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EN

Troubleshooting KBD
General
Contents This part of the manual contains the following items:
General................................................................................................................................. A181
The system errors ................................................................................................................ A182
Finding information............................................................................................................... A183
SYSTEM ERRORS Form..................................................................................................... A184
Machine messages .............................................................................................................. A186

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The system errors


Introduction A system error occurs when the microprocessor detects an inexplicable phenomenon.
Possible causes:
Software failure
Hardware failure
The machine does not respond correctly to a specific control signal.

Cause of hardware Possible causes:


error Defective print
Wiring fault in the wires or cables connecting the various prints.
Defective resolver or wiring fault in the wire connecting the MCB print to the resolver

Cause of software Software failures usually are reported during or immediately after loading new software.
error Possible causes:
The software is not compatible with specific options or versions
There is a bug in the software.

Reporting errors If a system error occurs, the help text will remind you to complete a copy of the SYSTEM ERRORS
Form [A18 4] and send this to the Picanol GTP service center you have been allocated to.

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Finding information
Technical code 102 \ 000 \ 007 \ 212 \ 001 \ 006 \ 007 \ 040 ....
example

Where? The technical code for the message can be retrieved under function key 8.
Access to the screen Screen

Function key 8

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SYSTEM ERRORS Form


Client Info Specifications such as machine software and terminal software can be retrieved from -P990-
.

Name of your company Date


Contact Telephone
Machine type Serial No.
Machine software no.
Terminal software no.
Message No. Short text string

Error Info All information to be entered in the following table can be retrieved from -P998-
.

Restart data machine Restart data terminal


Restart PC Restart PC
SR AA SR AA
IRQ SR SSW IRQ SR SSW
SCW FC SCW FC
A0 D0 A0 D0
A1 D1 A1 D1
A2 D2 A2 D2
A3 D3 A3 D3
A4 D4 A4 D4
A5 D5 A5 D5
A6 D6 A6 D6
A7 D7 A7 D7
Milliseconds counter Milliseconds counter
Current task pointer Current task pointer
Spurious interrupts Spurious interrupts
Machine position
Motion status

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Description of the error Below, enter any extra information and remarks about the following:
Complete technical code
Description of the situation; when does the system error occur (after power-on, during pick
finding or slow motion, during weaving, during machine braking,...)?
Frequency of the error
User remarks and other pertaining problems.

Technical code: ...........................................................................................................................

.........................................................................................................................................................
.........................................................................................................................................................

Description: .................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................
.

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Machine messages

0001 START BUTTON STAYS IN


The machine software detects that one of the START push buttons stays closed.
Possible reasons:
- one of the START push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective

0001 STOP BUTTON STAYS IN


The machine software detects that one of the STOP push buttons stays closed.
Possible reasons:
- one of the STOP push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective
Attention
This message also appears when the 26VDC for these push button fails: refer to the drawing of the
26VDCS.

0001 START BUTTON STAYS IN (FSB)


The machine software detects that one of the START push buttons stays closed. It concerns the
second contact of the buttons.
Possible reasons:
- one of the START push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual (Control buttons: security logic)
- the MCB board is defective

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0001 SMPF BUTTON STAYS IN


The machinesoftware detects that on of the SMPF push buttons stays closed. It concerns one of the
second contacts of the SM or PF buttons.
Possible reasons:
- one of the SMPF buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual (Control buttons: security logic)
- the MCB board is defective

0001 SMF BUTTON STAYS IN


The machine software detects that one of the SMF push buttons stays closed (SMF: slow motion
forward).
Possible reasons:
- one of the SMF push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective

0001 SMR BUTTON STAYS IN


The machine software detects that one of the SMR push buttons stays closed (SMR: slow motion
reverse).
Possible reasons:
- one of the SMR push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective

0001 PFR BUTTON STAYS IN


The machine software detects that one of the PFR push buttons stays closed (PFR: pick finding
reverse).
Possible reasons:
- one of the PFR push buttons is defective

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- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective

0001 PFF BUTTON STAYS IN


The machine software detects that one of the PFF push buttons stays closed (PFF: pick finding
forward).
Possible reasons:
- one of the PFF push buttons is defective
- an error in the wiring of the push buttons, refer to the Elec manual
- the MCB board is defective

0010 START BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the first contact is closed without the push button being pressed
(because the second contact stays open).
It's also possible that the second contact does not close while the push button is pressed (because
the first contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0010 HAND STOP BUTTON PRESSED


The push button HANDSTOP has one normally closed contact.
Two push buttons (three on wide machines) are switched in series and connected to the 26VDC.
It is possible that this circuit is interrupted should the message appear : refer to the Elec manual,
drawing "Control buttons : detections" to locate the error.
Attention !

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Because of a short circuit in the wiring component L9 on the MCB board could be defective, no
26Vdc will be available for the hand stop circuit: the message will appear as well.
Measure the 26VDC at the input and the output of the MCB board, use the drawing "26VDCS".
The component is defective if the voltage is present at the input but not at the output of the MCB
board : remove the short circuit before replacing the MCB board.
Use the same drawing : every cable connected to the 26Vdc after this component L9 could create
the short circuit.

0010 START BUTTON 2 PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the second contact is closed without the push button being pressed
(because the first contact stays open).
It's also possible that the first contact does not close while the push button is pressed (because the
second contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0010 SMPF BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the second contact is closed without the push button being pressed
(because the first contact stays open).
It's also possible that the first contact does not close while the push button is pressed (because the
second contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".

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- MCB board is defective.

0010 SMF BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the first contact is closed without the push button being pressed
(because the second contact stays open).
It's also possible that the second contact does not close while the push button is pressed (because
the first contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0010 SMR BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the first contact is closed without the push button being pressed
(because the second contact stays open).
It's also possible that the second contact does not close while the push button is pressed (because
the first contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0010 PFR BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.

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The message could indicate that the first contact is closed without the push button being pressed
(because the second contact stays open).
It's also possible that the second contact does not close while the push button is pressed (because
the first contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0010 PFF BUTTON PRESSED


TRY AGAIN
Every movement push button contains two contacts.
The message could indicate that the first contact is closed without the push button being pressed
(because the second contact stays open).
It's also possible that the second contact does not close while the push button is pressed (because
the first contact is closed).
In both cases the drawings have to be used to locate the cause of the problem :
- drawing "Control buttons : detections".
- drawing "Control buttons : safety logic".
- MCB board is defective.

0011 PRESS THE START BUTTON


TO CONTINUE
To start, continue pressing the start buttons, until the machine has started and has reached opera-
tional speed. The first few machine movements will be slow, to allow the machine to reach the proper
starting position.

In the event of problems occurring, possible causes are:


- broken jumper on MCB print

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- defective MCB print

0012 RELEASE PUSH BUTTON


Release the push button. The required machine action has been completed, but the push button is
still pressed.

0013 MOTION PREVENTED BY COMPUTER


The machine motion is prevented as a result of the fact that the central computer is sending data to
the machine.

0014 ASP/ASO ACTION ABORTED


TRY AGAIN
If the start button(s) is (are) pressed, the sley is moved to a specific angle position by means of the
ASP/ASO action. However, if this action is interrupted (e.g. by means of the hand stop), then - when
the starting button(s) are pressed again - the previous ASP/ASO action is continued. If meanwhile
the machine is in a position that is too far from the ASP/ASO position to be reached (as a result of
additional pick finding movements or slow motion), the ASP/ASO action is aborted. In this case,
when the start button(s) are pressed again, the ASO/ASP action is repeated from the start.

0015 SPEED MONITORING :


STARTING IS TAKING TOO LONG
After the start button is pressed it takes too long for the machine to start.
Possible causes:
- resolver settings incorrect;
- main motor overload;
- defective resolver;
- a wiring fault between the resolver and the MCB print (wire 52);
- defective MCB print;
- defective DDMP print;
- defective PB print;

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- main motor malfunction.

0016 INCORRECT SENSE OF ROTATION ON START


At machine start-up an incorrect sense of rotation is detected.

Possible causes:
- resolver settings incorrect;
- main motor overload;
- defective resolver;
- a wiring fault between the resolver and the MCB print (wire 52);
- defective MCB print;
- defective DDMP print;
- defective PB print;
- main motor malfunction.

0017 SPEED MONITORING :


BRAKING IS TAKING TOO LONG
Braking the machine takes longer than 1 second.

Possible causes:
- resolver settings incorrect;
- main motor overload;
- defective resolver;
- a wiring fault between the resolver and the MCB print (wire 52);
- defective MCB print;
- defective DDMP print;
- defective PB print;
- main motor malfunction.

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0018 STOP BUTTON PRESSED


The machine motion was stopped by pressing a stop button.

0019 SOFTWARE ERROR :


ID=0 / CNT=1 / ADDR=2
The microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0021 SYSTEM STARTED


Informative message during power-on indicating the starting of the system.
Error message with the machine in operation. Possible cause of this message is a short interruption
of the MCB print +5Vdc line.

0022 SYSTEM-ERROR : TIMING WATCHDOG


The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0023 BUS-ERROR 0/1


P=2 / A=3
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0024 ADDRESS ERROR 0/1


P=2 / A=3
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.
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0025 INSTRUCTION ERROR :


PC =0
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0026 DIVISION BY ZERO:


PC=0
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0027 PARAMETER-ERROR :
PC=0
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0028 OVERFLOW TRAP !


The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0029 SYSTEM-ERROR :
SYSTEM SHUTDOWN
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

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0030 MAINS INTERRUPTION


For information only, not an error message: start up of the control system on power-on.

0030 MAINS INTERRUPTION


For information only, not an error message: starting of the control system after net power failure.

0031 SOFTWARE CHANGE CONTROL


For information only, not an error message: check after removal of a valid Soft-Card or Set+-Card.
This message must be accompanied by the message that the software has been changed. If not, the
new software cannot be loaded.
Possible causes:
- the new software is not suitable for the hardware installed.
- the Soft-Card or the Set+-Card may contain certain faults.

0032 BASIC DATA REQUEST


For information only, not an error message: after power-on the standard settings are loaded via the
terminal.

0033 BASIC DATA LOADED IN


DATA BLOCK :0
For information only, not an error message: during basic data loading certain settings have been
replaced automatically by the basic settings.

The machine can be started without problems. However, the user is advised to check machine
settings via the terminal.
If necessary, note down the message and contact PICANOL NV

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0034 BASIC DATA LOADED IN


0 DATA BLOCKS :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
For information only, not an error message: during basic data loading certain settings have been
replaced automatically by the basic settings.

The machine can be started without problems. However, the user is advised to check machine
settings via the terminal.
If necessary, note down the message and contact PICANOL NV

0035 OLD SOFTWARE SW2.3.4.5.6


->NEW SOFTWARE SW7.8.9.10.11
For information only, not an error message: the machine software was loaded correctly after the
Soft-Card or the Set+Card were unplugged.

0036 INITIALIZING...
LOADING SOFTWARE
0
The FDCB print is preparing to receive software.

0036 DELETING...
LOADING SOFTWARE
0
The FDCB software is being deleted before new software can be loaded.

0036 OK !
LOADING SOFTWARE
0
FDCB software loading completed correctly.

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0037 0
LOADING SOFTWARE...1 %
Progress of the FDCB software loading process.

0039 0
LOADING SOFTWARE
INITIALISING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings in order to be able to receive the software.
Normally this only takes an extremely short time; a few hundredths of a millisecond. If the action
takes a few minutes this means that something is going wrong and a message will follow, explaining
the cause of the problem.

0039 0
LOADING SOFTWARE
DELETING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings and clear the program memory in order to be able to receive the software.

0039 0
LOADING SOFTWARE
OK !
For information only, not an error message: the software was loaded in the indicated print success-
fully.

0047 SYSTEM ERROR :


MEMORY SLOW
The microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.

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The form can be found in the manual, at the start of the section on messages.

0051 INSERTION :POWER ON


An attempt is made to start the machine after power-on. However, because certain tests concerning
insertion have not been completed yet, the machine will not start.
Try again.

0051 INSERTION :POWER-DOWN


An attempt is made to start the machine, with the insertion procedure being requested... but just at
this time the power goes down.

0051 INSERTION :PREVENTED


The insertion check is going on while a machine motion is requested.
Try again.

0051 INSERTION: WEAVING CYCLE ONGOING


The action is not permitted while the machine is weaving.

0051 INSERTION :AUTOMATION


The starting of the machine and the insertion task are prevented because an automation-action is
running (e.g. PRA).

0051 INSERTION :SLOW WEAVING


For information only, not an error message: indication that the "slow weaving" function is active.

0051 INSERTION :TESTING !


Start-up of the machine is prevented by the fact that another test of an insertion-component is active.
Stop the test and try starting the machine again.

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0052 INSERTION :
CHECKINGandSYNCHRONIZATION OF
ELCA, PFT, QNOM and ELSY ONGOING!
The machine is prevented from starting or performing certain movements by the fact that some
components are synchronizing.
Just hold on for a short while until the synchronization is completed and try again.
The synchronization takes place after the PWRON/STBY switch is changed to the "PWRON" posi-
tion.

0062 FILLING-STOP : LAST PICK CH0


NOT CANCELLED
The last two picks must be removed manually.
The previous pick was incorrect and the control was unable to prevent the insertion of a new pick.

0064 FILLING TOO LONG CH0


FIRST PICK AFTER START
Repair the broken filling yarn of the channel indicated and restart the machine.
After starting, the machine was stopped because the microprocessor detected a filling stop on the
channel indicated. The first pick after the start was from another channel.

0064 FILLING TOO LONG CH0


FIRST PICK
Repair the broken filling yarn of the channel indicated and restart the machine.
After starting, the machine was stopped because the microprocessor detected a filling stop on the
channel indicated. The first pick after the start was from the channel indicated.

0064 FILLING TOO LONG CH0


INSUFFICIENT WINDINGS
The sensitivity of the winding sensor must be adjusted higher if the filling is sufficiently long.

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Replace the winding sensor if the problem persists.

Reason for the problem: filling stop was detected by FD1. The cause is that the winding sensor of
the prewinder for the channel concerned has registered insufficient windings.

0066 FILLING STOP CH0


Repair the broken filling yarn of the channel indicated and restart the machine.
The machine was stopped because the microprocessor detected a filling stop on the channel indi-
cated.

0066 FILLING STOP CH0


FIRST PICK
Repair the broken filling yarn of the channel indicated and restart the machine.
After starting, the machine was stopped because the microprocessor detected a filling stop on the
channel indicated. The first pick after the start was from the channel indicated.

0066 FILLING STOP CH0


INSUFFICIENT WINDINGS
The sensitivity of the winding sensor must be adjusted if the filling is sufficiently long.
Replace the winding sensor if the problem persists.

Reason for the problem: filling stop was detected by FD1. The cause is that the winding sensor of
the prewinder for the channel concerned has registered insufficient windings.

0066 FILLING STOP CH0


NO WINDINGS
The sensitivity of the winding sensor must be adjusted higher if there is filling in the weave shed.
Replace the winding sensor if the problem persists.

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Reason for the problem: filling stop was detected by FD1. The cause is that the winding sensor of
the prewinder for the channel concerned has not registered any winding at all.

0066 FILLING STOP CH0


BLOWN APART?
The filling for the channel concerned is blown apart, as FD1 has not received a signal while FD2 has.

0066 FILLING STOP CH0


FILLING EARLY
The arrival of the filling for the channel concerned was early. As a result, FD1 gave a signal outside
the expected zone.
Adjust the insertion setting on the terminal if the problem persists.

0066 FILLING STOP CH0


FILLING TOO LATE
The arrival of the filling for the channel concerned was late. As a result, FD1 gave a signal outside
the expected zone.
Adjust the insertion setting on the terminal if the problem persists.

0066 FILLING STOP CH0


FIRST PICK EARLY
The arrival of the filling for the channel concerned was early. As a result, FD1 gave a signal outside
the expected zone.
The filling for the channel concerned was the first pick after machine start.
Adjust the insertion setting on the terminal if the problem persists.

0066 FILLING STOP CH0


FIRST PICK LATE
The arrival of the filling for the channel concerned was late. As a result, FD1 gave a signal outside
the expected zone.

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The filling for the channel concerned was the first pick after machine start.
Adjust the insertion setting on the terminal if the problem persists.

0066 FILLING STOP CH0


FIRST PICK AFTER START EARLY
The arrival of the filling for the channel concerned was early. As a result, FD1 gave a signal outside
the expected zone.
The filling for the channel concerned was not the first pick after machine start.
Adjust the insertion setting on the terminal if the problem persists.

0066 FILLING STOP CH0


FIRST PICK AFTER START LATE
The arrival of the filling for the channel concerned was late. As a result, FD1 gave a signal outside
the expected zone.
The filling for the channel concerned was not the first pick after machine start.
Adjust the insertion setting on the terminal if the problem persists.

0074 BOBBIN BREAK


A filling breakage was detected between the bobbin and the prewinder.

0076 INSERTION: MACHINE START SLOW


After the start button is pressed it takes too long for the machine to start.

Possible causes:
- resolver settings incorrect
- defective resolver
- a wiring fault in wire 52 between the resolver and the MCB print
- defective MCB print
- defective DDMP print

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0077 CYCLE LASTS TOO LONG [0 MS]


The microprocessor monitors the resolver and detects that the time measured for 1 machine cycle is
too long.

Possible causes:
- wiring fault in wire 52 between the resolver and the MCB print
- defective resolver
- defective MCB print.

0078 INVALID CYCLE [0 MS]


The microprocessor monitors the resolver and detects that the time measured for 1 machine cycle is
too long.

Possible causes:
- wiring fault in wire 52 between the resolver and the MCB print
- defective resolver
- defective MCB print.

0079 PREW[0] ERROR :


BASIC SETTINGS
Try to start the machine again.
The machine start was prevented because the microprocessor is sending settings to the prewinder.

This action can take place at different times:


- after power-on and after the PWRON/STBY switch is changed to the PWRON position.
- after loading new software, the settings in the prewinders are lost. By changing the PWRON/STBY
switch to the position STBY and then back to the PWRON position, the settings will be loaded into
the prewinders again.

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0079 PREW[0] ERROR :


SWITCH IS OFF
During an attempt to start, the machine found that the prewinder for the channel concerned is
switched off.

0079 PREW[0] ERROR :


NO YARN SUPPLY
Put new thread in the prewinder and start the machine.
During the attempt to start the machine, the yarn-supply sensor of the prewinder for the channel
concerned has not detected a yarn supply on the prewinder.

0079 PREW[0] ERROR :


OVERHEATED
The temperature of the motor control unit for the prewinder concerned is too high.
Consult the supplier's manual.

0079 PREW[0] ERROR :


UNDEFINED ERROR
An unknown error was detected in the software of the microprocessor.
If the problem persists, note down the information and contact PICANOL N.V.

0079 PREW[0] ERROR :


ROTOR BLOCKED
The prewinder motor is controlled, but the Hall sensor does not send a signal to the prewinder
control unit within the predefined time.
While the prewinder is running, the rotary motion is detected by the Hall sensor.

Possible causes:
- mechanical defect of the prewinder

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- malfunction of the Hall sensor in the prewinder


- wiring fault between the Hall sensor and the prewinder control print
- defective prewinder control print.

Consult the supplier's manual.

0079 PREW[0] ERROR :


MAGNET CURRENT NOT OK
The power passing through the magnet of the prewinder for the channel concerned is not OK.

Possible causes:
- the magnet of the prewinder concerned is defective or not connected properly
- the control print of the prewinder concerned is defective

0087 PREW[0] : CHECK THE STATUS LINE!


The prewinder makes use of the status line to report a specific error condition to the microprocessor.
The condition of this line can be checked using the terminal.
The machine does not start and the STATUS indicator box on the terminal is black:
- in that case it is likely that the wire is broken.
- an additional test is to change the motor switch of a prewinder to "off". The STATUS box must be
white.
The machine does not start and the STATUS indicator box on the terminal is white. In this case
follow the procedure below:
- disconnect all prewinders, the STATUS box must be black.
- now connect 1 prewinder to the machine (it may be necessary to change the colour pattern ).
- if the machine is able to start, then connect the next prewinder.
- if the machine does not start, the error must be located in the prewinder that was connected last.
This prewinder must be replaced.
CAUTION! Switch off mains power before connecting or disconnecting a prewinder.

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0088 PREW[0] COMMUNICATION ERROR :


INTERFERENCE!
An error or interference has occurred in the communication between the prewinder for the channel
concerned and the machine.
Check whether the prewinder is connected correctly and then carry out the communications test.
If the problems persist, possible causes include:
- defective MCB print;
- fault in the wiring to the prewinder-interface
- defective prewinder

0088 PREW[0] COMMUNICATION ERROR :


PORT TIMEOUT !
An error or interference has occurred in the communication between the prewinder for the channel
concerned and the machine.
The prewinder does not respond to a machine request within a preset time.
Check whether the prewinder is connected correctly and then carry out the communications test.

If the problems persist, possible causes include:


- defective MCB print;
- fault in the wiring to the prewinder-interface
- defective prewinder

0088 PREW[0] COMMUNICATION ERROR :


UNDEFINED ANSWER !
An error or interference has occurred in the communication between the prewinder for the channel
concerned and the machine.
Check whether the prewinder is connected correctly and then carry out the communications test.

If the problems persist, possible causes include:

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- defective MCB print;


- fault in the wiring to the prewinder-interface
- defective prewinder

0095 CHECK FILLING DETECTOR IN SUCTION NOZZLE


Detector (FDSUC) detects an error or false signals

Possible causes:
- dirty detector (FDSUC)
- wire to the detector is broken
- defective detector (FDSUC)
- defective FDCB print
- defective MCB print.
- wiring fault in wire 54 between the FDCB print and the MCB print

0096 CUTTER CONTROL


OR CUTTER MOTOR FAULT
The microprocessor has detected a fault in the cutter control and/or the cutter motor.

Possible causes:
- fault in wire 51
- cutter motor malfunction
- fuse 11 on AIB print
- defective AIB print

0096 CUTTER CONTROL


OR
CUTTER MOTOR FAULT
The microprocessor has detected a fault in the cutter control and/or the cutter motor.

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Possible causes:
- fault in wire 51
- cutter motor malfunction
- fuse 11 on AIB print
- defective AIB print

0097 THERMAL SELVEDGE CUTTER MALFUNCTION


The microprocessor has detected a fault in the hot wire cutter control.

Possible causes:
- defective cutter element;
- wiring fault in wire 56 between the hot wire cutter control module and the MCB print
- defective hot wire cutter control module;
- wiring fault between the control module and the cutting wires
- defective MCB print.

0098 [PRA] : ERROR-CODE : 0


An undefined error has occurred during the PRA1p action. Note down the information if this
message persists, and contact PICANOL N.V.

0099 COMMUNICATION ERROR [0/1/2]


Loss of communications between the terminal (monitor) and the machine. If the error persists,
please complete the form (see under system errors at the start of this section) and contact PICANOL
N.V.

Possible causes:
- The resolver is not functioning properly.
- Check shielding and earth connections. (interference)
- Something is wrong with the software.

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- Defective MCB print.

0100 RESET PIECE LENGTH


For information only, not an error message: the piece length preselection that was set has been
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 PICKS
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 METER
For information only, not an error message: the preset number of meters has been reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 YARD
For information only, not an error message: the preset number of yards has been reached.

