Professional Documents
Culture Documents
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TABLE Overview ................................................................................. 2
Equipment .............................................................................. 4
Welding .................................................................................. 11
Markings ................................................................................. 14
1
OVERVIEW Cameron supports the development and use of international product
standards such as those published by API and ISO. These standards
provide a common basis for product characteristics and performance
attributes and act to capture the successful industry history associated
with these products. Products marketed, designed, manufactured and
used in compliance with recognized industry standards add significant
value to our industry.
Cameron proudly holds the first two API 6D licenses (6D-.0001 and
6D-.0002) and the first three 6DSS licenses (6DSS-.0001, 6DSS-.0002
and 6DSS-.0003).
2
API API Specification 6D (ISO 14313) is the recognized industry standard for
pipeline valves that was formulated under the jurisdiction of the API
SPECIFICATION 6D Standards Subcommittee on Valves and Wellhead Equipment (API SC6). ISO
(ISO 14313) 14313 was prepared by Technical Committee ISO/TC 67: Materials, equipment
and offshore structures for petroleum and natural gas industries, Subcommittee
SC 2, Pipeline transportation systems.
API API Specification 6DSS (ISO 14723) is based on ISO 14313. It has been devel-
oped to address special requirements specific to subsea pipeline valves. This
SPECIFICATION international standard is also under the jurisdiction of the API Standards
Subcommittee (API SC6) on Valves and Wellhead Equipment. ISO 14723 was
6DSS prepared by Technical Committee ISO/TC 67: Materials, equipment and offshore
(ISO 14723) structures for petroleum and natural gas industries, Subcommittee SC 2,
Pipeline transportation systems.
Scope
Normative References
Terms and Definitions
Valve Types and Configurations (ball, check, gate, plug)
Design
Materials
Welding
3
API
Quality Control
Testing
SPECIFICATION Marking
6DSS Storage/Shipping
Documentation
(ISO 14723) Annexs (NDE/testing/documentation/purchasing)
(continued)
Elements not addressed in API 6D (ISO 14313) and API 6DSS include:
Research and Development
Supplier Management
Reliability
Field Maintenance and Service
EQUIPMENT API Specification 6D (ISO 14313) and API 6DSS (ISO 14723)
cover Pipeline and Subsea Pipeline Valves as follows:
Pressure Class
Pipeline Valves
150 300 400 600 900 1500 2500
Ball:
-Floater 6D 6D 6D 6D 6D 6D 6D
-Rising Stem 6D 6D 6D 6D 6D 6D 6D
-Trunnion 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS
Check:
-Nozzle (Axial) 6D 6D 6D 6D 6D 6D 6D
-Piston 6D 6D 6D 6D 6D 6D 6D
-Swing 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS 6D/6DSS
-Wafer 6D 6D 6D 6D 6D 6D 6D
Gate:
-Expanding 6D 6D 6D 6D 6D 6D 6D
-Slab 6D 6D 6D 6D 6D 6D 6D
Plug:
-Lubricated 6D 6D 6D 6D 6D 6D 6D
-Non-lubricated 6D 6D 6D 6D 6D 6D 6D
4
SURFACE and Background
Requirements for design apart from general requirement for valves include:
A
cceptable design codes and calculations for pressure containing parts/
materials as specified in B16.34 and other international design code.
P
ressure-containing design and calculations in accordance with agreed,
internationally recognized design codes or standards, for example ASME
Section VIII Division 1 or Division 2, or ASME B16.34.
T
he minimum design thrust or torque for design calculations shall be
at least two times the predicted breakaway maximum design thrust or
torque of any operating condition at 38C (100F) at maximum pressure
differential (MPD), or at an operational temperature and/or pressure
causing the highest thrust or torque.
M
ax force on hand-wheel breakaway thrust/torque 180 N. For API 6DSS
valves, if required, ROV interface is per ISO 13628-8 (API 17D).
V
isible position indicator showing the open and closed position of the
obturator (closure member) of the ball, disc, gate or plug.
