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Composites Part B 109 (2017) 227e237

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Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

Understanding the effect of temperature on the interfacial behavior of


CFRP-wood composite via molecular dynamics simulations
Lik-ho Tam a, Ao Zhou a, Zechuan Yu a, Qiwen Qiu a, Denvid Lau a, b, *
a
Department of Architecture and Civil Engineering, City University of Hong Kong, Hong Kong, China
b
Department of Civil and Environmental Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA

a r t i c l e i n f o a b s t r a c t

Article history: Carbon ber-reinforced polymer (CFRP) bonding technique can provide an adequate enhancement to
Received 9 August 2016 wood structures. Varying temperature levels can affect the strengthening by CFRP, particularly the
Received in revised form interfacial behavior of CFRP-wood composite, while the fundamental mechanism is still not clear. This
11 October 2016
research aims to evaluate the temperature effect on interfacial bonding of CFRP-wood composite, and to
Accepted 12 October 2016
Available online 14 October 2016
explore the fundamental mechanism by using molecular dynamics (MD) simulations. After the speci-
mens are conditioned at various temperature levels, the interfacial bonding performance of CFRP-wood
composites is evaluated by acoustic-laser technique and shear test. The results indicate that the bonding
Keywords:
Wood
is strong at low temperature and deteriorates at high temperature. Meanwhile, the fracture energy
Carbon ber measured from the shear test and the MD simulation shows a similar trend, which decreases as the
Mechanical testing temperature level increases. It is found that the constituent materials deteriorate with increasing tem-
Computational modeling perature, as evidenced by the conformational changes of the modeled epoxy-wood interface, which
signicantly weakens the interfacial bonding. The nding unveiled from our study demonstrates that the
long-term exposure to high temperature can signicantly deteriorate the CFRP-wood composite and
consequently lead to a structural failure ahead of its service life, which should be considered particularly
in tropical and subtropical regions.
2016 Elsevier Ltd. All rights reserved.

1. Introduction is developed and has been the subject of many studies [6e9]. With
the application of CFRP, the enhanced load-bearing capacity of the
Wood has long been a conventional construction material in CFRP-wood composite over pure wood has been conrmed, while
human history before the wide use of concrete, and has regained its the durability issue requires additional long-term experiments to
popularity in modern society as the concept of green building be- determine. In reference to the studies on similar multilayer com-
comes the mainstream [1]. Consequently, structural wood mate- posite systems [10e17], one can notice that the durability problem
rials have attracted growing research interests with a focus on often associates with the interface comprised of dissimilar bonded
improving strength and durability. The pursue of enhanced mate- materials. Because CFRP is nearly inert but the wood is sensitive to
rial properties is for ensuring the reliability of newly built wood environmental conditions, when the CFRP-wood composite is
structures, as well as for retrotting old, even ancient wood con- exposed to various temperature levels, the wood may shrink or
structions. In this situation, carbon ber-reinforced polymer (CFRP) expand in volume while CFRP may not. Such dissimilar responses
can be used as an excellent component for material properties will induce an imbalanced interface. Existing studies have discov-
enhancement, e.g., CFRP sheet attaches to the tension surface of ered the effects from moisture and temperature on the mechanical
wood beam and improves the exural strength [2,3]. The attach- performance of wood [18,19]. Meanwhile, previous experimental
ment is typically achieved through applying epoxy adhesive [4,5]. and computational studies have shown that the environmental
Thereby, a composite system, consisting of wood, epoxy and CFRP, condition, particularly moisture, has a detrimental effect on the
interfacial bonding of a general bilayer material system [14,20e23].
These discoveries imply that moisture and temperature may affect
* Corresponding author. Department of Architecture and Civil Engineering, City the CFRP-wood system. Among these two factors, the moisture
University of Hong Kong, Hong Kong, China. effect on mechanical properties of CFRP-wood interface has been
E-mail address: denvid@mit.edu (D. Lau).

http://dx.doi.org/10.1016/j.compositesb.2016.10.030
1359-8368/ 2016 Elsevier Ltd. All rights reserved.
228 L.-h. Tam et al. / Composites Part B 109 (2017) 227e237