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The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 cm
For information only, not an error message: the preset number of cm has been reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 inch
For information only, not an error message: the preset number of inch has been reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0101 PRESELECTION :
0 PATTERNS
For information only, not an error message: the preset number of patterns has been reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

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0102 CHECK OIL PRESSURE


This error can have several causes:
1. Oil level too low Check oil level while the machine is stopped for at least 10 minutes. Gauge on
tank should show full. Otherwise fill oil.
2. If air bubbles are present in the pressure lines, check all tubing and connections of the suction
line.
3. Replace the suction filter if needed, it is maybe clogged (only valid for machine types Omniplus,
OmniplusTC, Terryplus and Gammax)
4. Oil pump not running or worn. Check oil pressure and replace or exchange oil pump as a check.
5. Oil temperature too high (63C for Oil type 1 is too high, Oil type 5 is advised) Check oil tempera-
ture (Page 430 of the keyboard/display) at full operation or in over mentioned error conditions. In
case this reading is close to 63 C oil change to oil type 5 is advised. In the mean time reducing
ambient temperature or speed can keep the machine operational. Never touch the setting or the
wiring of the pressure switch as this could cause serious damage to the machine and all warranty will
be denied.
6. Bad contact on cable 55 (on the manocontact or MCB, refer to manual). Check the presence of
the 26 VDC (brown wire) with machine in Standby
7. Manocontact defective
8. Incorrect oil type Make sure that compatible oil is used. Oil type 5 or 1 in case of no water-cooling.
Oil type 7 in case of water-cooling.
9. Unauthorized and incorrect change in tubing between hydraulic command unit and sumo power
box The full flow of the oil pump (7 l/min) is divided into 5 l/min for the lubrication and 2 l/min for the
cooling of the sumo and its power-box. This dividing is realized through a specific dimensioning
(lengths and sections) of the line between hydraulic command unit and the under side of the
power-box. No other execution than the original is permitted. Otherwise the flow provided for the
lubrication could be reduced considerably, thus causing oil pressure problems.

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0103 CHECK OIL FILTER


The oil filter contains a detection-element that checks how dirty the filter is. Detection takes place
once every second from the start of oil-pressure monitoring.
If the detector registers a dirty filter with the machine at operating temperature (the machine will have
reached operating temperature after running for approximately 1 hour), the filter element must be
replaced within a week.

Possible causes:
- the oil filter is dirty
- incorrect oil type in the circulating lubrication system
- the filter head contact is defective (closed contact: filter is OK)
- a wiring fault (wire 53)
- defective MCB-print.

0104 TESTING !
For information only, not an error message: a test for an insertion component is still switched on
while a machine action is requested.

0105 CHECK SETTING :


SUCTION-NOZZLE DISTANCE
The specifications entered on the terminal for the distance between the left-hand side of the reed
and the suction nozzle do not correspond to other specifications.

0106 CHECK SETTING :


FILLING DETECTOR 1 DISTANCE
The specifications entered on the terminal for the distance between the left-hand side of the reed
and the second filling detector FD1 do not correspond to other specifications.

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0107 CHECK SETTING :


FILLING DETECTOR 2 DISTANCE
The specifications entered on the terminal for the distance between the left-hand side of the reed
and the second filling detector FD2 do not correspond to other specifications.

0109 CHECK SETTING :


INSERTION LENGTH CH0
The specifications entered on the terminal for the insertion length for the specific channel do not
correspond to other specifications such as insertion lengths and distances.

0110 CHECK TSF SENSOR


The test of the warp tension sensor (TSF) fails:
the sensor is tested before any action with the ELO (Electronic Let Off) where the warp tension has
to be checked.
Possible reasons:
- sensor is not connected.
- is the sensor properly installed, without any obstructions?
- zero adjustment of the sensor is not correct.
- error in the wiring of the sensor, refer to the Elec manual.
- sensor defective.
- MCB board defective.

0110 TSF SENSOR : ZERO ADJUSTMENT NOT POSSIBLE


TSF sensor : zero adjustment not possible
Possible reasons :
- warp has not been released.
- sensor not connected.
- zero adjustment because of a mechanical problem: try again with the sensor dismounted.
- error in the wiring of the sensor, refer to the Elec manual.

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- sensor defective.
- MCB board defective.

0110 TSW SENSOR : ZERO ADJUSTMENT NOT POSSIBLE


TSW sensor : zero adjustment not possible
Possible reasons :
- warp has not been released.
- sensor not connected.
- error in the wiring of the sensor, refer to the Elec manual.
- sensor defective.
- MCB board defective.

0110 WARP TENSION TOO HIGH


The average warp tension per revolution has exceeded the preset upper security limit.
Attention: a short interruption in the emergency stop circuit can provoke this message : refer to the
Elec Manual, wiring emergency buttons.
If it concerns a new style: release the warp beam and tighten it again (if necessary, use the warp
beam change function).
Possible reasons if the problem remains:
- the security limits are set too narrow for the current style.
- warp tension sensor is defective.
- error in the wiring of the sensor, refer to Elec manual.
- problem with the control of the let off motor (refer to Elec manual: ELO motor and its connection,
TRIAX board).
- mechancial problem with the let off system
- MCB board is defective.

0110 WARP TENSION UNATTAINABLE


It takes too long before the nominal warp tension is reached.

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If it concerns a new style: release the warp beam and tighten it again (if necessary, use the warp
beam change function).
Possible reasons if the problem remains:
- warp has been released too much, try again.
- the warp beam gear is not properly engaged with the one of the let off.
- wrong reduction ratio
- angle (a) between back rest roll and feeler roll too small.
- problem with the control of the let off motor (refer to Elec manual: ELO motor and its connection,
TRIAX board).
- warp tension sensor is defective.
- error in the wiring of the sensor, refer to Elec manual.
- mechancial problem with the let off system
- MCB board is defective.

0110 CHECK TSW SENSOR


The test of the warp tension sensor (TSW) fails:
the sensor is tested before any action with the ELO (Electronic Let Off) where the warp tension has
to be checked.
Possible reasons:
- sensor is not connected.
- is the sensor properly installed, without any obstructions?
- zero adjustment of the sensor is not correct.
- error in the wiring of the sensor, refer to the Elec manual.
- sensor defective.
- MCB board defective.

0111 LET-OFF MOTION ONGOING


You need to try again, as the machine motion requested was not allowed during the winding up or
unwinding of the let-off.

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0117 TENSIONING FORCE [0 KN] OBTAINED


For information only, not an error message: the machine can be started as the warp ends have
reached the nominal tension.

0119 FD1 : FALSE DETECTIONS AFTER START


Filling detector FD1 detects false signals during the first two picks after starting.

Possible causes:
- dirty filling detector
- defective filling detector
- filling detector wire broken
- damping plate not fitted properly
- the filter value set in the microprocessor is too low
- defective FDCB print
- defective MCB print.
- wiring fault in wire 54 between the FDCB print and the MCB print

0121 PRA1: HAND PROTECTION


The PRA1p action was interrupted by the hand protection system.

0122 PRA1: PREPARATION FAILURE


The preparation for the PRA1p action after braking the machine was performed too late. As a result,
the filling was cut.

0123 PRA1 : FIRST PICK


The PRA1p action was not performed for safety reasons, as it turns out to be the first pick after a
machine stop.

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0124 PRA1 : INTERVENTION - MONITORING


- for safety reasons no automatic PRA1p action is performed for three seconds after machine
start-up, or
- a new PRA1p action was commenced within *** picks after a successful PRA1p action.

0125 PRA1 : MOTION FAILS


The PRA1p action is aborted because a machine motion failed. This message will be displayed
together with the message stating the cause of the failure.

0126 PRA1 : SUPPLY VOLTAGES


During the PRA1p action the microprocessor has detected that a specific supply voltage is no longer
present. This message will be displayed together with the message indicating the missing supply
voltage.

0127 PRA1 : ERROR IN PREW[0]


It was established during the PRA1p action that the prewinder for the channel concerned is malfunc-
tioning.

0128 PRA1: FAULT IN CUTTER CONTROL/MOTOR


The microprocessor has detected a fault in the cutter control and/or the cutter motor.

Possible causes:
- fault in wire 51
- cutter motor malfunction
- fuse 11 on AIB print
- defective AIB print

0129 PRA1 : SENSOR ERROR


The microprocessor has received an incorrect signal from the filling detector in the suction nozzle
(FDSUC).

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Possible causes:
- FDSUC is dirty
- FDSUC malfunction
- FDCB malfunction
- wire 54
- defective MCB print.

0130 PRA1 : FILLING CH0 CUT


This message appears during the PRA1p action, if the filling to be removed was cut with the slowing
down of the machine after a filling stop.

0132 PRA1 : OTHER STOPS


The PRA1p action was interrupted by another stop - e.g. a preselection stop, warp breakage and
filling breakage combined, warp breakage during the PRA1p action, etc...

0133 PRA1 : NO WINDINGS


The PRA1p action was not performed because the prewinder concerned has run out.

0135 PRA1 : WITHOUT TRACTOR THREAD CH0


The filling detector in the suction nozzle (FDSUC) has not detected traction thread during the PRA1p
action.

0136 PRA1: NO REMOVAL CH0


Remove the incorrect filling yarn and start the machine.
The PRA1p action of the filling yarn to be removed for the channel concerned has failed.

0137 PRA1 : WASTE IN SUCTION NOZZLE


Presumably the filling yarn waste is too long.
The PRA1p action was not carried out because there is waste in the suction nozzle.

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0138 NOTE: PRA1 ONGOING!


For information only, not an error message: warning that a PRA1p action is ongoing.

0146 0
For information only, not an error message: this is where the string that is sent by the central
computer is filled in.

0163 ONLY ALLOWED DURING STANDSTILL


For information only, not an error message: the setting can only be changed with the machine at a
standstill.

0163 ONLY ALLOWED DURING STANDSTILL


The machine is running and the setting can only be made with the machine stopped.

0163 ONLY ALLOWED DURING STANDSTILL


Stop the machine and try again.
It is not permitted to change the settings while the machine is running.

0163 ONLY ALLOWED DURING STANDSTILL


The machine is running and the setting can only be made with the machine stopped.

0164 UNDEFINED ID=0 / CNT=1


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0165 UNDEFINEID COUNT: ID=0 / CNT=1


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0166 UNDEFINED SUB ROUTINE : 0 / ID=1 CNT=2


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=UIN


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=SIN


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0167 FORMAT ERROR VALUE=0 FORMAT=UFB


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=SFB


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=FLP


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=POS


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0167 FORMAT ERROR VALUE=0 FORMAT=BCD


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=F/B


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0167 FORMAT ERROR VALUE=0 FORMAT=STR


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=UIN


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0168 FORMAT ERROR VALUE=0 FORMAT=SIN


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=UFB


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=SFB


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=FLP


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0168 FORMAT ERROR VALUE=0 FORMAT=POS


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=BCD


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=F/B


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0168 FORMAT ERROR VALUE=0 FORMAT=STR


Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0169 FORMAT ERROR VALUE=0


FORMAT=UIN
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=SIN
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=UFB
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=SFB
Check whether the machine software release version is the same as the terminal software release
version.

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If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=FLP
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=POS
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=BCD
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0169 FORMAT ERROR VALUE=0


FORMAT=F/B
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0169 FORMAT ERROR VALUE=0


FORMAT=STR
Check whether the machine software release version is the same as the terminal software release
version.
If the versions correspond, this means that the microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0191 PROGRAM ERROR : FLAG


The microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

0192 BICOM MODULE NOT CONNECTED


An attempt was made to send a string via the BICOM using a declaration (or an administrative decla-
ration), but the communication failed.

Possible causes:
- wiring fault between the data unit and the machine terminal

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0193 NO COMMUNICATIONS WITH CENTRAL COMPUTER


An attempt to send a declaration (or an administrative declaration) via the BICOM failed.

Possible causes:
- wiring fault between the data unit and the machine terminal

0199 VALVE FAULT 0


CHECK BOARD1
The valve is not functioning correctly as a result of a fault in the print concerned.
Check and if necessary replace the print.

0200 VALVE FAULT 01


CHECK BOARD2
The valve is not functioning correctly as a result of a fault in the print concerned.
Check and if necessary replace the print.

0201 VALVE 0 : OPEN CIRCUIT


CHECK VALVE AND CONNECTION
CHECK FUSE1BOARD 2
Before starting the machine, a valve check is always performed. The microprocessor has detected
that the valve concerned is failing because the current to the valve is too low.

Possible causes:
- the valve is malfunctioning as a result of an interruption or resistance being too high
- the valve is not connected
- wiring fault, wire come loose or interrupted
- the fuse and/or power stage concerned is (are) broken.
Before a print can be replaced, the valve concerned must be checked for short circuits and insulation
faults.

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0202 VALVE 01 : OPEN CIRCUIT


CHECK VALVE AND CONNECTION
CHECK FUSE2BOARD 3
Before starting the machine, a valve check is always performed. The microprocessor has detected
that the valve concerned is failing because the current to the valve is too low.

Possible causes:
- the valve is malfunctioning as a result of an interruption or resistance being too high
- the valve is not connected
- wiring fault, wire come loose or interrupted
- the fuse and/or power stage concerned is (are) broken.
Before a print can be replaced, the valve concerned must be checked for short circuits and insulation
faults.

0203 VALVE FAULT 0


CHECK BOARD1
Before starting the machine, a valve check is always performed. The microprocessor has detected
that the valve concerned is failing because the current to the valve is too low.

Possible causes:
- the valve is malfunctioning as a result of an interruption or resistance being too high
- the valve is not connected
- wiring fault, wire come loose or interrupted
- the fuse and/or power stage concerned is (are) broken.
Before a print can be replaced, the valve concerned must be checked for short circuits and insulation
faults.

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0243 PREW[0] : NO RESPONSE !


Result of a bus level check where the prewinder for the channel concerned does not respond to a
machine request within a preset time.

Possible causes:
- prewinder for the channel concerned does not communicate correctly
- connection cable between OPP print and prewinder
- connection of OPP print
- error in OPP print

0243 PREW[0] : BUS-FAULTS


The machine registers interference on the bus for the prewinder for which the data do not arrive as
required.

Possible causes:
- prewinder for the channel concerned does not communicate correctly
- connection cable between OPP print and prewinder
- connection of OPP print
- error in OPP print

0245 CHECK THE COLOUR PATTERN


Check the colour pattern using the terminal and adjust settings.
The microprocessor has detected an error in the colour pattern.

0248 CH0 SLOW FILLINGS


Adjust the main nozzle pressure. If the problems persist, adjust the insertion settings and if neces-
sary also the Ta limits.

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Reason for the problem: the average arrival time for the last 16 picks is greater than the set limit,
which implies that the average arrival time differs from the expected arrival time.

0249 CH0 FAST FILLINGS


Adjust the main nozzle pressure. If the problems persist, adjust the insertion settings and if neces-
sary also the Ta limits.

Reason for the problem: the average arrival time for the last 16 picks is less than the set limit, which
implies that the average arrival time differs from the expected arrival time.

0250 CHECK OIL-PRESSURE SENSOR


A specific time after the main motor is switched off, the microprocessor registers the fact that the oil
pressure has not yet dropped (below 0.6 bar).

Possible causes:
- a blockage in the oil lines
- oil-pressure sensor broken or contact remains closed without pressure
- wiring fault (wire 55)
- defective MCB-print.

0263 WAIT FOR RETURN FROM


LEVELLING CONDITION
For information only, not an error message: no machine motion is allowed as long as the outside
cam motion is levelled.

0264 CHECK LEVELLING SYSTEM


The end switch (PXLVLOFF) of the levelling system indicates an error condition : every machine
movement is blocked.
Possible causes :
- PX not correctly adjusted : correct and replace the PX if necessary.

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- levelling motor : check the motor, its connections, and motor contactor KMLVL.
- problem in the cam box (piston) : refer to the Staubli manual.
- MCB board defective.

0265 LEVELLING TAKES TOO LONG


Going to or coming from the levelling position takes a too long time :
Possible causes :
- if it concerns a new machine : check the sense of rotation of the levelling motor.
- PX not correctly adjusted : correct and replace the PX if necessary.
- levelling motor : check the motor, its connections, and motor contactor KMLVL.
- problem in the cam box (piston) : refer to the Staubli manual.
- MCB board defective.

0266 0 CHANNELS REQUIRED


MN =1 CHANNELS
More channels are required than are available.
Check colour pattern, number of colours and main nozzle type (1C, 2C, 4C, 6C or 8C).

0267 NO CHANNEL FOR COLOUR 0


The colour concerned was not allocated to a specific channel.

0269 CHECK ELO


The microprocessor has detected an error in the ELO drive/motor. However when the cause of the
problem was asked for, no further information could be retrieved.

0272 TUCKING-IN : NO PFF


FROM0-> 1 DEGREES
On machines equipped with tuckers, the microprocessor defines a zone where no pick finding move-
ment can be performed. Try a different action, as the requested PFF movement (using the push
buttons) is not permitted in this zone.

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0272 TUCKING-IN : NO PFR


FROM0->1 DEGREES
On machines equipped with tuckers, the microprocessor defines a zone where no pick finding move-
ment can be performed. Try a different action, as the requested PFR movement (using the push
buttons) is not permitted in this zone.

0272 TUCKING-IN : NO SMF


FROM0->1 DEGREES
On machines equipped with tuckers, the microprocessor defines a zone where no pick finding move-
ment can be performed. Try a different action, as the requested SMF movement (using the push
buttons) is not permitted in this zone.

0272 TUCKING-IN : NO SMR


FROM0 -> 1 DEGREES
On machines equipped with tuckers, the microprocessor defines a zone where no pick finding move-
ment can be performed. Try a different action, as the requested SMR movement (using the push
buttons) is not permitted in this zone.

0273 DOBBY : TRY SMR (PF)


Press the SMR pick finder button to make the machine reverse in slow motion.
The machine is stopped and a slow reverse motion is required because the dobby has not yet read
the correct harness frame position for the next pick.

0274 DOBBY : TRY SMF (PF)


Press the SMF pick finder button to make the machine move forward in slow motion.
The machine is stopped and a slow forward motion is required because the dobby has not yet read
the correct harness frame position for the next pick.

0275 SWITCH OFF SMPF TEST(S)


For information only, not an error message: switch off the currently active SMPF test(s).

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Movement of the machine is not permitted while the pick finder valve manual actuation (VPF SUMO)
is on.

0276 FD2 : FALSE DETECTIONS BEFORE START


Filling detector FD2 detects false signals before starting.

Possible causes:
- dirty filling detector
- defective filling detector
- filling detector wire broken
- damping plate not fitted properly
- the filter value set in the microprocessor is too low
- defective FDCB print
- defective MCB print.
- wiring fault in wire 54 between the FDCB print and the MCB print

0284 BOBBIN BREAK CH0


A filling breakage has occurred between the bobbin and the prewinder for the channel concerned.

0286 PSO STOP: RETHREAD CHANNELS OF COLOR 0


It is not possible to continue weaving in PSO because the number of active channels for the speci-
fied color has dropped below the minimum.

0287 SYSTEM-ERROR : 0
The microprocessor has detected a system error.
Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

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0288 ERROR IN QNOM CH0


SYNCHRONIZATION ONGOING
Qnom is already given a command while it is still synchronizing.
Try again.

0289 ERROR IN QNOM CH0


CONTROL ERROR
Two commands for Qnom following on each other too rapidly. The first one has not been carried out
completely when a new command is sent.

0290 ERROR IN QNOM CH0


SHORT CIRCUIT
The microprocessor has detected a short circuit in one of the phases of the Qnom motor for the
channel concerned.

Possible causes:

- a short circuit in the wiring between the control print and the Qnom motor for the channel
concerned;
channels 1 and 2: the AIB print (wires 10 or 11);
channels 3 and 4: the CEB_X print (wires 14 or 15);
channels 5 and 6: the CEB_Y print (wires 18 or 19);
channels 7 and 8: the CEB_Z print (wires 22 or 23).

- malfunction of the Qnom motor for the channel concerned;

- malfunction of the control print for the channel concerned;


channels 1 and 2: the AIB print;
channels 3 and 4: the CEB_X print;
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channels 5 and 6: the CEB_Y print;


channels 7 and 8: the CEB_Z print.

Never replace the print before checking the Qnom motor wiring for short circuits.

0291 ERROR IN QNOM CH0


OPEN CIRCUIT
The microprocessor has detected an interruption in the Qnom motor electric circuit.

Possible causes:

- the Qnom motor for the channel concerned is not connected;

- a wiring fault between the control print and the Qnom motor for the channel concerned;
channels 1 and 2: the AIB print (wires 10 or 11);
channels 3 and 4: the CEB_X print (wires 14 or 15);
channels 5 and 6: the CEB_Y print (wires 18 or 19);
channels 7 and 8: the CEB_Z print (wires 22 or 23).

- malfunction of the Qnom motor for the channel concerned;

- malfunction of the control print for the channel concerned;


channels 1 and 2: the AIB print;
channels 3 and 4: the CEB_X print;
channels 5 and 6: the CEB_Y print;
channels 7 and 8: the CEB_Z print.

Never replace the print before checking the Qnom motor wiring for short circuits.

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0292 PRA1 : FILLING STOP ANALYSIS !


During the filling stop analyses no PRA1p action can be performed, even if there actually is a filling
stop appropriate for PRA1p.

0294 DOBBY : LUBRICATION PROBLEM


There is a problem with the lubrication of the dobby :
- not enough oil : check the oil level according to the Staubli instructions.
Refer to the Staubli manual where a number of possible reasons are described :
- false air suction through leaks in oil pipes or couplings.
- wrong oil type.
- obstructed suction pipe.
- filter cover not properly closed.
- filthy oil filter.
- defective sensor or sensor cable.
- defective oil pump.
The Staubli CAN board may be defective on machines with a CAN dobby, replace the board if neces-
sary.
Check the cable between the dobby and the machine (refer to the Elec manual).
- replace the MCB board if necessary.

0295 OUTSIDE CAM MOTION :


LUBRICATION PROBLEM
There is a problem with the lubrication of the cam box :
- not enough oil : check the oil level according to the Staubli instructions.
Refer to the Staubli manual where a number of possible reasons are described :
- false air suction through leaks in oil pipes or couplings.
- wrong oil type.
- obstructed suction pipe.
- filter cover not properly closed.
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- filthy oil filter.


- defective sensor or sensor cable.
- defective oil pump.
Check the cable between the cam box and the machine (refer to the Elec manual).
- replace the MCB board if necessary.

0296 SUCTION MOTOR :


THERMAL OVERLOAD TRIPPED
The thermal overload relay for the suction motor has tripped:
- overload relay correctly set?
- check the system for possible obstructions
- check the cable between the overload relay and the motor: connections, damage, ...
- replace the thermoal overload relay
- check the motor phases on a possible short circuit, replace the motor if necessary

0297 FD1 : FALSE DETECTIONS


Filling detector FD1 detects false signals during the weaving.

