wiring diagram when carrying out
the compressor lead wires. If the wire contacts each
any electrical wiring.
other, adverse effects may occur to other units.
Only proceed with wiring work after blocking off all power.
13. When connecting two wires to one terminal, ensure
Always ground wires in accordance with national regula-
that the crimp-style terminals face with each other
tions of the pertinent country.
back to back.
This unit uses an inverter, and therefore generates noise,
Moreover, make sure that the wire of the smaller gauge
which must be reduced to avoid interfering with other
is located above.
devices. The outer casing of the product may take on an
14. Terminal block

15. Crimp-style terminal ground connection may prevent a good ground from being
16. Wire gauge: Small achieved.
17. Wire gauge: Large Cup washer
Refer to figure 22.
1. Retain with accessory clamps (3).
2. Electric wiring Round pressure terminal
3. Wiring between units
4. Retain to the electric parts box with the accessory Cut out section
clamps (1).
5. When routing the remote control cord and inter-unit
wiring, secure clearance of 5 or more from the power WARNING
wiring. Ensure that the power wiring does not contact
any heated sections Use only specified wire and connect wires to terminals
tightly. Be careful that wires do not place external stress
( ).
on terminals. Keep wires in neat order so as to not to
6. Retain to the back of the column support with the
obstruct other equipment. Incomplete connections could
accessory clamps (2).
result in overheating, and in worse cases, electric shock
7. Inter-unit wirings
8. Power/ground wires or fire.
9. Grounding wire
10. When wiring, exercise sufficient caution not to detach
Field line connection: transmission wiring and cool/heat
the acoustic insulators from the compressor.
selection
CAUTION [In case of one outdoor unit]
Precautions when laying power wiring Refer to figure 15.
Use round pressure terminals for connections to the power
terminal block. 1. COOL/HEAT selector
When none are available, follow the instructions below. 2. Outdoor unit P.C. board (A1P)
Do not connect wiring of different thicknesses to the 3. Take care of the polarity
power terminal block as slack in the power wiring may 4. Use the conductor of sheathed wire (2 wire) (nopo-
cause abnormal heat.) larity)
When connecting wiring which is the same thickness, 5. Terminal board (field supply)
use the following instructions: 6. Indoor unit
Power wire [In case of multiple outdoor unit]

Round pressure terminal
Refer to figure 17.
1. Unit A (Master unit)
2. Unit B (Slave unit)
3. TO IN/D UNIT
Connect same- It is forbidden to It is forbidden to
4. TO OUT/D UNIT
thickness wiring connect two to connect wiring of
to both sides. one side. different thicknesses. 5. TO MULTI UNIT
6. To COOL/HEAT selector
7. To indoor unit
8. To other systems
NOTE
Use an appropriate screwdriver for tightening the termi-
Be sure to follow the limits below. If the transmission wir-
nal screws. A screwdriver with a small head will strip the
ing is beyond these limits, it may result in transmission
head and make proper tightening impossible.
malfunction.
Over-tightening the terminal screws may break them.
Maximum wiring length: 3280ft.
See the table below for tightening torque for the terminal
Total wiring length: 6560ft.
screws.
Max. branches No. of branches: 16
Tightening torque (ft.Ibf) Max. number of outdoor units connectable: 10
M8 (Power terminal block) Up to 16 branches are possible for transmission wiring.
40.6-53.8 No branching is allowed after branching.
M8 (Ground)
M3 (Inter-unit wiring terminal block) 5.9-7.2 Never connect the power supply to transmission wiring
terminal block or the entire system may break down.
Precautions when connecting the ground Refer to figure 16.
When pulling the ground wire out, wire it so that it comes 1. Branch
through the cut out section of the cup washer. An improper 2. Sub-branching

Setting the cool/heat operation Outside the unit, make sure the weak electric wiring (i.e.
for the remote control, between units, etc.) and the
1. Perform cool/heat setting with the remote controller con- strong electric wiring do not pass near each other, keep-
nected to the indoor unit. ing them at least 50 mm apart. Proximity may cause
Keep the COOL/HEAT selector switch (DS1) on the out- electrical interference, malfunctions, and breakage.
door unit PC board (A1P) at the factory setting position IN/ Be sure to connect the power wiring to the power wiring
D UNIT. terminal block and secure it as described in 7-4 Field line
Refer to figure 18. connection.
1. 1 = Remote controller Inter-unit wiring should be secured as described in 7-4
2. Perform cool/heat setting with the COOL/HEAT selector. Field line connection.
Connect the COOL/HEAT selector remote controller Secure the wiring with the accessory clamps so that
(optional) to the A/B/C terminals and set the COOL/HEAT it does not touch the piping.
selector switch (DS1) on the outdoor unit PC board (A1P) Make sure the wiring and the electric box lid do not
to OUT/D UNIT. stick up above the structure, and close the cover
Refer to figure 19. firmly.
1. 1 = COOL/HEAT selector
WARNING
NOTE
Never connect a 200 volt line to the terminal block of the
For low-noise operation, it is necessary to obtain the
interconnecting wiring because doing so damages the
optional External Control Adaptor for Outdoor Unit.
entire system.
For details, see the installation manual attached to the
The wiring from the indoor units must be connected to the
adaptor.
F1/F2 (In-Out) terminals on the PC board in the outdoor
unit.
Picking power line and transmission line
Be sure to let the power line and the transmission line pass For the above wiring, always use vinyl cords with AWG 18-16
through a conduit hole. sheath or cables (2 core wires). (3 core wire cables are allow-
Pick the power line from the upper hole on the front position able for COOL/HEAT selector only.)
of the main unit.
Refer to figure 20. [In case of multiple outdoor units]
1. Electric wiring diagram The interconnecting wiring between the outdoor units in the
Printed on the back of the electric box lid. same pipe line must be connected to the Q1/Q2 (Out Multi)
2. Knockout hole terminals. Connecting the wires to the (Out-Out) terminals
3. Power line results in system malfunction.
4. Transmission line The wiring for the other lines must be connected to the F1/
F2 (Out-Out) terminals of the P-board in the outdoor unit to
which the interconnecting wiring for the indoor units is con-
Precautions when knocking out knockout
nected.
holes The base unit is the outdoor unit to which the interconnect-
To punch out a knockout hole, hit it with a hammer. ing wiring for the indoor units is connected.
Open an appropriate hole as needed. The interconnecting wiring between the outdoor units must
After knocking out the holes, we recommend you paint be 100ft. maximum length .
the edges and areas around the edges using the repair
paint to prevent rusting.
Power line: Open a knockout hole as shown at left and
Electric box
connect it using a conduit.
(A1P)
Transmission line: Connect it using a conduit in the
knockout hole on the right.
Left side Right side
Lock nut Vinyl tube
Use the accessory clamps (1)
(Accessory)
Conduit to retain them to the electric box.
Conduit
mounting
plate
Knockout hole
Burr NOTE
Be sure to keep the power line and transmission line
CAUTION apart from each other.
Be careful about polarity of the transmission line.
Always adequately protect and insulate the power wir- Make sure that the transmission line is clamped as
ing. shown in the figure in chapter Section 7-4 Field Line
Connection. .

Check that wiring lines do not make contact with refrig- During the operation, monitor the outdoor unit operation
erant piping. status and check for any incorrect wiring.
BEFORE OPERATION 1. Turn ON the power to the outdoor Make sure to turn ON the power 6 hours before
units and indoor units. starting the operation. This is necessary to warm
Checks after completion of work the crankcase preliminarily by the electric heater.
2. Check the LED on the P-board (A1P) in the outdoor unit to see if the data transmission
CAUTION is performed normally.
CAUTION Never connect power supply wiring to the ter- Microcomputer Ready/ Cooler/heater changeover
LED display Low
minal block for remote controller wiring as this could (Default status operation Page Error Bulk Bulk Demand Multi
Individual noise
monitor (parent) (child)
damage the entire system. before delivery)
HAP H1P H2P H3P H4P H5P H6P H7P H8P
Attach the power wire securely. One outdoor unit installed
To avoid injury, always make sure that the circuit breaker When multiple Master station
outdoor unit
on the power supply panel of the installation is switched installed (*) Sub station
off before doing any work.
LED display: OFF ON Blinking
(*) The base (parent) unit is the outdoor unit to which the interconnecting wiring for the
After the installation, check the following before switch- indoor units is connected. The other outdoor units are child units.
ing on the circuit breaker: 3. .As necessary, configure the system Always perform configuration after turning ON the
settings onsite by using the dipswitch power. To learn the setting method, refer to the
1. The position of the switches that requires an initial setting (DS1) on the outdoor unit P-board [Service Precautions] label attached at the
(A1P) and push button switches position shown in the figure on the right
Make sure that switches are set according to your applica- (BS1 to 5). (Electric box lid in outdoor unit).
tion needs before turning on the power supply. .When the system is in the multiple- (Remember, the actual settings you have made
2. Power supply wiring and transmission wiring: outdoor unit configuration (Out Multi), must be recorded on the [Service Precautions]
perform the configuration on the parent label.)
Use a designated power supply and transmission wiring unit. (Any settings made on a child unit
and make sure that it has been carried out according to the will be ignored.)
instructions described in this manual, the wiring diagrams 4. Check if the shutoff valves are in Caution Do not leave any shutoff valve closed.
and local and national regulations. appropriate status and correct any Otherwise the compressor will fail.
3. Pipe sizes and pipe insulation: wrong status. (Refer to the table in
6-6 Additional Refrigerant Charge.)
Make sure that correct pipe sizes are installed and that the
5. Perform the check operation The system operates for about 15 minutes
insulation work is properly executed. following the instructions printed (30 minutes at maximum) and automatically
4. Additional refrigerant charge: on the [Service Precaution] label. stops the test operation. The system can start a
The amount of refrigerant to be added to the unit should be normal operation about 15 minutes after the test
operation, only if the remote controller displays
written on the included [Additional Refrigerant Charge] no error codes.
label, and attach it to the rear side of the front cover.
5. Measurement of insulation in the main power circuit:
Refer to figure 21.
Using a megatester for 500V, check that the insulation
1. Electric box lid
resistance of 2MW or more is attained by applying a volt- 2. Service lid
age of 500V DC between power terminals and ground. 3. [Service precautions] Label location
Never use the megatester for the transmission wiring.
6. Installation date: Cautions for check operation
Be sure to record the installation date on the [Additional If the system is started within about 12 minutes after the
Refrigerant Charge] label. outdoor/indoor units are turned ON, the compressor will not
run and H2P lights up. Before starting an operation, always
verify that the LED display shows the contents of the table
Test Operation in Section 8-2, Test Operation.
After completing installation, be sure to open the valve. Oper- The system may require up to 10 minutes until it can start
ating the unit with the valve shut will break the compressor. the compressor after an operation start. This is a normal
operation to equalize the refrigerant distribution.
The check operation does not provide any means of check-
Power supply connection ing the indoor units individually. For that purpose, perform
When operating the unit for the first time after installation, be
normal operation using the remote controller after the
sure to perform a test operation following these steps. Not per-
check operation.
forming a test operation when the unit is first installed may
The check run cannot be performed in recovery or other
prevent the unit from operating properly.
modes.
Before running a check on the unit, changing the indoor
remote controller settings might cause the error code [UF]
to be displayed and prevent a proper check to be run.

