SERVICE MANUAL

I.
1 SPEClFlCAlON
CONTENTS
................................ 1
2 . STRUCTURAL DIAGRAM ........................ 2
3 . BLOCK DIAGRAM .............................. 3.a
4 . CIRCUIT DIAGRAM ............................. 3.b. 3-c
5 . P.C. BOARDS .................................. 4
6 . CIRCUITEXPLANATION ......................... 8
.
7 CHECK AND ADJUSTMENT ..................... 10
8. ICCHECK POINT ............................... 16
9 . REFERENCE DATA ............................. 19
10. PARTSLIST .................................... 25
 I.SPECIFICATION
W Front panel inpul : FRONT (GUITAR IN) fixed al - 2OdB ( - MBm h4AX)IlM R
W Back panel inpul : Input levelmpedance : 44dB (+19dBmMAX)IMK O - lCdB (+%Ern MAX) 150K O
W Back panel oulpul : Oulpul levelmpcdance : A d B (19dBm W ) 1 4 7 0 O - 1WB (+SdBmMAX)/4700
Headphoneoul impedance: over 10 R
W ADDA : 16 - bil Itnear (DA: 4 - l r m s over - sampling digilal filler)
W Sampling frequency : 37.1KHz
W Frequency rcsponse : 24HZ - 18KHz + 1.51 - 3dB
W Dynamic range :9WB
Mcmory : No.1 - 100: No.1 - 200 when using card
Front panel :
KEY SW: UP.WWN.DISPLAY SELECT.PARAMETER EOIT.UTILTrY.WRITE.POWERSW. DOUBLE FUNCTION EOrrOR [A - F.
CHAINEFFECT(BYPASS1J
Display : Backl~lLCD display: 40 characlers x 1 row
PROGRAM No. display :7 - segmenl LED X 3
Do! typc LEOS : PERFORMANCE.INOIVIDUAL.BYPASS,PARAMETER EDIT.UTILIN
-
Input level : 5 element level meter, with digilal clip
INPUT VOLUME
PHONES LEVEL
CARD slol
GUITAR IN lerm~nnl
PHONES lermlnal (5:ereol
W Rear pancl
Swilchcs : level aftenualionswitch ( - lWBI+4dB). MIDI OUTfWRU logghng Swifch
LINE IN lermlnal x 2 (UMON0.R)
OUT PUT lerrnmal X 2 (UMON0.R)
PEDAVSW ~nputlcrminal X 2
MlDlIN.MlDlOUTITHRU
REMOTE IN
W Internal enecls: REVERB GROUP. COMPRESSOR GROUP. DISTORTION GROUP. DELAY GROUPSTEREO DELAY GROUP.
MODULATION DELAY GROUP. MODULATION GROUP. ROTARY SPEAKER GROUP. PAN GROUP. PARAMETRIC
EQUALIZER. PITCH SHIFTER GROUP. EXClTER GROUP. ENSEMBLE GROUP. PHASER GROUP. 3 BAND EOUALIZER.
SPEAKER SIMULATION GROUP. PEDAL PAN. GATE.PEDAL WAH. EARLY REFLECTION. HARD DISTORTION GROUP. AUTO
WAH GROUP. SPACE PHASER GROUP. MULTl TAP D E W GROUP. LONG DELAY GROUP.TEMP0 DELAY. DYNAMIC
MODULATION GROUP. 4CH MIXER. GATE II GROUP. LIMITER. BAND CHORUS GROUP. STEREO EXCITER.
COMPLIMITTER. SUPER DISTORTION GROUP. HARD DISTORTION II GROUP. NEW 3 BAND EOUALIZER. MULTl - TAP
CHORUS. REVERB II GROUP.DRNER. ROTARY SPEAKER II. MODULATION II GROUP. STEREO COMPlLlMlTTER LEFT.
STEREO COMPLlMllTER RIGHT.STERE0 PITCH SHlFTERlDELAY GROUP. SPECIAL REVERBGROUP,
Powcr consumplion: 26 W
I
Dimensions: 482(W) x 332.5(0) x 44(H)rnm (19- x I 2 - 15/16 x 1 - 314.1
W e i g h t : 4.5 kg (albs 14%oz)

REMOTE CABLE(RCC - 0M.RCC - 100).

