8.

0 ton
9.0 ton
10.0 ton
12.0 ton
13.5 ton
15.0 ton
16.0 ton

24809_25246-ECAT0066 #175.indd 1 4/14/08 2:07:22 PM

 ADD POWER TO
YOUR BUSINESS
High-performance durability for measurably 7 MODELS TO CHOOSE FROM
MODEL WHEELBASE CAPACITY DIESEL ENGINE
improved productivity. When lift trucks are crucial (mm) (t/600mm LC)
DP80N 2650 8.0 6M60 - TL
to your productivity, you need machines you can DP90N 2650 9.0 6M60 - TL

rely on for top capabilities which is what Cat DP100N 2800 10.0 6M60 - TL
DP120N 2800 12.0 6M60 - TL
Lift Trucks deliver in these diesel-engine powered DP135N 2800 13.5 6M60 - TL

lift trucks, with lifting capacities of 8.0 to 16.0 ton. DP150N

DP160N
3100
3300
15.0
16.0
6M60 - TL
6M60 - TL
The commitment to manufacturing quality of Cat Lift
Trucks means that these trucks will tackle the toughest
workloads in the harshest conditions while providing
operating conditions for drivers that are easier and
safer than ever before, allowing for more efcient work
over longer periods.

The result? Dramatically enhanced on-site performance

that measurably adds to your bottom-line protability.

24809_25246-ECAT0066 #175.indd 2 4/14/08 2:07:24 PM

 MAJOR BENEFITS FOR
YOUR OPERATION

These Cat lift trucks have been built with

major operator and owner benets in mind:
Increased operator productivity including
hydraulic ngertip controls (optional) on the
8.0-16.0 ton models, means drivers can work
longer shifts with increased efciency
Improved performance the diesel engines
generate increased output and the trucks
deliver improved gradeability and faster lifting
speeds.
Reduced ownership costs - less downtime
and more uptime, due to easy- maintenance
design, on-board diagnostics, plus long service
intervals of 500 hours (DP80-160N)*.
Enhanced driver safety and comfort
thanks to lower emissions, decreased noise
levels and improved all-round visibility.
The DP80-160N models also feature the
Presence Detection System (PDS) which
prevents accidental operation of the truck.

NUMEROUS APPLICATIONS

Tough to beat under all working conditions,

however hot or harsh, dry or dusty, Cat
lift trucks are suitable for a wide range of
applications, including:
Lumberyards and saw mills
Paper and pulp
Hardwood and furniture production
Steel/aluminium industries and foundries
Concrete, brick and block industries
Stone, clay and glass
Stevedoring, roll-on/roll-off applications
Multi-pallet applications
General load handling
Short-term rental

(*conditions apply) 2

24809_25246-ECAT0066 #175.indd 3 4/14/08 2:07:24 PM


DP80-160N
Modern, stylish and practical, these lift
trucks incorporate advanced ergonomic
design for maximum operating efciency,
easy maneuvering in tight areas, plus high
Comprehensive operational safety
features include:
PRESENCE DETECTION SYSTEM (PDS) protects
operator, pedestrians and loads by disengaging drive
and hydraulic functions when the operator leaves
the normal seated operating position
SEATBELT BUZZER sounds when driver returns to
operating position, as a reminder to fasten seatbelt
THE ANTI-RESTART CONTACT SWITCH prevents
damage to starter motor and engine in case operator
restarts engine when already running
BACK-UP BUZZER warns when truck is reversing

levels of driver comfort and safety. The PARKING BRAKE ALARM sounds if parking brake
has not been applied
compartment has been carefully designed so MAST-MOUNTED FLOODLIGHTS
increase safety and productivity in dimly lit areas.
that the operator benets from a panoramic
viewpoint and the ergonomic siting of
controls and pedals that are within easy
reach of the adjustable seating position.

The purposeful design of the trucks and curved

styling of the counterweight, with integral lights,
encase machines built for concentrated performance
and effortless productivity.

Masts are mounted over the front axle, on durable

and friction-free rotating points reducing forces
transmitted to the chassis.
The design incorporates rigid mast channels that are
fabricated for increased and reliable performance,
with hydraulic hoses and cables positioned so as not
to obscure the operators vision.
Simplex and triplex masts are available on the 8-ton
model, with simplex masts being provided for all
other models.

The Overhead Guard combines maximum protection

for the operator with clear all-round vision through
the angled roof bars, especially when working at
height.