Remote controller displays an error: When the system operation is stopped by the remote con-
trol, the outdoor units may continue to operate for a further
Mal- 5 minutes.
Installation error function Solution
code If the system has not undergone any check operation by
E3
the test operation button since it was first installed, an error
The stop valve of an Check referring to the table in code [U3] is displayed. In this case, perform check opera-
E4
outdoor unit is left 6-6 Additional Refrigerant
closed.
F3
Charge. tion referring to Section 8-2 Test Operation,
UF After the test operation, when handing the unit over to the
The phases of the Exchange two of the three phases customer, make sure the electric box lid, the service lid,
power to the outdoor U1 (L1, L2, L3) to make a positive
units are reversed. phase connection. and the unit casing are all attached.
Check if the power wiring for the
No power is supplied to
outdoor units are connected 8. CAUTION FOR REFRIGERANT LEAKS
correctly.
an outdoor or indoor U1
If the power wire is not connected
unit (including phase U4
to L2 phase, no malfunction dis- DANGER
interruption).
play will appear and the compres-
sor will not work.
Refrigerant gas is heavier than air and replaces oxygen. A
Check if the refrigerant line piping
Incorrect interconnec- massive leak could lead to oxygen depletion, especially in
UF and the unit wiring are consistent
tions between units basements, and an asphyxiation hazard could occur lead-
with each other.
Recalculate the required amount ing to serious injury or death.
of refrigerant from the piping
E3
Refrigerant length and correct the refrigerant Points to note in connection with refrigerant leaks
F6
overcharge charge level by recovering any
UF
excessive refrigerant with a refrig- Introduction
erant recovery machine.
The installer and system specialist shall secure safety against
Check if the additional refriger-
ant charge is correct. Recalcu-
leakage according to local regulations or standards. The fol-
Insufficient E4 late the required amount of lowing standards may be applicable if local regulations are not
refrigerant F3 refrigerant from the piping available.
length and add an adequate
amount of refrigerant.
If an outdoor multi The VRV System uses R-410A which is an entirely safe, non-
terminal is connected U7 Remove the line from the outdoor toxic, non-combustible refrigerant. However, care must be
when there is one UF multi terminals (Q1 and Q2).
outdoor unit installed. taken to ensure that air-conditioning equipment is installed in
The operation mode on a large enough room to ensure that the maximum concentra-
Set the operating mode on all
the remote controller UF
indoor unit remote controllers to
tion level of refrigerant gas is not exceeded. This is a safe-
was changed before E4 guard in the unlikely event of a major leak and complies with
the check run. cooling.
local regulations and standards.
The check operation
has not been U3 Perform the check operation.
performed.
Maximum concentration level
Temperature adjustment operation confirmation
The maximum charge of refrigerant and the calculation of the
After the test operation is over, operate the unit normally.
maximum concentration of refrigerant is directly related to the
Heating is not possible if the outdoor temperature is 75F or
higher. humanly occupied space in to which it could leak.
Make sure the indoor and outdoor units are operating The unit of measurement of the concentration is lb./ft3 ( the
normally. weight in Ib. of the refrigerant gas in 1ft3 volume of the occu-
If a knocking sound can be heard in the liquid compres- pied space).
sion of the compressor, stop the unit immediately and
then energize the heater for a sufficient length of time Compliance to the local applicable regulations and standards
before restarting the operation. for the maximum allowable concentration level is required.
Run each indoor unit one at a time and make sure the
corresponding outdoor unit is also running.
Check to see if cold (or hot) air is coming out of the
indoor unit.
1
Press the fan direction and fan strength buttons on the
indoor unit to see if they operate properly.
2
NOTE
Cautions for normal operation check
Once stopped, the compressor will not restart in about 5
minutes even if the On/Off button of an indoor unit in the 1. direction of the refrigerant flow
same system is pressed. 2. room where refrigerant leak has occurred (outflow
of all the refrigerant from the system)

Pay special attention to places such as a basements, If the result of the above calculation exceeds the maximum
where refrigerant can stay because refrigerant is heavier concentration level then make similar calculations for the
than air and precautions must be taken. second then third smallest room and so until the result falls
short of the maximum concentration.
Procedure for checking maximum concen- 3.
tration: Excess of maximum concentration level: If the installa-
tion of a facility results in a concentration in excess of the
Check the maximum concentration level in accordance maximum concentration level you must revise the system.
with steps 1 to 4 below and take whatever action is nec- Please consult your Daikin supplier.
essary to comply.
1. Calculate the amount of refrigerant (Ib.) charged to each

system separately.
amount of refriger- additional charging total amount
ant in a single unit + amount (amount of = of refriger-
system (amount of refrigerant added ant (Ib.) in
refrigerant with locally in accordance the system
which the system with the length or
is charged before diameter of the refrig-
leaving the factory) erant piping)
NOTE
Where a single refrigerant facility is divided into 2 entirely
independent refrigerant systems, use the amount of refrig-
erant with which each separate system is charged.
Calculate the smallest room volume (ft3 )
Incase like the following, calculate the volume of (A), (B) as
a single room or as the smallest room.
A.Where there are no smaller room divisions
B.Where there is a room division but there is an opening

between the rooms large enough to permit a free flow
of air back and forth.
1
2
1. opening between rooms

2. partition
Where there is an opening without a door or where there
are openings above and below the door which are each
equivalent in size to 0.15% or more of the floor area.
2. Calculating the refrigerant density using the results of the
calculations in steps 1 and 2 above.
total volume of refrigerant in the
refrigerant system
size (ft3 ) of smallest room in which
maximum concen-
tration level (Ib./ft3)
there is an indoor unit installed

5.2 REYQ-M
< If installed as a single unit > < When installed in serial > H159 A19-5/8
(Pattern 1) B1 (Pattern 1) B1 H1=59+X A19-5/8+X/2
H219-5/8 B111-3/4
1
3/8 B23-7/8
1 3/8 3/4 1
3/8 A 3/8 3/4 A H2=19-5/8 + Y B111-3/4+Y/2
2
B23-7/8+Y/2
2
60
3
40
(Pattern 2) B2 (Pattern 2) B2 4
0
40
2
B1 4
1 2 1 3-7/8 60
2 A B2
3 -7/8 2 A A 60
2 5 60
H1
(Pattern 3) (Pattern 3) 1 3
11-3/4 2 11-3/4 (in.)
H2
7-7/8 1 7-7/8 15-3/4 1 15-3/4 (in.)
figure 1 figure 2
A 1
B
28-7/16 ~ 29
3-1/8 3-1/8
30-1/8
2
1 < 5>
6
3 (in.)
2
figure 4
3 < 7> 8
3
4
4
4
4
1 4
4 4 2
2
figure 3 figure 5
One outdoor unit installed
(1) 2 7 ( 12 ) 13 1 2
7 9
8 9
8
3 11
16
3 11 3
17 4
5
6 4 18 14
10 15
figure 7

(1) 2 ( 12 ) 13
9
9
1 2
A A-arrow diagram
19
20
20
19
3
B
B-arrow diagram
figure 6 figure 8

1 4 5 6
2 One outdoor unit installed Multiple outdoor units installed
3 1 3
3 1
2 2
7
7
5
figure 9
5
4 6
1 6
2
4
3 4 8
5
6
figure 10 figure 11
17 2 2
14
1 16 10
9 15
3
7 11
4 4 7
3
2 8
12
5
6 13

17
9
10
18 16 16
1 11 8
13
4 19 5
7
3 3
2
12 4
8 20
5 9
6 6
figure 12 figure 13
5
14 16
15
13 17
L1 L2 L3
1
7
6
8
4 2 3
10 9
11
12
figure 14

A1P
A B C F1 F2 F1 F2 Q1 Q2 A B C F1 F2 F1 F2 Q1 Q2
C/H SELECTOR TO IN/D UNIT TO OUT/D UNIT TO MULTI UNIT
2
9
figure 16
F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2
IN/D OUT/D.BS IN/D OUT/D.BS IN/D OUT/D.BS
F1 F2 1 2
3 4 5
A1P
6 F1 F2 F1 F2 F1 F2 3 4 5 5
F1 F2 A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2
F1 F2
8
7
7
6
figure 15 figure 17
3
4
figure 18 figure 19
3 2
2
5 9
figure 21
6
2
10
8 7 5 3
4
figure 20 figure 22

Safety Considerations After completing the installation work, check that the
refrigerant gas does not leak.
Read these SAFETY CONSIDERATIONS carefully before
installing air conditioning equipment, and be sure to
Children playing with plastic bags face the danger of
install it correctly. After completing the installation, make
sure that the unit operates properly during the start-up death by suffocation.
operation. Tear apart and throw away plastic packaging bags so that
Instruct the customer how to operate and maintain the children cannot play with them.
unit. Safely dispose of the packing materials.
Inform customers that they should store this Installation Packing materials, such as nails and other metal or
Manual with the Operation Manual for future reference. wooden parts, may cause stabs or other injuries.
Always use a licensed installer or contractor to install this WARNING

product. Improper installation can result in water or
Ask your dealer or qualified personnel to carry out in-
refrigerant leakage, electrical shock, fire, or explosion.
stallation work. Do not try to install the unit by yourself.
Meanings of DANGER, WARNING, CAUTION, and NOTE Improper installation may result in water leakage, electric
symbols: shocks or fire.
DANGER ................ Indicates an imminently hazardous Perform installation work in accordance with this in-
situation which,if not avoided, will stallation manual.
result in death or serious injury. Improper installation may result in water leakage, electric
WARNING.............. Indicates a potentially hazardous sit- shocks or fire.
uation which, if not avoided, could Be sure to use only the specified accessories and
result in death or moderate injury. parts for installation work.
CAUTION ............... Indicates a potentially hazardous sit- Failure to use the specified parts may result in water leak-
uation which, if not avoided, may age, electric shocks, fire or the unit falling.
result in minor or moderate injury. It Install the unit on a foundation strong enough to with-
may also be sued to alert against stand the weight of the unit.
unsafe practices. A foundation of insufficient strength may result in the
NOTE...................... Indicates a potentially hazardous sit- equipment falling and causing injuries.
uation which, if not avoided, could Carry out the specified installation work after taking
result in death or serious injury. account of strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment
DANGER falling and causing accidents.
Make sure that a separate power supply circuit is pro-
Refrigerant gas is heavier air and replaces oxygen. A vided for this unit and that all electrical work is car-
massive leak could lead to oxygen depletion, espe- ried out by qualified personnel according to local
cially in basements, and an asphyxiation hazard laws and regulations and this installation manual.
could occur leading to serious injury or death. An insufficient power supply capacity or improper electri-
Do not ground units to water pipes, telephone wires, cal construction may lead to electric shocks or fire.
or lightning rods because lightning strikes can cause Make sure that all wiring is secured, the specified
a severe shock hazard resulting in severe injury or wires are used, and no external forces act on the ter-
death. minal connections or wires.
Do not ground units to gas pipes because a gas leak Improper connections or installation may result in
could result in an explosion which could lead to se- fire.When wiring the power supply and connecting the
vere injury or death. remote controller wiring and transmission wiring, position
If the refrigerant gas leaks during installation, venti- the wires so that the electric parts box lid can be securely
late the area immediately. fastened.
Refrigerant gas may produce toxic gas if it comes in con- Improper positioning of the electric parts box lid may
tact with fire such as from a fan, heater, stove or cooking result in electric shocks, fire, or the terminals overheating.
device. Exposure to this gas could cause severe injury or Before touching electrical parts, turn off the unit.
death. Securely install the outdoor unit terminal panel.
Do not install the unit in an area where flammable ma- If the terminal panel is not installed properly, dust or water
terials are present due to the risk of explosion result- may enter the outdoor unit and fire or electric shock may
ing in serious injury or death. result.
Refrigerant gas may produce toxic gas if it comes in When installing or relocating the system, be sure to
contact with fire such as from a fan, heater, stove, or keep the refrigerant circuit free from substances oth-
cooking device. Exposure to this gas can cause se- er than the specified refrigerant (R-410A), such as air.
vere injury or death.