5
PRESSURE Valves covered by these international standards are furnished per ANSI/ASME
rating or the nominal pressure (PN) classes in seven different pressure ratings
RATINGS representing the maximum working pressure of the equipment as follows:
For 6DSS valves, the minimum design temperature is 32F (0C ) unless
otherwise specified.
Note: Non-metallic parts can limit maximum pressures and minimum and
maximum temperatures.
6
DESIGN Performance verification testing is performed on production valves to vali-
date that the performance requirements specified for pressure, temperature,
VERIFICATION mechanical cycles and standard test fluids are met in the design of the
product.
TESTING Performance Verification Testing may include:
Hydrostatic Shell/Seat Testing
Pneumatic/Air/Gas Testing
Pressure/Temperature Cycles
Load/Mechanical Cycles
Functional and Operational Testing
MATERIAL There are various Material Classes which specify minimum material
requirements for general or sour service. API 6D (ISO 14313) and/or 6DSS (ISO
CLASSES 14723) equipment must be designed, tested and marked as satisfactory for
one of these Material Classes.
M
anufacturer shall develop documented material specification for
pressure-containing and pressure-controlling parts agreed design
standard such as ASME B16.34.
S ervice compatibility - Non-metallic parts for valves intended for
hydrocarbon gas service for valves above class 600 shall be resistant to
explosive decompression.
Chemical/carbon equivalent restrictions - carbon steel weld end valves:
A
ustenitic stainless steel weld end valves:
- 0.03% max. carbon
- 0.08% max. carbon if the material is stabilized
F racture toughness on base material and weld metal is based on yield
strength (SMYS) and not tensile strength for all carbon/alloy material
design temperature as:
6D -20 C -29 F
6DSS 0 C +32 F
7
MATERIAL B
olting material with a hardness exceeding HRC 34 (Rockwell C) or HBW
340 (Brinell) are not to be used for valve applications where hydrogen
CLASSES embrittlement can occur, unless otherwise agreed.
(continued) Sour service - HIC testing is mandatory on plate material per NACE TM 0284.
A
s defined by National Association of Corrosion Engineers (NACE)
Standard MR0175, these material classes will also include an H2S rating
in compliance with NACE Standard MR0175.
8
SOUR SERVICE & Sour service is defined as any case where the absolute partial pressure of
hydrogen sulfide (H2S) exceeds 0.05 psi (0,0003 Mpa). As an example, if the
ISO 15156 total shut-in pressure is 2000 psi (13,8 Mpa), a concentration of 25 parts per
million (ppm) is equivalent to 0.05 psi partial pressure, so ISO 15156 would
(NACE MR0175) apply. API 6D (ISO 14313) and API 6DSS (ISO 17423) specifications require that
materials for pressure-containing and pressure-controlling parts including
bolting used in sour service meet the requirements of ISO 15156 (all parts).
17-4 PH SST or
Valve Stem Only 4.5 No Limit
Monel K-500
Stellite or
Obturator, Seat Trim No Limit No Limit No Limit
Tungsten Carbide
9
SOUR SERVICE & There are sound reasons for the changes to NACE MR0175. Previous
editions did not address the effects of environmental factors other than
ISO 15156 H2S on the resistance of materials to sulfide-stress cracking. While the major
oil and gas companies, drilling companies and equipment manufacturers
(NACE MR0175 were aware of the limitations of the materials they used, the standard did
(continued) not provide enough guidance for companies with less experience or
metallurgical expertise.
In a few cases, materials that have been approved in MR0175 and widely
used for certain components are no longer permitted by the standard. An
example is the use of 17-4 PH stainless steel for tubing hangers. In other
cases, the new restrictions may dictate a change in materials from past usage.
For instance, tubing hangers or valve stems made from 410 or F6NM stainless
steel are approved for use only if the partial pressure of H2S is no higher
than 1.5 psi. As a result of such limitations, it may not be possible to certify
that a product complies with NACE MR0175, without knowing specific fluid
conditions.
There are many additional factors that can dramatically influence the selection
of proper materials in addition to those included in NACE. Factors such as
temperature are important considerations during completion and throughout
the service life of the well.