FOOT CONTROLLER(FC6).RAM CARO(MCR
-
W Oplional accessories: VOLUME PEDAL(KVP 001). FOOT SWTTCH(PS - 1.PS

- 03 only).
- 2). I
ROM CARDISPC - 01 -)

* Specifications are subjecl lo change wilhoul notica

2. STRUCTURAL DIAGRAM
3. BLOCK DIAGRAM
4. CIRCUIT DIAGRAM

K L M - 1502

K L M - 1506

POWER

.".C
GUITAR IN

INPUT

K L M - 1508
C3
v.0. El ::"

PHONES

OUTPUT

K L M - 1506
5. P.C. BOARDS
6. CIRCUIT EXPLANATION
1. The MPU section

The YPU uses UPD78C10 and processes the following. The port of the MPU are
indicated in the parentheses.

1 ) The control of the LCD unit ( PA5-7. PBO-7 )

The LCD are controlled by using a part of the Port A and the Port B.

2 ) The bank change of the memory area ( PA3. 1 )

The bank of the memory and the 1/0 is changed by using a par1 of the
Port A.

3 ) The 1/0 reset ( PCG )

The MDE ( MB87305 and the MDE I/F ( MB620140 ) are resct.

,I) The detection of the card ( CDST )

The esistence of the card are detected by using this port

If the card is not inserted : HIGH
If the card is insertcd : LOW

5 ) The multiplexer control ( PC3. 4 )

The multiplexer llC4052 ( IC2 ) are controlled in the KLM-1503.

6) XlDl I/O ( PCO. 1 )

i ) I\/D

The A/D convertor in the MPU are used and the A/D conversion of the
following data are carried out.

PEDALiSA 1-2 ( ANG. 7 )

CARD B,\TTERY ( AN3
IXTERIAL BATTERY ( AN2 )
EDIT YR ( AX4 ). . . . . CIIAIN/EFFECT. B. D, F \
'A
( AS5 ).....A. C. E VR

2. Thc MPU I/F section

The XPU I / F MB620140 is the LSI to be the interface of the YPU and each 1/0
and the main functions arc as follows.

1) Address Latch ( ADO-7

This IC latchs the lower 8 bit of the address bus of the MPU with the
timing of the ALE terminal.
 2 ) LED Control ( LLO-3. LEDI-7 )

This I C receives t h e data from t h e MPU and puts the LED on.

3 ) Bank Change lnput ( PO-2 )

This I C reccives t h c bank change signal and controls thc ROA 14 and each
CE output.

4 ) SW Data lnput ( SW1-7 )

This I C i s the input port t o transmit t h e S

W data t o the IPU.

5 ) Address Output ( AO-7 )

This I C transmits t h e latched time-division address bus.

6 ) C A R D 1/0 ( CAA. CAD )

The address bus f o r the card and the data bus f o r the card.

7 ) CE Output

Each memory. the CE output terminal f o r the 1/0.

3. The YDE I/F section

The MDE I/F 18620140 i s the LSI t o be t h e i n t e r f a c e between the A/D convertor
and the D/A convertor. This a l s o transmits and receives the remote s i g n a l f o r
the FC6.

1 ) The i n t e r f a c e with the A / D convertor ( BCK. CC. Dlh' )

This I C converts the s e r i a l data of CX-20018 i n t o the p a r a l l e l data and

transmits t o the PDEO. The CC terminal transmits 37.1 KHz and the BCK
transmits 1. 188 Illz.

2 ) The i n t e r f a c e a i t h the D/A convertor ( DATAO. 192FS. LRCR. BCLR )

This I C converts t h e p a r a l l e l d a t a from the MDE to the s e r i a l data and

transmits t o t h e d i g i t a l f i l t e r PD0028.

3 ) The remote 1/0 ( RS. TS )

When t h e data i s received from t h e I/O terminal f o r the FC6. t h i s IC

transmits the i n t e r r u p t i o n s i g n a l to the MPU.
7. CHECK AND ADJUSTMENT
Before you start the diagnostic test

If necessary data are memorized in the A2. please save the data into the RAY
card before starting the test.