Any presence of air or other foreign substance in the B.Tight:

refrigerant circuit causes an abnormal pressure rise or
rupture, resulting in injury. R-410A can contribute slightly to the greenhouse effect
Do not reconstruct or change the settings of the pro- if it is released so be sure to check the tightness of the
tection devices. installation.
If the pressure switch, thermal switch, or other protection Read the chapter Refrigerant piping carefully and fol-
device is shorted and operated forcibly, or parts other low these procedures correctly.
than those specified by Daikin are used, fire or explosion Since R-410A is a mixed refrigerant, the required ad-
may result. ditional refrigerant must be charged in its liquid state.
Do not touch the switch with wet fingers. If the refrigerant is charged in a state of gas, its com-
Touching a switch with wet fingers can cause electric position changes and the system will not work prop-
shock. erly.
Be sure to install an ground leakage breaker. The indoor unit uses R-410A and all connected units
Failure to install an ground leakage breaker may result in require the same to ensure normal operation.
electric shocks, or fire.
Heat exchanger fins are sharp enough to cut. Take precautions to prevent the outdoor unit from be-
To avoid injury wear glove or cover the fins when working ing used as a shelter by small animals.
around them. Small animals making contact with electrical parts can
Do not allow children to play on or around the unit as cause malfunctions, smoke, or fire. Advise the customer
they could be injured. to keep the area around the unit clean.
Install the indoor and outdoor units, power supply
Refrigerant pipes may be very hot or very cold during
wires and transmission wires at least 3.5 ft. away
or immediately after operation.
from televisions or radios to prevent image interfer-
Touching them could result in burns or frostbite. To avoid
ence or noise.
injury give the pipes time to return to normal temperature
Depending on the radio waves, a distance of 3.5 ft. may
or, if you must touch them, be sure to wear proper gloves.
not be sufficient to eliminate the noise.
CAUTION Dismantling of the unit, and treatment of the refriger-
ant, oil, and other parts should be done in accor-
Do not touch the refrigerant pipes during and imme-
dance with the relevant local and national
diately after operation.
regulations.
During and immediately after operation, the refrigerant
pipes may be hot and may be cold, depending on the con- Radio interference may result if installed too close to other
dition of the refrigerant flowing through the refrigerant pip- electrical devices.
ing, compressor, and other refrigerant cycle parts. Your Do not use the following tools that are used with con-
hands may suffer burns or frostbite if you touch the refrig- ventional refrigerants: Gauge manifold, charge hose,
erant pipes. gas leak detector, reverse flow check valve, refriger-
ant charge base, vacuum gauge, refrigerant recovery
NOTE equipment.
While following the instructions in this installation If conventional refrigerants or refrigerator oils are mixed
manual, install drain piping in order to ensure proper in the R-410A, the refrigerant may deteriorate.
drainage and insulate piping in order to prevent con- Never perform piping connection work for the out-
densation. door unit when it is raining.
Improper drain piping may result in water leakage and
property damage.
Be very careful about product transportation.
1. INTRODUCTION
Do not turn off the power immediately after stopping op-
This manual provides installation instructions for Daikin
eration.
REYQ-M series VRV inverters designed for outdoor
Always wait at least five minutes before turning off the
installation and used for cooling and heatpump applica-
power. Otherwise, water leakage or other problems can
tions.
occur.
The REYQ-M units can be combined with Daikin VRV
Do not use a charging cylinder. series indoor units and
Using a charging cylinder may cause the refrigerant to these instructions describeunpacking, installing, and
deteriorate. connecting the REYQ-M units. Installation of the indoor
Systems using R-410A must be kept clean, dry, and units is not described in this manual. Always refer to the
tightly installed. specific installation manual supplied a unit for its instal-
A.Clean and dry: lation.
Foreign materials (including mineral oils such as
SUNISO oil or moisture) should be prevented from get-
ting mixed into the system.

1-1 Combination
Discharge Discharge
gas line pip- gas line pip-
Always use appropriate indoor units compatible with Name Vinyl tube
ing attached ing attached
R-410A. to unit (2) to unit (3)
To learn which models of indoor units are compatible
Quantity 1 pc. 1 pc. 1 pc. Operation
with R-410A, refer to the product catalogs. manual
Total capacity/quantity of indoor units are as follows: Installa-
tion man-
Outdoor unit Total capacity of indoor units Total quantity of indoor units ual
REYQ72MTJU ........................ 36 ~ 93 13 units Shape Additional
REYQ96MTJU................. 48 ~ 125 16 units refrigerant
REYQ144MTJU .................... 72 ~ 187 24 units charge
REYQ168MTJU .................... 84 ~ 218 24 units label
REYQ192MTJU .................... 96 ~ 249 24 units * Use the flare nut attached to the discharge gas stop valve for the
discharge gas line piping attached to unit (1).
Standard operation limit
Refer to figure 21.
Operating conditions for indoor and outdoor units are as 1. Operation manual
follows: Installation manual
Equivalent pipe length25ft. Clamp
Level difference0ft. 2. Attached pipe
Cooling Heating 1-3 Option accessory
A To install the outdoor unit, the following optional parts are also
110 required.
100
C
Refrigerant branching kit (For R-410A only: Always use
90 70 an appropriate kit dedicated for your system.)
80 60
for 3 pipes
70 50
41
REFNET header - KHRP25M33H KHRP25M72H
60 40
KHRP25M22T KHRP25M33T KHRP25M72T
REFNET joint
50 30 U
40
30
20
for 2 pipes
10
23
5
REFNET header KHRP26M22H KHRP26M33H KHRP26M72H
50 57 60 70 77 80 90 B 40 50 60 70 80 90 D
KHRP26M22T KHRP26M33T KHRP26M72T
REFNET joint
A Outdoor temperature (FDB) U
B Indoor temperature (FWB)
C Outdoor temperature (FWB)
D Indoor temperature (FDB) Outdoor unit multi connection piping kit. For R-410A
Range for continuous operation only: Always use an appropriate kit dedicated for your
Range for pull down operation system.
Range for warming up operation Number of outdoor units connected 2 units
Kit name BHFP26M90U
1-2 Standard supplied accessories
Suction gas line To select an optimum refrigerant branching kit, refer to
Name Clamp (1) Clamp (2) Clamp (3) piping attached Section 6. Refrigerant Piping.
to unit (1)
Quantity 9 pcs. 2 pcs. 1 pc. 1 pc.
Shape
Small
Large
Discharge gas
Suction gas line Suction gas line
line piping
Name piping attached to piping attached to
attached to unit
unit (2) unit (3)
(1) *
Quantity 1 pc. 1 pc. 1 pc.
Shape

1-4 Technical specifications (1)

General REYQ72MTJU REYQ96MTJU REYQ144MTJU
Nominal cool- MBh
ing capacity (2) 72 96 144
Nominal heat- MBh REYQ144/168/
81 108 162 Compressor REYQ72/96MTJU
ing capacity (3) 192MTJU
Nominal input Oil type - Synthetic(ether)oil Synthetic(ether)oil
cooling / heat- kW 8.67 / 9.19 8.67 / 9.19 17.34 / 18.38
ing (4) Oil charge vol-
ume l 1.9+1.6 (1.9+1.6)+(1.9+1.6)
Dimensions (64 48-7/8 Crankcase
inch 64 48-7/8 64 48-7/8 30-1/8) + (64 W 33+33 (33+33)+(33+33)
HWD 30-1/8 30-1/8 heater
48-7/8 30-1/8)
Mass Ib. Refrigerant type - R-410A R-410A
666 666 666+666
Refrigerant Refrigerant
charge Ib. 27.3 27.3+27.3
suction gas inch 3/4 7/8 1-1/8
pipe REYQ144/168/
Condenser REYQ72/96MTJU 192MTJU
Refrigerant
discharge gas inch 5/8 3/4 7/8 Nominal air flow CFM 7400 7400+7400
pipe
Fan motor out-
Refrigerant liq- put W 750 750+750
inch 3/8 3/8 5/8
uid pipe
General REYQ168MTJU REYQ192MTJU
Nominal cool-
ing capacity MBh 168 192
(2)
Nominal heat-
ing capacity MBh 189 216
(3)
Nominal input
cooling / heat- kW 14.37 / 15.79 17.34 / 18.38
ing (4)
Dimensions 64 48-7/8 (64 48-7/8 30-1/

inch 8) + (64
HWD 30-1/8 48-7/8 30-1/8)
Mass Ib. 666+666 666+666
Refrigerant
suction gas inch 1-1/8 1-1/8
pipe
Refrigerant
discharge gas inch 7/8 7/8
pipe
Refrigerant inch
liquid pipe 5/8 5/8
(1) Refer to the engineering data book for the complete list of
specifications.
(2) The nominal cooling capacity is based on:indoor temperature:

80FDB / 67FWB
- outdoor temperature: 95FDB
- pipe length: 25ft.
(3) The nominal heating capacity is based on:indoor temperature:

70FDB
- outdoor temperature: 47FDB / 43FWB
- pipe length: 25ft.
(4) The nominal input includes total input of the unit: com
pressor, fan motor and control circuit.

1-5 Electrical specifications (1) 6. Make sure that the air inlet and outlet of the unit are not
REYQ72/ REYQ144/168/ positioned towards the main wind direction. Frontal wind
Model 96MTJU 192MTJU will disturb the operation of the unit. If necessary, use a
Power supply windscreen to block the wind.
Phase - 3~ 3~
Frequency Hz 60 60 DANGER
Voltage V 208-230 208-230
Voltage tolerance % 10 10 Do not install unit in an area where flammable materials
Recommended fuses A 60 60+60 are present due to risk of explosion resulting in serious in-
Compressor jury or death.
Phase - 3~ 3~
Refrigerant is heavier than air and replaces oxygen. A
Frequency Hz 60 60
Voltage V 208-230 208-230
massive leak could lead to oxygen depletion, especially in
Nominal running current A 10.1+13.1 (10.1+13.1)+(10.1+13.1) basements, and an asphyxiation hazard could occur lead-
ing to serious injury or death. Refer to Section 9. Caution
REYQ72/ REYQ144/168/
for Refrigerant Leaks.
Model
96MTJU 192MTJU
NOTE
Control and fan motor
Type An inverter air conditioner may cause electronic noise
Voltage V 208-230 208-230 generated from AM broadcasting. Examine where to in-
stall the main air conditioner and electric wires, keeping
2. MAIN COMPONENTS proper distances away from stereo equipment, personal
For main components and computers, etc.
_ function of the main compo-
nents, refer to the Engineering Data Book. Refer to figure 2.
1. indoor unit
3. SELECTION OF LOCATION 2. Branch switch, overcurrent breaker
This unit, both indoor and outdoor, is suitable for instal- 3. remote controller
lation in a commercial and light industrial environment. If 4. COOL / HEAT selector
installed as a household appliance it could cause electro- 5. personal computer or radio
magnetic interference. If the electric wave of AM broadcasting is particularly
The VRV OUTDOOR units should be installed in a location weak, keep distances of 10 ft. or more and use conduit
that meets the following requirements: tubes for power and transmission lines. In heavy snowfall
1. The foundation is strong enough to support the weight of areas, select an installation site where snow will not affect
the unit and the floor is flat to prevent vibration and noise operation of the unit.
generation.
2. The space around the unit is adequate for servicing and the CAUTION
minimum space for air inlet and air outlet is available. Do not install in the following locations.
Refer to figure 1, and choose a pattern. Locations such as kitchens which contain a lot of min-
eral oil or steam in the atmosphere or where oil may
1. Front side splatter on the unit.
2. No limit to wall height Resin parts may deteriorate, causing the unit to fall or
3. Suction side leak.
3. Ensure that water cannot cause any damage to the location Locations where sulfurous acids and other corrosive
in case it drips out the unit (e.g. in case of a blocked drain gases may be present in the atmosphere.
pipe). Copper piping and soldered joints may corrode, caus-
4. The piping length between the outdoor unit and the indoor unit ing refrigerant to leak.
may not exceed the allowable piping length. See Section 6-3, Locations where equipment that produces electromag-
Example of Connection on Page 49. netic waves is found.
5. Select the location of the unit in such a way that neither the The electromagnetic waves may cause the control sys-
discharged air nor the sound generated by the unit disturb tem to malfunction, preventing normal operation.
anyone.
4. INSPECTING AND HANDLING THE UNIT Fragile, handle the unit with care.
At delivery, the package should be checked and any dam- Keep the unit upright in order to avoid compressor
age should be reported immediately to the carrier claims damage.
agent. Choose the path along which the unit is to be brought in
ahead of time.
When handling the unit, take into account the following: If a forklift is to be used, pass the forklift arms through the
large openings on the bottom of the unit.