investigated [24]. It is shown that an excessive amount of water longitudinal direction according to the standard ASTM D3039. The
degenerates the integrity of the CFRP-wood interface and leads to a tensile strength and the tensile modulus were measured as
shift in failure mode from wood split to interface delamination. 3690 MPa and 234 GPa respectively. The maximum strain which
Nonetheless, few studies are on the temperature effect towards the CFRP can sustain was 1.58%. The attachment was achieved using a
mechanical performance of CFRP-wood composite. commercial epoxy adhesive provided by the Sika Company. The
Extreme temperatures may have a detrimental effect on wood epoxy is composed of two parts including base resin and curing
and further deteriorate the CFRP-wood interface, leading to bonding agent. The tensile strength and the tensile modulus of epoxy after 7
defect beneath the CFRP layer. This near-surface defect plays a crit- days curing were 55 MPa and 1.7 GPa respectively. The attaching
ical role in affecting the strength of the interface as well as the entire procedures include surface treatment of wood and CFRP, epoxy
composite system. The defect cannot be noticed by naked eyes, but application, parts joining and curing. The surface treatment in-
can be quantied by a nondestructive method called acoustic-laser cludes methylated spirit cleaning that removes grease from the
technique, which has been successfully employed in bonding qual- CFRP sheet and knife planing that removes impurities on the wood
ity detection of multilayer systems like CFRP-concrete system [25]. surface. Immediately after the knife planing, the epoxy adhesive
The method employs a laser beam to measure the vibration of the was smeared onto the wood surface in case of fresh wood oxida-
CFRP sheet, which is excited by acoustic wave. Under an adequate tion. Subsequently, the CFRP sheet was placed to wood beams
acoustic excitation, the bonding area with deterioration vibrates following the alignment that the ber directions of two materials
more intensely than the intact bonding area does. Therefore, by were parallel. A steel bar was then used to sweep along the CFRP
scanning over the entire CFRP surface, the general bonding quality sheet for removing air gaps and squeezing out the excessive epoxy.
between CFRP and wood can be assessed. In complement to the Afterwards, an additional layer of epoxy was brushed on the CFRP
nondestructive bonding quality detection, mechanical test can sheet and a layer of plastic wrap was used to cover the CFRP. Uni-
characterize the adhesion strength of CFRP-wood interface and form load was applied onto the upper layer for 24 hours to ensure a
verify the results of the nondestructive method. Combining the close contact between the two layers. Samples were then put in the
acoustic-laser technique and the mechanical test, effect of temper- laboratory environment for 7 days for epoxy curing. A thickness of
ature on the interfacial behavior of CFRP-wood composite can be 0.3 mm epoxy adhesive was achieved after the attachment. In this
evaluated at the macroscopic scale. At the microscopic scale, a mo- experimental program, this bonding process is consistent for all
lecular model that resembles the microstructure of the CFRP-wood CFRP-bonded wood samples. A schematic diagram of CFRP-bonded
interface can be developed. Based on the model, the behavior of wood shear sample is shown in Fig. 1(a). The size of wood blocks
wood and epoxy subjected to shear loading at various temperature used was 420 mm  75 mm  75 mm (length  width  depth).
levels can be simulated and analyzed for elucidating the mechanism The CFRP bonding dimension was 320 mm  50 mm
of temperature effect at the molecular level. (length  width).
The objectives of the current work are to evaluate temperature A total of 12 CFRP-bonded wood samples were prepared. The
effect on interfacial behavior of CFRP-wood composite at the designed temperature levels refer to 5, 20 and 50  C, which
macroscopic scale, and to probe the fundamental mechanism represent the cold, moderate and hot temperature circumstance
through examining the material behavior of epoxy-wood interface that wood structures may suffer during service life. In order to
at the microscopic scale. CFRP-wood samples have been prepared minimize the effect of moisture, the relative humidity for three
and conditioned at various temperature levels before experimental temperature scenarios was set as 10% consistently. The constant
characterizations, which include acoustic-laser technique and level of temperature was maintained through an environmental
shear test for characterizing the interfacial behavior in terms of chamber where the relative humidity can also be controlled. For
interfacial bonding performance, fracture energy and failure mode. each temperature level, four samples were prepared, conditioned
Illustrated with molecular dynamics simulations, the fracture en- and tested. After conditioned at the investigated temperature levels
ergy of epoxy-wood interface is measured and compared with for 12 weeks, all samples were taken out and 5 strain gauges were
experimental results, and the mechanism of temperature-affected bonded to the bonding area to measure the strain variations of CFRP
interfacial behavior is explored. Furthermore, the prediction of the during single shear pull-off test. The size of strain gauge was
interfacial behavior under thermal cycles is provided based on the 5 mm  3 mm and the strain gauges were evenly distributed from
current study. free end to loading end of CFRP.

2. Materials and methods 2.2. Nondestructive evaluation of CFRP-wood composite with


acoustic-laser technique
2.1. Material preparation
Due to the advantages of low-cost, relatively easy to use, highly
The Canadian pine, which is widely used in construction in- reproducible, fast implementation, and remote inspection, the
dustry, was chosen in the experiment. All wood samples were har- acoustic-laser technique was employed in this research to evaluate
vested from one single tree and at sawn in order to minimize the the bonding of CFRP-wood composite against the temperature ef-
extraneous variability. The wood samples were kiln-dried and then fect. In this technique, a loudspeaker was used to provide the
conditioned in the environmental chamber at 23  C and 10% relative acoustic excitation towards the CFRP-wood sample and a laser
humidity. After conditioning, a moisture content of about 13% was beam was employed to characterize the vibration of the specimen.
achieved and a density of 492 kg m3 were recorded. The average Meanwhile, a photoreceiver was used to collect the optical signals
tensile strength and the average tensile modulus were measured carrying the vibration information. The collected optical signals
as 34.3 MPa and 8.9 GPa respectively according to the American were converted into the electrical signals which can be further
Society for Testing and Materials (ASTM) D4442 standard. digitalized by a data acquisition system. In order to evaluate the
The CFRP-wood composite was fabricated by attaching a uni- entire interfacial bonding area, the measurement points were
directional CFRP sheet onto the surface of the wood beam. The distributed on the CFRP surface in a matrix of 3 rows  5 columns.
external reinforcement used in this research is unidirectional CFRP Triangulation and linear interpolation were adopted to generate
sheet with a thickness of 0.167 mm. The coupon tensile test of CFRP the contour plot of the electrical signals. The amplitude of the
was conducted to obtain the tensile properties along the electrical signals indicates the level of bonding deterioration. The
L.-h. Tam et al. / Composites Part B 109 (2017) 227e237 229