24809_25246-ECAT0066 #175.indd 4 4/17/08 12:35:05 PM

 THE OPERATORS COMPARTMENT is designed to
surround the driver in comfort and safety with all controls and
pedals positioned to facilitate stress-free operation.
On-off access is smooth and easy from both sides, using the
three-point entry system, consisting of open, wide, non-slip
side-steps and hand-grips on the compartment and seat.

A FULL SUSPENSION HYDRAULIC POWER-ASSISTED

SEAT incorporating CONTROL STEERING makes
forwardbackward, LEVERS are based on maneuvering the truck
weight adjustments, the same technology as light and easy. While
bolster support, hip the ngertip controls, but the steering wheel
restraint and seat have longer, wider- itself is tiltable and
belt. Also includes spaced levers. can be adjusted to suit
a seat switch for individual preference.
operator presence
detection and seatbelt
buzzer if not worn.

INSTRUMENTATION AUTOMOTIVE-STYLE
CONSOLE with 12 PEDALS are positioned
standard functions to reduce fatigue.
that tilts with the Separate brake and
steering column for inching pedals facilitate
consistent visibility. excellent ramp re-
starting and transmission
engagement.

A PRODUCTIVE
ENVIRONMENT
4

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 All main components within the fully integrated power train
engine, transmission and front axle have been designed
for an excellent match and superior functionality.
In addition, the engine and transmission are oating-
mounted within the chassis structure for exceptional
operator comfort, thanks to ultra-low engine noise plus
minimal vibrations and shock.

Powerful and fuel-efcient diesel
engines
Complying with the latest exhaust emission
standards and EURO level IIIA regulations
(as amended by 2004/26/EC), the 4-stroke,
6-cylinder direct injection 6M60-TL diesel
engine used in the 8-16 ton models uses
high-pressure common rail technology plus
electronic-controlled injection, turbo charger
and intercooler to deliver excellent torque,
minimal noise, low vibration and high levels
of emission control. The positive crankcase
ventilation system separates oil damp from
blow-by gasses thus reducing exhaust
emissions.
High output and torque at low rpms ensures
excellent performance and engine longevity.
In addition, low high-idle speed ensures less
noise and engine wear.
Auto-Shift Transmission
Fully automatic 3-speed transmission transmits
power from engine to front axle and auxiliary
systems, whilst a torque converter ensures
smooth control at all times. The transmission
uses constant mesh gears connected to the
shafts via 5 oil-cooled clutch packs. Automatic
gear selection reduces operational costs and
the on/off inching system ensures improved
functionality and reduced maintenance.
Reduced noise levels
Thanks to improved design and manufacture,
noise levels have been drastically reduced to
make operation more comfortable, ensuring
better productivity over longer working shifts.
Cooling system
The high pressure cooling system circulates
coolant efciently around the engine block,
cyclinder head and through the aluminium core
radiator which provides excellent heat transfer.
Braking system
The standard hydraulic drum braking system,
with pneumatic assistance on the 8 to 15 ton
models, provides safe and effective stopping
power. Drums and brake shoes are protected
by plates that shield them from dirt and
debris, reducing maintenance and maintaining
performance.
Powerful oil cooled discs brakes, available
as standard on the 16.0 ton model and as an
option on other models, provide excellent
stopping performance, even in the toughest
applications.
Steering system
The hydrostatic steering system gives the
operator full lock-to-lock turning capabilities
at very low speeds and even while stationary.
The rear axle is a sandwich type fabrication
giving maximum durability and is connected to
the chassis via a bushing arrangement which
allows it to pivot through 4 degrees. This gives
excellent maneuverability on rough surfaces
and uneven yards.

24809_25246-ECAT0066 #175.indd 6 4/14/08 2:07:30 PM

 DP80-160N
THE POWER
TO DELIVER

24809_25246-ECAT0066 #175.indd 7 4/14/08 2:07:41 PM

 DP80-160N
EASY SERVICE
ACCESS
The DP80-160N range has
been designed for easy
daily checks and servicing,
thanks to a unique range
of on-board servicing and
protection features.