Possible causes:
- dirty filling detector
- defective filling detector
- filling detector wire broken
- damping plate not fitted properly
- the filter value set in the microprocessor is too low
- defective FDCB print
- defective MCB print.
- wiring fault in wire 54 between the FDCB print and the MCB print

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0308 LEVELLING MOTOR :


THERMAL PROTECTION TRIPPED
The thermal overload relay (QMLVL) of the levelling motor has tripped :
Possible causes if the motor is hotter than expected:
- check the thermal relay QMLVL (interrupted phase?), replace if necessary.
- check the motor, its connections and the motor contactor KMLVL.
- problem in the cam box (piston) : refer to the Staubli manual.
If the motor temperature is normal :
- check if the setting of QMLVL is not too low (refer to Elec manual)?
- reset QMLVL and check if the problem continues, replace QMLVL if necessary.
- check the wiring between QMLVL and the MCB board.
- MCB board defective.

0310 STOP AT LINE 0


OF THE FABRIC PATTERN
For information only, not an error message: the terminal was used to set the machine to stop at the
fabric pattern line indicated.

0310 STOP AT LINE 0


OF THE FABRIC PATTERN
For information only, not an error message: the terminal was used to set the machine to stop at the
fabric pattern line indicated.

0311 CHECK THE DOBBY PATTERN


Check the dobby pattern using the terminal.
The microprocessor has detected an error in the dobby pattern.

0319 COMMUNICATIONS FAILURE [0/1]


Interference occurs when using the terminal to communicate with the machine microprocessor.

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Possible causes:
- Defective terminal;
- the component communicated with is defective;
- wiring fault between the terminal and the MCB print;
- Defective MCB print.

0320 NO COMMUNICATION WITH THE MACHINE


There is no communication between the terminal and the machine.

Possible causes:
- The microprocessor is not starting
The resolver is not functioning properly
Defective MCB print
No machine software present, possibly as a result of MCB print replacement.
5VDC low. See diagrams with the Electronics Manual.

- The connection between the MCB and the terminal is out of order (wires 101, 102)

- Defective terminal.

0321 PRA1 : NO FILLING IN SUCTION NOZZLE


The PRA1p action has detected no filling in the suction nozzle.

0322 PRA1 : TUCKING-IN


MACHINE BRAKE ANGLE TOO LARGE
Change the stop position setting.
The machine has stopped too late to be able to perform a PRA1p action.

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0323 PRA1 : FILLING HAS BEEN CUT


[CENTRE TUCKER]
As a result no PRA1p action can be performed.
After a filling stop, on machines equipped with central tuckers, the control unit has not been able to
prevent the wrong filling thread from being cut.

0331 CENTRAL COMPUTER NOT CONNECTED


Communications between microprocessor and central computer failing.

Possible causes:
- the interface print is broken or not connected
- wiring fault between the data unit and the machine terminal

0332 BICOM: INTERFERENCE [0]


Interference occurs in the communication between the central computer and the machine.
Possible causes:
- data unit, machine terminal, wiring between both.

0332 BICOM: INTERFERENCE [0]


An attempt was made to send a string via the BICOM using a declaration (or an administrative decla-
ration), but the communication failed.

Possible causes:
- wiring fault between the data unit and the machine terminal

0334 CENTRAL COMPUTER NOT READY


The central computer is busy, which prevents the microprocessor from being allowed to communi-
cate - even though the communication channels are in good working order.

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0335 BICOM TX = BICOM RX (TEST ?)


Confirmation of an intervention concerning a bicom bus test.
Bicom is tested by connecting RX to TX, and this is detected by the microprocessor.

0336 JACQUARETTE NOT READY


For further information concerning the error, see the indication on the jacquarette terminal.

Possible causes:
- the jacquarette is not connected
- the jacquarette is not energised
- wiring fault in wire 75 between the jacquarette and the weaving machine
- problem in the jacquarette control unit.

0337 JACQUARETTE : TRY SMF OR PF


Perform the recommended action to circumvent the limitation.

The jacquarette imposes a number of restrictions as regards permitted direction of movement.


Among other factors, these restrictions depend on the type of jacquarette, the machine position, the
direction of movement and any machine stop time.

0338 JACQUARETTE : TRY SMR OR PF


Perform the recommended action to circumvent the limitation.

The jacquarette imposes a number of restrictions as regards permitted direction of movement.


Among other factors, these restrictions depend on the type of jacquarette, the machine position, the
direction of movement and any machine stop time.

0341 ETU : TEMPERATURE MOTOR TOO HIGH


The temperature of the take up motor is too high, the thermal contact in the motor is open.

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Possible causes if the motor is really too hot :


- check the wiring between the TRIAX board and the motor, refer to the Elec manual.
- the TRIAX board is defective.
- the motor is defective.
- the mechanical load on the motor is too high : check the reduction ratio and the gearbox.
Check the wiring of the thermal contact if it concerns an unjustified message, but also in this case
the motor or the TRIAX board could be the cause of the problem.

0342 CHECK THE ETU


The microprocessor has detected an error in the ETU drive/motor. However when the cause of the
problem was asked for, no further information could be retrieved.

0343 INVALID PATTERN-DATA


0 [1-2]
Please enter a different value, as the value entered is out of the range set.

0344 INVALID SUBPATTERN NUMBER


0 [1-2]
Please enter a different value, as the value entered is out of the range set.

0345 BATCHING MOTION : STOP


The machine has been stopped by the Batching Motion (BM) :
this happens when points 5 and 6 of terminal XK in the machine control box are connected through a
relay, located in the BM control box.
If the problem continues after these connections have been removed, check the wiring of these
points (point 5 = 26VDC), refer to the Elec manual.
Replace the MCB if necessary.
If the problem disappeared: check the cable between the control boxes of the machine and the BM.
It is possible that the problem is located in the BM control box, refer to the BM manual.

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0348 CHECK THE WPS PATTERN


Enter the WPS pattern using the terminal.

0351 PKE : STOP CH 0


The machine has been stopped to execute a PKE action.

0352 NOTE: PKE ONGOING CH 0 !


For information only, not an error message: warning that the PKE action is ongoing.

0355 PKE : HANDPROTECTION


The PKE action was interrupted by the hand protection system.

0356 PKE : MOTION FAILS


The PKE action has been interrupted because a machine motion failed.
This message will be displayed together with the message stating the cause of the failure.

0357 PKE: SUPPLY VOLTAGES


During the PKE action the microprocessor has detected that a specific supply voltage is no longer
present. This message will be displayed together with the message indicating the supply voltage
missing.

0358 PKE : ERROR IN PREW[0]


It was established during the PKE action that the prewinder for the channel concerned is malfunc-
tioning.

0359 PKE: FAULT IN CUTTER CONTROL/MOTOR


The microprocessor has detected a fault in the cutter control and/or cutter motor.

Possible causes:
- fault in wire 51

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- cutter motor malfunction


- defective AIB print

0360 PKE : SENSOR ERROR


The microprocessor has received an incorrect signal from the filling detector in the suction nozzle
(FDSUC).

Possible causes:
- FDSUC is dirty
- FDSUC malfunction
- FDCB malfunction
- wire 54
- defective MCB print.

0361 PKE : NO YARN CH0


The filling detector in the suction nozzle (FDSUC) has not detected filling yarn during the PKE action.

0362 PKE : NO REMOVAL CH0


Remove the incorrect filling yarn and start the machine.
The PKE action for the filling yarn with knot to be removed for the channel concerned has failed.

0363 PKE : WASTE IN SUCTION NOZZLE


Presumably the filling yarn waste is too long.
The PKE action was not carried out because there is waste in the suction nozzle.

0367 PICK DENSITY 0 [1]


OUT OF RANGE
[2 - 3 PICKS/CM]
Enter the other specifications on the terminal page.
The setting for the pick density values on the terminal is incorrect.

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0368 PICK DENSITY 0 [1]


OUT OF RANGE
[2 - 3 PICKS/INCH]
Enter the other specifications on the terminal page.
The setting for the pick density values on the terminal is incorrect.

0387 PRA1 : PSO INTERVENTION - MONITORING


While a prewinder is deactivated by PSO, no PRA1p action is performed after a filling breakage.

0388 PKE : LEVELLING SYSTEM FAILURE


Check the levelling system end-of-stroke detector (PXLVLOFF).
The PKE action was stopped because something went wrong with the harness frame levelling
system on machines with outside cam motion.

0393 NO START POSITION, ASP POSITION TOO LATE : 0 DEGREES


The machine will not start from this position because of insertion reasons, advance the start position.

0394 WEAVING TEST ONGOING!


For information only, not an error message: the weaving test, which was started manually, is going
on now; does not apply after gaiting.
This message remains on the screen while the machine is running and is automatically switched off
after 5,000 picks.

0395 STOP DECLARATION [0]


For information only, not an error message: declare the reason for the stop via the terminal.
The machine will not start because the warp and/or filling stop declaration is on and the reason for
the stop was not declared.

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0405 BASIC DATA LOADED


IN ALL DATA-BLOCKS
For information only, not an error message: during basic data loading all settings have been replaced
automatically by the basic settings.

The user is advised to check machine settings via the terminal. If necessary, copy the settings from
an identical machine.
If necessary, note down the message and contact PICANOL NV

0407 WARP TENSION OUT OF RANGE


CHECK PX SAFETY [PXLOSFTY]
The back rest is outside its working area.

Possible causes:
- incorrect warp tension
- defective PXLOSFTY
- fault in the wiring to PXLOSFTY
- defective MCB print.

0412 ORDER LENGTH :


0 PICKS
For information only, not an error message: the order length set to a number of picks has been
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

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0412 ORDER LENGTH :


0 METER
For information only, not an error message: the order length set to a number of meters has been
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0412 ORDER LENGTH :


0 YARD
For information only, not an error message: the order length set to a number of yards has been
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0412 ORDER LENGTH :


0 PATTERNS
For information only, not an error message: the order length set to a number of patterns has been
reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

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0412 ORDER LENGTH :


0 inch
Order lenght, set to a number of inch, has been reached: the green stoplamp is blinking slowly, and
the machine stops if the preselection stop is switched on. De machine can be restarted by resetting
the order lenght, or by switching off the preselection stop. However, in this case the stoplamp will
continue blinking.

0422 MN COVER OPEN


The microprocessor has detected a fault on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

0429 TENSIONING FORCE [0 CN/THREAD] OBTAINED


For information only, not an error message: the machine can be started as the warp ends have
reached the nominal tension.

0430 PFT CH0 : OK


For information only, not an error message: filling brake control for the channel indicated is satisfac-
tory.

0431 PFT CH0


OPEN CIRCUIT
The microprocessor has detected an interruption in the electric circuit of the PFT motor for the
channel concerned.

Possible causes:
- the PFT motor for the channel concerned is not connected;
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- a wiring fault between the control print and the PFT motor for the channel concerned,
with 2 channels: wire 41
with 4 channels: wires 41 or 42
with 6 channels: wires 41 or 43
with 8 channels: wires 41 or 44

- defective control print.


channels 1 and 2: AIB print
channels 3 and 4: CEB_X print
channels 5 and 6: CEB_Y print
channels 7 and 8: CEB_Z print;

Never replace the print before checking the wiring and the PFT motor of the channel concerned for
short circuits and insulation faults.

0432 PFT CH0


SHORT CIRCUIT
The microprocessor has detected a short circuit in one of the phases of the PFT motor for the
channel concerned.

Possible causes:

- a short circuit in the wiring between the control print and the PFT motor for the channel concerned,
with 2 channels: wire 41
with 4 channels: wires 41 or 42
with 6 channels: wires 41 or 43
with 8 channels: wires 41 or 44;

- the PFT motor for the channel concerned is malfunctioning;

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- defective control print


channels 1 and 2: AIB print
channels 3 and 4: CEB_X print
channels 5 and 6: CEB_Y print
channels 7 and 8: CEB_Z print;

Never replace the print before checking the wiring and the PFT motor of the channel concerned for
short circuits and insulation faults.

0433 PFT CH0


CONTROL ERROR
Try to start the machine again.
A command was already sent while the PFT for the channel indicated was still synchronizing.

0435 SOFTWARE EXPIRY :


012
Replace the trial software by standard software and contact PICANOL N.V. in case the software is
not available.

The machine is still equipped with trial software, which must be replaced by standard software within
a specific time frame. The user is informed by the terminal of the expiry of the trial software 14 days
beforehand.

0436 SOFTWARE EXPIRY DATE REACHED:


012
Replace the trial software by standard software and contact PICANOL N.V. in case the software is
not available.

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The machine is still equipped with trial software, which must be replaced by standard software within
a specific time frame. The user is informed by the terminal of the expiry of the trial software 14 days
beforehand.

0455 PREVENTIVE MAINTENANCE 1


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0455 PREVENTIVE MAINTENANCE 1


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0456 PREVENTIVE MAINTENANCE 2


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0456 PREVENTIVE MAINTENANCE 2


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

Troubleshooting KBD EN 2011 Q2N 73 / 234


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0457 PREVENTIVE MAINTENANCE 3


AFTER0 HOURS!
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0457 PREVENTIVE MAINTENANCE 3


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0458 PREVENTIVE MAINTENANCE 4


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0458 PREVENTIVE MAINTENANCE 4


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0459 PREVENTIVE MAINTENANCE 5


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

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0459 PREVENTIVE MAINTENANCE 5


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0460 PREVENTIVE MAINTENANCE 6


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0460 PREVENTIVE MAINTENANCE 6


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0461 PREVENTIVE MAINTENANCE 7


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0461 PREVENTIVE MAINTENANCE 7


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal..

Troubleshooting KBD EN 2011 Q2N 75 / 234


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0462 PREVENTIVE MAINTENANCE 8


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0462 PREVENTIVE MAINTENANCE 8


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0463 PREVENTIVE MAINTENANCE 9


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0463 PREVENTIVE MAINTENANCE 9


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0464 PREVENTIVE MAINTENANCE 10


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

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0464 PREVENTIVE MAINTENANCE 10


AFTER 0 HOURS !
For information only, not an error message: the time for performing the preventive maintenance
concerned has been reached.
Perform the maintenance work and confirm this on the terminal.

0465 PREVENTIVE MAINTENANCE


WITH ARTICLE CHANGE!
For information only, not an error message: the time for performing the preventive maintenance
concerned with article change has been reached.
Perform the maintenance work and confirm this on the terminal.

0466 PREVENTIVE MAINTENANCE


WITH !
For information only, not an error message: the time for performing the preventive maintenance
concerned with gaiting has been reached.
Perform the maintenance work and confirm this on the terminal.

0504 NOTE: NTP ONGOING!


For information only, not an error message: a warning where - after the start push buttons have been
pushed and after the machine has been inactive for a specific amount of time - the NTP function
(New Tip Procedure) is carried out before the machine can be started at production regime.

0505 NTP
ERROR-CODE :0
General error message for the NTP (New Tip Procedure) function, not further specified.
If the problem persists, please note down the information and contact PICANOL N.V.

Troubleshooting KBD EN 2011 Q2N 77 / 234


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0507 NTP
HAND PROTECTION
During an NTP action the hand protection was interrupted, which caused the NTP action to be
aborted.

0508 NTP
MOTION FAILS
The NTP action is aborted because a machine motion failed. This message will be displayed
together with the message stating the cause of the failure.

0509 NTP
SUPPLY VOLTAGES
During the NTP action the microprocessor has detected that a specific supply voltage is no longer
present. This message will be displayed together with the message indicating the supply voltage
missing.

0510 NTP
ERROR IN PREW
The NTP action was aborted as a result of an error signal from a prewinder.

0511 NTP
FAULT IN CUTTER CONTROL/MOTOR
The NTP action was aborted as a result of an error in the cutter control and/or cutter motor.

Possible causes:
- fault in wire 51
- cutter motor malfunction
- fuse 11 on AIB print
- defective AIB print

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0512 NTP
SENSOR ERROR
The NTP action was aborted as a result of an incorrect signal originating from the filling detector in
the suction nozzle (FDSUC).

Possible causes:
- FDSUC is dirty
- FDSUC malfunction
- FDCB malfunction
- wire 54
- defective MCB print.

0513 NTP
NO YARN
No traction thread can be made for the NTP action or at least not in such a way as can be detected
by the detector in the suction nozzle (FDSUC).

0514 NTP
NOT REMOVAL
After the NTP action it became clear that the filling material was not removed.
Remove the remaining filling material from the suction nozzle and the shed and start the machine.

0515 NTP
WASTE IN SUCTION NOZZLE
The machine cannot be started because the filling detector (FDSUC) in the suction nozzle still
detects filling material during the NTP action.
Remove the remaining filling material from the suction nozzle and the shed and start the machine.

Troubleshooting KBD EN 2011 Q2N 79 / 234


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0516 NTP
LEVELLING SYSTEM FAILURE
Check the levelling system end-of-stroke detector (PXLVLOFF).
The NTP action was stopped because something went wrong with the harness frame levelling
system on machines with outside cam motion.

0517 PARKING BRAKE


AIR PRESSURE TOO LOW
The microprocessor detects parking brake low air pressure (less than 4.8 bar). With this pressure
level it is not possible to ensure the full opening of the brake.

Possible causes:
- low air pressure
- parking brake valve malfunction
- leak in the air line to the parking brake
- pressure sensor malfunction
- defective MCB print.
- a wiring fault in wire 146 between the MCB print and the pressure sensor and/or the parking brake
valve

0518 PARKING BRAKE


AIR PRESSURE IS NOT OK
The microprocessor detects parking brake low air pressure (less than 4.8 bar). With this pressure
level it is not possible to ensure the full opening of the brake.

Possible causes:
- low air pressure
- parking brake valve malfunction
- leak in the air line to the parking brake

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- pressure sensor malfunction


- defective MCB print.
- a wiring fault in wire 146 between the MCB print and the pressure sensor and/or the parking brake
valve

0521 INVALID ASO (FILLING STOP)


FOR WEAVE :0
ASO = -5..0,123456789
The ASO value set on the terminal is not appropriate for the set weave. Check whether the weave
set on the terminal corresponds to the mechanically mounted weave. If the weave was entered
correctly, then set the ASO value as shown in the message. Further information about ASO and ASP
can be found in the manual, in the volume "The drive train" in the section "Automatic movements
before machine start-up".

0521 INVALID ASO (OTHER STOP)


FOR WEAVE :0
ASO = -5..0,123456789
The ASO value set on the terminal is not appropriate for the set weave. Check whether the weave
set on the terminal corresponds to the mechanically mounted weave. If the weave was entered
correctly, then set the ASO value as shown in the message. Further information about ASO and ASP
can be found in the manual, in the volume "The drive train" in the section "Automatic movements
before machine start-up".

0524 CANNOT CHANGE PRESELECTION UNITS IF PIECE LENGTH <> 0


One must wait until the current piece length is 0 before it becomes possible to change the preselec-
tion units.

0525 TIME IN STOP: 0H 1MIN 2S


For information only, not an error message: time during which the machine remains inoperational
after a stop.

Troubleshooting KBD EN 2011 Q2N 81 / 234


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Whether or not this message is to be displayed, can be set on the terminal. The page shows the last
100 stops.

0526 WARP TENSION OUT OF RANGE


The PXLOSFTY of the BLI back rest for the let-off motion is damped.

Possible causes:
- torque setting on the BLI back rest
- adjustment of PXLOSFTY

0533 RN STRETCHING PULSE


SPEED LIMIT =0 RPM
CHANNEL : 2
Reduce machine speed or set the stretching pulse function to passive.
The machine cannot start because the stretching pulse function is active and machine speed is too
high. Speed limits apply to the stretching pulse function. These specifications are included in the
MID.
Contact PICANOL N.V. if the problem persists.

0534 TIE-ON TRANSFER STARTED !


0 METER
For information only, not an error message:
Start of the TIE-ON procedure for transferring the knots resulting from tying a new warp beam.
The length - for cutting the cloth on the batching motion - that was set to a number of meters using
the terminal, is displayed.

0534 TIE-ON TRANSFER STARTED !


0 YARD
For information only, not an error message:
Start of the TIE-ON procedure for transferring the knots resulting from tying a new warp beam.

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The length - for cutting the cloth on the batching motion - that was set to a number of yards using the
terminal, is displayed.

0534 TIE-ON TRANSFER STARTED !


0 INCH
For information only, not an error message:
Start of the TIE-ON procedure for transferring the knots resulting from tying a new warp beam.
The length - for cutting the cloth on the batching motion - that was set to a number of inch using the
terminal, is displayed.

0535 TIE-ON TRANSFERRED !


0 METER
For information only, not an error message: the length that was set to a number of meters - for
shifting the knots resulting from tying a new beam - has been reached and the cloth can now be cut
on the batching motion.
The green signal light slowly flashes and if the stopper is active after preselection, the machine is
stopped and is prevented form starting. The machine can be restarted by resetting the length to zero
or by deactivating the stopper after preselection.

0535 TIE-ON TRANSFERRED !


0 YARD
For information only, not an error message: the length that was set to a number of yards - for shifting
the knots resulting from tying a new beam - has been reached and the cloth can now be cut on the
batching motion.
The green signal light slowly flashes and if the stopper is active after preselection, the machine is
stopped and is prevented form starting. The machine can be restarted by resetting the length to zero
or by deactivating the stopper after preselection.

Troubleshooting KBD EN 2011 Q2N 83 / 234


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0535 TIE-ON TRANSFERRED !


0 INCH
For information only, not an error message: the length that was set to a number of yards - for shifting
the knots resulting from tying a new beam - has been reached and the cloth can now be cut on the
batching motion.
The green signal light slowly flashes and if the stopper is active after preselection, the machine is
stopped and is prevented form starting. The machine can be restarted by resetting the length to zero
or by deactivating the stopper after preselection.

0536 MORE THAN 1 COLOUR PROGRAMMED


SWITCH SPECIAL CHANNEL MIX AT START OFF
OR ADAPT COLOUR PATTERN
The function Special Mix at Start is switched on, but more than one colour has been programmed.
Switch off this function or adapt the colour pattern.

0537 ASO+ NOT ALLOWED


ASO+ NOT ALLOWED if a jacqaurette is used (see manual).

0540 PRA1 : DOUBLE PICK INSERTION


A PRA1p action cannot be performed with two filling threads being inserted simultaneously.

0541 DOUBLE PICK INSERTION [CH0 & 1]


THE PFT MODE FOR BOTH
CHANNELS MUST BE THE SAME
With a rib weave both PFTs must be set identically.

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0542 WARP STOP BEAM L 0 R 1


LENO L 2 M 3 R 4
WASTE YARN5
The microprocessor has received a signal from the detector concerned which indicates a break of
one or several threads (filled box next to the detector).
In the case of warp stop motions with multiple zones, LEDs are used for the indication.

Possible causes of false stops:


- the sensitivity of the detector concerned is set too high
- excessive movement of the drop wires in the zone concerned
- malfunction of the warp stop motion detection element or electrode
- wiring fault
- defective MCB print.

0542 WARP STOP BEAM L 0 R 1


LENO L2 M 3 R 4
WASTE YARN5
The microprocessor has received a signal from the detector concerned which indicates a break of
one or several threads (filled box next to the detector).
In the case of warp stop motions with multiple zones, LEDs are used for the indication.

Possible causes of false stops:


- the sensitivity of the detector concerned is set too high
- excessive movement of the drop wires in the zone concerned
- malfunction of the warp stop motion detection element or electrode
- wiring fault
- defective MCB print.

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0542 WARP STOP BEAM0


LENO L1 M 2 R 3
WASTE YARN4
The microprocessor has received a signal from the detector concerned which indicates a break of
one or several threads (filled box next to the detector).
In the case of warp stop motions with multiple zones, LEDs are used for the indication.