Fig. 1. The schematic diagram of (a) CFRP-bonded wood shear sample; (b) single shear pull-off test setup: the wood substrate is kept xed by a self-developed instrument, and the
CFRP sheet is subjected to a shear force by a load cell to investigate the CFRP-bonded wood interface after conditioned at various temperature levels.

deterioration of bonding can cause an obvious signal in such defect mechanism at the molecular level.
area, due to the strong vibration behavior. The results of the defect Wood material features a hierarchical structure that derives its
detection can be compared with the failure mode observed from mechanical behaviors fundamentally from the microscopic cell wall
the mechanical test of the temperature-conditioned samples, so as structure [30e32]. The wood cell wall is the structural element
to demonstrate the effectiveness of the acoustic-laser technique for common to all wood species, which consists of multiple layers of
investigating the temperature effect on CFRP-wood composite. different thicknesses, relative composition of cell wall constituents
and distribution of microbril angle (MFA), each playing an
2.3. Instrumentation for mechanical test important role in wood mechanics, as shown in Fig. 2(a). In each
layer, cellulose microbrils are generally arranged helically to the
The single shear pull-off test was conducted to characterize the longitudinal axis at an MFA, and interconnected by an amorphous
interfacial behavior of CFRP-wood samples after conditioned at matrix of hemicellulose and lignin. In general, the middle layer of
various temperature levels. The single shear pull-off test setup is secondary cell wall (i.e. the S2 layer) is the thickest with the most
shown in Fig. 1(b). The pulling load was applied vertically. The consistent distribution of MFA, and is considered as the layer
samples were tested under displacement control at a rate of contributing signicantly to the axial mechanics of the wood cell.
0.2 mm min1 until failure [26]. Two linear variable displacement Here, the wood material is represented by the cell wall structure
transducers (LVDTs) were placed at both sides of the loading end to originated from the S2 layer. The dimension of cell wall constitu-
measure the CFRP elongation. During the test, the applied force, the ents is generally over few tens of nanometers [33,34], which ex-
elongation from LVDT and the strain variations from strain gauges ceeds the computational capacity by using atomistic MD
were simultaneously recorded by the TDS 530 Data Logger. The simulations. Coarse-grained (CG) MD can be of great use to model
peak load (Pmax) recorded during the shear test can be used to molecules at this particular length scale in a reasonable timespan
calculate the interfacial fracture energy (Gf,exp) of the CFRP-wood while preserving the molecular origin of the deformation behavior.
composite by using Eq. (1), which is derived from a model for the The mesoscale model of wood cell wall and epoxy material has
shear stress-slip relation [27,28], been developed in previous studies [30,32,35]. The wood cell wall
model originated from the S2 layer consists of cellulose microbrils
2
Pmax embedded in a polymer matrix of hemicelluloses molecules, as
Gf;exp (1)
2EFRP tFRP b2FRP shown in Fig. 2(b). Lignin possesses a three-dimensional network
that lls up the space between cellulose and hemicellulose mole-
where EFRP denotes the elastic modulus of the CFRP sheet, tFRP cules. As the three-dimensional lignin structure is rather complex,
denotes the bonding width of the CFRP sheet, and bFRP denotes the its CG model cannot be upscaled easily from previously developed
bonding thickness of the CFRP sheet. two-dimensional model. Hence, lignin is not included in the wood
cell wall model. Regardless of the lignin content, the only bonding
3. Molecular dynamics simulations between the microbrils and the matrix is through the cellulose to
hemicellulose non-covalent interaction. While the actual arrange-
Together with the experimental program, the mechanism of the ment of wood cell wall is far more complex, the adopted model
temperature effect on interfacial behavior of CFRP-wood composite composed of cellulose and hemicellulose is intended to represent
is investigated by MD simulations. As reported, the interfacial the most fundamental structural and mechanistic features of the
adhesion between CFRP and epoxy is strong while the epoxy-wood cell wall structure in order to explore what is responsible for the
adhesion is relatively weak. Therefore, the epoxy-wood interface is behavior observed during the experimental shear test. The epoxy
considered as the major concern in the interface integrity of the cross-linked structure is represented by a primitive cubic system,
CFRP-bonded wood system [24,29]. The computational shear test is which is formed by connecting the epoxy beads through springs,
adopted for measuring the fracture energy of the epoxy-wood where one bead is connected to six neighboring beads, as shown in
bonded system at various temperature levels. Furthermore, an Fig. 2(c). Such three-dimensional bead-spring network is analogous
examination of the material behavior of epoxy-wood system gives to the mesoscale crystalline silica model, in which one bead is
some implications on the temperature-affected interfacial fracture connected with six neighboring beads by springs [36]. To form the
230 L.-h. Tam et al. / Composites Part B 109 (2017) 227e237