EASY DAILY CHECKS of the coolant, SERVICE INTERVALS are an

engine oil, transmission oil, hydraulic oil
and brake oil levels can be monitored
via conveniently located sight gauges,
that require no special tools nor tilting
of the operator compartment.
RAPID TROUBLESHOOTING of
electrical components is achieved via
on-board diagnostics with CAN bus
and the Truck Fault History feature
stores up to 32 fault codes
impressively high 500 hours*,
minimising servicing costs.
WHEN MAINTENANCE IS
REQUIRED (above & right) the tilting
operator compartment on these models
swings open, using a manually operated
hydraulic pump, giving unobstructed
access to internal systems and
decreasing downtime.
(*conditions apply)

24809_25246-ECAT0066 #175.indd 8 4/14/08 2:07:45 PM

 8

24809_25246-ECAT0066 #175.indd 9 4/14/08 2:07:54 PM

 DP80-160N
OPTIONS
The range offers several
optional extras so as
to match individual
requirements, including:
A full all-weather cabin with low
noise levels, improved functionality
and features such as full lining and
heating/defrosting/air-conditioning
for exceptional operator comfort.
The large cabin size allows for tting
of alternative seats, and there is
generous on-board storage.
24809_25246-ECAT0066 #175.indd 10
STANDARD OPTIONS
All weather cabin
Wide range of
mast heights
Two mast tilt angle
variations
Hydraulic fork positioner
Integral side-shifter
Fingertip Hydraulic Controls (above)
mounted on an adjustable armrest,
allow the operator to control hydraulics
precisely and with minimum effort.
Air intake kit is available for dusty
applications and helps to protect the
engine from debris which could
potentially cause a loss of power or
even damage to the engine.
Oil-cooled disc brakes are available
on the 8-15 ton models (standard on
the 16 ton) giving greater braking
DP100N (right)
power in heavy duty applications. shown with optional
HYDRAULIC FORK
POSITIONERS
Your dealer can supply you with all the
currently available options to precisely
match your application.
4/14/08 2:07:58 PM
 10

24809_25246-ECAT0066 #175.indd 11 4/14/08 2:08:03 PM

 A WEALTH OF
DEALER SERVICES
Wherever youre located, however tough the work you do, youll nd a local Cat lift truck
dealership and customer support service dedicated to answering your needs with integrity and
dedication to customer satisfaction. Operating closely in partnership with your dealership will
ensure your Cat lift trucks equipment keeps running with optimum efciency at all times
for outstanding results.

After sales service
Fully equipped service vans, carrying
specialized tooling and carefully
selected stocks of service items, are
on call to ensure the best quality care
for your eet.
Manned by well-trained and dedicated
service technicians, using the latest
technical information and genuine Cat
lift truck parts, ensure inspections and
service operations are carried out to
the highest professional standards.
Maintenance programs
Our individually tailored programs
ensure prompt, professional service
while giving our clients accurate
budgeting and full control over
operating expenses.
And timely maintenance, carried out
by trained Cat lift truck technicians
can minimize downtime and extend
equipment life. Your dealer will be
happy to propose a maintenance plan
thats right for you.
Financing options to suit your
cashow
Your Cat lift truck dealer can offer
a wide range of nancing options
including outright purchase, leasing
and rental agreements, to spread
equipment costs over its working life
in the most tax efcient way.
Fleet management
We can identify, control, and reduce
the cost of materials handling and
re-engineer your eet to improve
utilization.
Your Cat lift truck dealer can provide
further benets to your business,
such as service contracts, training
and safety programs, eet audits and
application surveys.
Parts operation
We offer the highest parts availability
in the industry full-line, rst-pick, and
higher for current production models,
from our centrally based facility
located.
Depend on us
Our whole organization is geared to
providing a seamless and efcient
service to keep your operation running
smoothly and protably.