Lift the unit with a crane and 2 belts of at least 27 ft. long. unit in order to prevent infiltration of water coming from
When lifting the unit with a crane, always use protectors to under the unit.
prevent belt damage and pay attention to the position of the 4. When installing on a roof, make sure the roof floor is
units center of gravity. strong enough and be sure to water-proof all work.
After installation, remove the transport clasps attached to
5. Make sure the area around the machine drains properly
the large openings.
by setting up drainage grooves around the foundation.
Bring the unit as close to its final installation position in its
original package to prevent damage during transport. Condensate water is sometimes discharged from the
Refer to figure 3. outdoor unit when it is running.
1. Packaging material 6. Block all gaps in the holes for passing out piping and wir-
2. Forklift ing using sealing material (locally procured) to prevent
3. Belt sling small animals from entering the equipment.
4. Wear plate
5. Removal of shipping brackets Ex: passing piping out through the front
6. Shipping bracket (Remove the screws.)
7. Removal of corrugated paper
8. Corrugated paper
1
5. UNPACKING AND PLACING THE UNIT
Make sure the unit is installed level on a sufficiently strong
base to prevent vibration and noise. 2 3 4
Secure the unit to its base using foundation bolts. Use four 1. Plug the areas marked with .
commercially available M12-type foundation bolts, nuts, when the piping is routed from the front panel.
and washers. 2. Suction gas side piping
The foundation bolts should be inserted 3. Liquid side piping
13/16
13/16. 4. Discharge gas side piping

Make sure the base under the unit Use a nut with a resin clip plate to protect the nut tightening
extends more than 30-1/8 behind the part from rusting.
unit. Resin clip plate
The height of the base should be at least 5-7/8 from the
floor.
The unit must be installed on a solid longitudinal foundation
(steelbeam frame or concrete) as indicated in figure 4.
Refer to figure 4. 6. REFRIGERANT PIPING
1. Foundation bolt point (f9/16 dia. : 4 positions)
2. Depth of product NOTE
3. Shape of outdoor units support leg and foundation
After completing installation, be sure to open the valves.
bolt positions
(See Section 6-6 Additional refrigerant charge. (Operat-
Model A (in.) B (in.) ing the unit with the valves shut will break the compressor.)
Q96 type 48-13/16 43-3/8 Add R-410A which comes in a pink cylinder.
All field piping must be installed by a licensed refrigeration
DO NOT USE STANDS TO SUPPORT THE technician and must comply with relevant local and national
CORNERS regulations.
Refer to figure 5.
CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT
1. Do not use stands to support four corners.
PIPING
2. Center position of unit.
3. Prepare a water drainage channel around the foundation Do not use flux when brazing copper-to copper refrigerant
to condensate waste water from around the unit. piping, particularly for the HFC refrigerant piping. Instead
4. If the unit is to be installed on a roof, check the strength use the phosphor copper brazing filler metal (B-Cu93P-710/
of the roof and its drainage facilities first. 795: ISO 3677) which does not require flux.
5. If the unit is to be installed on a frame, install the water- Flux has an extremely negative effect on refrigerant pip-
proofing board within a distance of 5-7/8 under the unit ing systems. For instance, if chlorine based flux is used, it
in order to prevent infiltration of water coming from under will cause pipe corrosion. Flux containing fluorine will
the unit. damage refrigerant oil.
Installation tools:
NOTE Make sure to use installation tools (gauge manifold charge
1. Prepare a water drainage channel around the founda- hose, etc.) that are exclusively used for R-410A installa-
tion to condensate waste water from around the unit. tions to withstand the pressure and to prevent foreign mate-
2. If the unit is to be installed on a roof, check the strength rials (e.g. mineral oils such as SUNISO and moisture) from
of the roof and its drainage facilities first. mixing into the system.
3. If the unit is to be installed on a frame, install the water- The screw specifications differ for R-410A.
proofing board within a distance of 5-7/8 under the

Vacuum pump should be 2-stage with a non-return valve 2. Suction gas side accessory pipe (1) (2) (3)
using the following precautions: 3. Discharge gas side accessory pipe (1)(2)(3)
1. Make sure the pump oil does not flow oppositely into the 4. Suction gas line
system while the pump is not working. 5. Liquid line
2. Use a vacuum pump which can evacuate to 14.6 psi. 6. Oil-equalizing piping stop valve
7. No piping work is needed.
8. Flare nut
6-1 Selection of piping material 9. Discharge gas line
1. Foreign materials inside pipes, including oils for fabrication,
10. Liquid side piping (field supply)
must be 9mg/10ft. or less.
11. Side (bottom) connection
2. Use the following material specification for refrigerant pip-
12. Remove the knockout holes on the bottom frame
ping:
and route the piping under the bottom frame.
construction material: Phosphoric acid deoxidized
13. Knockout hole
seamless copper for refrigerant.
14. Punch the knockout holes.
size: Determine the proper size referring to chapter See
15. Discharge gas piping (field supply)
Section 6-3, Example of Connection.
16. Liquid piping (field supply)
The wall thickness of the refrigerant piping should com-
17. Suction gas piping (field supply)
ply with relevant local and national regulations.
18. Oil-equalizing piping (field supply)
3. Make sure to use the particular branches of piping that
19. Same as above
have been selected referring to chapter See Section 6-3,
Example of Connection.
NOTE
6-2 Connecting the refrigerant piping
Be sure to use the attached pipe when carrying out piping
1. The local branch piping can be connected either forward or
work in the field.
to the sides (taken out of the bottom) as shown in the figure.
Be sure that the local piping does not touch other
pipes, the bottom panel or side panel. Especially for
the bottom and side connection, be sure to protect
the local piping with the provided insulation, to pre-
vent it from coming into contact with the casing.
Precautions when knocking out knockout

holes:
1 2 3
Be sure to avoid damaging the casing
1. Left-side connection After knocking out the holes, we recommend you paint the
2. Front connection edges and areas around the edges using the repair paint to
3. Right-side connection prevent rusting.
One outdoor unit installed: When passing electrical wiring through the knockout
holes, wrap the wiring with protective tape to prevent
Front connection:
damage.
Remove the stop valve cover to connect. Open knockout holes around the 4 concave knockout
Refer to figure 6. holes in the base frame, using a 1/4-bit drill.
Side (bottom) connection: Refer to figure 7.
Remove the knockout holes on the bottom frame and route the piping 1. Knockout hole
under the bottom frame. 2. Drill
Multiple outdoor units installed: 3. Concave section
To connect the piping between outdoor 2. Make sure to perform the piping installation within the
units, an optional piping kit (multi connec- range of the maximum allowable pipe length, allowable
level difference and allowable length after branching as
tion piping kit) is always required. When indicated in Section 6-3, Example of Connection.
installing the piping, follow the instruc- 3. For installation of the refrigerant branching kit, refer to the
tions in the installation manual that comes installation manual delivered with the kit.
Mount the REFNET joint so that it branches either hori-
with the kit. zontally or vertically.
Front connection: Refer to figure 8.
Remove the stop valve cover to connect. 1. Horizontal connections
Refer to figure 6. 2. Up to 30 or vertically.
Side (bottom) connection: Mount the REFNET header so that it branches horizon-
tally.
Remove the knockout holes on the bottom frame and route 3. Horizontal connections
the piping under the bottom frame. 4. Pipe connection
Refer to figure 6. Only use the flare nuts included with the unit.
1. Front connection Using different flare nuts may cause the refrigerant to
Remove the stop valve cover to connect. leak.

Be sure to perform a nitrogen blow when brazing. REYQ144MTJU ......... 5/8 --> 3/4
Brazing without performing nitrogen replacement or REYQ168MTJU .......... 5/8 --> 3/4
releasing nitrogen into the piping will create large quan- REYQ192MTJU ......... 5/8 --> 3/4
tities of oxidized film on the inside of the pipes, adversely
affecting valves and compressors in the refrigerating
system and preventing normal operation.
Do not use a flux when brazing the refrigerant pipe
joints.
Use phosphor copper brazing (B-Cu93P-710/795: ISO
3677) which does not require flux.
Flux has an extremely negative effect on refrigerant pip-
ing systems. For instance, if chlorine based flux is used,
it will cause pipe corrosion. If the flux contains fluorine, it
will damage the refrigerant oil.
DANGER
Use of oxygen could cause an explosion resulting in se-

vere injury or death. Only use nitrogen gas.
Refrigerant gas may produce toxic gas if it comes in con-
tact with fire such as from a fan heater, stove or cooking
device. Exposure to this gas could cause severe injury or
death.
The pressure regulator for the nitrogen released when

doing the brazing should be set to 2.9 psi or less.
Refer to figure 9.
1. Refrigerant piping
2. Location to be brazed
3. Nitrogen
4. Taping
5. Manual valve
6. Regulator
7. Nitrogen
5. Protection against contamination when installing pipes:
Take measures to prevent foreign materials like mois-
ture and contamination from mixing into the system.
Place Installation period Protection method
More than a month Pinch the pipe
Outdoor
Less than a month
Pinch or tape the pipe
Indoor Regardless of the period
Great caution is needed when passing copper tubes
through walls.
Precautions when selecting branch piping.
If the piping between the outdoor unit and the first refriger-
ant branching kit is 295 ft. or longer, be sure to enlarge the
main pipe in the liquid-side piping.
Do not enlarge the main pipe in the discharge-side and
suction-side piping.
Depending on the length of the refrigerant piping, the
power may drop but you still may enlarge the main pipe.
Refer to figure.
1. Outdoor unit
2. Main pipe
3. Enlarge
4. The first refrigerant branching kit.
5. Indoor unit
6. BS unit
[Liquid side]
REYQ72MTJU .......... 3/8 --> 1/2
REYQ96MTJU ........... 3/8 --> 1/2

Cautions for installation of multiple outdoor units:

1. The piping between the outdoor units must be routed level Prohibited pattern
or slightly upward to avoid the risk of oil detention to the pip-
ing side.
to indoor unit
Pattern 1

Oil collects to the stopping outdoor unit.
to indoor unit Unit A Unit A

Pattern 2 Unit B Unit B
to indoor unit
Oil collects to the outdoor unit B when the system stops.
Change as shown in the figure below.
Rising height:
to indoor unit 8 in. or more