Fig. 2. The schematic diagram of (a) wood cell wall consisted of multiple layers; (b) wood cell wall model consisted of stiff, parallel cellulose microbrils embedded in a matrix of
exible, representative hemicelluloses; (c) epoxy cross-linked structure formed by connecting the epoxy beads through springs with dimensions of 340  150  200 ; and (d)
mesoscale model of epoxy-wood material system with dimensions of 340  150  440 .

epoxy-wood bonded system, the epoxy is put on top of the cell wall hemicellulose molecules are reported in a previous study, which
model with a distance of 10 , as shown in Fig. 2(d). are listed in Tables 1 and 2 for the bonded and non-bonded in-
The detailed interactions in the epoxy-wood system are teractions respectively [30]. For the three-dimensional epoxy
described by a forceeld, which determines the potential energy of network, the development of CG model has been reported recently
all the beads based on their positions and connection information. [35]. The mesoscale model of the epoxy adhesive is represented by
Two constituents are involved in a forceeld, including the func- 7 forceeld parameters, including 1 mass and 4 harmonic param-
tional forms in the energy expression and their parameters. In eters (KT, r0, KB, and q0) for epoxy bead, and 2 Lennard-Jones (L-J)
general, the expression of potential energy (F) comprises a set of parameters ( and s for epoxy to epoxy interaction). In this study,
the bonded and non-bonded interactions, and can be expressed as the equilibrium distance r0 between two epoxy beads is chosen as
shown in Eq. (2), 10 , the same as that of mesoscale cellulose and hemicellulose
molecules [30]. For the epoxy adhesive used in our experimental
program, the density is 1.16 g cm3 provided by the supplier, and
f fT fB fweak the bead mass is calculated as 699 amu at room temperature
X KT X KB 2
X hs12 (20  C). The properties of the epoxy, with cross sectional area,
r  r0 2 q  q0 4 A 100 2 and Young's modulus, E 1.7 GPa at 20  C, are related to
2 2 r
bonds angles pairs
the axial spring energy constant (KT) by using Eq. (3).
s6 i
 (2)
r
AE
KT (3)
where FT is the total axial strain energy, FB is the total bending r0
energy, Fweak constitutes the weak and dispersive interactions
[30,32,35]. The forceeld parameters of CG cellulose and and it is calculated as 2.45 kcal mol1 2 at 20  C. As the

Table 1
Forceeld parameter set for the bonded interactions of the mesoscale cellulose, hemicellulose and epoxy models.

Material Cellulose Hemicellulose Epoxy

Mass (amu) 11,664 324 699


r0 () 10 10 10
q0 ( ) 180 180 90, 180
KT (kcal mol1 2) 5  C 3300 45.97 2.81
20  C 3286 45.64 2.45
50  C 3273 45.22 2.02
KB (kcal mol1 rad2) 5  C 50,188 25.19 5.06
20  C 50,000 25.00 4.41
50  C 49,775 24.78 3.63
L.-h. Tam et al. / Composites Part B 109 (2017) 227e237 231

Table 2
Forceeld parameter set for the non-bonded interactions between the mesoscale cellulose, hemicellulose and epoxy models.

Interaction Cellulose to cellulose Hemicellulose to hemicellulose Epoxy to epoxy Cellulose to hemicellulose Cellulose to epoxy Hemicellulose to epoxy