Possible causes of false stops:


- the sensitivity of the detector concerned is set too high
- excessive movement of the drop wires in the zone concerned
- malfunction of the warp stop motion detection element or electrode
- wiring fault
- defective MCB print.

0550 SUMO
LOADING SOFTWARE
For information only, not an error message: new software is being loaded on the DDMP print.

After power-on or after a change of the machine software, the microprocessor on the MCB print
checks whether the software on the DDMP print corresponds to the software on the MCB print. If this
is not the case, new software is loaded on the DDMP print automatically.

0551 SUMO SWITCHED OFF


As a result of a malfunction or an error the PB print was switched off.
The cause of the error is shown in another message.
If there is no other message, this indicates the fact that the "Drive Disable" signal is missing.

Possible causes:
- fault or poor connection of wires 129 and 131 between the DDMP, PDAF and PB prints
86 / 234 EN 2011 Q2N Troubleshooting KBD
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- defective DDMP print


- defective PB print.
- defective PDAF print

0552 SUMO
INITIALIZING
Try the required action again.
The SUMO control had not yet finished setting the initial information.

0553 SUMO
STATUS RESPONSE TIMEOUT
The control unit has detected an error where the allowed time for communications between the
MCB, DDMP and PB prints was exceeded.

Possible causes:
- the optical connection is malfunctioning or has come loose.
- defective DDMP print;
- defective MCB print.

0555 SUMO
RESYNCHRONIZATION OK
For information only, not an error message: the synchronization procedure has been completed
successfully after pressing a push button. By pressing the push button again, the action expected is
carried out.

0556 SUMO
RESYNCHRONIZATION FAILS
An error has occurred in the drive system synchronization. The source of the fault is the fact that the
SUMO/PB phase(*) is DEFECTIVE

Troubleshooting KBD EN 2011 Q2N 87 / 234


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(*) = a, b, c or d. During synchronization a malfunction has occurred in the phase indicated.

1. First examine the PB print, the motor and connections for any visible damage. (also in the motor
collar, remove cover). Use a megger to measure the motor phases (insulation test (disconnect
phases)) and compare ohmic resistance values (+/220 Mohm). Take the required actions for the
replacement or repair of the print and/or the motor.
After the replacement of a defective motor please do carry out the procedure below to check whether
there are no defects on the PB print.

2. Take into account the possibility of several defects occurring, where one defect may be the cause
of the other.
Using the procedure DDMM manual mode described below it can be examined whether one or
several phases of the PB and/or the motor are defective.
- switch off the brake (Note: it is best to remove the tension from the warp.)
- go to page DDMM MAN (manual).mode on the terminal
- energize phase A with 50A during a few seconds.
One should be able to hear that the phase is energized, or see movement. One should also see a
chopper frequency which for the aligned position should be approximately 500Hz.
If this is the case, switch off phase A and repeat this for the other phases (B, C, D).
If it is not the case, this implies that the phase concerned on the PB or in the motor is defective.
Switch off phase A and repeat this for the other phases (B, C, D).

Now, to check whether the problem is located on the print or in the motor, switch phases A with C
and B with D (1st with 3rd and 2nd with 4th). Now repeat the DDMM manual mode procedure. After
switching the phases, PB phase A now controls motor phase C, PB phase C controls motor phase A,
PB phase B controls motor phase D and PB phase D controls motor phase B.
If the same PB phases are defective, the problem is located on the print, otherwise it is in the motor.

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Note: if in the first test phases B and D do not work, you should not switch them with each other but
with the other phases.
The print may have become defective as the result of a bad motor.

0557 DDMP
COMMUNICATION PROTECTION
(NO CLOCK UPDATES)
Switch off and back on the mains power and try again.
Software problem where the DDMP print does not receive the 1 Hz clock pulse from the MCB print.

Possible causes
- defective DDMP print
- defective MCB print.

If the problem persists, note down the information, the message number, the short text and contact
PICANOL N.V.

0558 SUMO : MAIN MOTOR CONTROL


VDCL VOLTAGE TOO LOW
CHECK MAIN POWER SUPPLY
The power supply for the main motor control is too low.
Check the power circuit: contactor KMM, Inrush resistor, wiring ...
Refer to the high voltage circuit in the Elec manual.
It is possible the PB or LDEC print is defective.

0559 SUMO: MAIN MOTOR CONTROL


NO COMMUNICATION
There is no or bad communication between the DDMP board and the board for the main motor
control (PB of LDEC) :
Possible causes :

Troubleshooting KBD EN 2011 Q2N 89 / 234


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- there is a problem with the optical connection between the DDMP board and the PB or LDEC
board.
- the DDMP board is defective.
On machines with PB :
- measure if the power supplies for the PB board are OK : cable 131, refer to the Elec manual.
- the PB-print is defective.
On machines with LDEC :
- check the fuse on the Inrush board : if the fuse is defective, the LDEC does not receive a correct
AC power supply and communication will not possible.
- check the three-phase power supply for the LDEC (contactor KSFTY and KMM, Inrush board),
refer to the Elec manual.
- the RBMM board (power supply board) in the LDEC is defective.
- the CBMM board (optical communication) in the LDEC is defective.

0560 SUMO : MAIN MOTOR CONTROL


COMMUNICATION FAILS
There is no or bad communication between the DDMP board and the board for the main motor
control (PB of LDEC) :
Possible causes :
- there is a problem with the optical connection between the DDMP board and the PB or LDEC
board.
- the DDMP board is defective.
On machines with PB :
- measure if the power supplies for the PB board are OK : cable 131, refer to the Elec manual.
- the PB-print is defective.
On machines with LDEC :
- check the fuse on the Inrush board : if the fuse is defective, the LDEC does not receive a correct
AC power supply and communication will not possible.

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- check the three-phase power supply for the LDEC (contactor KSFTY and KMM, Inrush board),
refer to the Elec manual.
- the RBMM board (power supply board) in the LDEC is defective.
- the CBMM board (optical communication) in the LDEC is defective.

0561 SUMO : MAIN MOTOR CONTROL


UNDERVOLTAGE
The main motor can be controlled by a PB or an LDEC board.
The VDCL voltage on the board is too low (lower than than 250VDC if PB, lower than 370 VDC if
LDEC). This voltage is made from the three phase power supply.
The message appears after Power On or during weaving. Is the correct voltage arriving at the
board?
In the first case: one phase is connected directly to the board, a second phase is connected through
the Inrush resistor. Check also the fuse on the Inrush board only in case of Inrush-3 board)
In the second case: one phase is connected directly to the board, the other two phases are
connected through contactor KMM. Is the contactor still OK?
Refer to the Elec manual (High Voltage Diagram)
Check the Dump resistor: wiring ok? measured value = 5 ohm? insulation to ground ok?
Replace the PB/LDEC.

0562 SUMO : POWERBOX


OVERVOLTAGE
The main motor control DC power voltage is too high.

Possible causes:
- the connected weaving mill voltage is greater than 460V;
- defective PB print.
- error in the dump resistor circuit

Troubleshooting KBD EN 2011 Q2N 91 / 234


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0563 SUMO : POWERBOX


VLSOK VOLTAGE FAILURE
One of the control voltages on the PB print is missing.

Possible causes:
- wiring fault in wire 131 between the PDAF print and the PB print
- defective PDAF print
- defective PB print.

0564 SUMO : MAIN MOTOR CONTROL


SWITCHED OFF [DTISC]
The main motor can be controlled by a PB or LDEC board.
- check the 4 phases of the main motor: use the Sumo test page to activate each phase separately to
find out if the control board or motor is defective.
- even if the board appears to be defective, it is better to measure the phases of the motor before
replacing the board (disconnect the phases from the board and measure on the cables)
a. measure the internal resitance of each coil : 0.22 ohm
b. measure also the resistance between two coils to detect a possible short circuit
c. measure the resistance to ground, normally higher than 700 Mohm; depending on high tempera-
ture and humidity, resistance could be lower, but should be identical for all 4 phases (comparing with
another machine could be interesting)
- replace the PB or LDEC.
- check the optical cables between the DDMP and the PB/LDEC board.
- replace the DDMP board.
- check the three phase power supply for the PB/LDEC board (motor switch KMM, connections,
inrush resistor, ...)
Only in case of LDEC:
- this board consists of several printed circuits: maybe one of both OBMM circuits is defective.

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- check also the error code shown by the LEDs D0-D5 on the CBMM board, refer to the Elec manual
(follow the safety regulations)
- if the problem appears simultanuously on several machines, the problem can be caused by an
error in the power supply lines to the machines.

0565 SUMO : POWERBOX


SWITCHED OFF [PBE]
This problem may be caused by a variety of errors:
- internal failures on the PB print;
- interference in the control voltages used on the PB print;
- current protection in one of the phases of the main motor;
- power voltage electrical leakage to ground;
- fault in the "drive disable" line between the DDMP and PB prints.
- wiring fault between the main motor and the PB print;
- main motor malfunction;
- defective PB print;
- fault in the wiring to the PB print
- defective DDMP print;
- interference from the PDAF print.

0566 SUMO : POWERBOX


SWITCHED OFF [DEN]
Interference in the "drive disable" line between the DDMP and PB prints.

Possible causes:
- wiring fault in wires 129 and 131 between the DDMP and the PB prints
- defective DDMP print
- defective PB print

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0568 SUMO : MAIN MOTOR CONTROL


TEMPERATURE TOO HIGH
The temperature of the cooling plate of the main motor control is too high.
In case the main motor is controlled by a PB board:
- check the cooling circuit, refer to the setting manual.
- the temperature is measured by a sensor fitted against the cooling plate and connected to the PB
board.
- the temperature sensor is defective.
- the PB board is defective.
In case the main motor is controlled by a LDEC:
- the temperature is measured internally in the power modules on both OBMM boards (the OBMM is
part of the LDEC)
- replace both OBMM boards one by one.
- replace the complete LDEC.

0569 SUMO
PROTECTION ERROR [0]
The system has detected an error in the protection logic on the DDMP print.

Possible causes:
- defective DDMP print;
- defective MCB print.
wire 129 and DDMP socket 5

0570 SUMO SWITCHED OFF [0]


The main motor power control was switched off.

Possible causes:
- a wiring fault in wire 129 between the DDMP print and the PDAF print
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- wiring fault in wire 131 between the PDAF print and the PB print inside the main motor powerbox
- defective DDMP print;
- defective MCB print.
- defective PDAF print.

0571 SUMO
RESOLVER SYNCHRONIZATION ERROR
An error has occurred in the drive system synchronization. The cause of the error is shown in a
subsequent message. If this is not the case, note down all the information, the message number and
short text, and contact PICANOL N.V.

0572 SUMO
RESOLVER POWER-UP FAILS
Retry the synchronization.

The microprocessor detects an incorrect and non-expected angle position of the machine.

If the problem persists, possible causes include:


- defective resolver
- fault in wire 52 between the resolver and the MCB print
- defective DDMP print;
- defective MCB print.

0574 SUMO CONTROL ERROR


OVERSPEED
The SUMO control unit has detected a speed which is too high compared to the expected set speed.
Possible causes:
- excessive and unbalanced load.
- cable between resolver and MCB board: damaged? contacts in good condition? Refer to the Elec
manual.

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- resolver is defective.
- DDMP board defective.
- MCB board defective.
- the board of the main motor control (PB or LDEC) is defective.
- the Sumo motor is defective (or wrongly connected).
- if it concerns a machine with jacquard: change the setting "motor load" from Normal to High.
- The brake system is defective.
- Resolver is defective or there is too much play on the resolver axes.

0575 SUMO CONTROL ERROR


POSITION ERROR OVERFLOW
An error was detected which involved a machine movement exceeding 4 degrees immediately after
the machine was stopped.

After a machine stop the machine is temporarily kept in the same position by the motor, until the
holding brake or the parking brake take over this function.

Possible causes:
- defective resolver.
- fault in wire 52 of the resolver
- defective DDMP print.
- defective MB print
- defective PB print.
- fault in the connection between the motor and the PB print.
- motor malfunction.

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0576 SUMO CONTROL ERROR


OVERLOAD
(RESOLVER CONNECTION OK ?)
A main motor overload was detected.

Possible causes:
- main motor malfunction.
- main motor overloaded or mechanically blocked
- defective resolver.
- defective powerbox.
- fault in the connection of the main motor
- poor synchronization at power-on.

0579 SUMO
ERROR LOADING SOFTWARE [0/1]
The loading of machine software from the MCB print to the DDMP print has failed.

Possible causes:
- fault in the connection between the DDMP and MCB prints;
- defective DDMP print;
- defective MCB print.

0580 LOADING SUMO SOFTWARE


INITIALIZING...
For information only, not an error message: the DDMP print needs some time to adjust certain
settings in order to be able to receive the software.
Normally this only takes an extremely short time; a few hundredths of a millisecond. If the action
takes a few minutes this means that something is going wrong and a message will follow, explaining
the cause of the problem.

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0580 LOADING SUMO SOFTWARE


DELETING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings and clear the program memory in order to be able to receive the software.

0580 LOADING SUMO SOFTWARE


OK !
For information only, not an error message: the software was loaded successfully.

0580 LOADING SUMO SOFTWARE


FAILED !
The loading of machine software from the MCB print to the DDMP print has failed.

Possible causes:
- fault in the connection between the DDMP and MCB prints;
- defective DDMP print;
- defective MCB print.

0582 LOADING SUMO SOFTWARE NOW... 0 %


For information only, not an error message: the print needs some time to load the software. The
progress of the loading process is shown and can be monitored.

0591 0
CAN DATA
ERROR : COMMAND NOT ALLOWED
This message points to a software problem :
an instruction can not be executed.
Send the technical code of the message to the responsible Picanol Service Center.

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0593 SUMO CONTROL ERROR


UNDERSPEED
The SUMO control unit has detected a speed which is too low compared to the expected set speed.
Possible causes:
- excessive and unbalanced load.
- cable between resolver and MCB board: damaged? contacts in good condition? Refer to the Elec
manual.
- resolver defective.
- DDMP board defective.
- MCB board defective.
- the board of the main motor control (PB or LDEC) is defective.
- the Sumo motor is defective (or wrongly connected).
- if it concerns a machine with jacquard: change the setting "motor load" from Normal to High.

0594 SUMO: TEST MODE ACTIVE!


First deactivate the test mode to enable the required movements to be carried out. Deactivating the
test mode:
- manually, using the terminal or by pressing the stop push button.
- automatically, as a result of the light curtain being interrupted.

In order to test certain components of the machine drive, a test mode can be activated via the
terminal, which makes the machine perform specific movements.
For as long as the test mode is active no other machine movements can be carried out and the
signals originating from the control push buttons will be ignored, with the exception of signals from
the stop and emergency stop push buttons.

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0595 SMPF ENGAGED,


TRY PICK FINDER
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0595 SMPF ENGAGED,


TRY PICK FINDER
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

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0595 SMPF ENGAGED,


TRY PICK FINDER
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0596 NOT AT PF POSITION !


Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0597 SMPF CANNOT REACH


IWEAVING POSITION!
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.

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The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0597 SMPF CANNOT REACH


WEAVING POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0597 SMPF CANNOT REACH


WEAVING POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

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Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0598 SMPF CANNOT REACH


PF POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0598 SMPF CANNOT REACH


PF POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P

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- wire 175 of PX-WP


- defective MCB print.

0598 SMPF CANNOT REACH


PF POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0599 SMPF NOT IN


WEAVING POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

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0599 SMPF NOT IN


WEAVING POSITION !
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0600 SMPF CANNOT REACH


PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

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0600 SMPF CANNOT REACH


PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0600 SMPF CANNOT REACH


PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

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0601 SMPF DOES NOT STAY


IN PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0601 SMPF DOES NOT STAY


IN PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

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0601 SMPF DOES NOT STAY


IN PF POSITION
[0]
Press one of the pick finder push buttons to return the machine to the weaving position.
The machine action or slow motion cannot be performed because the machine is not in the weaving
position.

Possible causes if the problem persists:


- PX-PF-P and/or PX-WP have been set incorrectly or are defective
- wire 174 of PX-PF-P
- wire 175 of PX-WP
- defective MCB print.

0609 SUMO CONTROL ERROR


DUMP ERROR
When the machine is running, no generated energy may be dumped into the load resistor.

When the machine is slowing down, the motor generates energy which is sent back to ELCOs. If too
much energy is being generated, it is dumped into a load resistor. The dumping of energy into the
load resistor is detected by the microprocessor on the DDMP print. If the microprocessor detects that
energy is being dumped while the machine is not slowing down, the machine will be stopped.

Possible causes:
- the voltage connected to the machine is too high.
- defective PB print.
- one of the ELCOs on the PB print is defective

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0610 DANGER ! UNEXPECTED MOVEMENT


CHECK MACHINE BRAKE
The machine made an unexpected movement of more than 4 degrees immediately after a stop.
The motor will temporarily keep the machine in its position after a stop, until the holding or parking
brake takes over this function.
Possible causes :
- machine brake does not function properly.
- machine resolver defective.
- cable between machine resolver and MCB board: damaged? contacts in good condition?
- DDMP board defective.
- MCB board defective.
- PB board defective.
- motor not connected correctly at the PB board.
- motor defective.

0611 DDMP: CHECK RESOLVER INTERFACE /


DDMP FAILURE
The control system does not detect a resolver.

Possible causes:
- no resolver is connected
- wire 52 has come loose or is defective
- defective resolver
- defective MCB print.
- defective DDMP print

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0612 SUMO: DUMP SYSTEM OVERHEATED


CHECK DUMP CIRCUIT
Wait a short while and try starting again.

When the machine is slowing down, the motor generates energy which is sent back to ELCOs. If too
much energy is being generated, it is dumped into a load resistor. When the machine is being
slowed down frequently, it may happen that the temperature in the resistor becomes too high. In this
case the machine start-up will be prevented for a specific period.

If the problems persist, possible causes include:


- the voltage connected to the machine is too high.
- defective PB print.
- one of the ELCOs on the PB print is defective

0617 CHECK ELSY PATTERN 0


Use the terminal to check and change the pattern for the ELSY indicated.
There is an error or conflict in the pattern resulting in the pattern not being able to be performed.

0618 ELSY PATTERN 0 :


NO ACCESS [1]
Use the terminal to check and change the pattern for the ELSY indicated and try to restart the
machine.
If the problem persists there is a software error or conflict as the software tries to retrieve the pattern
from a different location than the one which was defined by the system via the terminal.
Reinstall the correct machine software, use the terminal to check all settings and the pattern for the
indicated ELSY and try starting the machine.
If the problems persist, note down all the information in the message, the message number, any
actions taken, and contact PICANOL N.V.

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0619 ELSY 0 PATTERN :


INVALID ENTRY
Use the terminal to check and change the pattern for the ELSY indicated and try to restart the
machine.

0620 ELSY: NOT WITHIN THE SERVICE ZONE (315-40)


Change the settings for the ELSY test using the terminal.
Because of conflicts or possible damage the test is not allowed outside the indicated service zone.

0621 ELSY 01
ERROR2
Note down all the information for the ELSY indicated, the error, the message number and contact
PICANOL N.V.

0623 ELSY 0
NOT SYNCHRONIZED AT START
Note down all the information for the ELSY indicated, the error, the message number and contact
PICANOL N.V.

0624 ELSY 0
PUSH BUTTON PRESSED
It seems that the push button of the specified ELSY is pressed during machine start.
Refer to the Elec manual to find out which board is controlling this ELSY and which cable is involved.
Possible causes :
- the push button of this ELSY is defective.
- error in the wiring between the control board and this ELSY.
- the board is defective.

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0625 ELSY : TESTING


Perform the ELSY test using the terminal.
It is not permitted to start the machine while a test is being run on an ELSY.

0626 ELSY : TEST STOPPED


Try to restart the test.
The test was stopped because a stop push button on an ELSY was pressed during testing (service).

0627 ELSY : MACHINE SPEED LIMIT


REDUCE MACHINE SPEED OR
SET THE ELSY CROSSING TIME LATER
Set the crossing time for the indicated ELSY later.
If the problem persists, machine speed must be reduced.
While the machine is running, the movement of the ELSY concerned cannot be completed in time.

0628 ELSY 0: CONTROLLED POSITION LIMITATION


REDUCE MACHINE SPEED OR
SET THE ELSY CROSSING TIME LATER
Set the crossing time for the indicated ELSY later.
If the problem persists, machine speed must be reduced.
While the machine is running, the movement of the ELSY concerned cannot be completed in time.

0638 SMPF IN TEST-MODE


A test of the slow motion or pickfinding system is still active.
Switch off this test.

0675 INCORRECT SENSE OF ROTATION WITH SLOW MOTION


The machine has moved more than 10 in the wrong direction during slow motion or pick finding.

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Possible causes:
- a wiring fault between the resolver and the MCB print (wire 52);
- defective resolver;
- defective MCB print;
- defective DDMP print.

0676 SPEED MONITORING :


SLOW MOTION TOO SLOW
The speed during slow motion dropped below the minimal limit.
Possible causes :
- an error in the wiring between machine resolver and MCB board.
- machine resolver defective.
- the MCB board is defective.
- the DDMP board is defective.

0678 ACP : RESYNCHRONIZATION REQUIRED


PRESS THE PFF OR PFR BUTTONS
Start the resynchronization procedure by pressing one of the PF push buttons.

Possible causes:
- the machine is not in the required pick finder position (30 or 330) for pick finding. This means that
PXREF is not damped and that the sley is not in the reference-zone.
- after a pick finding movement it appears that the SMPF was engaged in the wrong cog or if the sley
reference has drifted for some reason.
- if this message is displayed while the machine is in operation, you must check the mechanical
connection of the resolver and the resolver wiring. Replace the resolver if necessary.
- if the message persists, go through the pick finder offset procedure, which is explained in the
manual in the paragraph describing the pick finder.

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0679 ACP: NEW CROSSING POSITION


PRESS THE PFF OR PFR BUTTONS
For information only, not an error message: start the procedure for changing the harness crossing by
pressing a PF push button.

Possible cause:
- entering a new crossing position in the microprocessor

0680 SPEED MONITORING :


SLOW MOTION TOO FAST
The speed during slow motion reached the maximal limit.
Possible causes :
- an error in the wiring between machine resolver and MCB board.
- machine resolver defective.
- the MCB board is defective.
- the DDMP board is defective.

0681 ELCA MOVABLE MAIN NOZZLE CH0


ERROR :1
Error in the ELCA of the movable main nozzle for the channel concerned.

Check and if necessary replace:


AIB print if channel 1 or 2
CEB_X print if channel 3 or 4
CEB_Y print if channel 5 or 6
CEB_Z print if channel 7 or 8

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0682 ELCA FIXED MAIN NOZZLE CH0


ERROR :1
Error in the ELCA of the fixed main nozzle for the channel concerned.

Check and if necessary replace:


AIB print if channel 1 or 2
CEB_X print if channel 3 or 4
CEB_Y print if channel 5 or 6
CEB_Z print if channel 7 or 8

0688 ERL: CANNOT SYNCHRONIZE


(DELAY TOO LONG)
During the synchronization of the rotary selvedge motions the delay before the damping of PX-ERL
is too long (over 5 seconds).