10
WELDING Welding, including repair welding, of pressure-containing and pressure-
controlling parts are performed to qualified procedures. The following table
applies to pressure containing fabrication and repair weldments for bodies,
bonnets, obturator, seats and end connections or closures:
ISO 15607, ISO 15609, ISO 15614-1 ISO 15607, ISO 15609, ISO 15614-1
Weld Procedure Qualification
or ASME Sec. IX with hardness survey or ASME Sec. IX with hardness survey
Weld Surface
By Agreement By Agreement
NDE: PT/MT
Weld Procedure Qualification - Impact Required in accordance with ISO Required in accordance with ISO
Testing 148-1 or ASTM A370 148-1 or ASTM A370
QUALITY Specification 6D (ISO 14313) and 6DSS (ISO 14723) describe pertinent
information on inspections, tests, examinations and required documentation.
CONTROL Since the selection of type of testing and nondestructive examination for 6D
equipment is ultimately a purchasers decision but it is a mandatory require-
ment for 6DSS equipment, the following quality control and nondestructive
examination (NDE) information is provided to make it easy for users to select
the quality level consistent with their risk management needs.
ASTM A 388; or ASME Sec. V, Art. 23; or ASME Sec. VIII, Div.1; or
UT of forgings and plate A 435; or ASTM A 388; or ASTM A 578/578M
ASME Sec. V, Art. 5
surface areas A 577 (as applicable) A 435; or Level B
A 577 (as applicable)
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QUALITY NDE Type and Extent
Examination Method Acceptance Criteria
Same as 6D; or
MT of 100% machined ASME Sec. VIII, Div. 1,
ASME Sec. V, Art. 7 ASME Sec. V, Art. 7 no linear indications
surfaces App 6
(sealing surfaces)
VT of others 100%
ASME Sec. V, Art. 9 No visible defects
surfaces
Same as 6D; or
Same as 6D; or when specified by
when specified by Customer
Customer PT ASME Sec. VIII, Div. 1,
Repair welds defect
MT or PT PT per ASME Sec. V, Art. 6 Documented procedures App 8; no linear
removals; prior to welding
(100% sealing and indications; or
accessible surfaces) MT ASME Sec. V, Div. 1,
App 6; no linear
indications
Same as 6D; or
Same as 6D; or when
when specified by
specified by Customer
Customer
PT - ASME Sec. V, Art. 6
PT ASME Sec. VIII, Div. 1,
(100% sealing and
App 8; no linear
accessible surfaces); or
indications; or
MT - ASME Sec. V, Art. 7
MT ASME Sec. V, Div. 1,
(100% sealing and
Repair welds pressure- App 6; no linear
MT or PT accessible surfaces); or Documented procedures
containing parts indications; or
RT - ASME Sec. V, Art. 2
RT ASME Sec. VIII, Div. 1,
(100% where practicable,
UW51 (linear indications) or
areas); or
ASME Sec. VIII, Div. 1, App
UT - ASME Sec. V, Art. 23 or
4 (rounded indications); or
ASME Sec. V, Art. 5 (direct
UT ASME Sec. VIII, Div.
and shear wave)
1, App 12; ASTM A 578; no
lack of fusion
Personnel
API 6D API 6DSS
Qualification
Visual Inspectors Annual eye exam per ISO 9712 or ASNT SNT-TC-1A
12
QUALITY Minimum Bore Required for Full-Port Valves
(continued) DN NPS
PN 20 ~ 100
(Class 150 ~
PN 150
(Class 900)
PN 250
(Class 1500)
PN 420
(Class 2500)
600)
50 2 49 49 49 42
65 2-1/2 62 62 62 52
80 3 74 74 74 62
100 4 100 100 100 87
150 6 150 150 144 131
200 8 201 201 192 179
250 10 252 252 239 223
300 12 303 303 287 265
350 14 334 322 315
400 16 385 373 360
450 18 436 423
500 20 487 471
550 22 538 522
600 24 589 570
650 26 633 617
700 28 684 665
750 30 735 712
800 32 779 760
850 34 830 808
900 36 874 855
950 38 925
1000 40 976
1050 42 1020
1200 48 1166
1350 54 1312
1400 56 1360
1500 60 1458
250 10 25 (1)
Note: For API monogrammed equipment, the API monogram is also marked along with the license number of the API
approved manufacturing facility.