(kcal mol1) 1 6 4 9 7 5
s () 68.6 2.5 8.9 8.9 8.9 8.9

information on the bending rigidity of epoxy molecule is not of 77 [30]. The hemicelluloses, each with 44 beads, are initially
available, its bending spring energy constant (KB2) is estimated by arranged as the cosine function with an amplitude of 36.5 to span
scaling down the previously calculated result of hemicellulose the space between adjacent microbrils, and along the axis parallel
molecules (KB1) with the ratio of bending stiffnesses, as shown in to cellulose molecules with various phases, so as to enhance the
Eq. (4). formation of the connections and loops between microbrils [30].
Four hemicellulose molecules span every gap and another four are
E2 I2 centered over each microbril to provide extra connectivity (i.e. the
KB2 KB1 (4) same number as the previous study) [30]. The epoxy model is set up
E1 I1
by distributing the 11,760 beads in the 340  150  200 3 cubic
The cross sectional moment of inertia is calculated for the box. These beads are equally separated by 10 , and are connected
hemicellulose by assuming a circular cross section with a radius of with springs to form a covalent network.
3.18 (such that the area is conserved) and using I1 pr4/4, and for In this study, the system is set up using Materials Studio [41],
the epoxy, its cross sectional moment of inertia is calculated by and MD simulations are performed using the open source code
assuming a square cross section with a length of 10 and using LAMMPS [42]. A cutoff distance of 80 is used for the non-bonded
I2 b4/12. KB2 is calculated as 4.41 kcal mol1 rad2 at 20  C. The interaction during the MD simulations. Periodic boundary condi-
energy of epoxy to epoxy interaction can be approximated by using tions are applied in all the three directions, and the vacuum layer
previously reported value, with 3 kcal mol1, s 8.9 for SU-8 with a thickness of 2000 is set to ensure no interactions between
photoresist, and 5 kcal mol1, s 8.9 for lignin in plant cell the mirrored systems. The velocity-Verlet integrator is used in
wall [32,35]. The parameters for the non-bonded interactions in the integrating the equation of motion with a time step of 20 fs. During
epoxy adhesive are chosen as 4 kcal mol1, s 8.9 by a 12: 6 L- the simulation, the epoxy-wood system is subjected to an equili-
J potential. Furthermore, another 4 L-J parameters are involved in bration scheme with a control of the thermostat temperature that
the epoxy-wood system for interaction of cellulose to epoxy and can speed up the equilibration process and relieve the residual
hemicellulose to epoxy. The energy of these interactions can be stress inside the structure. Specically, the system is rst relaxed at
approximated using the venerable Lorentz-Berthelot mixing rules absolute zero temperature for 2 ns in the microcanonical (NVE)
of the L-J parameters. These considerations lead to the forceeld ensemble with constant number of particles, volume, and energy in
parameters for epoxy-wood system at 20  C, as summarized in the system. Subsequently, the system is equilibrated in the ca-
Tables 1 and 2. nonical (NVT) ensemble with constant number of particles, volume,
Temperature plays an important role in dening material and thermostat temperature, which corresponds to the constant
properties, which can lead to various forceeld parameters at temperature experiments. The thermostat temperature imposed
various temperature levels. There have been extensive studies to during the NVT equilibration is gradually ramped up from absolute
characterize the effect of temperature on material properties of zero temperature to 600 K with an increment of 100 K, and then
cellulose and epoxy. A recent rst-principle investigation shows gradually decreases down to 300 K, to allow adequate uctuation
that the Young's modulus of cellulose at 500 K is 6 GPa larger than and relaxation of the structure. At each thermostat temperature,
that at 300 K [37]. Such variation is used to obtain the Young's the equilibration runs for 2 ns. After that, the system is equilibrated
modulus of cellulose at 5 and 50  C based on the value at 20  C (i.e. at the three investigated temperature levels for 10 ns in the NVT
200 GPa). There has no relevant data in the literature for the ensemble individually. Finally, the bottom layer of the wood cell
temperature dependence of hemicellulose Young's modulus, and wall is restricted in motion to mimic the xed boundary condition,
the variation observed from cellulose is applied to the calculation of and a 10 ns NVT equilibration is carried out before the shear
hemicellulose properties at 5 and 50  C. For the adhesive, a pre- simulation. It should be noted here that the thermostat tempera-
vious MD simulation shows that the Young's modulus of a similar ture in the simulations is an indicator of molecular motion in-
epoxy decreases of approximately 1 GPa per 100 K temperature tensity. The temperature is controlled by Nose -Hoover thermostat
increase [38], which is in accordance with the experimental studies [43]. The equilibrium of the simulated system is identied by
of different epoxy materials [39,40]. Such variation is used to pre- examining the root-mean-square displacement (RMSD) of the
dict the epoxy Young's modulus at 5 and 50  C according to the beads in the systems, which reaches a constant level at the end of
value at 20  C (i.e. 1.7 GPa). The calculated Young's modulus is used the equilibration.
to obtain the harmonic parameters KT and KB at 5 and 50  C ac- The interfacial fracture energy of the epoxy-wood system is
cording to Eqs. (3) and (4), as shown in Tables 1 and 2. In addition, investigated by employing the steered molecular dynamics (SMD)
the non-bonded interaction parameters may vary at various tem- approach [44e48]. In the simulation, the epoxy model is sheared
perature levels, but it is expected that such variation should be off the wood cell wall substrate by applying a steering force
minor compared to the parameters for the bonded interactions due generated by a stiff spring tethered to the top layer of the epoxy, as
to (i) no chemical interaction is involved and (ii) the conditioning shown in Fig. 2(d). The potential generated by the harmonic spring
temperature is below the glass transition temperature of either has the form: Usmd(t) 1/2k[vt  (R(t)  R0)]2, where k is the spring
cellulose, hemicellulose or epoxy. constant, v is the pulling rate, R0 is the initial equilibrium position of
The cell wall model consists of four layers. In each layer, there the center of mass (COM) of the epoxy top layer and R(t) is the
has three cellulose microbrils initially placed in the x-y plane current position of the COM of the epoxy top layer at time t. Each
parallel to the y-axis. The variation of MFA during the shear bead is individually subjected to a restoring force with a magnitude
deformation is not considered here. The microbrils, each con- of k[vt  (R(t)  R0)]mi/m, where mi is the mass of the epoxy bead
taining 35 particles, are spaced initially at a perpendicular distance
232 L.-h. Tam et al. / Composites Part B 109 (2017) 227e237