Prohibited pattern to indoor unit
Downward inclination
to indoor unit
to indoor unit
3. If the piping length between the outdoor unit-connecting

pipe kits or between the outdoor units exceeds 80 in., cre-
ate a rise of 8 in. or more in the gas line within a length of
to indoor unit 80 in. from the kit.
Downward inclination If 80 in. or less
Oil remains in piping
2. To avoid the risk of oil retention to the end unit, always con- to indoor unit
nect the stop valve and the piping between outdoor units as 80 in. or less
shown in the figure A or figure B.
If 80 in. or more Rising height:
Piping between 8 in. or more
outdoor units
A
A 80 in. or less 80 in.
B or more

indoor unit
Branch with REFNET joint Branch with REFNET joint and REFNET header Branch with REFNET header
1
Outdoor unit REFNET joint ( A ~ G ) Outdoor unit REFNET joint ( A . B ) Outdoor unit
REFNET joint a m
A b c d e a REFNET header
One outdoor a
A B
C D E Cooling only A
b REFNET header B5
REFNET header ( 7 . 8 ) n
unit installed f l n p H1 c e g
i
p b d f h j l n
o
H1
B1 g i k B2 B3 B4 H1 BS unit B1 B BS unit
r s
B2 B3 B4 B1 B2 B3 B4 B5 B6
F G m o q ( B1 ~ B5 ) d f h j k l o 8 H2 ( B1 ~ B6 ) c e g i k m
(3 pipes) (2 pipes) BS unit ( B1 ~ B4 ) h 1 j 2 3 4 5 6 7 H2 Indoor unit ( 1 ~ 8 ) 1 2 3 4 5 6 7 Indoor unit ( 1 ~ 8 ) 1 2 3 4 5 6 7 H2
Indoor unit ( 1 ~ 8 ) Cool/Heat selection possible 1( ~6 ) 8 Cool/Heat selection possible ( 1 ~4 , 7 . 8 )Cooling only ( 5 . 6 ) Cool/Heat selection possible ( 1 ~ 6 ) Cooling only ( 7 . 8 ) 8
Discharge gas pipe Gas pipe
Suction gas pipe BS
unit Outdoor unit Outdoor unit
Liquid pipe Liquid pipe Outdoor unit
REFNET joint ( A ~ G )
First outdoor REFNET joint ( A . B )
Outdoor unit side Indoor unit side H3 H3 H3
branch
Multiple m
b c d e Cooling only a REFNET header
Piping from BS unit to indoor unit and piping from a A
outdoor units A B
C D E
( 7 . 8 ) a b REFNET header B5
refrigerant branch kit to indoor unit used as cooling only n p
H1
n
must be composed by 2 pipes (Suction Gas pipe and f l c e g p b d f h j l n H1
B1 g B2 B3 B4 H1 i o
Liquid pipe) installed i k r s BS unit B1 B2 B3 B4
B BS unit
*If case of multiple outdoor units installed, re-read to the F G m o q ( B1 ~ B5 ) d f h j k l o 8 H2 ( B1 ~ B6 ) B1 B2 B3 B4 B5 B6
c e g i k m
first outdoor branch as seen from the indoor unit. BS unit ( B1 ~ B4 ) 1 h j
Indoor unit ( 1 ~ 8 )
2 3 4 5 6 7 H2 Indoor unit ( 1 ~ 8 ) 1 2 3 4 5 6 7 1 2 3 4 5 6 7 H2
Indoor unit ( 1 ~ 8 ) Cool/Heat selection possible ( 1 ~ 6 ) 8 Cool/Heat selection possible ( ~ , . )Cooling only ( . Cool/Heat selection possible ( 1 ~ 6 ) Cooling only ( 7 . ) 8
1 4 7 8 5 6 ) 8
Pipe length between outdoor and indoor units 492ft.

Actual pipe length Example unit 8: a + b + c + d + e + s 492ft.
Between outdoor Example unit 6: a + b + l 492ft.., unit 8: a + m + n + p 492ft. Example unit 8: a + o 492ft.
Maximum and indoor units Equivalent length Equivalent pipe length between outdoor and indoor units 492ft. (assume equivalent pipe length of REFNET joint to be 1.6ft., that of REFNET header to be 3.3ft., that of BSVQ36, 60 to be 13ft. calculation purposes)
allowable Total extension length Total piping length from outdoor unit* to all indoor units 575ft.
length Between outdoor branch and outdoor unit
(Only for multiple outdoor units) Actual pipe length Piping length from outdoor branch to outdoor unit 33ft. Equivalent length: max 43ft.
Allowable Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units (H1) 164ft. (Max 130ft. if the outdoor unit is below) Outdoor unit
height Between indoor and indoor units Difference in height Difference in height between adjacent indoor units (H2) 49ft. r 33ft. (Equivaqlent length: max 43ft.)
length Between outdoor and outdoor units Difference in height Difference in height between outdoor unit (main) and outdoor unit (sub) (H3) 16ft. t 33ft. (Equivaqlent length: max 43ft.)
Pipe length from first refrigerant branch kit (either REFNET joint or REFNET header ) to indoor unit 130ft. r
Allowable length after the branch Actual pipe length
Example unit 8: a + b + c + d + e +s 130ft. Example unit 6: b + l 130ft., unit 8:m + n + p 130ft. Example unit 8: o 130ft. t
How to select the REFNET joint How to select the REFNET header
Refrigerant branch kit selection When using REFNET joint at the first branch counted from the outdoor unit side, choose from the following table in Choose from the following table in accordance with the total capacity of all the indoor units connected below the
accordance with the capacity of the outdoor unit. Refrigerant branch kit name
Refrigerant branch kits can only be Outdoor unit capacity type Refrigerant branch kit name indoor capacity index
In case of 3 pipes In case of 2 pipes
used with R-410A. REYQ72/96 KHRP25M33T < 72 KHRP26M22H or KHRP26M33H
REYQ144/168/192 KHRP25M72TU KHRP25M33H
72 x< 111 KHRP26M33H
111 KHRP25M72H KHRP26M72H
For REFNET joint other than the first branch, select the proper branch kit model based on the total capacity index.
Refrigerant branch kit name
indoor capacity index
In case of 3 pipes In case of 2 pipes
< 72 KHRP25M22T KHRP26M22T In case of multiple outdoor units installed, use outdoor branch kit.
72 x< 111 KHRP25M33T KHRP26M33T Number of outdoor units Branch kit name
2 units BHFP26M90U
111 KHRP25M72TU KHRP26M72TU
example in case of REFNET joint B indoor units 7 + 8,

Example of downstream indoor units example in case of REFNET joint C; indoor units 5 + 6 + 7 + 8 example in the case of REFNET header; indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
example in case of REFNET header; indoor units 1 + 2 + 3 + 4 + 5 + 6
Pipe size selection Piping between outdoor units and refrigerant branch kit (part A) Between two immediately adjacent refrigerant branch kits and BS unit Piping between outdoor branch and outdoor unit (part B) (Unit:in.)
Match to the size of the connection piping on the outdoor unit. (Unit:in.) Choose from the following table in accordance with the total capacity of all the
indoor units connected below this. Piping size
For an outdoor unit multi installation, make the settings in Piping size outdoor capacity
Outdoor unit Do not let the connection piping exceed the refrigerant piping size chosen by Gas pipe
Gas pipe type Liquid pipe
accordance with the following figure. capacity type Liquid pipe
general system model name. (Unit:in.) Suction Discharge
Suction Discharge Piping size REYQ96 f3/8
3/8 f7/8
7/8 f3/4
3/4
REYQ72 3/8 3/4 5/8 indoor capacity Gas pipe
REYQ96 3/8 7/8 3/4 index Liquid pipe Oil-equalizing line (Only for multiple outdoor units installed) (part C) (Unit:in.)
Suction Discharge
REYQ96
REYQ144 5/8 1-1/8 7/8 1/4 1/2
1-1/8 * < 24 3/8 Piping size 1/4
REYQ168
REYQ192 5/8 7/8
1-1/8 x< 72
24 5/8 1/2
REYQ192 5/8 7/8 3/8
Pipe size, when overall equivalent pipe length is 295ft. or more. 72 x< 111 7/8 Between BS unit (refrigerant branch kit) and indoor unit
3/4 Pipe size for direct connection to indoor unit must be the same as the
When overall equivalent pipe length is 295ft. or more, the size of the main 111 1/2 1-1/8
connection size of indoor unit. (Unit:in.)
liquid pipe (outdoor unit-branch sections) must be increased. (Only main liquid When two lines are connected between two adjacent refrigerant branch kits,
pipe) select the proper gas line size based on data mentioned under suction gas Piping size
indoor capacity index
Main liquid pipe size (Unit:in.) line column in the table above. Gas pipe Liquid pipe
Outdoor unit Piping size * 12, 18 type f1/2 1/2 f1/4
1/4
capacity type Normal size Size up 24, 30, 36, 48 type f5/8 5/8 3/8
f3/8
Oil-equalizing line (part C) REYQ72/96 3/8 1/2 * mark indicates the BS unit (BSVQ36MVJU) port and connection pipe are
REYQ144/168/192 5/8 3/4 differnt sizes. Use the reducing joints included with the BS unit.
Piping between outdoor branch
and outdoor unit (part B)
Piping between outdoor units and refrigerant

branch kit (part A)
How to calculate the additional refrigerant Total length (ft.) Total length (ft.) Total length (ft.) Total length (ft.)
Example for refrigerant branch using REFNET joint and REFNET header for REYQ192
to be charged R= of liquid piping 0.235 + of liquid piping 0.168 + of liquid piping 0.114 + of liquid piping 0.074 If the outdoor unit is a: 3/4 100ft. d: 3/8 30ft. g: 3/81/4 30ft. j : 1/4 30ft.
size at 7/8 size at 3/4 size at 5/8 size at 1/2 REYQ192 and the
Additional refrigerant to be charged R (lb.)
piping lengths are as b: 5/8 30ft. e: 3/8 30ft. h: 3/81/4 70ft. k: 1/4 25ft.
R should be rounded off in units of 0.1(lb.). at right c: 3/8 30ft. f : 3/8 30ft. i : 1/2 30ft.
Total length (ft.) Total length (ft.) Model name Amount of refrigerant
NOTE: + _ R= 1000.168 + 300.014 + 300.74 + 1200.036 + 1550.015 1.15- 6.6 =26.848
of liquid piping 0.036 + of liquid piping 0.015 1.15 REYQ96 0 lb.
If a negative result is gotten for R from the formula at right,
size at 3/8 size at 1/4 REYQ192 6.6 lb.
a b i c+d+e+f g+h+j+k 26.8
no refrigerant needs to be added.
7. Leak test and vacuum drying Confirm the sizes of the stop valves connected to the system referring
to the following table:
Ensure units were checked for leaks by the manufacturer.
Q96 type
Confirm that the valves are firmly closed before pressure test
Liquid line stop valve 3/8
or vacuuming.
Suction gas line stop valve 7/8
To prevent entry of any impurities and to ensure sufficient Discharge gas line stop valve 3/4
pressure resistance, always use the specific tools for R-410A.
Air tight test and vacuum drying Opening the stop valve:
Air tight test: Make sure to use nitrogen gas. 1. Remove the cap and turn the valve counterclockwise with
For the service port location, refer to the 1
the hexagon wrench.
[CAUTION] label attached on the right 2. Turn it until the shaft stops.
front panel of the outdoor unit. Do not apply excessive force to the stop valve. Doing so
2
Refer to figure to right: may break the valve body, as the valve is not a backseat
1. [Service precautions] type. Always use the special tool.
Label location 3. Make sure to tighten the cap securely.
2. Electric parts box lid Closing stop valve:
3. [Caution] 3 1. Remove the cap and turn the valve clockwise with the
Label location hexagon wrench.
Pressurize the liquid, suction gas, and discharge gas pipes 2. Securely tighten the valve until the shaft contacts the main
to 551 psi (do not pressurize more than 551 psi). If the body seal.
pressure does not drop within 24 hours, the system passes 3. Make sure to tighten the cap securely.
the test. If the pressure drops, check where the nitrogen
leaks from. Tightening torque:
Vacuum drying: Use a vacuum pump that can evacuate to
Tightening torque ft.-Ibf (Turn clockwise to close)
14.6 psi.
Suction
1. Evacuate the system from the liquid, suction gas, and Stop gas line
discharge gas pipes by using a vacuum pump for more valve Cap Service piping
than 2 hours and bring the system to 14.6 psi. After size Shaft (valve body) Flare nut
(valve lid) port attached
keeping the system under that condition for more than 1 to unit
hour, check if the vacuum gauge rises or not. If it rises, (1)
the system may either contain moisture inside or have 10.3-
1/4 Hexagon
leaks. 12.5
3.98-4.87 wrench 9.96-12.17
2. if piping work is carried out during the rainy season or 4 mm 24.1-
3/8
over a long period of time, rainwater may enter the pipe 29.4
during work. Any possibility of moisture remaining inside Hexagon 8.48-
17.33- 10.25 71.6-
the pipe requires the following action: 3/4 9.96-12.17 wrench
20.28 87.8
6mm
After evacuating the system for 2 hours, pressurize the
system to 7.25psi (vacuum break) with nitrogen gas and Hexagon
19.91- 26.55- 16.23-
7/8 wrench
evacuate the system again using the vacuum pump for 1 24.34 32.45 20.65
10mm
hour to 14.6 psi (vacuum drying). If the system cannot
be evacuated to 14.6 psi within 2 hours, repeat the (Refer to figure 22 page 39)
1. Service port
operation of vacuum break and vacuum drying. 2. Cap
After leaving the system in vacuum for 1 hour, confirm 3. Hexagon hole
that the vacuum gauge does not rise. 4. Shaft
5. Seal
NOTE CAUTION:
Make sure to perform air-tight test and vacuum drying using the ser- Always use a charge hose for service port connection.
vice ports of the stop valve shown in the table below. After tightening the cap, check that no refrigerant leaks are
present.
Liquid line stop valve
When loosening a flare nut, always use two wrenches in
One outdoor unit installed Discharge gas line stop valve
Suction gas line stop valve combination. When connecting the piping, always use a
spanner and torque wrench in combination to tighten the
Liquid line stop valve flare nut.
Discharge gas line stop valve
Multiple outdoor units installed When connecting a flare nut,
Suction gas line stop valve Torque wrench
Oil-equalizing line stop valve coat the flare (inner and outer
Stop valve operation procedure: faces) with ether oil or ester oil Spanner
and handtighten the nut 3 to 4 Piping union
Flare nut
turns initially.