11

24809_25246-ECAT0066 #175.indd 12 4/14/08 2:08:07 PM

 12

24809_25246-ECAT0066 #175.indd 13 4/14/08 2:08:12 PM

 Specication
Characteristics
1.01 Manufacturer (abbreviation) Cat Lift Truck Cat Lift Truck Cat Lift Truck Cat Lift Truck
1.02 Manufacturers model designation DP80N DP90N DP100N DP120N
1.03 Power source: (battery, diesel, LP gas, petrol) Diesel Diesel Diesel Diesel
1.04 Operator type: pedestrian, (operator)-standing, -seated Seated Seated Seated Seated
1.05 Load capacity Q (kg) 8000 9000 10000 12000
1.06 At load centre c (mm) 600 600 600 600
1.07 Load distance x (mm) 675 755 755 765
1.08 Wheelbase y (mm) 2650 2650 2800 2800
Weight
2.01 Truck weight, without load / including battery (simplex mast, lowest lift height) kg 11740 13510 14800 16060
2.02 Axle loading with maximum load, front/rear (simplex mast, lowest lift height) kg 17740 / 2000 20290 / 2220 22290 / 2510 25190 / 2870
2.03 Axle loading without load, front/rear (simplex mast, lowest lift height) kg 5890 / 5850 6685 / 6825 7450 / 7350 7340 / 8720
Wheels, Drive Train
3.01 Tyre type: V=solid, L=pneumatic, SE=solid pneumatic - front/rear L L L L
3.02 Tyre dimensions, front 9.00-20-12PR 9.00-20-14PR 10.00-20-14PR 10.00-20-16PR
3.03 Tyre dimensions, rear 9.00-20-12PR 9.00-20-14PR 10.00-20-14PR 10.00-20-16PR
3.04 Number of wheels, front/rear (x=driven) 4X / 2 4X / 2 4X / 2 4X / 2
3.05 Track width (centre of tyres), front b10 (mm) 1820 1820 1900 1900
3.06 Track width (centre of tyres), rear b11 (mm) 1755 1755 1965 1965
Dimensions
4.01 Mast tilt, forwards/backwards / 15 / 12 15 / 12 15 / 12 15 / 12
4.02 Height with mast lowered (see tables) h1 (mm) 3275 3520 3590 3590
4.03 Free lift (see tables) h2 (mm) 160 0 0 0
4.04 Lift height (see tables) h3 (mm) 4000 4000 4000 4000
4.05 Overall height with mast raised h4 (mm) 5325 5490 5590 5590
4.06 Height to top of overhead guard h6 (mm) 2845 2845 2915 2915
4.07 Seat height h7 (mm) 1800 1800 1875 1875
4.08 Tow coupling height h10 (mm) 565 565 695 695
4.09 Overall length l1 (mm) 5285 5460 5510 5595
4.10 Length to fork face (includes fork thickness) l2 (mm) 4065 4240 4295 4375
4.11 Overall width b1/b2 (mm) 2390 2390 2515 2515
4.12 Fork dimensions (thickness, width, length) s / e / l (mm) 64 / 180 / 1220 72 / 180 / 1220 72 / 180 / 1220 79 / 180 / 1220
4.13 Fork carriage to DIN 15 173 A/B/no no no no no
4.14 Fork carriage width b3 (mm) 1825 2210 2210 2210
4.15 Ground clearance under mast, with load m1 (mm) 215 205 220 220
4.16 Ground clearance at centre of wheelbase, with load (forks lowered) m2 (mm) 230 230 275 275
4.17 Working aisle width with 1000 x1200 mm pallets, crosswise Ast (mm) 5925 6105 6165 6235
4.18 Working aisle width with 800 x1200 mm pallets, crosswise Ast (mm) - - - -
4.19 Turning circle radius Wa (mm) 3830 3930 3990 4050
4.20 Minimum distance between centres of rotation b13 (mm) 1535 1535 1550 1550
Performance
5.01 Travel speed, with/without load km/h 27 / 31 26 / 30 24 / 29 23 / 29
5.02 Lifting speed, with/without load m/s 0.550 / 0.570 0.440 / 0.460 0.460 / 0.480 0.460 / 0.480
5.03 Lowering speed, with/without load m/s 0.550 / 0.500 0.440 / 0.400 0.460/0.500 0.460 / 0.500
5.04 Rated drawbar pull, with/without load N 85600 / 40700 84800 / 46200 86500 / 50200 85700 / 49700
5.05 Gradeability, with/without load % 49 / 31 39 / 28 38 / 30 33 / 27
5.06 Acceleration time (10 metres) with/without load s - - - -
5.07 Service brakes (mechanical/hydraulic/electric/pneumatic) drum / pneum - hydr drum / pneum - hydr drum / pneum - hydr drum / pneum - hydr dr
IC Engine motors
6.01 Manufacturer / Type 6M60-TL 6M60-TL 6M60-TL 6M60-TL
6.02 Rated output B to ISO 1585 kW 110 110 110 110
6.03 Rated speed to DIN 70 020 rpm 2100 2100 2100 2100
6.04 Number of cylinders / cubic capacity cm3 6 / 7545 6 / 7545 6 / 7545 6 / 7545
6.05 Fuel consumption according to VDI cycle l/h / kg/h - - - -
Miscellaneous
7.01 Type of drive control Torque converter Torque converter Torque converter Torque converter T
7.02 Maximum operating pressure for attachments bar 181 181 206 206
7.03 Oil ow for attachments l/min - - - -
7.04 Noise level, mean value at operators ear dB(A) - - - -
7.05 Towing coupling design / DIN type, ref. - - - -