and m is the total mass of the epoxy top layer. This can effectively observed at the edge of bonding area. The possible reason for this
constrain the COM of the epoxy top layer, while allowing relaxation phenomenon is that high temperature elevates the molecular
processes to occur within the epoxy structure during the shear movement of the bonding layer, which is more likely to occur at the
simulation. For the CG epoxy model with dimensions over few tens boundary of the CFRP surface. Under the acoustic excitation, such
of nanometers, the strain variations between the two ends caused defect areas have stronger vibration which can be illustrated by the
by the shear-lag effect should be very small. Therefore, the pulling measured electrical response.
rate v of the epoxy top layer is kept constant and is selected to be
0.5 m s1. The pulling force is parallel with the cellulose microbrils 4.2. Experimental interfacial behavior of CFRP-wood composite
and the spring constant k is chosen to be 200 kcal mol1 2. The
work done in detaching the epoxy from the wood cell wall is The interfacial fracture energy is an indicator of the bonding
averaged over several congurations based on Jarzynski's equality strength between the CFRP sheet and the wood substrate. As shown
[49e51], which yields an estimate of the potential of mean force from the bar chart in Fig. 4, the interfacial fracture energy of
(PMF) of the epoxy-wood system. The pulling rate is chosen to be in the 5  C case is the highest, followed by the 20  C case and the
the regime where the PMF measurement is observed to be inde- lowest value is found in the 50  C case, indicating that the bonding
pendent of the pulling rate. The fracture energy (Gf,sim) is obtained strength of the CFRP-wood interface is severely reduced after the
by taking the free energy difference between the PMF at the composite is exposed to high temperature level. The moisture
equilibrium state Peq and the fully detached state Pde at a large contents of the wood beams are about 11% in 5 and 20  C cases,
distance, which is equal to the plateau value of the PMF divided by while the value decreases to about 5.4% in the 50  C case. The dif-
interfacial area A, as indicated in Eq. (5). ference in the moisture content reects the different diffusion
behavior of water inside the wood beam, i.e. water is likely to come
PMFplateau out from the heated wood beam in the 50  C case. After the shear
Gf ;sim DP Pde  Peq (5)
A test, the detachment of the CFRP sheet from the wood beam can be
observed, and the photos showing the two detached pieces are
4. Results and discussions shown in Fig. 5. The fracture patterns of the CFRP-wood composite
can be classied into two types: one is the wood delamination and
4.1. Bonding assessment in CFRP-wood composite with acoustic- the other is the CFRP-wood separation. From the photos, it is
laser technique noticed that the wood delamination is a common and major frac-
ture pattern, while the CFRP-wood separation is more obvious in
The contour plots of the measured electrical signals of the CFRP- the 50  C case compared to the other cases. Consistent with the
wood samples under various temperature levels are shown in comparison of the interfacial fracture energy, the distinguished
Fig. 3. As mentioned previously, the amplitude of the electrical fracture patterns imply that the bonding of the CFRP-wood de-
signals obtained by the acoustic-laser technique indicates the in- teriorates in response to high temperature level. Such observation
tensity of vibration over the CFRP surface. Defects can result in the agrees well with the result from the acoustic-laser technique, as
increase in the vibration amplitude and the consequential augment discussed in the previous section. The coherent results from the
of electrical signals. In 5 and 20  C cases, it is found that the mechanical tests (destructive) and near-surface detection (nonde-
signals over the entire CFRP surface are weak before and after structive) further reinforce that the deterioration of interfacial
temperature exposure. This suggests that both the low behavior is caused by the high temperature.
temperature 5  C and the room temperature 20  C have little
inuence on the interfacial bonding in CFRP-wood composite. 4.3. Simulated interfacial behavior of epoxy-wood system
However, the electrical signals measured from the sample are
amplied after conditioning the high temperature level. Mean- The interfacial behavior of the CFRP-wood samples under
while, the high amplitude of the electrical signal is primarily various temperature levels have been characterized by the exper-
imental program, and the mechanism of temperature effect can be
probed by MD simulations. After structural relaxation, the

Fig. 3. Contour plots of the measured electrical signals of the CFRP-wood samples after
subjected to various temperature levels: the electrical signals are weak at 5 and 20  C
cases and strong at 50  C case, which indicates the detrimental effect of elevated Fig. 4. The experimental interfacial fracture energy of CFRP-wood samples after sub-
temperature on the interfacial bonding. jected to various temperature levels.
L.-h. Tam et al. / Composites Part B 109 (2017) 227e237 233