FLARE SHAPE and FLARENUT TIGHTENING TORQUE the indoor unit, must be prevented by measures such as
caulking the connections. .
Precautions when connecting pipes:
(Refer to figure 11, page 38)
When connecting the flare nuts, apply refrigerant oil to the
1. Liquid line stop valve
inside and outside of the flares and turn them three or four
2. Suction gas line stop valve
times at first. (Use ester oil or ether oil.)
3. Discharge gas line stop valve
See the following table for tightening torque.
4. Outer-to-inner interconnecting piping
(Applying too much torque may cause the flares to crack.)
5. Caulking treatment
After all the piping has been connected, use nitrogen to
6. Heat insulator
perform a gas leak check.
7. Oil-equalizing line stop valve
See the following table for flare machining dimensions:
8. Oil-equalizing line
pipe size tightening CAUTION
A (in.) flare shape (in.)
(in.) torque (ft.-Ibf)
Be sure to insulate local pipes, as touching them can
3/8 24.1 - 29.4 0.504 - 0.520 90 2 cause burns.
45
2
A
1/2 36.5 - 44.5 0.638 - 0.654 Additional refrigerant charge
R=0.016-0.031
5/8 45.6 - 55.6 0.760 - 0.776 CAUTION
Not recommended but in case of emergency: You must To avoid injury, always use protective gloves and eye pro-
use a torque wrench but if one is not available, use the fol- tection when charging refrigerant.
lowing installation method: To avoid injury, do not charge with unsuitable substances.
Use only the appropriate refrigerant.
When tightening the flare nut with a spanner, there is a point NOTE
where the tightening torque suddenly increases. From that Refrigerant cannot be charged until field wiring has been
position, further tighten the flare nut the angle shown below: completed.
(in.) Refrigerant may only be charged after performing the
Further tightening Recommended arm length of Leak test and the vacuum drying, Section 6-4.
Pipe size
angle tool Prevent liquid slugging by never exceeded the maxi-
3/8 60 to 90 degrees Approx. 7-7/8 mum permissable charge when charging a system.
1/2 30 to 60 degrees Approx. 9-13/16 Refrigerant containers must be opened slowly.
5/8 30 to 60 degrees Approx. 11-13/16
TO AVOID COMPRESSOR BREAKDOWN, DO NOT
3/4 20 to 35 degrees Approx. 17-3/4 CHARGE THE REFRIGERANT MORE THAN THE SPECI-
After the work is finished, ensure there is no gas leak. FIED AMOUNT FOR RAISING THE CONDENSING PRES-
SURE.
Disposal requirements This outdoor unit is factory charged with refrigerant and
Dismantling the unit and treatment of the refrigerant, oil, and depending on pipe sizes and pipe lengths some systems
other parts, must be done in accordance with the relevant require additional charging of refrigerant.
local and national regulations. Charge the refrigerant to the liquid pipe in its liquid state.
Since R-410A is a mixed refrigerant, its composition
Pipe insulation
changes if charged in a state of gas. To ensure normal sys-
After finishing the leak test and vacuum drying, the piping tem operation, the refrgerant must be charged in its liquid
must be insulated. Take into account the following points: state to the liquid pipe.
Be sure to thoroughly insulate the connection piping and Before filling, check if the tank has a siphon attached.
refrigerant branch kits.
Be sure to insulate the liquidside, suction gasside and dis- How to fill a tank with a siphon attached:
charge gasside piping for the inter-unit piping and the Fill with the tank upright.
refrigerant branch kits. For multiple outdoor units, always There is a siphon tube
insulate the oil pressure equalizer. inside, so there is no need
Not insulating piping can cause leaking. The gas piping to turn the tank upside-down.
can reach temperatures of 250F so ensure the insulation Other ways of filling the tank
used can withstand such temperatures. Fill with the tank upright.
If you think the humidity around the cooling piping might There is a siphon tube
exceed 86F and RH80%, reinforce the insulation on the inside, so there is no need
cooling piping using insulation at least 13/16 thick. Con- to turn the tank upside-down.
densation may form on the surface of the insulation. Determine the amount of refrigerant to be added by refer-
Any possibility that condensation on the stop valve might ring to the table, write it on the included Added Refriger-
drip down into the indoor unit through gaps in the insulation ant plate and attach it to the rear side of the front cover.
and piping because the outdoor unit is located higher than Note: refer to the example of connection for the amount to
be added.

After the vacuum drying is finished, charge the additional 1. Fully open the suction gas line and discharge gas line
refrigerant in its liquid state through the liquid stop valve stop valve (liquid line stop valve and valves A, B and C
service port. Be sure you have taken the following precau- above must be left fully closed), and start the additional
tions: refrigerant charge operation.
1. Check that gas and liquid stop valves are closed. 2. After the system is charged with a specified amount of
2. Charge the specified weight of refrigerant. refrigerant, press the confirmation button (BS3) on the
Make sure to use installation tools you exclusively use on P-board (A1P) in the outdoor unit to stop the additional
R-410A installations to withstand the pressure and to pre- refrigerant charge operation.
vent foreign materials from mixing into the system. 3. Immediately restore the stop valve to the following sta-
If the outdoor unit is not in operation and the total amount tus. as the test operation cannot be performed properly
cannot be charged, use the following procedures for addi- if the stop valve is not correct:
tional refrigerant charge:
Liquid line Suction gas line Discharge gas Oil-equalizing line
PROCEDURES FOR CHARGING ADDITONAL REFRIGER- stop valve stop valve line stop valve stop valve
ANT: Open Open Open Open
One outdoor unit installed:
(Refer to figure 12, page 38) NOTE
1. Pressure reducing valve
If the refrigerant cylinder is siphonal, set it upright while
2. Nitrogen
charging additional refrigerant.
3. Tank
4. Siphon system
5. Measuring instrument 10.1 FIELD WIRING
6. Vacuum pump
7. Valve A All field wiring and components must be installed by a
8. Valve B licensed electrician and must comply with relevant local and
9. Suction gas line national regulations.
10. Liquid line The field wiring must be carried out in accordance with
11. Discharge gas line the following wiring diagrams and the instructions: Be
12. Stop valve service port sure to use a dedicated power circuit. Never use a power
13. Charge hose
supply shared by another appliance.
14. Indoor unit
This products reversed-phase protection detector only
15. BS unit
16. Outdoor unit works upon product startup and is designed to stop the
17. Dotted lines represent field supply piping product if an abnormality occurs. -
18. Oil-equalizing line Replace two of the three phases (L1, L2, and L3) during
19. Valve C reverse-phase protection circuit operation.
20. To indoor unit Reversed-phase detection is not performed while the
Additional Refrigerant Charge Procedure: product is operating.
If a reversed phase occurs during a momentary blackout
To learn the system settings for additional refrigerant charg- and the power goes on and off while the product is oper-
ing, refer to the [Service Precaution] label attached on the ating, attach a local reversed-phase protection circuit.
back of the electric box lid in the outdoor unit. Running the product in reversed phase can break the
1. Fully open the suction gas line and discharge gas line compressor and other parts.
stop valves. Be sure that the liquid line stop valve and Use copper conductors only.
valve A and valve B are left fully closed. and start the When using the adaptor for sequential start, refer to Sec-
additional refrigerant charge operation. tion 7-3, Examples.
2. After the system is charged with a specified amount of For connection wiring to outdoor-outdoor transmission F1-
refrigerant, press the confirmation button (BS3) on the F2, outdoor-indoor transmission F1-F2, refer to Section 7-
PC-board (A1P) in the outdoor unit to stop the additional 3, Examples.
refrigerant charge operation. Refer to the Central Remote Controllers Installation Man-
3. Immediately restore the stop valve to the following sta- ual for its connection wiring.
tus. The test operation cannot be performed properly if Use insulated wire for the power cord.
the stop valve is not correct.
Power circuit and cable requirements
Liquid line Suction gas line Discharge gas line Oil-equalizing
stop valve stop valve stop valve line stop valve A power circuit (see table below) must be provided for connec-
Closed (default station of the unit. This circuit must be protected with the required
Open Open Open safety devices such as a main switch, a slow-blow fuse on
tus before delivery)
each phase, and an ground leak detector.
Multiple outdoor units installed (Refer to figure 12, page
384) Phase and Recommended Transmission
Voltage
frequency fuses line selection
Additional Refrigerant Charge Procedure: REYQ72/96MTJU 3, 60Hz 208-230V 60A AWG 18
To learn the system settings for additional refrigerant charg- REYQ144/168/

3, 60Hz 208-230V 60A + 60A AWG 18
192MTJU
ing, refer to the [Service Precaution] label attached on the
back of the electric box lid in the outdoor unit.