Starting the diagnostic test

Connect the YlDl cable to the MIDI IN and OUT of the rear panel.
Insert a RAY card ( YCR-03 ) into the card slot.
-
When the power is turned on while CHAIWEFFECT " and C are being - -
pressed. this diagnostic test ( Self Test Program ) starts.

The explanation of the operation switches on the diagnostic test

" WRITE ' switch : The check proceeds to the nest.

- A ' switch : The item proceeds to the nest.
'v' switch : The item returns to the previous one.
BYPASS " switch : The diagnostic test mode returns to the norm1 mode.

Regarding the - PARAMETER INITIALIZE '

rhen the diagnostic test starts nor~nlly. the screen of the * PARAPETER
ISITI.4LIZE ' is indicated.

PARAMETER INlTlr\LIZE ? YES / NO

Press " YES - ( E ) if you would like to initialize the internal data of the
A2 or press - SO ' ( F 1 if you don't want to do that.

1. INTERN,\L CHECK

Ahcn the PARAYETER INITIALIZE is finished. the item proceeds to the ISTERNAL
CHECK automaticallr.

I) MIDI circuit check

The YlDl IN-OUT is checked.

When this check passes, the item proceeds to the next autonatically.
When this check fails. all the LEDs go on and off and the letter - Err
is indicated in the LED display.
Then the follow in^ is indicated in the LCD.
2 ) Renote circuit check

The remote terminal circuit is checked.

lhen this check passes. the item proceeds to the nest automatically.

lhen this check fails. all the LEDs go on and off and the letter - Err "
is indicated in the LED display.
Then the following is indicated in the LCD.
- - - -

( REEOTE ) OUT--X--IN

X You need a short plug ( DIN plug whose 1 pin and J pin. 3 pin and 5 pin
are short-circuits ). If the short plug is not avnilnble, press the
" RRlTE - Sl and proceed to the next check.

3 ) Card battery check

The battery of the RAN card into the card slot is checked.
R'hen this check passes. the item proceeds to the nest automatically.
lhen this check fails. all the LEDs go on and off and the letter - Err
is indicated, in the LED display.

Then. when no RAM card is inserted into the card slot or a ROM card is
inserted into it. the following is indicated in the LCD.

! CARD ! R'RlTE / READ sx

Ahen the battery voltage of 111s RAM card is lor. the following is
indicated in the LCD.

( CARD i CARD Battery Lor xs

4 ) Internal battery check

The bat tery voltage of the A2 is checked.

When this check passes. the item proceeds t o the nest automatically.
lhen this check fails. all the LEDs go on and off and the letter Err - -
is indicated in the LED display.
Then the following is indicated in the LCD.

i INT BATT ) Internal Battery Lor ss

2. A/D LEVEL CONFIRMATION AND ADJUSTMENT

When the ILTERXAL CHECK i s finished. t h e item proceeds t o t h e A / D LEVEL

COXFIRMATION A N D ADJUSTMENT automatically.

1 ) L ch A / D level confirmation and adjustment

I ( A/D LEVL ) Lch Checking .. I

( 1 ) Input the s i n wave of IVp-p 400Hz to the L I N E IS L/ilOLO terminal of
the r e a r panel.

( 2 ) Connect an oscilloscope t o the OUTPUT L/MO#O terminal of t h e rear

panel and a d j u s t the output waveform t o 40mVp-p with the master V R of
the f r o n t panel.

( 3 ) Confirm the output waveform transforms the noroal s i n mve.

If i t i s not so, adjust with the V R 1 of RLY-1506.

Rhen t h i s check i s finished. press the " WRITE - Sf to proceed t o

t h e next check.

2 ) R ch h/D l e v e l confirmation and adjustment

! h/D LEVL ) Rch Checking ..

( 1 ) Connect an oscilloscope t o the OUTPUT R terminal of the rear panel and

a d j u s t the output waveform t o IOmVp-p with the master V R of t h e front
panel.

( 2 ) Confirm the output waveform transforms the normal s i n wave

If i t i s not so. a d j u s t with the \'R2 of RLM-1506.