can maintain the spacing between the cellulose microbrils, so that


the density of the cellulose-hemicellulose composite at the three
temperature levels is relatively the same before the shear simula-
tion. Similarly, the epoxy model can maintain the primitive cubic
system after the equilibration at 5 and 20  C, but it changes to a
thin lm structure with irregular shape during the 50  C equili-
bration. Meanwhile, after the 50  C equilibration, the hemicellulose
connecting the top and the second cell wall layers is relatively less,
though starting from the same conguration. Such conformational
change can be due to the fact that at 50  C, the material possesses a
smaller Young's modulus, and thus smaller harmonic parameters,
i.e. KT and KB, which may affect the interfacial behavior of the
bonded material system.
During the shear simulation, the conguration of the epoxy-
wood material system is shown in Fig. 7, where the 5  C case is
used for demonstration. At the initial stage, the epoxy-wood
interface is relatively strong, and the whole system is tilted under
the external loading on the epoxy top layer, as shown in Fig. 7(a). As
the loading continues, the failure initiates in the multilayer cell wall
structure, where the hemicellulose molecules start to detach from
the cellulose microbrils, as shown in Fig. 7(b). Similar phenome-
non has been observed when wood cell wall is subjected to axial
deformation, where the strained wood polymer matrix detaches
from the cellulose microbrils in the plastic region, leading to the
failure of wood cell wall [30,32]. The detachment between hemi-
cellulose and cellulose occurs continuously, and a small portion of
the wood cell wall, mainly the hemicellulose connecting the adja-
cent cell wall layers is highly strained, as shown in Fig. 7(c). After
the epoxy layer is sheared off the wood substrate, some portions of
cell wall molecules are attached to the epoxy layer, as shown in
Fig. 5. The failure modes of CFRP-wood samples after subjected to temperature levels
of (a) 5  C; (b) 20  C and (c) 50  C for 12 weeks. The interfacial deterioration is
Fig. 7(d). Such simulation process agrees very well with the pre-
indicated by the circles. The wood delamination is a major fracture pattern among vious shear test observation, where the wood delamination is the
these three cases, while the interfacial deterioration at 50  C is more serious compared major fracture pattern of the CFRP-wood composite after condi-
to 5 and 20  C cases. tioned at various temperature levels. Meanwhile, for the innitely
large epoxy-wood interface where the system is bonded with the
equilibrated conformation of the epoxy-wood system at the three mirrored images, the detachment undergoes a similar process. The
temperature levels is shown in Fig. 6. The epoxy layer is well potential of mean force (PMF) is recorded during the shear simu-
aligned in parallel to the surface of the wood cell wall, which im- lation at the three temperature levels, and plotted in Fig. 8(a). The
plies a good afnity of epoxy to wood substrate. The wood cell wall level of the PMF curve for 50  C scenario is the lowest among the

Fig. 6. The equilibrated conformation of epoxy-wood system: (a, b) at 5 and 20  C, the epoxy layer is well aligned in parallel to the surface of the wood cell wall; (c) at 50  C, the
epoxy layer fails to maintain the primitive cubic system, as the forceeld parameters of the bonded interactions are smaller due to the material deterioration at high temperature.
234 L.-h. Tam et al. / Composites Part B 109 (2017) 227e237

Fig. 7. The conguration of epoxy-wood material system during the shear simulation: (a) at the initial stage, the system is tilted under the external loading on the epoxy top layer;
(b) the failure initiates in the cell wall structure, where the hemicellulose molecules start to detach from the cellulose microbrils; (c) the hemicellulose connecting the adjacent cell
wall layers is highly strained; and (d) after the epoxy layer is sheared off the wood substrate, some portions of cell wall molecules are attached to the epoxy layer.

Fig. 8. Simulation adhesion analysis of epoxy-wood system at the three temperature levels: (a) the potential of mean force (PMF) during the shear simulation; (b) summary of the
fracture energy; (c) the second increment of the PMF curve for 5  C case is resulted from the connections through the strained hemicellulose, (d) while the epoxy is nearly
detached from the substrate after it is pulled out at the same distance at 20  C case.

three cases, which means that the energy required to shear the experimental observations described previously. It is noted that the
epoxy off the wood substrate is the minimum. The PMF curves fracture energy obtained from simulations is three orders of
for 5 and 20  C scenarios are relatively superposed until the epoxy magnitude smaller than the experimental result, which is
is pulled out at a distance of about 460 , where the epoxy layer is commonly observed in many existing MD simulation and experi-
still bonded with the wood substrate through the strained hemi- mental results [24,52]. As there is no existing measurement for the
cellulose at 5  C scenario, while the epoxy is nearly detached from non-bonded interactions between the epoxy and wood cell wall at
the substrate at 20  C scenario, as shown in Fig. 8(c) and (d). the molecular scale, the quantitative comparison between simu-
Therefore, a larger amount of energy is required to detach the lation results and experiments is not applicable. Furthermore, it is
epoxy from the strained hemicellulose, which leads to the second noted that the trend observed in the MD simulation represents the
increment of the PMF curve for 5  C scenario. Such variation in- most valuable information for the material design and applications,
dicates the strong interfacial bonding of the epoxy-wood material as the observed trend enables one to focus on the most critical
system at 5  C. Based on the obtained PMF curves, the fracture factors that affect material properties.
energy of the epoxy-wood system is calculated according to Eq. (5), The possible reason for the fracture energy variation at various
which is 418, 279, and 87 mJ m2 at 5, 20 and 50  C respectively, temperature levels is that material deterioration becomes severe
as summarized in Fig. 8(b). It is found that the fracture energy with increasing temperature. By observing the wood cell wall at the
decreases with increasing temperature, which demonstrates that three temperature levels, it is shown that the crack propagates
the interfacial bonding of the epoxy-wood material system is more quickly at high temperature. After the epoxy top layer is
weakened under the high temperature condition, as identical to the pulled at a distance of about 240 , the conguration of the wood
L.-h. Tam et al. / Composites Part B 109 (2017) 227e237 235