Possible causes:
- PX-ERL is not connected, malfunctioning or not set properly.
- wiring fault in wire 83 between the MCB print and PX-ERL
- coupling between the motor and the selvedge motions is not engaged.
- the motor of the rotary selvedge motions is not running or not running fast enough.
- mechanical problem

0689 ERL: DESYNCHRONIZED


During the weaving the transition of the PX-ERL from non-damped to damped occurs outside the
permitted zone of +/ 20 degrees with respect to the ERL crossing set.

Possible causes:
- PX-ERL is malfunctioning or not set properly.

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- excessive speed fluctuations in the WPS pattern.


- wiring fault in wire 83 between the MCB print and PX-ERL
- malfunctioning motor of the rotary selvedge motions.
- mechanical problem

0690 ERL : SYNCHRONISED


For information only, not an error message: the synchronization of the rotary selvedge motions with
the machine control system has gone well.

0691 CHECK WARNING LAMPS


An error was detected in the warning lamps circuit:
- the WL board of the warning lights LHS or RHS is defective
- check the wiring of the lamps: they are controlled by the MCB board, but the wiring is going via the
PDAF board, refer to the manual
- replace the PDAF board
- replace the MCB board: attention, a short circuit in the wiring could damage the board once more

0692 CONTROL BOX IN "STAND BY" :


ACTIVATE "POWER ON"
Some parts of the machine can only be driven with the control box in "Power On" mode.
Refer to the Elec manual if this mode can not be activated.

0692 PWRON NO VOLTAGE


CHANGE OVER SWITCH
TO POWER-ON!
Temporarily change the PWRON/STBY switch to the PWRON position and let it return to the neutral
position.
No machine movement was possible because contactor K-SFTY was not energised. The K-SFTY
contactor is energised at the moment of the switch being in the PWRON position.

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If the problem persists and contactor K-SFTY is not energised, an additional message indicating the
cause of the error will be shown on the terminal. However, if no message is shown on the terminal,
something is wrong in the contactor circuit or the switch.

Others possible causes:


- the PWRON-STBY switch is in the STBY position
- the PWRON-STBY switch is malfunctioning;
- wire 68 between the PDAF print and the PWRON/STBY switch
- wire 128 between the PDAF print and the MCB print
- defective MCB print.
- defective PDAF print

0693 FP4 POWER SUPPLY FAILS [0]


FP4 is a detection point in the safety circuit on the MCB board.
It is possible that the message appears when a movement button has not been pressed long enough
: try again.
Check also the wiring of the movement push buttons : refer to the Elec manual.
The power supply used for this detection point is applied to the MCB board through the emergency
stop button circuit.
Attention : an intermittent short circuit on this power supply could produce the same message.
Check the emergency stop buttons, the PDAF board and the wiring : refer to the Elec manual.
Replace the MCB board if necessary.

0694 TRY AGAIN : START-BUTTON


Push the starting button again and hold it until the machine is running.

0695 TRY AGAIN : SMPF-BUTTON


Push the SM(F or R) or the PF(F or R) button and hold it until the machine is running.

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0696 STOP-BUTTON PRESSED


For information only, not an error message: the stop button was pushed and has stopped the
machine motion.

0697 EMERGENCY STOP PRESSED


For information only, not an error message: The EMERGENCY STOP BUTTON was pushed, as a
result of which the machine was stopped immediately.
However, the control box remains live and all machine motion is prevented until the EMERGENCY
STOP push button is released.

0697 EMERGENCY STOP PUSHED


First check whether the situation is safe and make sure you know the reason why the emergency
stop push button was pressed before releasing this push button and restarting the machine.
If necessary first perform the actions required to ensure a safe situation.

By pressing the emergency stop push button the machine was stopped immediately. The control box
remains live and any machine motion is prevented until the emergency stop push button is released.

0698 JACQUARD : EMERGENCY STOP PRESSED


The jacquard Emergency stop has been activated : the machine is immediately stopped and all
movements are latched, but the control box remains under power.
If it concerns an injustified message : check if the problem is on the machine or the jacquard side.
If the problem is on the machine side, refer to the Elec manual : "Emergency stop diagrams : with
jacquard".

0698 JACQUARD :EMERGENCY STOP PRESSED


After the emergency stop push button on the jacquard is pressed, the machine is stopped instanta-
neously. The control box remains live. Any machine motion is prevented until the emergency stop
push button is released.

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0699 PREMM NO VOLTAGE [0]


The PREMM detection signal from the main motor control safety logic board is missing.
If only this message is displayed, it means that either the DDMP print or the MCB print is defective.
If this message appears together with a second message, the latter will point to the real cause of the
problem.

0700 DDMP BOARD NOT CONNECTED


The MCB print does not detect the presence of a DDMP print.

Possible causes:
- the DDMP print is missing or is not plugged in properly on the MCB print
- defective DDPM print
- defective MCB print.

0700 DDMP PRINT NOT CONNECTED


The MCB print does not detect the presence of a DDMP print.

Possible causes:
- DDMP print is missing or is not plugged in properly on the MCB print
- defective DDPM print
- defective MCB print.

0701 REMCP POWER NO VOLTAGE [0]


The REMCP detection signal from the main motor control safety logic is missing.
If only this message is displayed, it means that either the DDMP print or the MCB print is defective.
If this message appears together with a second message, the latter will point to the real cause of the
problem.

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0702 REKSFTY NO VOLTAGE


The REKSFTY detection signal from the main motor control safety logic (DDMP board) is missing.
If only this message is displayed, it means that either the DDMP print or the MCB print is defective.
If this message appears together with a second message, the latter will point to the real cause of the
problem.

0705 KMM NO VOLTAGE [0]


The signal DTKMM on the MCB board (plug 08 pin 12) fails at the moment the motor contactor is
activated.
Possible causes :
- contact 13-14 of KMM is not closing when the contactor is activated : replace KMM.
- check the connections of cable 67, both on the MCB as on KMM.
- the problem can be caused by an intermittent interruption of the power supply 26VDC for this
contact : refer to the Elec manual.
- replace the MCB board if necessary.

0706 SUMO : MAIN MOTOR CONTROL


SWITCHED OFF [0]
The power control for the main motor has been disabled.
The following should be checked if no second message appears showing the specific cause.
- a short interruption in the emergency stop circuit can provoke this message, refer to the Elec
Manual: Wiring emergency buttons.
- DDMP board defective.
- MCB board defective.
Only on machines with a PB board:
- check both optical cables between DDMP and PB board.
- check the cable by which the power supplies are connected to the PB board, refer to the Elec
manual: are all power supplies OK?
- the PB board is defective.

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Only on machines with LDEC:


- the LED indication on the CBMM board can give an indication about a possible reason.
- replace the CBMM board.
- replace the LDEC.

0707 DDMP PROTECTION [0]


An error has occurred in the DDMP print.

Possible causes:
- defective DDMP print
- emergency stops circuit: wires 68 and 81 - and in the case of jacquard wires 68, 106, 107, 153, 154

If the error cannot be corrected on the basis of information from other messages, please note down
the message numbers and short texts and contact PICANOL N.V.

0708 IPS (PWF) POWER FAILS


The PWF signal has not been detected :
this signal indicates that the AC voltage on the IPS board is OK, it is connected via the PDAF board
to the MCB board.
This signal can be measured : it should be approximately 11 Vdc.
Possible causes :
- error in the wiring between these boards : refer to the Elec manual, drawing "Power supply control"
and "Powerfail".
- IPS board defective.
- MCB board defective.

0709 IPS (DC-OK) NO VOLTAGE


One of IPS print DC output voltages is not ok. This may be caused by mains transients.

Possible causes:

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- voltages or short-circuits on the IPS print (disconnect loads in order to check voltages)
- wire 132 between IPS print and PDAF print
- wire 133 between PDAF print and MCB print

0710 12V FAILS


The +12VDC output voltage of the IPS print is not ok. This may be caused by mains transients.

Possible causes:
- voltages or short-circuits on the IPS print (disconnect loads in order to check voltages)
- wire 132 between IPS print and PDAF print
- wire 127 between PDAF print and MCB print
- defective PDAF print
- defective MCB print.

0711 26VDCS FAILS


The 26VDCS dropped below 18,75V: this voltage is measured on the MCB board.
Refer to the drawing 26VDCS in the Elec manual.
The drawing shows that not the 26VDCS is measured but the voltage 26VDCL1 derived from the
26VDCS through coil L3.
This point is marked DET(ection).
Is the 26VDCS present at the input of the MCB board?
- if not, the power supply circuit should be checked: IPS, (e)PDAF, fuse, ....
- if yes, the coil L3 should be measured, it could be defective.
In the latter case, but also when the fuse was defective, the reason can be a short circuit on the
machine. Check the cables and elements using this 26VDCL1 e.g. warp tension sensor(s) and the
oil detection system in the dobby.

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0712 26VDC FAILS


CHECK FUSES
The 26VDC from the IPS board is divided in several circuits on the PDAF board, each protected by a
fuse :
the presence of all these voltages is checked and reported to the MCB board with the "26VDC OK"
signal.
Measure if all +26VDC voltages are present, refer to the Elec manual.
Check the wiring between IPS, PDAF and MCB board.

0714 RESOLVER NOT OK


(NOT CONNECTED ?)
The resolver interface is not OK.

Possible causes:
- Resolver wire (wire 52) has come loose or is defective.
- defective resolver.
- defective MCB print.

0714 RESOLVER NOT OK


(NOT CONNECTED ?)
The resolver interface is not OK.

Possible causes:
- resolver wire 52 has come loose or is defective.
- defective resolver.
- defective MCB print.

0716 COVER IS OPEN


The microprocessor has detected an error on the MCB print.

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Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

0717 HANDSAFETY TEST FAILS


The test of the hand safety system after power on or before braking failed :
automatic actions after braking are not executed anymore and starting is impossible.
Possible causes on machines with a SENSOPART system :
- defective amplifier.
- error in the wiring between MCB board and the amplifier, refer to the Elec manual.
- error in the wiring between the amplifier and the emitter or receiver.
- emitter or receiver defective.
- MCB board defective.
Possible causes on machines with a SICK system :
- error in the wiring between the MCB board and the emitter or receiver.
- emitter or receiver defective.
- MCB board defective.
Attention : check also the LED code on the emiiter and receiver.

0718 HAND PROTECTION !


The hand protection light beam was interrupted. The machine cannot be started as long as the hand
protection is active, slow motion and pick finding are also impossible.

0718 HANDSAFETY !
The light beam of the hand safety has been interrupted.
The machine can not be started, slow motion and pickfinding are latched as long the hand safety is
active.
If the message appears injustified :
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- the emitter or receiver of the hand safety is defective.


- error in the wiring between the emitter or receiver and the MCB board, refer to the Elec manual.
- MCB-print defective.
If it concerns a Sensopart hand safety : an amplifier in the control box is installed between the
emitter and receiver and the MCB board.

0720 FP4 : NO VOLTAGE


FP4 is a checkpoint on the MCB board.
It is possible that a movement button has not been pressed long enough : check this button and its
wiring.
If the machine stops with this message :
a short interruption in the emergency stop circuit can provoke this message, refer to the Elec Manual
: Wiring emergency buttons and Control buttons : security logic.
The MCB board could be defective.

0721 REKMM NO VOLTAGE


The microprocessor detects an error of the controlled DDMP print relay REKMM.

Possible causes:
- fault in wire 67, 68 or 128 of the 48Vac circuit
- defective REKMM relay
- defective DDMP print

0722 KMM : POWER SUPPLY FAILS


The power supply 48VAC for motor contactor KMM is missing.
Possible causes :
- an error in the wiring : refer to the Elec manual "Diagram of the 48VAC".
- DDMP board defective.
- PDAF board defective.
- MCB board defective.

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0723 0
LOADING SOFTWARE
INITIALISING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings in order to be able to receive the software.
Normally this only takes an extremely short time; a few hundredths of a millisecond. If the action
takes a few minutes this means that something is going wrong and a message will follow, explaining
the cause of the problem.

0723 0
LOADING SOFTWARE
DELETING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings and clear the program memory in order to be able to receive the software.

0723 0
LOADING SOFTWARE
OK !
For information only, not an error message: the software was loaded in the indicated print success-
fully.

0726 0
LOADING SOFTWARE... 1 %
For information only, not an error message: the print indicated needs some time to load the software.
The progress of the loading process is shown and can be monitored.

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0728 0
ERROR WHILE LOADING SOFTWARE [1/2]
Set the main switch Q-M to the position -0- and subsequently to the position -1- which causes the
mains power to be turned off and then on, resulting in all systems and actions to be placed in their
initial positions. Try loading the software again.

An error was detected while loading software to the indicated print. If the problems persist, possible
causes include:
- malfunction of the print indicated
- fault or interruption of the earth connections
- CAN bus wiring fault
- malfunction of a device connected to the CAN bus

0731 0
INITIALIZATION BUSY
The initialisation of the specified TRIAX board is busy.
The TRIAX board should be replaced when the message does not disapear.

0732 0
ANSWER TOO LATE
STATUS RESPONSE TIMEOUT
The TRIAX board didn't send on time a proper message about its current status.
It concerns the standard or the optional TRIAX board : this is depending on the machine type.
Possible causes :
- an error in the communication line between MCB and TRIAX board, this connection is optical or
electrical, depending on the machine type: refer to the Elec manual.
- TRIAX board defective.
- MCB board defective.

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0733 0 (MC)
POWER DOWN
The TRIAX board receives a command but expects also a power down.
The command will be ignored.
In most cases the message will not appear since the power will be be off anyway.
If nevertheless the message appears, it is better to switch power off and on.

0735 0 (MC)
DRIVE DISABLE : ERROR
The machine software has switched off the TRIAX board through the Drive Disable signal.
The TRIAX board on the other hand is sending back a wrong status of this Drive Disable signal.
Attention: a short interruption in the emergency stop circuit can provoke this message : refer to the
Elec Manual, wiring emergency buttons.
2 TRIAX boards can be present on some machines : the message indicates the TRIAX board
involved.
The Drive Disable (DD) signal is connected between MCB and TRIAX board through the PDAF
board : refer to the Elec manual.
Possible causes :
- an error in the wiring between the MCB and the PDAF board : cable 133.
- an error in the wiring between the PDAF and the TRIAX board : cable 122 or 126, depending on the
machine execution.
- TRIAX board defective.
- MCB board defective.

0736 0 (MC)
DISABLED
DRIVE DISABLED (DD)
The Drive Disable signal coming from the MCB board disappeared at the TRIAX board during a
machine movement.

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Attention: a short interruption in the emergency stop circuit can provoke this message : refer to the
Elec Manual, wiring emergency buttons.
2 TRIAX boards can be present on some machines : the message indicates the TRIAX board
involved.
Possible causes :
- an error in the wiring between the MCB and the PDAF boards, or between the PDAF and the
TRIAX boards : refer to the Elec manual, the signal is marked as DD.
- TRIAX board defective.
- MCB board defective.

0737 0
INITIALIZATION FAILS
An error has been detected on the TRIAX board when power was switched on.
Attention, 2 TRIAX boards can be present on some machines : the message indicates the TRIAX
board involved.
Try again by switching power off and on.
Possible causes :
- an error in the communication line between MCB and TRIAX board, this connection is optical or
electrical, depending on the machine type: refer to the Elec manual.
- check the +5VDC used for this communication : measure this voltage on the TRIAX side, refer to
the Elec manual. Use also the drawing "+5VDC".
- TRIAX board defective.
- MCB board defective.

0741 0
POWER DOWN
The TRIAX board receives a command but expects also a power down.
The command will be ignored.
In most cases the message will not appear since the power will be be off anyway.

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If nevertheless the message appears, it is better to switch power off and on.

0745 0
DISABLED [DDFB]
Attention: a short interruption in the emergency stop circuit can provoke this message : refer to the
Elec Manual, wiring emergency buttons.
2 TRIAX boards can be present on some machines : the message indicates the TRIAX board
involved.
A second message may appear, showing the real cause of the problem.
Otherwise, the error should be in the Drive Disable (DD) circuit.
Possible causes :
- an error in the wiring between the MCB and the (E)PDAF boards, or between the (E)PDAF and the
TRIAX boards : refer to the Elec manual, the signal is marked as DD (1 or 2).
- the MCB board is defective.
- the TRIAX board is defective.

0747 0
UNDERVOLTAGE

The microprocessor on the specified TRIAX board detects a too low power supply 290VDC.
Check first the 290VDC fuse on the PDAF board.
It is possible that the power supply is not present: this voltage is made on the IPS board. Refer to the
Elec manual, drawing 290VDC.
Possible reasons if the voltage is present :
- error in the wiring between the PDAF and the specified TRIAX print.
- PDAF board is defective.
- TRIAX board is defective.

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0748 0
DRIVE DISABLED [FBVOPTRI]

The Drive Disable signal from the MCB has disappeared on the specified TRIAX board while the
machine was running.
Possible causes :
- a short interruption in the emergency stop circuit can provoke this message : refer to the Elec
Manual, wiring emergency buttons.
- the TRIAX board is defective.
- each motor connected to this board.

0757 0
MOTOR OVERHEATED
The temperature of the specified motor is too high.
Possible causes if it concerns a wrongful message :
- check the wiring between the TRIAX board and the motor, in particular the wiring to the thermal
contact.
- the motor is defective (thermal contact always open?)
- the TRIAX board is defective.
In addition, following items should be checked if the message is justified :
- the gear reduction.
- the mechanical load of the motor: too high?

0758 0
MOTOR CURRENT FAILURE
A problem has been detected in one of the phases of the specified motor.
Possible causes :
- check if the +290VDC power supply is present on the TRIAX board (LED, measure the voltage if
needed)

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- check the wiring between the TRIAX board and the phases of this motor.
- the TRIAX board is defective : check the phases in the motor before exchanging the board (short
circuit?)
- the motor is defective.

0759 0
BRAKE CURRENT NOT OK

The current through the brake of the specified motor is not OK.
Possible causes :
- check the wiring between the TRIAX board and this motor, in particular the wiring to the brake.
- the brake in the motor is defective.
- the TRIAX board is defective.

0760 0
MOTOR OVERLOAD
The specified motor is overloaded.
Possible causes (electrical) :
- check the wiring between the TRIAX board and the motor, in particular the wiring to the resolver
(contacts !) and the brake
- the motor is defective.
- the TRIAX board is defective.
The mechanical load on the motor may be too high.
If it concerns the ETU motor : check also the machine resolver.

0761 0
MOTOR OVERSPEED
The nominal speed of the motor concerned is limited by the microprocessor between a maximum
and minimum value.
The maximum speed has been exceeded.
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Possible causes:
Problem with the cables between the TRIAX board and the indicated motor: especially the cable to
the motor resolver should be carefully checked. Refer to the manual Electronic to identify the cables
and their connections.
TRIAX board defective.
Motor defective (resolver?)
Mechanical failure.

0762 0
MOTOR UNDERSPEED
The nominal speed of the specified motor is limited by the microprocessor between a maximum and
a minimum value : the speed became lower than the minimum value.
Possible causes:
- check the wiring between the TRIAX board and the specified motor, in particular the wiring to the
resolver and the brake.
- the motor is defective.
- the TRIAX board is defective.
- mechanical failure.

0763 0
POSITION CONTROL ERROR

The specified motor is kept on a certain position by the software, but a deviation of more than 10
degrees has been detected.
Possible causes :
- check the wiring between the TRIAX board and the specified motor, in particular the wiring to the
resolver (contacts !) and the brake.
- the motor is defective.
- the TRIAX board is defective.

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Attention: intermittent interruptions of the emergency stop signal can also cause the same message.
Refer to the Elec manual: drawing "Emergency Stop buttons".

0765 0
MOTOR RESYNCHRONIZATION REQUIRED OR ONGOING
TRY AGAIN
Power on the machine again by turning main switch Q-M from position -0- to position -1-.

After the machine is switched on, it performs a synchronization action for all motors. During this
synchronization action, if the PWRON/STBY switch is turned to the position PWRON, the action is
stopped.

0766 0
DRIVE NOT READY
Replace the corresponding print and start the machine. If the problem persists, contact PICANOL
N.V.

Before the machine control system requests a movement from the motor of the indicated function, a
check is made to see whether the control print is active. The machine control system must receive a
signal from the control print within a specific interval, otherwise there is a problem.

0767 CHECK MID !


ERROR0 !
Problem with the MID board
- The MID table is visible: enter the MID data and confirm with the corresponding password. Ask your
Picanol Service Center for these data (machine serial number and software version are indispens-
able)
The MID table can be found on page 988, the software version on page 990 (standaard display), or
through the buttons Tools, Expert functions, MID (interactive display)
- The MID board is not properly installed or defective

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- The MCB board is defective

0768 CHECK MID !


MID NOT READY !
Problem with the MID board
- The MID board is not properly installed or defective
- The MCB board is defective
If the MID board has to be replaced, it should be reprogrammed: once the machine serial number
has been entered (2x), the MID data will be filled in by the microprocessor
On machines with interactive display and software release 40 or higher, the RESTORE function can
be used (refer to the manual)
On machines with software release 16 or lower, the MID data have to be filled in manually. Enter the
correct data and confirm with the corresponding password. Ask your Picanol Service Center for
these data (machine serial number and software version are indispensable, the software version can
be found on page 990)

0771 CHECK MID !


DATA ERROR [0]
An error has been detected with the MID board
The MID data (on page 988 on standard display, through the buttons Tools, Expert functions, MID on
interactive display) have to be checked and entered again if necessary
Ask your Picanol Service Center for these data (machine serial number and software version are
indispensable)
If the problem has not been solved or appears again, the MID should be replaced

0772 CHECK MID !


DATA NOT READY !
A machine movement has been asked, but the data transfer from the MCB board to the MID board
was not yet finished: try again

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0773 CHECK MID !


INVALID VERSION0
The MID board has to be replaced
On the MID page (page 988 on standard display, through the buttons Tools, Expert functions, MID on
interactive display), the machines serial number has to be filled in (2x). The MID data will be filled in
automatically by the microprocessor
On machines with interactive display and software release 40 or higher, the RESTORE function can
be used (refer to the manual)
On machines with software release 16 or lower, the MID data have to be filled in manually. Enter the
correct data and confirm with the corresponding password. Ask your Picanol Service Center for
these data (machine serial number and software version are indispensable, the software version can
be found on page 990)

0777 CHECK MID !


INVALID MACHINE WIDTH :0
Check the MID data (page 988 on standard display, through the buttons Tools, Expert functions, MID
on interactive display
The machine width is incorrect
Enter the correct data and confirm with the corresponding password. Ask your Picanol Service
Center for these data (machine serial number and software version are indispensable)

0778 CHECK MID !


INVALID SOFTWARE CONFIGURATION :0
The software configuration on the MID board and the MCB board are not identical
Inform your Picanol Service Center (machine serial number and software version are indispensable)

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0779 CHECK MID !