GOOD

% If t h i s adjustment i s not i t s proper position. the noise will be much

bigger.
3. LED. LCD. SW. D. F. E . . AND PEDAL CHECKS

1 I LED check

The LEDs of the front panel l i g h t nutomatically on t h i s check

( LED ) Checking ..

The t u r n t o l i g h t i s as follows.

-UTILITY'-"PRAM EDIT--'PERFORM--- INDI\'ID--.-BYPASS"-7 SECHEST LED

Confirm a l l the LEDs l i g h t .

lhcn a l l the LEDs go oul:, t h e itcm proceeds to the nest check a u t o ~ a t i c ' a l l y .

2 ) LCD check

When the " WRITE ' SR i s pressed once, a l l the dots of t h e LCD a r e
indicated.
Confirm t h i s .

< LCD )

11111111111111111111111

{'hen t h i s check i s finished, press thc " TRITE " ST to proceed ro

the nest check.

3 ) Panel S1 check

Press t h e switch indicated in the LCD t o check i t

(eg. ) ( PANEL S
W ) Push WRITE 1

The t u r n to press i s as follows.

When t h i s check i s f i n i s h e d , t h e item proceeds t o t h e next check

automatically.
4 ) D. F. E. check

When t h e D. F.E. which i s indicated i n t h e LCD i s pressed once, t h e name of

the D. F. E. which i s beine pressed and the A/D value a r e indicated i n t'he
LCD.
Also. confirm t h e A/D value changes between 0 and 255 when t h i s D. F. E. i s
turned.

(eg. ) ( D. F. E. ) Push [ A I BYPASS 252

T i !
next S
W push S
W A/D

When t h i s check i s f i n i s h e d . press t h e - WRITE " S

W t o proceed t o
t h e nest check.

5 ) Pedal check

Connect t h e volume pedal XVP-001 t o the PEDAL/SA I and 2 terminal of the

r e a r panel. Set the s l i d e BR of the KVP-001 t o be 0.

( 1 ) Pedal I check
Confirm the A / D value changes between 0 and 255. the M I D I dnta changes
between 0 and 127 when the KVP-001 i s operated a t the condition that
the l e t t e r " PEDAL 1 - i s indicated in t h e LCD.

T T
A/D M I D I DATA

When t h i s check i s finished. press the " %RITE ' S

W t o proceed t o
the nest check.

( 2 ) Pedal 2 check

Check a s well a s ( I )

Chen t h i s check i s finished. press the ' WRITE " ST t o proceed t o

t h e nest check.
4. MDE CHECK

Connect an oscilloscope to the OUTPUT L/YONO teroinal of the rear panel.

1 ) MDE 1 ( 1C15 ) check

( YDE ) MDEl Checking ..

The waveform sl~ich is oscillated only from the YDE I ( lCl5 ) internally
is transmitted.
Confirm that the following wnveforo can be monitored on the oscilloscope.

Fig. 1 HDE Test Waveform

When this check is finished. press the - lFRlTE - SW to proceed to

the nest check.

2 ) 4DE 2 ( lC16 ) check

I : MDE . MDEO Chccting .. I

Check as re11 as 2 )

Xhen this check is finished, press the D. F. E. - BYPASS - ST to return to

the normal mode.

% Regarding the check item of thc dia~nosticlest

Re don' 1 mention anything about thc checks after the MDE check
because they are for the inspection at the factory and because an audio
analyzer etc. are needed.
8. IC CHECK POINT
UPD78ClOCW (MPU)

ov I
I
POWER ON

PD0029 (D. FILTER)

WOUT

2V/2uS d i ~ ?V/IuS div

DOUT

Khcn a sound i s r e c e i v e d .
the p u l s e changes.
CXZOO18 (ADC)

2V/IOuS d i v 2V/lOuS d i v

5v
BCLK
:;
ov
-1 0.8uS r-
2V/5uS d i v
2V/O, 2uS d i v
Chen a sound i s received.
the pulse changes.