Ast = Wa + x + l6 + a
Ast = Working aisle width with load
a = Safety clearance (200 mm)
l6 = Pallet length (800 or 1000 mm)
13 b12 = Pallet width (1200 mm)

24809_25246-ECAT0066 #175.indd 14 4/14/08 2:08:13 PM

 Lower Cost of Ownership
Design improvements have extended the
Cat Lift Truck Cat Lift Truck Cat Lift Truck
service intervals to 500* hours, thus reducing
DP135N DP150N DP160N
the total cost of ownership.
Diesel Diesel Diesel
* Conditions apply
Seated Seated Seated
13500 15000 16000 Vehicle Control Unit controls various functions
600 600 600 and allows easy troubleshooting of electronic
795 795 805 components.
2800 3100 3300
Tiltable operator compartment for unobstructed
service and reduction of down time.
17700 18050 18950
28060 / 3140 29930 / 3120 31720 / 3230
7850 / 9850 8190 / 9860 8910 / 10040
Unmatched Productivity
L L L Complete model line up with capacities from 8
12.00-20-18PR 12.00-20-18PR 12.00-20-20PR - 16 ton at 600 mm load centre
12.00-20-18PR 12.00-20-18PR 12.00-20-20PR
Diesel engine is stage III A compliant
4X / 2 4X / 2 4X / 2
according to directive 97/68/EC, amended
1905 1905 1905
by 2004/26/EC, due to the use of common
1925 1925 1890
rail technology in combination with turbo
charger, intercooler, exhaust gas recirculation
15 / 12 15 / 12 15 / 12
and a positive crankcase ventilation for low
3885 3885 4035
emissions of harmful exhaust gasses.
0 0 0
4000 4000 4000 Powerful 6M60-TL engine with high output and
5930 5930 6035 torque at low rpms to match performance and
2960 2960 2960 extend service life.
1915 1915 1915
High lift speed, drawbar pull and gradeability
735 735 735
for excellent productivity.
5750 6050 6260
4530 4830 5040 The range has a modern N-range family styling,
2600 2600 2635 consistent with smaller ranges.
88 / 180 / 1220 88 / 180 / 1220 92 / 180 / 1220
no no no
2220 2220 2220 Safety and Ergonomics
260 260 260
Safety seat switch prevents truck operation
320 320 320
when the operator is not seated.
6365 6755 7030
- - - Low noise levels which increase operator
4150 4545 4805 comfort.
1550 1805 1975
Lever hydraulic control (electric over hydraulic)
23 / 30 23 / 30 22 / 30 Automotive style pedal layout
0.380 / 0.400 0.380 / 0.400 0.350 / 0.370
Adjustable steering column for comfortable
0.480 / 0.510 0.480 / 0.510 0.440 / 0.470
operation
78800 / 51800 78400 / 55200 77900 / 60300
27 / 26 25 / 27 23 / 29
- - -
dr drum / pneum - hydr drum / pneum - hydr WDB / pneum - hydr
Useful options
Oil cooled disc brakes optional on the complete
6M60-TL 6M60-TL 6M60-TL range
110 110 110 (std on 16 ton) for lower operational costs in
2100 2100 2100 hard applications.
6 / 7545 6 / 7545 6 / 7545
Advanced fingertip hydraulic controls mounted
- - -
on an adjustable armrest for optimum load
handling precision.
r Torque converter Torque converter Torque converter
206 206 206 Optional cabin with excellent functionality
- - - including:
- - -
1. Full lining, optional heater with defrosting
- - -
and air conditioning for excellent operator
comfort
2. All controls and switches are clustered for
improved comfort
3. Cabin has flat windows for easy and cost
effective service replacement
4. Optional audio preparation

14

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 QUALITY
RELIABILITY
CUSTOMER SERVICE

24809_25246-ECAT0066 #175.indd 16 4/17/08 11:44:52 AM