14
THE API Program Description
The American Petroleum Institute administers the API Monogram Program
MONOGRAM as a service to the global oil and natural gas industry. The program is widely
known for the API Monogram symbol, which can be found physically marked
PROGRAM on many products used in the industry today. The mark is a warranty by the
licensed product manufacturer or service provider to the API and to the
purchaser of the product, that (a) the item complies in every aspect with the
applicable API Product Specification in effect on the date of manufacture and
(b) the item was manufactured in conformance with the manufacturers
API-approved quality management system.
15
THE API For more information, contact your local Cameron representative.
Cameron P.O. Box 1212 Houston, TX 77251-1212 Tel: 1.281.499.8511
MONOGRAM www.c-a-m.com
PROGRAM
(continued)
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API and ISO Cameron is proud to maintain API and ISO accreditations at many manufacturing
and CAMSERV repair facilities. In fact, Cameron holds one of the largest number
ACCREDITATIONS of API licenses in the industry. These accreditations, however, only make up a
part of Camerons commitment to quality. We invite you to contact your local
Cameron representative and review our commitment to quality in detail.
ISO 9001
Plant Location State/Country API Licenses Certifications
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Quality Policy Statement
Cameron is committed to customer satisfaction by providing superior
products and services that conform to agreed-upon requirements, through
employee involvement in the quality management system and a process of
continual improvement.
ISO 9001
Plant Location State/Country API Licenses Certifications
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HEADQUARTERS
BARTON Benicia, USA
3250 Briarpark Drive, CALDON Bethlehem, USA
Suite 300 CLIF MOCK Casper, USA
Houston, Texas 77042, USA JISKOOT Chengdu, China
Tel: 1.281.499.8511 LINCO Chetwynd, Canada
NUFLO Corpus Cristi, USA
www.c-a-m.com/valvesandmeasurement PAAI Deerpark, USA
Edmonton, USA
DISTRIBUTED VALVES AFTERMARKET SERVICES Houston, USA ()
Jakarta, Indonesia
DEMCO CAMSERV Jebel Ali, UAE ()
NAVCO Lafayatte, USA
NEWCO MANUFACTURING LOCATIONS Lancaster, USA
NUTRON Melbourne, Australia
OIC Alvin, USA New Market, UK ()
TECHNO Bognor Regis, UK Mobile, USA
TEXSTEAM Caldon, USA Odessa, USA
THORNHILL CRAVER Calgary, Canada Oklahoma City, USA
TOM WHEATLEY City of Industry, USA Port Allen, USA
WHEATLEY Colico, Italy () Sarnia, Canada
WKM Duncan, USA Stafford, USA ()
Edmonton, Canada () Torrance, USA
ENGINEERED & PROCESS VALVES Hammond, USA () Ville Platte, USA ()
Harvey, USA
CAMERON Houston, USA () () Warehouse Locations
ENTECH Jacarei, Brazil
FOSTER Jiskoot, UK
GENERAL Kilgore, USA
GROVE Little Rock, USA ()
ORBIT Longford, Ireland ()
RING-O Midland, USA
TBV Millbury, USA
TEXSTEAM Muskegon, USA
TK Odessa, USA
TOM WHEATLEY Oklahoma City, USA ()
WKM Port Harcourt, Nigeria ()
Ville Platte, USA ()
FLOW CONTROL Voghera, Italy ()
Weifang, China ()
CAMERON Songjian, China ()
DYNATORQUE Yancheng, China
LEDEEN
MAXTORQUE ()
API Registered Locations
SSS
WAREHOUSE/AFTERMARKET SERVICES
TEST
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MEASUREMENT SYSTEMS
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