Ahen the level of this aaveform has the large difference.

the noise i s generated.
I n t h i s case. please adjust with the YR 1 and 2.
MB620140 (MDE IIF)
500K (IN)

3 0 . 5uS d i v 2V/0,2uS d i v

2V/lmS d i v
2V/lOuS d i v
When the internal noise gate works.
the d a t a i s fixed.

2V/IOuS div
9. REFERENCE DATA
MB620140 (CPU-INTERFACE)
PIN ASSIGNMENT

MB620140 (CPU-INTERFACE)
PIN FUNCTION

n / 2 / rul 31 I I COD' ~e I 1 ole 81 , 0 1 WE

7 l 1 IE 110 1 C.03 57 I 1111 81 I O RWtl

I
$42
.-
l : 1 I43 11
-
I4 COO? Is I 112 89 / 0 I X E

: I 1. I,O I I 013 Bl j IIYqcF

MB620140 (MDE INTERFACE)
PIN ASSIGNMENT

MB620140 (MDEINTERFACE)
PIN FUNCTION

28 ( I ( 6. 45 ( o ( 60) 70 ( 120 1 :a $5 j 8 ( 012

il ( 1 l GiE rC I 1 0 302 11 I L ;J 50 1 1 l CI1

I> l 1 1 C11 17 1 1 6 DO# 72 1 0 501, $7 I 1 )I>

i j 1 0 1 :1a1uI I8 I / 0 DOJ 21 I 0 25611 II 1 I I DIX

2% 0 PCliQ 7% I I (I*U 110 ( 0 ( CC

20
 MPU (UPD78C1OACW)
PIN A S S I G N M E N T

MPU (UPD78ClOACW)

1 1
PIN F U N C T I O N

I
PIN NAME

PAT-0
I 1/0

1 1/O 1 Port A
FUNCTION I PIN NAYE

NYI

INTI
1;1
I I/O I FUNCTION

Y o n - h s k a b l e Interrupt

Interrupt Request
1

AS7-0 / 1 / Analog Input

I YAREF I - I Reference Voltage I

PC3 / I / Interrupt Request

PC4 I 0 / Timer Output

VDD I - YDD

I RD I 0 I Bend Strobe

I YODEO. I
0

110 1
Address Lntch Enable

Yode
FOR HARNESSES

HNS- 1556

HNS- 1558

390

EHR- 3

HNS- 1559

EHR- 5 8320-5

HNS- 1560
 CN 8A
HNS- 1561
I
PHR- 12 8520- 12

10 10

CN 9A CN 9B
H N S - 1562
I I
PHR- I 0 9520- 10

CN 1 0 ~ CN 10B

HNS- 1563 5320-14~~2 5360- I + A T

CN

HNS- 1 5 6 4
HNS- I566

HNS- 1567

7 7

CN 17A CN 178
I I
EHR- 7 BSZO-7

HNS- 1568

CN18A: :cNI~B
EHR-3 8525-3

HNS- 1569
'IRTS CODEI PARTS NAME
SFEClFlCATlOHS
I P. C.
BOARD
I IDENTlFlCATlDN NO.
FUSCTIOR I a'TY I PABTS NAME IDENTlFlCATlOR NO.

P. C. BOARD ASSEMBLE I FET

DIODES

BLOCK RESISTORS I
BRIDGE DIODE

LC FILTER

CL3HDB 1502-5
SL-1179-3?H (RED) 1502-5
AC LINE FILTER CL-9HD22 1502-5
CL-9EC22 1502-5
219051500 DSR1100-SGE222YVA2 2
LCD

ZENER DIODES

BLOCR CAPACITOR I
DOUBLE DIODE

315000<00 YC932-TI2 1502-5 2

SRAY 11
CPU I :
 'ODE 1 PARTS HAKE
SPECIFICATIONS I P. C.
BOAR0
lDENTlFlCATlON NO.
FUNCTION
PARTS C O D E PARTS N A M E
SPEC1 FlCATlONS
P. C.
BOADD
I D E N T I F I C A T I O NO.
FUNCTION
N a' TY