INVALID MAXIMUM MACHINE SPEED :0
Check the MID data (page 988 on standard display, through the buttons Tools, Expert functions, MID
on interactive display)
The machine width is incorrect
Enter the correct data and confirm with the corresponding password. Ask your Picanol Service
Center for these data (machine serial number and software version are indispensable)

0780 CHECK MID !


CHECKSUM ERROR
An error has been detected with the MID board
The MID data (on page 988 on standard display, through the buttons Tools, Expert functions, MID on
interactive display) have to be checked and entered again if necessary
Ask your Picanol Service Center for these data (machine serial number and software version are
indispensable)
If the problem has not been solved or appears again, the MID should be replaced

0781 CHECK MID !


NO ACKNOWLEDGE !
Error in the communication between the MCB board and the MID board. The MID should be
replaced
On the MID page (page 988 on standard display, through the buttons Tools, Expert functions, MID on
interactive display), the machines serial number has to be filled in (2x). The MID data will be filled in
automatically by the microprocessor
On machines with interactive display and software release 40 or higher, the RESTORE function can
be used (refer to the manual)

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On machines with software release 16 or lower, the MID data have to be filled in manually. Enter the
correct data and confirm with the corresponding password. Ask your Picanol Service Center for
these data (machine serial number and software version are indispensable, the software version can
be found on page 990)

0782 MID IS INVALID (EMPTY) !


The MID board does not contain any data
On the MID page (page 988 on standard display, through the buttons Tools, Expert functions, MID on
interactive display), the machines serial number has to be filled in (2x).
The MID data will be filled in automatically by the microprocessor
On machines with interactive display and software release 40 or higher, the RESTORE function can
be used, refer to the manual
On machines with software release 16 or lower, the MID data have to be filled in manually. Enter the
correct data and confirm with the corresponding password. Ask your Picanol Service Center for
these data (machine serial number and software version are indispensable, the software version can
be found on page 990)

0783 SPI BUS: INITIALIZING


For information only, not an error message: after power on, when the PWRON/STBY switch is
changed to the PWRON position, the initialization of the SPI bus takes a certain amount of time.

0784 SPI BUS: INITIALIZATION ERROR


after power on, when the PWRON/STBY switch is changed to the PWRON position, the initialization
of the SPI bus takes a certain amount of time.
The time for the initialization is too long and falls outside the preset intervals.

Possible causes:
- defective MCB print.

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0785 SPI-BUS ERROR [0] CONTROLLER 1 :


SPI ADDRESS CONTROL ERROR
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS ERROR [0] CONTROLLER 1 :


SPI ADDRESS RANGE ERROR
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)

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Controller 10 : CEB-Z (air)


Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS ERROR [0] CONTROLLER 1 :


SPI DATA OVERFLOW ERROR
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS ERROR [0] CONTROLLER 1 :


PROGRAM CONTROL ERROR
Replace the board that contains the specified controller.

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Controller 1 : AIB (air) or IBR (rapier)


Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS ERROR [0] CONTROLLER 1 :


ILLEGAL COMMAND
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:

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mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS FOUT [0] CONTROLLER 1 :


BUS ERROR : UNDEFINED FUNCTION
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
If the problem is not solved by replacing the board, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0785 SPI-BUS FOUT [0] CONTROLLER 1 :


CONTROLLER RESET
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)

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Controller 5 : WEB-Y (air) or UEB-Y (rapier)


Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Check the power supplies of the board involved (5VDC, 26VDC), refer to the Elec manual.
If the problem is not solved, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0794 SPI CONTROLLER 0


NOT AVAILABLE
Check if the board, that contains the specified controller, is properly installed, replace if necessary.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:

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mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0795 SPI CONTROLLER 0


CAN'T BE PROGRAMMED
Check if the board, that contains the specified controller, is properly installed, replace if necessary.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0796 LOADING CONTROLLER 0 STARTED... 1 %


For information only, not an error message: the loading of the controller software indicated was
started.

0797 UPLOADING CONTROLLER 0 BUSY... 1 %


For information only, not an error message: the loading of the controller software is busy. The prog-
ress of the loading process is shown on the machine terminal.

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0798 UPLOADING CONTROLLER 0 OK !


Informative, no error message: the software has been succesfully uploaded in the specified
controller.

0799 VERIFYING CONTROLLER 0 BUSY... 1 %


Informative, no error message: after loading the software the controller is verified.

0800 VERIFYING CONTROLLER 0 OK !


Informative, no error message.

0801 UPLOAD-ERROR CONTROLLER 0 !


The specified controller has not been uploaded correctly. Try again (switch power off/on).
Replace the board that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

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0802 41VDC FAILS


The 41VDC is converted from the 48VAC (displayed by LED D4 on the PDAF print) and the 26VDC.
If either of these voltages is missing, the 41VDC will also be missing.

Normally additional messages will be displayed, indicating the fact that other voltages are missing. If
this is not the case, possible causes include:
- fuse F2 on the PDAF print is malfunctioning.
- defective PDAF print
- 41VDC wiring fault
- defective MCB print.

0803 JACQUARD : COMMUNICATION ERROR


The machine is not able to communicate with the jacquard at the moment a movement is required.
Probably the communication with the jacquard is not functioning correctly.
Possible causes :
- error in the wiring between machine and jacquard :
Attention : the connection may differ according to the machine type and the production date, refer to
the Elec manual.
- MCB board defective.
- WMCN board defective (if applicable).
- FDCB board defective (if applicable).
- error in the jacquard controller.

0805 JACQUARD: UNEXPECTED TYPE [0]


A conflict exists between the jacquard type set and the actual type.

Possible causes:
- the settings made using the terminal are not correct
- the MID specifications do not correspond to reality
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If the problem persists, contact PICANOL N.V.

0806 JACQUARD: DESYNCHRONIZATION


DESYNCHRONIZATION POSITION [0]
No weaving machine motion is allowed because the jacquard's angle position differs by more than
10 from the weaing machine's angle position.
The angle position of the jacquard is continuously compared to the angle position of the weaving
machine.

Possible causes:
- jacquard drive malfunction.

0807 JACQUARD : DATA ERROR


INVALID PICK
There is no valid pattern present in the jacquard after power on or after the pattern has been
changed :
all machine movements are latched.
More information could be given on the jacquard terminal.
Get in touch with the jacquard supplier if necessary.

0810 JACQUARD : DATA ERROR


UNSPECIFIED COLORS USED [0/1]
The jacquard has sent invalid information to the machine regarding the colour pattern (e.g. : the
jacquard is ordering that channel 4 should be selected, but only 2 channels are available in the
machine configuration).
The jacquard will prevent the machine from moving, the reason is shown on the screen of the
jacquard controller.

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0815 JACQUARD : DATA ERROR


INVALID ZONE A
All machine movements are blocked by the jacquard.
The reason is shown on the display of the jacquard controller.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

0816 JACQUARD : DATA ERROR


INVALID ZONE B
All machine movements are blocked by the jacquard.
The reason is shown on the jacquard controller display.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

0817 JACQUARD : DATA ERROR


INVALID BEGINNING OF ZONE A
All machine movements are blocked by the jacquard.
The reason is shown on the jacquard controller display.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

0818 JACQUARD : DATA ERROR


INVALID END OF ZONE A
All machine movements are blocked by the jacquard.
The reason is shown on the display of the jacquard controller.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

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0819 JACQUARD : DATA ERROR


INVALID BEGINNING OF ZONE B
All machine movements are blocked by the jacquard.
The reason is shown on the display of the jacquard controller.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

0820 JACQUARD : DATA ERROR


INVALID END OF ZONE B
All machine movements are blocked by the jacquard.
The reason is shown on the jacquard display.
Invalid data about the excitation zones of the jacquard have been sent to the machine.
Get in touch with the jacquard supplier.

0823 JACQUARD : ERROR


INITIALISATION CONFIRMATION
RECEIVED DURING MOTION
The jacquard control is trying to adapt parameters while the machine is moving, this is only permitted
after power on during initialisation.
Switch the power off and on to see if the problem disappears.
Refer to the jacquard manual to obtain more information about the possible causes, and get in touch
with the supplier of the jacquard if needed.

0824 JACQUARD : ERROR


INIT REQUEST RECEIVED
DURING MOTION
Try to restart the weaving machine. Contact the Jacquard supplier if the problem persists.

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An error has occurred in the jacquard control unit as it is not permitted for the jacquard control unit
parameters to be initialised while the machine is running. The initialisation takes place during
machine start-up, when specific parameters in both the machine control system and the jacquard
control unit are set.

0825 JACQUARD : ERROR


NEW PATTERN REQUEST
RECEIVED DURING MOTION
Try to restart the weaving machine. Contact the Jacquard supplier if the problem persists.

An error has occurred in the jacquard control unit as it is not permitted for a running weaving
machine to receive a request from the jacquard control unit for loading a new pattern. The initialisa-
tion takes place during machine start-up, when specific parameters in both the machine control
system and the jacquard control unit are set.

0826 JACQUARD : ERROR


RECEIVED CONFIRMATION OF
UNEXPECTED START CYCLE
Try to restart the weaving machine. Contact the Jacquard supplier if the problem persists.

An error has occurred in the jacquard control unit as it is not permitted for the jacquard control unit
parameters to be initialised while the machine is running. The initialisation takes place during
machine start-up, when specific parameters in both the machine control system and the jacquard
control unit are set.

0827 JACQUARD: START CYCLE ONGOING


Try to restart the weaving machine. Contact the Jacquard supplier if the problem persists.

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An error has occurred in the jacquard control unit as it is not permitted for the jacquard control unit
parameters to be initialised while the machine is running. The initialisation takes place during
machine start-up, when specific parameters in both the machine control system and the jacquard
control unit are set.

0828 JACQUARD : TRY REVERSE [0]


Perform the recommended action to circumvent the limitation.

The jacquard imposes a number of restrictions as regards permitted direction of movement. Among
other factors, these restrictions depend on the type of electronic jacquard, the machine position, the
direction of movement and any machine stop time.

0829 JACQUARD : TRY FORWARDS [0]


Perform the recommended action to circumvent the limitation.

The jacquard imposes a number of restrictions as regards permitted direction of movement. Among
other factors, these restrictions depend on the type of electronic jacquard, the machine position, the
direction of movement and any machine stop time.

0830 JACQUARD : DATA MISSING


Check the jacquard settings using the terminal.
The electronic jacquard does not send the pick data within one turn of these data being requested.

0831 0
SYSTEM ERROR1
The microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

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0832 0
RESOLVER NOT OK

A problem has been detected with the resolver of the specified motor.
Possible causes :
- check the wiring between the TRIAX board and the resolver of this motor, refer to the Elec manual.
- the resolver of this motor is defective.
- the TRIAX board is defective.

0833 JACQUARD : END OF PIECE


For information only, not an error message: the weaving machine was stopped because the piece
length set using the jacquard control unit was reached.

0840 MCB: MACHINE SPEED RESTRICTION 0


The actual speed of the machine differs too much from the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
- MCB board defective

0841 DANGER ! UNEXPECTED MOVEMENT


CHECK MACHINE BRAKE
The machine made a movement on a moment no movement was expected.
Possible causes :
- machine brake does not function properly.
- machine resolver is not connected, came loose or is defective.
- cable between machine resolver and MCB board: damaged? contacts in good condition?
- MCB board defective.

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- check the ground connections and shields.

0842 MCB: MACHINE SPEED RESTRICTION0:


CYCLE SPEED TOO HIGH [1 RPM]
EXPECTED :2 RPM
The real speed of one machine cycle is too high compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
- MCB board defective

0843 MCB: MACHINE SPEED RESTRICTION 0:


CYCLE SPEED TOO LOW [1 RPM]
EXPECTED :2 RPM
The real speed of one machine cycle is too low compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
- MCB board defective

0844 MCB: MACHINE SPEED RESTRICTION 0:


SPEED TOO LOW [1 RPM]
EXPECTED :2 RPM
The real speed of the machine is too low compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....

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- MCB board defective

0845 MCB: MACHINE SPEED RESTRICTION 0:


SPEED TOO HIGH [1 RPM]
EXPECTED :2 RPM
The real speed of the machine is too high compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
- MCB board defective

0846 MCB: MACHINE SPEED RESTRICTION 0:


ACTUAL SPEED TOO HIGH [1 RPM]
EXPECTED :2 RPM
The actual speed of the machine is too high compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
- MCB board defective

0847 MCB: MACHINE SPEED RESTRICTION 0:


ACTUAL SPEED TOO LOW [1 RPM]
EXPECTED :2 RPM
The actual speed of the machine is too low compared to the requested speed.
Possible causes :
- problem with the machine resolver.
- check cable 52 between the MCB board and the machine resolver for damage, bad contacts,
ground and shielding, ....
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- MCB board defective

0848 MCB: MACHINE SPEED RESTRICTION 0:


SLOW-MOTION SPEED TOO HIGH [1 RPM]
EXPECTED :2 RPM
The actual speed of the machine is outside the limits specified for the deviation from the set speed.

Possible causes:
- earth connections and protections
- resolver is not connected, has come loose or is malfunctioning
- fault in wire 52 between the MCB print and the resolver
- defective MCB print.

0849 MCB: RESOLVER PROTECTION 0:


CHECK DTKMM
The DTKMM detector, which checks the correct switching of contactor KMM, has detected an error.

Possible causes:
- defective KMM contactor
- fault in wire 67 (high voltage circuit)
- defective MCB print

0851 MSCAN: CONFIGURATION ONGOING


For information only, not an error message: the MSCAN bus is checking which devices are
connected to the bus.

0853 MSCAN: RESPONSE TIME HAS ELAPSED


An error was detected in the communication on the CAN BUS. The response times of the connected
systems are too long and fall outside the preset intervals.

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Complete the System errors form and contact PICANOL N.V.

The form can be found in the manual, at the start of the section on messages.

0857 SPEED 0 [1]


OUT OF RANGE
[2-3]
The indicated value for the required machine speed in the speed table is not OK.

0858 TUCKING IN DEVICE


SPEED LIMIT =0 RPM
Reduce machine speed.
The machine cannot start because speed limits apply for the tucking-in device. The specifications
are included in the MID.
Contact PICANOL N.V. if the problem persists.

0859 JACQUARD: COMMUNICATION FAILLURE


Try to restart the weaving machine. Contact the Jacquard supplier if the problem persists.

No communication between the weaving machine microprocessor and the jacquard control unit.

Possible causes:
- jacquard control unit not started
- wiring fault between the jacquard and the weaving machine

0860 0
LOADING SOFTWARE
INITIALISING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings in order to be able to receive the software.

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Normally this only takes an extremely short time; a few hundredths of a millisecond. If the action
takes a few minutes this means that something is going wrong and a message will follow, explaining
the cause of the problem.

0860 0
LOADING SOFTWARE
DELETING...
For information only, not an error message: the print indicated needs some time to adjust certain
settings and clear the program memory in order to be able to receive the software.

0860 0
LOADING SOFTWARE
OK !
For information only, not an error message: the software was loaded in the indicated print success-
fully.

0862 BOARD : 0
FUSE F1 FAILURE
The fuse indicated (F***) has malfunctioned on the print (*****).

Possible causes, depending on fuse type:


- In the case of a glass fuse:
check all connected components for short circuits and insulation faults. If everything is in order,
replace the fuse.

- with an SMD fuse (surface mounted fuse),


check all connected components for short circuits and insulation faults. If everything is in order, note
the message, replace the print indicated and join the information you noted to the defective print to
help with the repairs.

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0863 SUMO: DUMP SYSTEM OVERHEATED


CHECK WPS PATTERN
Reduce the number of speed variations or reduce the magnitude of such variations.

If the speed variations are too big or occur too frequently in the WPS pattern, the dump resistor
becomes overheated.

0864 0
DEVICE1 FAILURE
Replace the print to which the indicated component is connected.
Note down the message and join this information to the defective print for the information of the
repairs department.

0865 MID AND SOFTWARE ARE INCOMPATIBLE !


[0 - 1]
The software configuration and the shed system are not compatible
Inform your Picanol Service Center (machine serial number and software version are indispensable)

0866 SYSTEM SHUT-DOWN:


LOAD SOFTWARE
For information only, not an error message: the machine control is being restarted during the
creation of a software back-up to a Set+-Card.

0867 SYSTEM SHUT-DOWN:


MID SETTINGS CHANGED
For information only, not an error message: the content of the MID was changed and the machine
control is being restarted.

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0868 SYSTEM SHUT-DOWN:


LOAD SETTINGS
For information only, not an error message: the machine control is being restarted during software
loading.

0869 SYSTEM SHUT-DOWN:


LOAD SETTINGS
For information only, not an error message: the machine control is being restarted during software
loading.

0876 PRA1 : FD SUCTION NOZZLE DIRTY


Clean the eye of the filling detector in the PRA1p suction nozzle.

0877 PRA1 : VALVE SUCTION NOZZLE FAILURE


The PRA1p suction nozzle valve is not being controlled.

Possible causes:
- PRA1p suction nozzle valve malfunction
- fault in wire 37 between the PRA1p suction nozzle valve and the TRIAX print in the TRIAX control
box
- defective TRIAX print in the TRIAX control box.

0878 QNOM MOVABLE MAIN NOZZLE CH0


ERROR :1
An error has occurred in the machine control system, as a result of which the Q-nominal motor of the
movable main nozzle for the channel concerned no longer functions. The Q-nominal motor is resyn-
chronized at machine start-up. This may result in the start-up of the machine taking a little longer.

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0879 QNOM FIXED MAIN NOZZLE CH0


ERROR :1
An error has occurred in the machine control system, as a result of which the Q-nominal motor of the
fixed main nozzle for the channel concerned no longer functions. The Q-nominal motor is resynchro-
nized at machine start-up. This may result in the start-up of the machine taking a little longer.

0880 CHECK RESOLVER CONNECTIONS


The machine does not detect a resolver or does not detect all signals.

Possible causes:
- Resolver wire (wire 52) has come loose or is defective.
- defective resolver.
- defective MCB print.

0880 CHECK RESOLVER CONNECTIONS


The machine does not detect a resolver or does not detect all signals.

Possible causes:
- Resolver wire (wire 52) has come loose or is defective.
- defective resolver.
- defective MCB print.
- defective DDMP print.

The machine does not detect a resolver or does not detect all signals. Check the resolver, the
resolver connections, the MCB print and the DDMP print.

0888 SYSTEM START-UP


ERROR :0
The microprocessor has detected a system error resulting in the software not starting.

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Please note down the information, fill in the System errors form in the "Troubleshooting" section
and contact PICANOL.

0889 SYSTEM STARTUP


TABLE ERROR :0
INPUT:1
The microprocessor has detected a system error.
With power-on certain specifications are checked, and these have been found to be wrong.

Possible causes:
- the software was not loaded correctly
- the terminal is defective
- problem with the MCB print

If the problems persist, please note down the information, fill in the System errors form in the "Trou-
bleshooting" section and contact PICANOL.

0890 SYSTEM START-UP


TABLE ERROR :0
INPUT:1 ERROR: 2
The microprocessor has detected a system error.
With power-on certain specifications are checked, and these have been found to be wrong.

Possible causes:
- the software was not loaded correctly
- the terminal is defective
- problem with the MCB print

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If the problems persist, please note down the information, fill in the System errors form in the "Trou-
bleshooting" section and contact PICANOL.

0891 SPI-BUS ERROR : TIMING ERROR


CONTROLLER 0/FUNCTION1
Replace the board, that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0891 SPI-BUS ERROR : ILLEGAL COMMAND


CONTROLLER0/FUNCTION 1
Replace the board, that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)

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Controller 5 : WEB-Y (air) or UEB-Y (rapier)


Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:
mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0891 SPI-BUS ERROR : DISABLED


CONTROLLER0/FUNCTION 1
Replace the board, that contains the specified controller.
Controller 1 : AIB (air) or IBR (rapier)
Controller 2 : AIB (air) or IBR (rapier)
Controller 3 : AIB (air)
Controller 4 : WEB-X (air) or UEB-X (rapier)
Controller 5 : WEB-Y (air) or UEB-Y (rapier)
Controller 6 : WEB-Z (air)
Controller 9 : EB (air)
Controller 10 : CEB-Z (air)
Controller 11 : CEB-Y (air)
Controller 12 : CEB-X (air)
Replace the MCB board.
If the problem is not solved, contact the responsible Service Center:

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mention the machine type, the serial number, the installed software, the complete error message
including the compact code, how frequently the error appears and under which conditions, and other
useful information.

0894 PREW [0] : UNEXPECTED ANSWER !


An error or interference has occurred in the data communication between the prewinder for the
channel concerned and the machine. The prewinder is sending data which the machine is unable to
interpret.

If the problems persist, possible causes include:


- softwares do not match
- prewinder settings are incorrect

0896 PRESSURE (0) SET TOO HIGH FOR COLOUR 1


The air pressure set for the relay nozzles is too high for the colour in question.

0903 SUMO
RESYNCHRONIZATION FAILED
PHASE(S) [0] FAILED
An error has occurred in the drive system synchronization. The source of the fault is the fact that the
SUMO/PB phase(*) is DEFECTIVE

(*) = a, b, c or d. During synchronization a malfunction has occurred in the phase indicated.

1. First examine the PB print, the motor and connections for any visible damage. (also in the motor
collar, remove cover). Use a megger to measure the motor phases (insulation test (disconnect
phases)) and compare ohmic resistance values (+/220 Mohm). Take the required actions for the
replacement or repair of the print and/or the motor.
After the replacement of a defective motor please do carry out the procedure below to check whether
there are no defects on the PB print.

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2. Take into account the possibility of several defects occurring, where one defect may be the cause
of the other.
Using the procedure DDMM manual mode described below it can be examined whether one or
several phases of the PB and/or the motor are defective.
- switch off the brake (Note: it is best to remove the tension from the warp.)
- go to page DDMM MAN (manual).mode on the terminal
- energize phase A with 50A during a few seconds.
One should be able to hear that the phase is energized, or see movement. One should also see a
chopper frequency which for the aligned position should be approximately 500Hz.
If this is the case, switch off phase A and repeat this for the other phases (B, C, D).
If it is not the case, this implies that the phase concerned on the PB or in the motor is defective.
Switch off phase A and repeat this for the other phases (B, C, D).

Now, to check whether the problem is located on the print or in the motor, switch phases A with C
and B with D (1st with 3rd and 2nd with 4th). Now repeat the DDMM manual mode procedure. After
switching the phases, PB phase A now controls motor phase C, PB phase C controls motor phase A,
PB phase B controls motor phase D and PB phase D controls motor phase B.
If the same PB phases are defective, the problem is located on the print, otherwise it is in the motor.

Note: if in the first test phases B and D do not work, you should not switch them with each other but
with the other phases.
The print may have become defective as the result of a bad motor.

0904 SUMO
RESYNCHRONIZATION FAILED
MOVEMENT TOO SMALL [0]
An error has occurred in the drive system synchronization. The source of the fault is the fact that the
SUMO/PB phase(*) is DEFECTIVE

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(*) = a, b, c or d. During synchronization a malfunction has occurred in the phase indicated.

1. First examine the PB print, the motor and connections for any visible damage. (also in the motor
collar, remove cover). Use a megger to measure the motor phases (insulation test (disconnect
phases)) and compare ohmic resistance values (+/220 Mohm). Take the required actions for the
replacement or repair of the print and/or the motor.
After the replacement of a defective motor please do carry out the procedure below to check whether
there are no defects on the PB print.

2. Take into account the possibility of several defects occurring, where one defect may be the cause
of the other.
Using the procedure DDMM manual mode described below it can be examined whether one or
several phases of the PB and/or the motor are defective.
- switch off the brake (Note: it is best to remove the tension from the warp.)
- go to page DDMM MAN (manual).mode on the terminal
- energize phase A with 50A during a few seconds.
One should be able to hear that the phase is energized, or see movement. One should also see a
chopper frequency which for the aligned position should be approximately 500Hz.
If this is the case, switch off phase A and repeat this for the other phases (B, C, D).
If it is not the case, this implies that the phase concerned on the PB or in the motor is defective.
Switch off phase A and repeat this for the other phases (B, C, D).