Fig. 9. The conguration of the wood cell wall after the epoxy top layer is pulled at a distance of about 240 : the delamination of wood cell wall layer (a) is not obvious at 5 oC, (b)
becomes obvious at 20  C, and (c) is more obvious at 50  C, demonstrating the wood deterioration is more severe at high temperature.

cell wall is shown in Fig. 9. It can be observed that the delamination change after the equilibration process. In practice, there is an
of wood cell wall layer occurs earlier and more obvious at 50  C, interphase region formed between the epoxy and wood, where
followed by that at 20  C, and the least at 5  C. Meanwhile, the both elements are mixed with each other. The incompatible ther-
amount of hemicellulose that connects the nal separated cell wall mal expansion may lead to stress concentration in the interphase
layers is determined as 38, 15 and 6 wt% of the initial model at 5, and affect the mechanical performance. With a better under-
20 and 50  C respectively. Such observations demonstrate that the standing of the interphase microstructure and properties at various
wood deterioration is more severe at high temperature, similar to a temperature levels, the investigation of thermal stress effect on the
previous experimental study, where wood property deteriorates interphase behavior can be carried out.
from 23  C to 50  C, by using the compression strength as an in- The mesoscale epoxy-wood system in the present study does
dicator [53]. Meanwhile, for the simulation at 50  C, the epoxy not comprise water molecules, which can regulate the mechanical
model fails to maintain the primitive cubic system, and the thin properties of epoxy and wood cell wall [23,57]. As water can exist
lm structure is relatively weak and less external energy is required within the structure of epoxy and wood, as well as at the epoxy-
to shear the epoxy layer off the wood substrate. Such conforma- wood bonded interface, the water molecules are expected to
tional variation denotes the severe epoxy deterioration at high soften the bulk materials and affect the interfacial adhesion.
temperature, as reported in previous experimental, theoretical and Meanwhile, it is indicated that the water diffusion varies at
simulation studies [38e40,54e56]. In addition, the potential en- different temperature levels, which can affect the non-covalent
ergy of the bonded interactions (Fbond) can be used to quantita- interactions between the bonded materials. With the develop-
tively demonstrate the temperature effect, where the higher value ment of a proper CG water model, future investigations can be
indicates the more severe deterioration from the pristine state. carried out to obtain the microstructural understandings of the
After the detachment, Fbond of the epoxy model is determined as epoxy-wood system under the coupled effects of water and tem-
9,541, 10,435, 137,802 kcal mole1 at 5, 20 and 50  C respectively, perature [58].
where a similar trend is observed for the wood cell wall model,
which can further demonstrate the severe material deterioration at 4.4. Prediction of the interfacial behavior under thermal cycles
high temperature. The constructed epoxy-wood system can show
the variation of material properties at different temperature levels, Throughout the paper, discussions on the interfacial behavior of
by capturing the conformational changes of the wood and epoxy CFRP-wood material system at different length scales mainly focus
model through shearing the epoxy off the wood cell wall. Further on the effect of temperature in a monotonic manner. Some
investigation can be performed to determine the exact relation important observations can be distilled from these discussions that
between the material properties of the epoxy-wood material sys- provide guidance for predicting the system performance under
tem after conditioned at various temperature levels by using thermal cycles. For the material system conditioned at high tem-
nanoindentation or atomistic force microscope. The difference in perature level, the weakest location is close to the epoxy-wood
material properties of wood and epoxy at the temperature other interface and a signicant amount of the bonded materials is
than 20  C can be incorporated in the derivation of forceeld pa- degraded. For the system which has not yet been failed at high
rameters, in terms of harmonic parameters of the molecules, which temperature level, the properties of the constituent materials
can result in a more robust model construction at different tem- including wood and epoxy can be recovered to a certain extent at
perature levels. the subsequent cooling period. However, as the material deterio-
At the same time, the incompatible thermal expansion within ration is generally irreversible, the interfacial adhesion cannot be
the composites can induce thermal stress in the bonded system, fully recovered to the same level as that conditioned at low tem-
and affect the associated mechanical performance. In the CG perature level. Future study is required to quantify the interfacial
simulation, the epoxy and wood cell wall models interact with each behavior of the material system under thermal cycles. Neverthe-
other through the non-bonded interaction. The incompatible less, the material system can sustain the interfacial bonding after
thermal expansion of the bonded materials leads to relative subjected to various temperature levels, which further validates the
movements of different molecules along the bonded interface. The usage of CFRP in strengthening the wood structures.
materials after the relative movements can reach the equilibrium
state in our CG model. Due to the non-bonded nature of different
5. Conclusion
materials, the thermal stress induced by the incompatible thermal
expansion can be redistributed by the material conformational
Experimental tests and molecular dynamics simulations have
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