I I7EX HEADER
IOOJP
220CE 474014702 14P 5332-l4T2 1502-5 I
240GE
220SE HARNESSES
220SC
2201G HNS-1556 Y. PRT
240AU HSS-1557 1506 BOARD Ih'
24OUh HSS-1558 1506 BOARD Ih'
220FR HBS-1559 I506 BOARD IS
240AF HSS-1560 1506 BOARD IS
HSS-1561 1502-5 BOARD IN
IISS- 1562 1502-5 BOARD IN
HNS-1563 Y. PRT
HNS-1564 1502-5 BOARD IN
HNS-1565 I. PET
HHS-I566 1502-5 BOARD IN
HNS-1567 1507/8 BOARD IS
HHS-1568 150718 BOARD IS
HHS-1569 1502-5 BOARD IS

47lOGllOO BlIB-EH lC SOCKET

471070300 TOP 838-PH
471070800 088-PH 480001324 32P DICF-32CS-E 1502-5 I
471071000 TOP BIOB-PH
4710i1200 TOP BI2B-PH FUSE HOLDER
471090200 TOP 5096-OZC
515002300 S-S505i 801 1502-5 2
BC COXSECTOR
LlTHlC BATTERY
474009900 L-32 1502-5 I
520001700 CR2032 Y. PET I
CARD FIT CONNECTORS

474012300 ZC-I12 1502-5 I

474012400 ZC-I13 1502-5 I Y. PRT
Y. PRT
SYCD CONNECTORS Y. PRT
474012500 FC-12 (1. 6) 1502-5 I
474012600 FC-13 (1. 6) 1502-5 I

I.\' COHHECTOR

474012700 BZP-LV-TN 1502-5 I

-
A 0 1 PARTS NAME
SPECIFICATIONS
I.. C
BOARD
1 IDENTlFlCATION N O
FUNCTION
I Q'TY 1 PARTS CODE 1 P A R A
SPECIFICATIONS
( P. C
BOARD
1 IDENTIFICATION NO.

PUSll $1 INOB

620020800 Y. PET I

TEST PINS INOB

540007100 L C - 2 - 6 YELL01 1506 2 I I. PRT I

54001190I LC-2-6 1506 I
ISOLATION SllEET
SYCD IIARNESSES
630007500 Y. PRT 1

I COPPER SHEET

I "RT 1 y;;
Y. PRT I LCD llNDOl
1502-5
630014200 I. PRT 1
LED SPACERS
CARD GUIDE

1 640088500 1 I I. PIT I
AC CORDS I LOlER CASE

Y. PIT I 640098500 I I Y. PRT I 1 1

7 COVER

SAA (SU428-58) Y. PET

BS PLUG (SU431A581 Y. PET PSI SUPPORT
SEV (SU430-58) Y. PRT
PP-48190 Y. PRT 640096700 1502-5 I
SJT(SU338-56) I. PET

I.PRT
I PSI BAR

I. PET 640096800 I.PRT

640096900 Y. PR7
I FRONT PANEL

641018300 I-
PRT
I
REAP PANEL

641018500 I.PPT I

1 VP SHIELD

SPRING PLATE

044003000 I.PET 117VS 3

2201C 3

P S I FRAME

646030200 I.PET 1 1

I CT BOOD

646030500 I.PRT I

RATTEPY HOLDER

649007400 1502-5 I
Paristo voi rajahtad, jos se on virhecllisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Havita kaytetty paristo valmistajan ohjeiden
mukaisesti.

ADVARSEL!

Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.

Udskiftning ma kun ske rned batteri af samme
fabrikat og type.
Lever det brugte batteri tilbage ti1 leverand o ren.

ADVERSEL

Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparalfabrikanten.
Brukt batteri returneres apparalleverand 0 ren.

Explosionsfara vid felaktigt batteribyle.

Anvand samma batterityp eller en ekvivalent typ som
rekommenderas av apparattillverkaren.
Kassera anvant batteri enligt fabrikantens instruktion.

CAUTION
Danger of explosion if battery ,is incorrectly replaced .
Replace only with the same or equivalent type
recommended by the equipment manufacturer .
Discard used batteries according to manufacturer 's
instructions.
 KORG INC. 15-12, Shimotakaido 1-chorne, Suginarni-ku, Tokyo 168
@ KORG INC. 1991 0301 CEH. PRINTED IN JAPAN a