4. Fuse
NOTE 5. COOL / HEAT selector
When using residual current operated circuit breakers, be 6. Remote controller
sure to use a high-speed type 200mA rated residual oper- 7. Outdoor unit
ating current. 8. BS unit
Select the power supply cable in accordance with relevant 9. Indoor unit
local and national regulations. power supply wiring (sheathed cable)
Wire size must comply with the applicable local and transmission wiring (sheathed cable)
national code.
Field line connection
Specifications for local wiring power cord and branch wiring
must be compliance with local code. L1, L2, L3, phase of the power supply wiring should be
clamped to the safety catch using the included clamp material.
10.2 General The green and yellow striped wrapped wires should be used
Make sure to connect the power supply wire to the power for grounding.
supply terminal block and to clamp it as shown in, under (Refer to figure 14, page 38.)
Field Line Connection. 1. Power supply
As this unit is equipped with an inverter, installing a phase- (208~230 V, Three-phase)
advancing capacitor not only reduces the power improve- 2. Branch switch, overcurrent breaker
ment factor, but may also cause the capacitor to overheat 3. Grounding wire
due to high-frequency waves. Never install a phase- 4. Earth leakage breaker
advancing capacitor. 5. Section A
Keep power imbalance within 2% of the supply rating. 6. Attach insulation sleeves.
1. High imbalances will shorten the life of the smoothing 7. Power supply terminal block
capacitor. 8. Grounding terminal
2. As a protective measure, the product stops operating 9. Retain the ground wire along with the power supply
and an error indication is made when a power imbal- wiring using the accessory clamps (1).
ance exceeds 4% of the supply rating. 10. Retain the power supply wiring to the bracket using the
Follow the Electrical Wiring Diagram. when carrying out accessory clamps (1).
any electrical wiring. 11. Grounding wire
Only proceed with wiring work after blocking off all power. 12. When wiring, do not allow the ground wire to contact
Always ground wires in accordance with national regula- the compressor lead wires. If the wire contacts each
tions of the pertinent country. other, adverse effects may occur to other units.
This unit uses an inverter that generates noise which must 13. When connecting two wires to one terminal, ensure
be reduced to prevent interference with other devices. The that the crimp-style terminals face back to back and
outer casing of the product may take on an electrical that the wire of the smaller gauge is located above.
charge due to leaked electrical current, which must be dis- 14. Terminal block
charged with the grounding. 15. Crimp-style terminal
Be sure to install a ground leak detector capapable of han- 16. Wire gauge: Small
dling higher harmonics in order to prevent malfuncitoning of 17. Wire gauge: Large
the ground leak detector. (Refer to figure 20, page 39.)
Retain with accessory clamp (3).
Use a ground leak detector especially for protecting 18.Electric wiring
ground-faults in conjunction with main switch or fuse for 19.Wiring between units
use with wiring. 20.Retain to the electric parts box with the accessory
This unit has a negative phase protection circuit that should
clamps (1).
only be operated after correcting the wiring. 21.When routing the remote controller cord and inter-unit
wiring, secure clearance of 5 or more from the power
DANGER wiring. Ensure that the power wiring does not contact
Do not ground units to water pipes, telephone wires, any heated sections
or lightning rods because lighting strikes incomplete ( ).
grounding can cause a severe shock hazard result- 22.Retain to the back of the column support with the
ing in severe injury or death. accessory clamp (2).
Do not ground units to gas pipes because a gas leak can 23.Inter-unit wirings
result in an explosion which can lead to severe injury or 24.Power/ground wires
death. 25.Grounging wire
Examples 26. When wiring, exercise sufficient caution not to detach
System example (Refer to figure 13, page 38). the acoustic insulators from the compressor.
1. Field power supply
2. Main switch
3. Earth leak detector

2. Outdoor unit P.C. board (A1P)

WARNING 3. BS unit A
4. BS unit B
Use only specified wire and connect wires to terminals
5. Last BS unit
tightly. Be careful that wires do not place external stress
6. Indoor unit
on terminals. Keep wires in neat order so as to not to ob-
7. Remote controller
struct other equipment. Incomplete connections could re-
8. Cool-only unit
sult in overheating and, in worse cases, electric shock or
9. Use the conductor of sheathed wire (2 wire) (not
fire.
polarity sensitive)
CAUTION In case of multiple outdoor units (Refer to figure 17, page
When laying power wiring, use round pressure terminals 39).
for connections to the power terminal block. When none 1. Unit A (Master unit)
2. Unit B
is available do not connect wiring of different thick- 3. TO IN/D UNIT
nesses to the power terminal block as sl 4. TO OUT/D UNIT
When connecting wiring that is the same thickness, do 5. TO MULTI UNIT
6. To indoor unit
so as shown in the following figure: 7. To other systems
.
NOTE
Power wire
Be sure to follow the limits below. If the transmission wir-
Round pressure terminal
ing is beyond these limits, it may result in malfunction of
transmission.
Maximum wiring length: 3280 ft.
Total wiring length: 6560 ft.
Connect same- It is forbidden to It is forbidden to Maximum number of branches: 16
thickness wiring connect two to connect wiring of Maximum number of outdoor units connectable: 10
to both sides. one side. different thicknesses.
Never connect the power supply to transmission wiring

terminal block. Otherwise the entire system may break
down.
Use an appropriate screwdriver for tightening the termi- Refer to Figure 16, page 39.
1. Branch
nal screws. A screwdriver with a small head will strip the
2. Sub-branching
head and make proper tightening impossible.
Over-tightening the terminal screws may break them. For low-noise operation, the optional External Control
See tightening torque for the terminal screws in the fol- Adaptor for Outdoor Unit is required.
lowing table: For details, see the installation manual attached to the
adaptor.
Tightening torque (ft.Ibf)
M8 (Power terminal block)
4.06-5.38 Picking power line and transmission line
M8 (Ground)
M3 (Inter-unit wiring terminal block) 0.59-0.72
Be sure to let the power line and the transmission line pass
Precautions when connecting the ground through a conduit hole.
When pulling the ground wire out, wire it so that it comes Pick the power line from the upper hole on the front position
through the cutout section of the cup washer. An improper of the main unit.
ground connection may prevent a good ground from being (Refer to figure 18, page 39.)
achieved. 1. Electric wiring diagram
Printed on the back of the electric parts box lid.

2. Knockout hole
3. Power line

4. Transmission line

Precautions when knocking out knockout holes

Punch out a knockout holes with a hammer.
After knocking out the holes, we recommend you paint
the edges and areas around the edges using the repair
Field line connection and transmission wiring: paint to prevent rusting.
Power line: Open a knockout hole as shown on left and
connect the power line using a conduit.
In case of one outdoor unit (Refer to figure 15, page 39)
1. Outdoor unit

Transmission line: Connect it using a conduit in the Over-tightening the terminal screws may break them and
knockout hole on the right as shown in the following fig- 50.
ure:
Left side Right side Electric box
Lock nut (A1P)
Conduit
Conduit
mounting
plate
Vinyl tube
Use the accessory clamps (1)
(Accessory)
to retain them to the electric box.
Knockout hole
Burr
Use a power-wire pipe for the power wiring.

Outside the unit, make sure the low-voltage electrical
wiring, such as the remote controller, and the high-volt-
age electrical wiring, do not cross, keeping them at least NOTE
5 inches apart. Proximity can cause electrical interfer- Be sure to keep the power line and transmission line sep-
ence, malfunction, or damage. arate.
Be sure to connect the power wiring to the power wiring The transmission line is not polarity sensitive.
terminal block and secure with acessory clamps so that Make sure that the transmission line is clamped as shown
it not touch piping as described in Field line connec- in the above figure. See Field Line Connection on page
tion, page 53. 53.
Make sure the wiring and the electric parts box lid do not Check that wiring does not make contact with refrigerant
stick up above the structure, and close the cover firmly. piping and arrange electric wires so you can firmly close
CAUTION the lid and prevent parts from coming loose.
Never connect power supply wiring to the terminal block
designated specifically for remote controller wiring as this
could damage the entire system.
10.3 BEFORE OPERATION
The wiring from the indoor units must be connected to the
Check the following after completion of work:
F1/F2 (In-Out) terminals on the PC board in the outdoor
unit. Always use vinyl cords with AWG 18-16 sheath, or 2- CAUTION
core wire cables.
Never connect power supply wiring to the terminal block
For multiple outdoor units: for remote controller wiring as this could damage the en-
The interconnecting wiring between the outdoor units in the tire system.
same pipe line must be connected to the Q1/Q2 (Out Multi) Attach the power wire securely.
terminals. Connecting the wires to the (Out-Out) terminals To avoid injury, always make sure that the circuit breaker
results in system malfunction. on the power supply panel of the installation is switched
The wiring for the other lines must be connected to the F1/ off before doing any work.
F2 (Out-Out) terminals of the P-board in the outdoor unit to
which the interconnecting wiring for the indoor units is con- After the installation, check the following before switching on
nected. the circuit breaker:
Interconnecting wiring runs from all indoor units to the out-
1. Position of Switches: The position of the switches requir-
door base unit.
ing an initial setting must be set according to your applica-
The interconnecting wiring between the outdoor units must
tion needs before turning the power supply on.
be a maximum of 100 feet.
Use a designated power supply and transmission wiring
and make sure that it has been carried out according to the
instructions described in this manual, the wiring diagrams
and local and national regulations.
Correct Pipe Sizes: Make sure that correct pipe sizes are
installed and that the insulation work is properly executed.
2. Additional Refrigerant Charge:
The amount of refrigerant to be added to the unit should be
written on the included [Additional Refrigerant] label, and
attach it to the rear side of the front cover.
3. Measurement of Insulation in Main Power Circuit:
Using a megatester for 500V, check that the insulation
resistance of 2MW or more is attained by applying a volt-

age of 500V DC between power terminals and earth. Never The check operation does not provide any means of check-
use the megatester for the transmission wiring. ing the indoor units individually. For that purpose, perform
4. Installation Date: normal operation using the remote controller after the
Be sure to keep record of the installation date on the check operation.
[Additional Refrigerant] label. Remote controller displaysmalfunction codes and the solutions
Test operation are as follows:
Malfunc-
NOTE Installation error Solution
tion code
After completing installation, be sure to open the valves. E3
Check referring to the table in
Operating the unit with the valves shut breaks the com- The stop valve of an out- E4
6-6 Additional Refrigerant
pressor.) door unit is left closed. F3
Charge.
UF
The phases of the power Exchange two of the three
Power supply connection to the outdoor units are U1 phases (L1, L2, L3) to make a
reversed. positive phase connection.
Perform a test operation after installation to ensure the unit is
operating properly. Check if the power wiring for the
outdoor units are connected
During the operation, monitor the outdoor unit operation No power is supplied to
correctly.
status and check for any incorrect wiring. an outdoor or indoor unit, U1
If the power wire is not connected
including phase interrup- U4
to L2 phase, no malfunction dis-
tion.
play will appear and the com-
1. Turn ON the power to the outdoor Make sure to turn ON the power 6 hours before pressor will not work.
units and indoor units. starting the operation. This is necessary to warm
the crankcase preliminarily by the electric heater. Check if the refrigerant line piping
Incorrect interconnec-
UF and the unit wiring are consistent
2. Check the LED on the P-board (A1P) in the outdoor unit to see if the data transmission tions between units
with each other.
is performed normally.
Recalculate the required amount
Microcomputer Ready/ Cooler/heater changeover of refrigerant from the piping
LED display Low E3
(Default status operation Page Error Bulk Bulk Demand Multi Refrigerant length and correct the refrigerant
Individual noise
monitor (parent) (child) F6
before delivery) overcharge charge level by recovering any
HAP H1P H2P H3P H4P H5P H6P H7P H8P UF
excessive refrigerant with a
One outdoor unit installed
refrigerant recovery machine.
When multiple Master station
outdoor unit Check if the additional refrigerant
installed (*) Sub station charge is correct.
LED display: OFF ON Blinking Insufficient E4
Recalculate the required amount
(*) The base (parent) unit is the outdoor unit to which the interconnecting wiring for the refrigerant F3
of refrigerant from the piping
indoor units is connected. The other outdoor units are child units. length and add an adequate
3. .As necessary, configure the system Always perform configuration after turning ON the amount of refrigerant.
settings onsite by using the dipswitch power. To learn the setting method, refer to the
If an outdoor multi Remove the line from the out-
(DS1) on the outdoor unit P-board [Service Precautions] label attached at the
(A1P) and push button switches position shown in the figure on the right
terminal is connected U7
door multi terminals (Q1 and
(BS1 to 5). (Electric box lid in outdoor unit). when there is one UF
outdoor unit installed Q2).
.When the system is in the multiple- (Remember, the actual settings you have made
outdoor unit configuration (Out Multi), must be recorded on the [Service Precautions] The check operation has
label.) U3 Perform the check operation.
perform the configuration on the parent not been performed.
unit. (Any settings made on a child unit
will be ignored.)
Temperature adjustment operation confirmation
After the test operation is over, operate the unit normally.
4. Check if the shutoff valves are in Caution Do not leave any shutoff valve closed.
appropriate status and correct any Heating is not possible if the outdoor temperature is 75F or
Otherwise the compressor will fail.
wrong status. (Refer to the table in higher.
6-6 Additional Refrigerant Charge.)
Make sure the indoor and outdoor units are operating
5. Perform the check operation The system operates for about 15 minutes normally.
following the instructions printed (30 minutes at maximum) and automatically
on the [Service Precaution] label. stops the test operation. The system can start a If a knocking sound can be heard in the liquid compres-
normal operation about 15 minutes after the test sion of the compressor, stop the unit immediately and
operation, only if the remote controller displays energize the heater for a sufficient length of time before
no error codes.
restarting the operation.
(Refer to figure 19, page 39) Run each indoor unit one at a time and make sure the
1. Electric box lid corresponding outdoor unit is also running.
2. Service lid Check to see if cold (or hot) air is coming out of the
3. [Service precautions] Label location indoor unit.
Cautions for check operation Press the fan direction and speed buttons on the indoor
If the system is started within about 12 minutes after the unit to see if they operate properly.
outdoor/indoor units are turned ON, the compressor will not
run and H2P lights up. Before starting an operation, always
verify that the LED display shows the contents of the table
in Section 8-2, Test Operation 2.
Upon startup, the system may require up to 10 minutes to
start the compressor in order to equalize the refrigerant
distribution.