Now, to check whether the problem is located on the print or in the motor, switch phases A with C
and B with D (1st with 3rd and 2nd with 4th). Now repeat the DDMM manual mode procedure. After
switching the phases, PB phase A now controls motor phase C, PB phase C controls motor phase A,
PB phase B controls motor phase D and PB phase D controls motor phase B.
If the same PB phases are defective, the problem is located on the print, otherwise it is in the motor.

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Note: if in the first test phases B and D do not work, you should not switch them with each other but
with the other phases.
The print may have become defective as the result of a bad motor.

0905 SUMO
RESYNCHRONIZATION FAILED
MOVEMENT TOO LARGE [0]
An error has occurred in the drive system synchronization. The source of the fault is the fact that the
SUMO/PB phase(*) is DEFECTIVE

(*) = a, b, c or d. During synchronization a malfunction has occurred in the phase indicated.

1. First examine the PB print, the motor and connections for any visible damage. (also in the motor
collar, remove cover). Use a megger to measure the motor phases (insulation test (disconnect
phases)) and compare ohmic resistance values (+/220 Mohm). Take the required actions for the
replacement or repair of the print and/or the motor.
After the replacement of a defective motor please do carry out the procedure below to check whether
there are no defects on the PB print.

2. Take into account the possibility of several defects occurring, where one defect may be the cause
of the other.
Using the procedure DDMM manual mode described below it can be examined whether one or
several phases of the PB and/or the motor are defective.
- switch off the brake (Note: it is best to remove the tension from the warp.)
- go to page DDMM MAN (manual).mode on the terminal
- energize phase A with 50A during a few seconds.
One should be able to hear that the phase is energized, or see movement. One should also see a
chopper frequency which for the aligned position should be approximately 500Hz.
If this is the case, switch off phase A and repeat this for the other phases (B, C, D).

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If it is not the case, this implies that the phase concerned on the PB or in the motor is defective.
Switch off phase A and repeat this for the other phases (B, C, D).

Now, to check whether the problem is located on the print or in the motor, switch phases A with C
and B with D (1st with 3rd and 2nd with 4th). Now repeat the DDMM manual mode procedure. After
switching the phases, PB phase A now controls motor phase C, PB phase C controls motor phase A,
PB phase B controls motor phase D and PB phase D controls motor phase B.
If the same PB phases are defective, the problem is located on the print, otherwise it is in the motor.

Note: if in the first test phases B and D do not work, you should not switch them with each other but
with the other phases.
The print may have become defective as the result of a bad motor.
Attention: a defective resolver can produce the same message!

0906 SUMO
CHECK PXWP / PXPFP
The machine control system is receiving conflicting signals at unexpected times from the PXs that
monitor the axial position of the shaft of the main motor.

Possible causes:
- incorrect settings of PX-WP and/or PX-PF-P
- fault in wire 174 between PX-WP and the MCB print
- fault in wire 175 between PX-PF-P and the MCB print
- defective PX-WP and/or PX-PF-P
- defective MCB print.

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0907 PB BOARD :
WRONG VERSION [0]
PB boards version 2 or older can only be used on Omniplus machines still equipped with a RPT
sensor (machines made in 2000, first half of 2001).
On machines with PX instead of RPT sensor the minimal version of the PB board is 3.
The message can also appear if the communication between DDMP and PB board is not OK: :
- check both optical cables between DDMP and PB board, replace if necessary.
- replace DDMP board.
- replace PB board.

0908 WARP TENSION OUT OF RANGE


CHECK PX SAFETY [PXFASFTY]
The fancy beam back rest is outside its working area.

Possible causes:
- PXFASFTY was set incorrectly;
- PXFASFTY malfunction;
- a fault in the wiring to PXFASFTY
- defective MCB print.

0909 TENSIONING FORCE OBTAINED


For information only, not an error message: the machine can be started as the warp ends have
reached the nominal tension.

0910 WPS FILLING DENSITY 0 VALUE 1


Enter the other specifications on the terminal page.
Numbers in the index table are outside the permitted range.

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0912 WPS SPEED 0 VALUE 1


Figures in the index table are positioned outside the allowed range.

1001 THE CURRENT SPEED IS NOT THE BASE SPEED


USE THE UPDATE KEY
The channel is running at 2 speeds, and the entering of a specific insertion setting must be done for
the base speed.
By using the UPDATE key, the base speed is adjusted to the current speed.

1002 TOO CLOSE TO SPEED CHANGE


Try changing the settings again after the speed change.
Some settings cannot be changed immediately before a change of machine speed.

1010 SERIES TRANSFORMER OVERHEATED


Series transformer overload or insufficient cooling.

Possible solutions:
- Clean the transformer cabinet.
- Check machine load.
- Machine speed reduction may be advisable.
- Replace the transformer.
- Check wire 67 to the bimetal in the series transformer

1013 DOBBY TEST PATTERN


MAXIMUM NUMBER OF PICKS REACHED
The dobby test pattern has been active during 10.000 picks.

In order to start weaving with the normal pattern, switch off the test pattern.

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In order to continue weaving with the test pattern, switch off the test pattern and then switch it back
on.

1019 ELEVATOR: HIGHEST POSITION REACHED


The elevator has reached its highest position.
If it concerns an injustified message :
- check detector PXELVUP and its wiring, refer to the Elec manual.
- replace the GOB board.
Attention : the wiring is going through the HSB board on Omniplus800TC.

1022 MSCAN: WAIT FOR POWER DOWN


If the message stays on screen for a long time, switch off and back on the mains power in order to
perform a manual reset.

After new software has been loaded or as a result of a power failure, temporarily no communication
is possible on the Medium Speed CAN bus. A fault prevents the system from performing an auto-
matic reset.

If the problem persists, note down all information, the message number, the short text and contact
PICANOL N.V.

1023 MSCAN: CAN BUS FAILS


An error or fault has caused the communication on the Medium Speed CAN BUS to fail.

Possible causes:
- one or several of the systems connected to the CAN BUS have failed.
- fault or interruption in protection or ground
- defective MCB print
- error in the respective prints of the systems connected to the CAN bus.

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1024 MSCAN: CAN BUS FAULTS


An error has caused interference in the communication on the Medium Speed CAN BUS.

Possible causes:
- one or several of the systems connected to the CAN BUS have failed.
- fault or interruption in protection or ground
- defective MCB print
- error in the respective prints of the systems connected to the CAN bus.

1025 CLOSE LEFT-HAND PROTECTION COVER


The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

1026 CHECK LEFT-HAND PROTECTION COVER


(OPEN AND RECLOSE THE COVER)
The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

1027 CHECK THE CONNECTIONS OF THE PROTECTION COVERS


The microprocessor has detected an error on the MCB print.

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Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

1028 CLOSE RIGHT-HAND PROTECTION COVERS


The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

1029 CHECK RIGHT-HAND PROTECTION COVER


(OPEN AND RECLOSE THE COVER)
The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

1030 CHECK PROTECTION COVER(S)


(OPEN AND CLOSE THE COVER)
The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

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1031 QNOM CH0COULD NOT FOLLOW SPEED JUMP


Warning: error in q-nominal for a specific channel caused by the speed pattern fluctuating too rapidly.

Possible solutions:
- reduce speed and/or make smaller speed jumps for this channel
- narrow down the AICQ operating range
- if the aforementioned remedies are not possible, then adjust the optispeed conversion rules for the
channel in question.
NOTE: MID must also be adjusted. (see item Opti Insertion Rules).

1033 ELSY 01: SPEED LIMITATION


REDUCE MACHINE SPEED OR
SELECT ANOTHER LAW OF MOTION
The selected law of motion for ELSY is limiting the machine speed, refer to the setting manual.

1038 JACQUARD : DATA ERROR


INVALID PH [0] VALUE
An invalid PH (pile height) pattern number has been sent by the jacquard to the machine.
All movements remain latched until the problem has been solved.

1039 CLOSE THE PROTECTION COVER


The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

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1040 SYNC TABLE ERROR [0]


The microprocessor has detected a system error.
Complete the System errors form and contact PICANOL N.V.
The form can be found in the manual, at the start of the section on messages.

1041 WEAVE PATTERN NOT AVAILABLE


The message indicates that one of the patterns on the machine is not correctly filled in. Check the
page "pattern data" (Shed).
All patterns can produce this problem, this will depend on the machine type:
Dobby pattern
Colour pattern
WPS pattern
ELSY pattern
Pile Height pattern (Terryplus only)
Warp Tension pattern (Terryplus only)
....
If the message appears on a Jacquard machine, it could mean that the machine has not received
any information about the weave pattern (communication problem between Jacquard and machine).

1043 0
PHASE 1 FAILS
A problem has been detected with a phase of the specified motor.
Possible causes :
- check the phases of this motor (resistance of the phases, insulation resistance).
Attention : use the proper measuring tools.
- the TRIAX board is defective : never replace the board without having checked out the motor.
- the motor is defective.

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1044 DOBBY: COMMUNICATION FAILS


The communication with the dobby (of the CAN type) fails, check:
- the cable from the CTB (Can Termination Box) to the dobby
- cable 294 and 318 between MCB and WMCN (machines made 2nd half of 2003 still have cable
293 instead 318)
- cable 313 between WMCN board and CTB
- the CTB in the control box (the board contains 2 termination resistors of 120 ohm, look for bad
soldering points on the resistors and plugs)
- the WMCN board
- the interface board in the dobby (see Staubli manual)
- the MCB board

Attention:
Omniplus machines without CAN prewinders are connected in another way, check:
- cable 267A and 267B between the MCB board and the CAN dobby (control)
- cable 268A and 268B between the PDAF board and the CAN Dobby (26VDC power supply)
- the PDAF board
- the interface board in the dobby (see Staubli manual)
- the MCB board

1045 DOBBY: UNKNOWN TYPE [0]


The machine software does not recognize the CAN Dobby type, transmitted by Staubli after power
on (e.g. 2881). Check the printed circuit in the CAN dobby (refer also to the Staubli manual)

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1046 DOBBY: DATA ERROR


INVALID BPZ
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

1047 DOBBY: DATA ERROR


INVALID FPZ
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

1048 DOBBY: DATA ERROR


INVALID BPZ START
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

1049 DOBBY: DATA ERROR


INVALID BPZ END
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

1050 DOBBY: DATA ERROR


INVALID FPZ START
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

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1051 DOBBY: DATA ERROR


INVALID FPZ END
Staubli is transmitting certain parameters to the machine software after power on (initialization), but
some of these parameters have not been accepted by the machine software. Check the printed
circuit in the CAN dobby. Refer also to the Staubli manual.

1052 DOBBY: ERROR [0]


The CAN Dobby has detected an error: the error code has been transmitted to the machine soft-
ware. Refer to the Staubli manual for more information.

1053 DOBBY : INITIALISATION BUSY


Informative, no error message. Machine settings are sent to the CAN dobby at power on.

1054 DOBBY: NO COMMUNICATION


There is no communication between the machine and the CAN Dobby. Check if the MID item "SHED
SYSTEM" is properly filled in (correct dobby type).

1055 DOBBY : TRY REVERSE [0]


The machine has to be turned backwards with slow motion or pickfinder. This way the CAN dobby
can select the correct pick.

1056 DOBBY: TRY FORWARD [0]


The machine has to be turned forwards with slow motion or pickfinder. This way the CAN dobby can
select the correct pick.

1059 UNDEFINED PREW TYPE FOR CHANNEL 0


On the terminal check the specifications for the channel indicated and correct them.
The microprocessor has registered a conflict between the prewinder specifications entered and the
actual prewinder type for the channel concerned.

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1070 SPEED LIMIT: MAIN NOZZLE WITH CLAMP:0 RPM


Reduce the machine speed using the terminal.
If the main nozzle is fitted with a clamp, this results in a speed limit according to the speed of revolu-
tion indicated. The speed is fixed and is controlled automatically by means of the MID.

1071 CHANNEL 0 :
PFT MODE B+T INCOMPATIBLE WITH MAIN NOZZLE CLAMP
Use the terminal to deactivate the clamp on the main nozzle function if you intend to work with PFT
Mode B+T.
Use the terminal to deactivate the PFT Mode B+T if you intend to work with the clamp on the main
nozzle function.

The main nozzle clamp cannot be used in combination with PFT mode B+T.

1082 RIGHT-HAND AIRTUCKER: CUTTING TIME RELATED PROBLEM


The control system has found a problem related to the cutting time of the airtucker cutters.

Possible causes:
- cutter malfunction or cutter settings incorrect
- cutter has not been properly synchronized
- fault in wire 172
- cutter motor malfunction
- 26VDC power supply to ATB_X print (wire 309) out of order
- defective ATB_X print

1083 AIRTUCKER CENTRE 1: CUTTING TIME RELATED PROBLEM


The control system has found a problem related to the cutting time of the airtucker cutters.

Possible causes:

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- cutter malfunction or cutter settings incorrect


- cutter has not been properly synchronized
- fault in wire 180
- cutter motor malfunction
- 26VDC power supply to ATB_X print (wire 309) out of order
- defective ATB_X print

1084 AIRTUCKER CENTRE 2 : CUTTER TIMING PROBLEM


The control system has found a problem related to the cutting time of the airtucker cutters.

Possible causes:
- cutter malfunction or cutter settings incorrect
- cutter has not been properly synchronized
- fault in wire 180
- cutter motor malfunction
- 26VDC power supply to ATB_X print (wire 309) out of order
- defective ATB_X print

1085 FD1: NOT DETECTED!


The control system is unable to detect the first filling detector.

Possible causes:
- Filling detector 1 is defective or not connected
- wiring fault between the filling detector and FDCB
- Fault in wire 54 between the MCB and FDCB prints
- defective FDCB print
- defective MCB print.

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1087 POWERBOX : POWER SUPPLY TOO LOW DURING START


The PB board detects a too low input voltage at the moment the machine is started.
Measure the power supply at the input (R-S-T) of the PB board during the machine start.
Check following items when not OK, refer to the Elec manual :
- switch KSFTY
- switch KMM
- Inrush resistor
- and the wiring between these elements.
Replace the PB board if the power supply is OK..

1092 PREWINDER 0 :
SWITCHED OFF
The prewinder of the specified channel was switched off during machine start.
Switch on the prewinder.
Replace the prewinder if needed.

1129 INSERTION : REMOVE FILLING CH0


The defective pick has to be removed after a filling stop.
This is possible by reversing far enough in slow motion.

1132 NOT ALLOWED IF PSO IS ACTIVE


The action requested is not allowed in combination with PSO set to active using the terminal.

1136 PARKING BRAKE: COMPRESSED AIR PRESSURE LOW


Via the pressure contact it was established that the compressed air pressure on the pneumatic
parking brake is low.

Possible causes:
- fault in the weaving mill compressed air supply

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- defective pressure contact


- defective VPBR valve
- leak in one of the machine's compressed air lines
- compressed air pressure is set too low

1157 SERVICE OPERATION MODE SWITCHED ON


When "Service Operation Mode" is switched on (page 860 on standard display, through page slow
weaving on interactive display) the safety light grid is not active anymore, and the machine can only
be moved with creep speed. Other movements are only possible once the "Service Operation Mode"
is switched off again.

1163 PREWINDER : CH0


UNKNOWN TYPE
Install an update of the machine software.

The software does not recognize the prewinder type for the channel indicated. If the problems
persist, possible causes include:
- fault in the connection of the prewinder for the indicated channel.
- the prewinder for the indicated channel is malfunctioning

1171 PICAN-BUS ERROR : 0


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

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1172 PICAN-BUS : BUS FAILURE


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1173 PICAN-BUS : BUS WARNING


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1174 PICAN-BUS : BUS-OFF, REINITIALISATION NEEDED


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

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1175 PICAN-BUS : PASSIVE BUS


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1176 PICAN-BUS : REPLY TIMEOUT


LOGICAL-NODE : 4 (1)
COMMUNICATION-COB : 2
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1177 PICAN-BUS : DATA ERROR


LOGICAL-NODE : 4 (1)
COMMUNICATION-COB : 2
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)

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The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1186 PICAN-BUS : HARDWARE ERROR


LOGICAL-NODE : 4 (1)
A few guidelines in case of problems with the PICAN-bus:
The PICAN devices present on the machine are shown on page 154 (standard display) or the PICAN
overview page (Interactive display). If no devices are shown, it is possible that the PICAN bus is not
active anymore.
Refer to the Elec manual to check the PICAN bus (wiring, terminations, printed circuits...)
The page may show which PICAN device is defective, but sometimes elimination of PICAN devices
will be the only way to find out which one is causing trouble.

1189 DOBBY : COMMUNICATION FAILS


This message is only possible on machines with CAN dobby : every pick the dobby is requesting
information about the pattern to the dobby.
The machine has stopped because this didn't happen for two consecutive picks : probably the
communication between machine and dobby failed.
Possible causes :
- error in the wiring of the CAN bus, refer to the Elec manual.
- one of the boards related to the CAN bus (MCB, WMCN, CTB ...) : this depends on machine type
and execution.
- check the CAN board in the dobby.

1193 MOTOR OIL TEMPERATURE: SENSOR NOT CONNECTED.


To prevent damage to the machine it is not allowed to weave in the present conditions as the control
system does not detect an oil temperature sensor.

Possible causes:
- oil temperature sensor DTTHLU malfunctioning

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- fault in wire 117 between the MCB print and the DTTHLU sensor
- defective MCB print.

1195 MOTOR OIL TEMPERATURE: MEASURED VALUE OUT OF RANGE.


To prevent damage to the machine it is not allowed to weave in the present conditions as the oil
temperature is out of the acceptable range of values.

Possible causes:
- the machine oil level is low
- fault or interruption in the oil circulation
- the oil pump is malfunctioning
- oil filter is dirty
- oil temperature sensor DTTHLU malfunctioning
- fault in wire 117 between the MCB print and the DTTHLU sensor
- defective MCB print.
- defective powerbox
- problem with the SUMO motor

1201 PICAN DEVICES INSTALLED


For information only, not an error message: the identification after power-on of devices connected
and communicating via PICAN has been successful.

1202 PICAN_DEVICE CONNECTED


PICAN DEVICE [4 3]
For information only, not an error message: after the connection of a device that communicates
using PICAN, the automatic identification has proceeded successfully.

1205 PICAN IDENTIFICATION BUSY


When the software is identifying and configuring the PICAN devices, POWER ON is not possible.
This message will appear when attempting to POWER ON during this procedure.

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1208 MID : ILLEGAL BRAKE TYPE


The brake type defined in the MID is not corresponding with the machine type: most probably this
error occurred during a software update.

1209 FILLING DETECTOR 0 : TYPE CONFLICT


The FD-type detected by the FDCB-board is not corresponding with the FD-type filled in on the
terminal. A dirty or defective FD, or the FDCB-board itself could be the cause.

1210 FILLING DETECTOR 0 : FILTHY


The FD is too dirty and needs to be cleaned. A defective FD or FDCB-board may produce the same
message.

1212 INSERTION SYSTEM : CAN'T TRANSMIT THE INSERTION DATA ON THE CAN-BUS.
ERROR-NUMMER : 0
Error in the Pican-bus. Check all boards, cables related to the CAN-bus.

1232 PREWINDER CH[ 0] : DATA REJECTED, PARAMETER NOT SUPPORTED


COB-NUMBER : 3
A prewinder setting in the machine is not known by the prewinder. This error will occur if a new
machine software, containing a new prewinder setting, is installed, and this setting is not yet known
by the prewinder software. An update of the prewinder software will be necessary.

1233 PREWINDER CH[ 0] : DATA REJECTED, OUT OF RANGE


COB-NUMBER : 3
A prewinder setting on the machine is rejected by the prewinder software as being "out of range".

1234 PREWINDER CH[ 0] : DATA REJECTED, NUMBER OF PARAMETERS MISMATCH.


COB-NUMBER : 3
Check the specifeid channel prewinder settings.

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1235 PREWINDER CH[ 0] : NOT ALLOWED IN THE PRESENT MODE OF OPERATION


COB-NUMBER : 3
A prewinder setting is changed at a moment that it is not allowed, e.g. rotation sense is changed
when machine is running.

1236 PREWINDER CH[ 0] : DATA REJECTED, CAUSE UNKNOWN


COB-NUMBER : 3
Check the specifeid channel prewinder settings.

1238 ALL CHANNELS FOR COLOR 0 IN PKE


Colour [x] is assigned to several channels : all these channels are switched off (in PKE) and should
be rethreaded.

1241 ONLY 2 CHANNEL(S) AVAILABLE FOR COLOUR 1


THE PSO-ACTION CAN'T BE EXECUTED.
Not enough channels available for the specified colour: the PSO-action can not be executed (at least
2 channels are needed). Check the channel/colour configuration.

1248 JACQUARD IS INITIALIZING


The Jacquard controller needs much more time to initialize than the machine. If the initialization
doesn't succeed the first time the machine will not be able to communicate with the Jacquard. The
machine will try over and over again, and this message will be displayed. Once communication is
possible, the warning will be removed.

1249 PICAN UNIQUE NUMBER CONFLICT


Each PICAN device has an unique, internal number for identification by the software: it means that
there is no CAN-prewinder (air or rapier), PFL-interface (rapier) , EFC-board (rapier) .... having the
same number. The message means that 2 PICAN devices with the same number have been identi-
fied by the machine software, but this is practically impossible. However, the problem could be
created by an abnormal restart of one of the PICAN devices present. Check all PICAN devices.

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1250 PICAN DEVICE RESTART


PICAN DEVICE [4 3]
One of the PICAN devices on the machine has been reset: this can be caused by a software error, or
by switching OFF and ON one of these devices (e.g. switching a prewinder OFF and ON during
weaving).

1251 ERL BUSY


A command is given to the ERL, while the ERL is still busy with a previous action, e.g. synchronizing.

1252 PREWINDER 0 :
Basic settings missing
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1253 PREWINDER 5 :
Knot detected
The knot sensor on the prewinder of the specified channel has detected a knot.

1254 PREWINDER 0 :
TKS event
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1255 PREWINDER 0 :
Colour information missing.
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

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1256 PREWINDER 0 :
Flywheel magnets error.
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1257 PREWINDER 0 :
No settings in EEPROM
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1258 PREWINDER 0 :
Voltage timeout
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1259 PREWINDER 0 :
24V DC power supply failure
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1260 PREWINDER 0 :
5V DC power supply failure
Message produced by the Prewinder of the specified channel: the prewinder could be defective,
consult also the Prewinder manual

1268 PiCan-BUS MESSAGE 0 : 1


LOGICAL-NODE : 2 (5)
The machine software didn't recognize a message transmitted by a PICAN device.
The software in this device may be too old or too new for the machine software.

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1269 PICAN DEVICE : SOFTWARE UPLOAD REQUEST


device : 0 (1)
The machine software has requested a PICAN device to upload application software.

1270 PICAN DEVICE : SOFTWARE UPLOAD BUSY


device : 0 (1)
Upload PiCan device application software busy.

1271 PICAN DEVICE : SOFTWARE UPLOAD ABORTED


device : 0 (1)
The PiCan device application software upload has been aborted: check the specified device and
exchange if necessary.