Cautions for normal operation check: be trapped. Refrigerant is heavier than air and replaces oxy-
Once stopped, the compressor cannot restart in about 5 gen. See Danger caption on Page 19.
minutes even if the On/Off button of an indoor unit in the
same system is pressed. Procedure for checking maximum concentration
When the system operation is stopped by the remote con- Check the maximum concentration level in accordance with
trol, the outdoor units may continue to operate for a further steps 1 to 4 below and take whatever action is necessary to
5 minutes. comply.
If the system has not undergone any check operation by 1. Calculate the amount of refrigerant (Ib.) charged to each
the test operation button since it was first installed, an error system separately.
code U3 is displayed. In this case, perform check opera- amount of refriger- additional charging total amount
tion referring to 8-2 Test Operation. ant in a single unit + amount (amount of = of refriger-
After the test operation, when handing the unit over to the system (amount of refrigerant added ant (Ib.) in
customer, make sure the electric box lid, the service lid, refrigerant with locally in accordance the system
which the system with the length or
and the unit casing are all attached.
is charged before diameter of the refrig-
leaving the factory) erant piping)
10.4 CAUTION FOR REFRIGERANT LEAKS NOTE
Where a single refrigerant facility is divided into 2 entirely
DANGER
independent refrigerant systems, use the amount of refrig-
Refrigerant gas is heavier than air and replaces oxygen. A erant with which each separate system is charged.
massive leak could lead to oxygen depletion, especially in
basements, and an asphyxiation hazard could occur lead-
ing to serious injury or death.
CHECKING FOR REFRIGERANT LEAKS IS MANDATORY

The installer must be properly trained in safety requirements
and procedures for handling and working with R-410A. The
installer must prevent leakage according to local regulations
or standards.
The VRV System uses R-410A as refrigerant. R-410A itself is

an entirely safe, non-toxic, non-combustible refrigerant
Compliance with local regulations and standards must be fol-
lowed in order to ensure that the maximum concentration level
of refrigerant gas is not exceeded, and care must be taken to
ensure that equipment is installed in a large enough room.
Maximum concentration level
The maximum concentration and charge of refrigerant is
directly related to the occupied space in which it could leak.
The unit of measurement of the concentration is lb./ft3 and the
weight in lbs of the refrigerant gas is 1ft3 volume of the occu-
pied space.
1. direction of the refrigerant flow

2. room where refrigerant leak has occurred depicting
outflow of all the refrigerant from the system.
Pay special attention to the types of places, such basements
or other areas with limited ventilation, where refrigerant can

2. Calculate the smallest room volume (ft3 ).

Calculate the volume of (A), (B) as a single room or as the
smallest room, as shown in the following diagams:
A.Where there are no smaller room divisions:
B.Where there is a room division but there is an opening

between the rooms large enough to permit a free flow
of air back and forth:
1. opening between rooms

2. partition
Where there is an opening without a door or where there
are openings above and below the door which are each
equivalent in size to 0.15% or more of the floor area.
3. Calculating the refrigerant density using the results of the
calculations in steps 1 and 2 above.
total volume of refrigerant in the
refrigerant system
size (ft3 ) of smallest room in which
maximum concen-
tration level (Ib./ft3)
there is an indoor unit installed
If the result of the above calculation exceeds the maximum

concentration level then make similar calculations for the
second then third smallest room until the result falls short
of the maximum concentration.
The refrigerant maximum concentration level must not be
exceeded.
when installation results in an excess of the maximum
concentration level it is necessary to reconfigure the sys-
tem.
Please consult your Daikin supplier.

10.5 External Static Pressure Setting
How to set the unit to high ESP.

(1) Standard external static pressure for VRV is 29.4 Pa (0.12Wg).
(2) High external static pressure of 58.8Pa (0.24Wg) is available by field setting as show
In this case a kind of sound proof device should be considered because of
increasing the operation sound.
Set the unit along the operation name plate attached to the face of the switch box.
SERVICE PRECAUTIONS ( Touch the metal part such as the switch box and make sure to
eliminate static electricity before performing service. )
Field setting If required, carry out field setting according to the following instructions: Lift this protruding portion to
See the service manual for details. open the access door
1. Handing access door and switch Switch box cover
When carrying out field setting, open the access door as shown on the LED
right and operate the SWITCH with an insulating stick such as a (H1~7P)
ball-point pen to avoid touching the live part. Push button
Make sure to shut the access door when the work is finished.
2. Setting the dip switch (DS1-1~4) Dip switch3
No. What to be set by dip switch (DS1-1~4) (DS3-1~4)
1 Setting of COOL/HEAT changeover OUT/IN(factory set) Inspection door
2~4 These are not used.Do not change the factory setting. Dip switch1 Dip switch2 (DS2-1~4)
DS2,DS3 are not used. Do not change the factory setting. (DS1-1~4) SWITCH BOX
Connect the opotional remote controller for COOL/HEAT changeover to the outdoor unit
printed circuit board (PCB) (A2P) and change the COOL/HEAT setting switch (DS1-1) from
IN (factory set) to OUT.
O C/H SELECTOR
DS1-1 Switch U
T
ON
DS1
OFF
ABC 1 2 3 4 LED STATE
COOL/HEAT I
selector ABC N
LIGHT OFF LIGHT ON FLICKERING
3. Setting by push button switch (BS1-5) (The LED indication shown left shows the state
Function of push button switch. (on the outdoor unit PCB (A1P)) when the unit is shipped from the factory)
TEST: C/H SELECT <Caution>
MODE
HWL: IND MASTER SLAVE L.N.O.P DEMAND If you get confused in the middle of setting process, push the MODE
button (BS1). Then, if returns to SETTING MODE 1 (H1P:light off)
H1P H2P H3P H4P H5P H6P H7P
BS1 BS2 BS3 BS4 BS5
For resetting the address when the wiring is changed or an additional indoor
unit is installed
For test operation
MODE SET RETURN TEST RESET
For field setting
For changing the set mode
SETTING MODE The set mode can be changed by the MODE button (BS1) according to the following procedure.
MODE MODE
Hold down for 5 seconds MODE (BS1)
SETTING MODE 1 LIGHT LIGHT
OFF
SETTING MODE 2
H1P Press once MODE (BS1) H1P ON
* If H1P flashes and the page change button (BS1) is pushed once, it change to SETTING MODE 1 .
<Caution>
When I do low noise driving by an outside order or demand driving, COOL/HEAT setting with a COOL/HEAT CENTRALIZED remote
controller,it is required to use the optional adapter for outdoor unit external control. See the instruction attached to the ad apter.


EDUS 39 - 600 - F2
FXDQ-M
Slim Ceiling Mounted Duct Type
AMERICAS
1645 Wallace Drive, Suite 110
Carrollton, TX75006
info@daikinac.com
www.daikinac.com
May 2007
EDUS39-605A-N AMERICAS
Printed in U.S.A. 05/2007

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EDUS39-605

1. Center of Gravity ............................................................... 1

Installation of Outdoor Units 1

2 Installation of Outdoor Units

Installation of Outdoor Units 3

3. REFNET Pipe System

4 Installation of Outdoor Units

3.1.2 Heat Recovery System

Installation of Outdoor Units 5

3.2 Field Refrigerant Piping

3.2.2 Heat Recovery Series

6 Installation of Outdoor Units

3.3 REFNET Joints and Headers

3.3.2 REFNET Header

Installation of Outdoor Units 7

8 Installation of Outdoor Units

4. REFNET Pipe System

13-1/3 1-1/2 1-1/2

1-1/2 10-1/4 1-1/2

Gas Side Liquid Side

Installation of Outdoor Units 9

Discharge gas side Liquid side

12 1-1/2 9-7/8 1-1/2

14-1/2 1-1/2 10-1/4 1-1/2

Discharge gas side Liquid side

4.2 REFNET Header(Branch Kit)

1/2 5 2 x 2-1/2 = 5 2-1/2

Gas Side Liquid Side

5-1/2 5 x 2-1/2 = 12-1/2

2 x 6-1/4 = 12-1/2 3/8

10-3/4 2 x 6-1/4 = 12-1/2 2-1/2 2-1/2 1/2

Installation of Outdoor Units 11

Liquid side Insulation

Suction gas side

7-1/4 2 x 6-1/4 = 12-1/2 1/2

Discharge gas side Liquid side Insulation

5-1/2 5 x 2-1/2 = 10-1/2

8-1/2 7 x 2-1/2 = 17-1/2

4.3 Outdoor Unit Multi-Connection Piping Kit

Installation of Outdoor Units 13

Installation of Outdoor Units 15

One outdoor unit installed 1 2

Multiple outdoor units installed

1 4 5 6 One outdoor unit installed Multiple outdoor units installed

One outdoor unit installed 1 1

Multiple outdoor units installed

Installation of Outdoor Units 17

C/H SELECTOR TO IN/D UNIT TO OUT/D UNIT TO MULTI UNIT

figure 18 figure 19 figure 20

figure 23 figure 24 figure 22

5.2 Safety Considerations

While following the instructions in this installation

Installation of Outdoor Units 19

Install the unit on a foundation strong enough to with- 1-1 Combination

Cooling Heating 1-5 Technical specifications (1)

70 50 Nominal input cool-

1-3 Standard Supplied Accessories Dimensions HWD

Refer to figure 23 on Page 362. check page #

Installation of Outdoor Units 21

2. Branch switch, overcurrent breaker

Do not install in the following locations:

Model A (in.) B (in.)