1272 PICAN DEVICE : SOFTWARE UPLOAD DONE


device : 0 (1)
Software upload in the specified PICAN device has ended.

1281 FDCB : only possible in a position between 80 and 120


FDCB : rescan FD type is only possible when machine is in a position between 80 and 120

1282 Elite : internal error number 2


The PiCan leno-device has detected an internal error. Replace the module.

1283 Prewinder Channel 0 :


bobbin change detected
Informative message: the prewinder has detected a bobbin change on the specified channel, and
has sent this information to the machine. The appropriate actions will be performed

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1284 Prewinder Channel 0 :


bobbin change detector has been rethreaded
Informative message: the bobbin change detector has been rethreaded by the weaver.

1286 Q on Qmax for Ch [0]


The Insertion software wants to set Q to a higher level than allowed by the setting Qmax: this may
indicate an improperly adjusted insertion.

1288 ELSY 01
DRIVE ERROR : SHORT CIRCUIT
The microprocessor has detected an error in the drive of the specified ELSY device.
Possible causes:
- ELSY motor defective (resistance motor coils : 0.37 ohm)
- Cable between the ELSY device and the corresponding printed circuit
- Printed circuit defective

1289 ELSY 01
DRIVE ERROR : OPEN CIRCUIT
The microprocessor has detected an error in the drive of the specified ELSY device.
Possible causes:
- ELSY motor defective (resistance motor coils : 0.37 ohm)
- Cable between the ELSY device and the corresponding printed circuit
- Printed circuit defective.

1290 FD1 : short circuit in emitter


The current in the emitter FD1 is too high, check:
- detector FD1
- cable FD1
- the FDCB-CN board

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1291 FD1 : emitter open circuit


The current in the emitter FD1 is too low, check:
- detector FD1
- cable FD1
- the FDCB-CN board

1292 FD2 : short circuit in emitter


The current in the emitter FD2 is too high, check:
- detector FD2
- cable FD2
- the FDCB-CN board
The check is only made when FD2 is switched on.

1293 FD2 : emitter open circuit


The current in the emitter FD2 is too low, check:
- detector FD2
- cable FD2
- the FDCB-CN board
The check is only made when FD2 is switched on.

1294 FDSU : short circuit in emitter


The current in the emitter FDSU is too high, check:
- detector FDSU
- cable FDSU
- the FDCB-CN board
The check is made just before the PRA action will start.

1295 FDSU : emitter open circuit


The current in the emitter FDSU is too low, check:

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- detector FDSU
- cable FDSU
- the FDCB-CN board
The check is made just before the PRA action will start.

1296 TENSIONING FORCE [0x10N] OBTAINED


For information only, not an error message: the machine can be started as the warp ends have
reached the nominal tension.

1298 Insertion system : Move backwards (PFR or SMR)


The machine restart position is not corresponding with the expected machine position. Starting from
that position is blocked to avoid possible weave errors. Move the machine to a correct start position
with the PFR or SMR button, remove the pick if necessary.

1301 Elite : SHORT CIRCUIT MOTOR


The microprocessor has detected a short circuit in the motor of the ELITE device.
Possible causes:
- ELITE motor defective (resistance motor coils : 0.37 ohm)
- Cable between the ELITE device and the corresponding printed circuit
- Printed circuit defective

1302 Elite :OPEN CIRCUIT


The microprocessor has detected an open circuit in the motor of the ELITE device
Possible causes:
- ELITE motor defective (resistance motor coils : 0.37 ohm)
- Cable between the ELITE device and the corresponding printed circuit
- Printed circuit defective

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1303 0
NO COMMUNICATION
The communication between the MCB board and the TRIAX-WTB control box is interrupted.
Check cable CAN FANCY that is connected on cable 291 on the RHS of the machine, and that is
plugged
in on the TRIAX-WTB control box (input CAN IN). Check also that on the plug CAN OUT an identical
cable is connected, with a termination plug at the end, and that the WTB or TRIAX board is OK.
Bad communication could influence the whole CAN BUS.

1304 0
STOP-BUTTON PRESSED
For information only, not an error message: The Emergency Stop Button on the TRIAX-WTB control
box has been pressed
If the message appears when the button has not been pressed, check:
- the Emergency Stop button on the TRIAX-WTB control box (2 Normally closed contacts)
- the wiring between the Emergency Stop button, plug P3 on the WTB board, and the main control
box (cable ES)
Consult the corresponding drawing in the manual.

1305 0
EMERGENCY STOP BUTTON : NO POWER SUPPLY
The 26VDC power supply for the TRIAX-WTB Emergency stop is missing, check:
- the Emergency Stop button on the TRIAX-WTB control box (2 Normally closed contacts)
- the wiring between the Emergency Stop button, plug P3 on the WTB board, and the main control
box (cable ES)
- the WTB board
Consult the corresponding drawing in the manual.

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1306 eCTTH : 4
TEST MODE DISABLED
The Test Mode has been disabled by the CTTH device. If this happens without reason, replace the
device.

1307 eCTTH : 4
OPEN CIRCUIT
The CTTH device detected an open circuit in the wiring of the melting elements of the hot wire cutter.
Check the elements and the wiring. Replace the device if necessary.

1308 eCTTH : 4
CURRENT NOT ADJUSTABLE
The current cannot be regulated within the tolerances.
The total electrical resistance of the wiring to the melting elements is too high:
- check for bad connections on the elements
- too many elements have been put in series?
- is the diameter of the wiring towards the elements not too small?

1309 MID : INVALID DRIVE DATA


[0]
The DRIVE data in the MID are invalid.
The DRIVE items have been introduced in software release 32 (MID version 12) and are checked to
avoid any inconsistency. Example: the message will appear, if the MID item ELO TYPE is set on
2xTSW, while only one DRIVE is allocated to an ELO instead of two. In such case a password is
needed to correct the MID data, contact PICANOL.

1340 EPD : SYNCHRONIZED


For information only, not an error message: the EPD motor has been succesfully synchronized.

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1341 EPD: CANNOT SYNCHRONIZE (TOO LONG DELAY)


It takes a too long time to synchronize the EPD-motor (more than 3 seconds). Check the wiring of
the EPD motor (cables 176-177-178). Replace EPD motor and /or TRIAX board.

1342 EPD : BUSY


A command is given to the EPD, while the EPD is still busy with a previous action, e.g. synchro-
nizing.

1343 PICAN DEVICE [0 1] : STILL ALIVE ?


A check is made by the software to find out if a specific PICAN device is still active, because this
device didn't send messages for a certain time.

1344 FD1: short circuit in cable


Short circuit detected in the cable of FD1 (power supply too low).
Change:
- the FD1 cable
- detector FD1
- the FDCB-PICAN device

1345 FD2: short circuit in cable


Short circuit detected in the cable of FD2 (power supply too low).
Change:
- the FD2 cable
- detector FD2
- the FDCB-PICAN device

1346 FDSU: short circuit in cable


Short circuit detected in the cable of FDSU (power supply too low).
Change:

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- the FDSU cable


- detector FDSU
- the FDCB-PICAN device

1347 eCTTH : 4
TEMPERATURE TOO HIGH
The temperature protection in the CTTH device became active. The maximal temperature inside the
module has been exceeded :
- enough ventilation?
- check the system for short circuit or overload

1348 PICK DENSITY 0 [1]


OUT OF RANGE
[2 - 3 PICKS/MM]

1349 eCTTH : 4
CURRENT CONTROL FAILS
Replace the cutter module.

1350 eCTTH : 4
DEVICE NOT OK.
Replace the cutter module.

1351 eCTTH : 4
COMMUNICATION FAILS
Check CAN connection with CTTH

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1352 eCTTH : 1
DEVICE NOT DETECTED
Machine could not detect this device (anymore) Check if device is still properly connected. Check if
it's still alive.

1353 eCTTH : 4
SUPPLY FAILS
Replace the cutter module.

1357 PARKING BRAKE TEST BUSY


No error message: the microprocessor is checking if the parking brake is still functioning correctly.
Please wait a moment.

1359 CHECK PARKING BRAKE


The microprocessor has tried to move the machine with the parking brake closed.
The test proved that the holding torque was too low.
Check the parking brake, as well mechanically as electrically.
It depends on the machine type how the parking brake is activated (electromechanical or pneumatic
brake). Refer to the Setting and Elec manuals.

1383 0
DISABLED [DDFB]
This error will normally appear in combination with a second message, that will indicate why the
specified drive was disabled:

- One of the Tirecord hand safeties has been activated

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- Warp tension on the Draw In is out of range

- Emergency Stop

- Another drive has been disabled (e.g. Powerbox)

1384 0
OVERVOLTAGE
The specified drive was disabled because of a too high power supply.

- Check the weave room power supply for this machine

- One phase could be missing.

1385 0
UNDERVOLTAGE

The specified drive was disabled because of a too low power supply.

- Check the weave room power supply for this machine (one phase could be missing)

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- Check the 3 phase power supply at the control box of the Draw In (cable 470) or at the control box
of the Batching Motion (cable 476)

1386 0
DISABLED [FBVOPTRI]
The specified drive was disabled for internal reasons. The system could not produce a more specific
message. Switch power off/on to see if the problem has disappeared. If problem persists check all
connections of the specified drive.

1387 0
RESOLVER : OFFSET ERROR
Check if the resolver of the specified drive is properly connected. Replace the SPB TC if needed.

1388 0
CURRENT OFFSET ERROR
The current measuring system is defective: replace the SPB board of the specified drive.

1389 0
HEATSINK TEMPERATURE ERROR
The temperature, measured on the heatsink of the specified drive, is too high.
If it concerns a false message, check the temperature sensor, replace the SPB TC if necessary.
If the temperature is too high, the SPB TC may be the reason, but it is also possible that wrong
parameters have been entered. The problem could also be created by the machine itself (creel,
speed...)

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1390 0
BOARD FAULT FLAG ERROR[1]
Internal error, replace the SPB TC of the specified drive

1391 0
TEMPERATURE TOO HIGH
If it concerns a false message, check the thermal contact of the specified drive,
and its wiring. The thermal contact is connected to the SPRM75/TC board (part of the SPB TC
board): cable 473 for Draw In, cable 479 for Batching Motion.
If the specified motor is really overheated, check the oil cooling circuit of the specified motor.

1392 0
MOTOR :OVERCURRENT
A too high current was detected in the specified drive. Replace the SPB TC board but check the
motor first for a possible short circuit.

1393 0
MOTOR : OVERLOAD
The maximum torque of the specified motor has been exceeded for a longer period.
Check the mechanical part and the brake in the motor. The brake is connected to the PBRO board in
the Draw In (cable 475) or Batching Motion (cable 481) control box.

1394 0
MOTOR : OVERSPEED
Motor speed too high.

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1395 0
MOTOR : POSITION ERROR

This error will normally appear at start: the motor can't follow the required speed.

Check:

- The Tabby-Cord settings (loom speed, pick density)

- The motor connections

- The three phase AC power supply for the specified drive

- The start delay (Slow Start is default ON but could have been switched off: page 406 on terminal)

- The brake in the motor: the brake is connected to the PBRO board in the Draw In (cable 475) or
Batching Motion (cable 481) control box.

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1396 0
RESOLVER RESET ERROR
If a SPB TC has been replaced, check if no motor phases have been swapped.

Other items to check:

- Motor resolver

- The brake is not open: mechanical? The brake is connected to the PBRO board in the Draw In
(cable 475) or Batching Motion (cable 481) control box.

1397 0
RESOLVER RESET REQUIRED
Switch power OFF/ON

1398 0
RESOLVER ERROR
An error has been detected in the resolver signals of the specified motor. Check resolver, cable,
contacts (cable 474 Draw In or 480 Batching Motion).

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1399 0
ERROR ANGULAR BUS[1]
An error has been detected on the Angular Bus: the number of pulses is incorrect.

Check the CANbus:

- Cable 291B from output CANout on the FDCB board to plug P1on the TC-CAN board in the Draw
In control box

- Cable 291C from plug P2 on the TC-CAN board in the Draw In control box to plug P1 on the
TC-CAN board in the Batching Motion control box

- Termination plug should be present on plug P2 on the TC-CAN board in the Batching Motion
control box

1400 0
RESOLVER RESET TIMEOUT
Indicates a software error: try again.

1402 UNDEFINED MESSAGE 0


Please contact Picanol Technical Service with following information:
- the number that appears in the message
- machine serial number
- machine software identification

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1403 BOARD IBR : FPGA software upload busy


0%
No error message : the FPGA software is being uploaded in the IBR board

1404 BOARD IBR : FPGA software upload ok


No error message : the FPGA software has been succesfully uploaded in the IBR board

1405 BOARD IBR : FPGA failure


Error 0
A problem has been detected with the FPGA on the IBR board : exchange the board

1406 BOARD IBR : FPGA software erasing busy


No error message : the FPGA software in the IBR board is being erased

1407 BOARD IBR : FPGA software erasing failed


Erasing of the FPGA software in the IBR board failed. Switch power off/on and try again. If the error
message appears again, exchange the IBR board

1414 KANAL: 0ARVD NOT COMPATIBLE WITH STRETCHING PULSE


ARVD can not be used in combination with Relay Valve Stretching Pulse: switch off one of both func-
tions

1416 0: ERROR ANGULAR BUS[1]


An error has been detected on the ANGULAR BUS: the number of pulses per machine cycle is
incorrect.
Check the ANGULAR BUS:
Refer to the Elec manual to find out how the ANGULAR BUS is made on this specific machine.
Pay special attention to the terminations, ground connections and cable shielding.
Attention: each CAN device installed could be the cause of the problem, replace if needed, e.g.
- prewinder interface board.

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- module for the hot wire cutters.


- the FDCB-CN board
- eLeno
- Klcker propeller

1417 PL-CAN : 0
UNDEFINED ERROR
The specified PL-CAN device produced an error message that couldn't be interpreted. Replace the
device.

1418 PL-CAN : 0
HARDWARE NOT INITIALISED
An error occurred during the hardware initialisation of the specified PL-CAN device: it should be
replaced.This message will only be shown after power on or a reset.

1419 PL-CAN : 0
SYNCHRONISATION FAILED
The synchronisation of the specified PL-CAN device failed. Check the correct position and shape of
the propeller blades. Replace the device if necessary. This error message is only shown after power
on or a reset.

1420 PL-CAN : 0
THREAD BREAK DETECTION SWITCHED OFF
Warning: the machine is moving but the thread break detection is switched off. This is considered as
an abnormal situation.

1421 PL-CAN : 0
THREAD BROKEN
PL-CAN #xy has detected a broken thread. Repair the broken thread or increase the thread tension.

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1422 PL-CAN : 0
REPLY TIMEOUT
The specified PL-CAN device is not responding anymore. Check if it is still properly connected,
replace if necessary.

1423 PL-CAN : 0
BUSY
PL-CAN #xy is still busy executing a command. Wait a moment.

1424 ENABLE PL-CAN IN THE MID


A PL-CAN device was detected, but the function LENO PROPELLER is not yet enabled in the MID.

1425 PL-CAN : 0
NOT SYNCHRONISED ANYMORE
PL-CAN is following the angular position of the machine through the Angular Bus, but an error was
detected. Check the connections in cable PICAN FDCB KL, specially on points F and G. Replace the
device if necessary.

1430 INSERTION SYSTEM BUSY, WAIT A MOMENT


The insertion system is still busy with a task: wait a moment and try again.

1432 SUMO SOFTWARE NOT AVAILABLE


The machine software can not find the matching SUMO software:
- The corresponding terminal software has not yet been installed: it contains the SUMO software the
new machine software needs
- Some interference occurred: switch power off/on. Reload the terminal software if necessary
- In case of interactive display: reload the machine software

1433 TRIAX SOFTWARE NOT AVAILABLE


The machine software can not find the matching TRIAX software:

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- The corresponding terminal software has not yet been installed: it contains the TRIAX software the
new machine software needs
- Some interference occurred: switch power off/on. Reload the terminal software if necessary
- In case of interactive display: reload the machine software

1434 DUAX SOFTWARE NOT AVAILABLE


The machine software can not find the matching DUAX software:
- The corresponding terminal software has not yet been installed: it contains the DUAX software the
new machine software needs
- Some interference occurred: switch power off/on. Reload the terminal software if necessary.
- In case of interactive display: reload the machine software

1435 AWP VALUE TOO HIGH


Starting not allowed because a too high AWP value has been entered: this value should not be
higher than 1.95 times the requested warp tension.

1436 PCD CATCHER SPI ERROR :0


If the error number equals 254, the problem can be caused by the EB board.
Check the connections of the power supply cable to the EB board, specially the ground connection
(refer to the Elec manual).
Check also the 5VDC (measure this voltage on the connector of the BPO board).
Contact the responsible Service Center if it concerns another error number.
Mention the machine type, the serial number, the installed software, the complete error message,
how frequently the error appears and under which conditions, and other useful information.

1437 PCD STRETCHER SPI ERROR :0


If the error number equals 254, the problem can be caused by the EB board.
Check the connections of the power supply cable to the EB board, specially the ground connection
(refer to the Elec manual).
Check also the 5VDC (measure this voltage on the connector of the BPO board).

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Contact the responsible Service Center if it concerns another error number.


Mention the machine type, the serial number, the installed software, the complete error message,
how frequently the error appears and under which conditions, and other useful information.

1438 PCD CATCHER : INADEQUATE SETTINGS


The catcher is closing too early : increase the PA+ value.

1439 PCD STRETCHER : INADEQUATE SETTINGS


The stretcher is closing too early. Increase the PA+ value.

1441 FILLING DETECTOR 0 : INCOMPATIBLE TYPE


The FD type detected by the FDCB board is not corresponding with the most recent version.

1443 0
ANGULAR BUS : ERROR DURING SLOW MOTION FORWARD
CHECK THE ANGULAR BUS
The number of pulses on the ANGULAR BUS during slow motion forward is not correct.
Check the ANGULAR BUS : refer to the Elec manual.

1444 0
ANGULAR BUS : ERROR DURING SLOW MOTION REVERSE
CHECK THE ANGULAR BUS
The number of pulses on the ANGULAR BUS during slow motion reverse is not correct.
Check the ANGULAR BUS : refer to the Elec manual.

1445 0
ANGULAR BUS : ERROR DURING WEAVING [1]
The number of pulses on the ANGULAR BUS during weaving is not correct.
Check the ANGULAR BUS : refer to the Elec manual.

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1446 0
ANGULAR BUS : ERROR
NO ZERO PULSE
Once per revolution a zero pulse appears on the ANGULAR BUS.
This pulse is 4 times wider than a regular pulse.
The machine is stopped if this pulse is not detected on time.
Check the ANGULAR BUS : refer to the Elec manual.

1447 0
ANGULAR BUS : ERROR
NO PULSES HAVE BEEN DETECTED DURING STARTING
Not one pulse has been detected during the starting of the machine.
The ANGULAR BUS has possibly been disconnected.
Check the ANGULAR BUS : refer to the Elec manual.

1448 0ANGULAR BUS : ERROR


NUMBER OF PULSES NOT CORRECT
[1]
An abnormal quantity of pulses has been detected during weaving.
Interferences on the ANGULAR BUS (maybe disconnected?).
Check the ANGULAR BUS : refer to the Elec manual.

1450 LOADING SOFTWARE IN PREWINDER 2 HAS FAILED


SWITCH MACHINE POWER OFF / ON
RELOAD SOFTWARE IN PRW 2
Loading of software in the specified prewinder has failed.
Switch machine power off and on.
Reload the software in the specified channel.
Replace the prewinder if loading fails again.

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1451 PCD : INADEQUATE REFERENCE WINDING


The reference winding has to be equal to the number of windings during weaving minus 1 or 2.

1452 POSITION FOR PARKING BRAKE TEST HAS BEEN REACHED


PRESS START TO EXECUTE THE TEST
Informative message : the machine is ready to check the correct functioning of the parking brake.
The test will begin as soon the start button is pressed.

1453 PARKING BRAKE :


HOLDING TORQUE TOO LOW
The microprocessor tried to move the machine with a closed parking brake.
The test revealed that the holding torque of the brake is too low.
Check the brake, as well mechanically as electrically.
It depends on the machine type if it concerns a brake with pneumatic or electromechanic control,
refer to the Setting and Elec manual.

1454 SHED SYSTEM : BUSY


A command is given to the shed system, while the shed system is still busy with a previous action,
e.g. initialisation.

1458 SHED SYSTEM : LUBRICATION PROBLEM


There is a problem with the lubrication of the shed system :
- not enough oil : check the oil level according to the Staubli instructions.
Refer to the Staubli manual where a number of possible reasons are described :
- false air suction through leaks in oil pipes or couplings.
- wrong oil type.
- obstructed suction pipe.
- filter cover not properly closed.
- filthy oil filter.

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- defective sensor or sensor cable.


- defective oil pump.
The Staubli CAN board may be defective on machines with a CAN dobby, replace the board if neces-
sary.
Check the cable between the shedsystem and the machine (refer to the Elec manual).
- replace the MCB board if necessary.

1459 SUPER PATTERN EMPTY


The super pattern should contain at least one line when activated.
Check or disactivate the super pattern.

1460 SUPER PATTERN LINE 0


LENGHT OUT OF RANGE
(1 : MINIMUM 2 : MAXIMUM 3)
This line of the super pattern contains invalid data : correct.

1461 SUPER PATTERN RECORD 0


LENGHT OUT OF RANGE
(1 : MINIMUM 2 : MAXIMUM 3)
This line of the super pattern contains invalid data : correct.

1462 SUPER PATTERN LINE : 0


UNDEFINED "STOP" TYPE
The "stop" type on the specified line is invalid.
It is possible that data have been transferred from a machine with newer software.

1463 SUPER PATTERN LINE : 0


"LENGTH UNIT" : UNDEFINED TYPE
The "length unit" type on the specified line is invalid.
It is possible that data have been transferred from a machine with newer software.

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1464 STOP AT LINE 0


OF THE "MACHINE STOP" PATTERN
Only informative: the machine has been stopped on the specified line of the "machine stop" pattern.

1465 STOP AT LINE 0


OF THE "AUTO TABBY" PATTERN
Only informative: the machine has been stopped on the specified line of the "Auto Tabby" pattern.

1466 STOP AT LINE 0


OF THE SUPER PATTERN
Only informative: the machine has been stopped on the specified line of the super pattern.

1467 STOP AT LINE 0


OF THE SUPER PATTERN (END OF THE PATTERN)
Only informative: the machine has been stopped on the specified line of the super pattern (the end of
the pattern has been reached).

1468 SUPER PATTERN : ERROR WHEN EXECUTING ONE OF THE PATTERNS IN LINE 0
Check the super pattern: one of the patterns in the specified line contains an error.

1469 SUPER PATTERN LINE : 0


LENGHT OF THE PATTERN TOO SMALL FOR THE SPECIFIED LENGHT IN THE SUPER
PATTERN
This line contains invalid data.
Check the super pattern or the pattern that is used for the lenght measurement.
The number of picks in this pattern is too small.

1470 SUPER PATTERN LINE : 0


ERROR IN THE PATTERN USED FOR THE LENGHT MEASUREMENT
The number of picks in the pattern, used for the lenght measurement, can not be defined.

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1471 SUPER PATTERN : ERROR ON LINE 0


No pattern or pattern number has been filled in on the specified line, or the pattern does not exist.

1472 SUPER PATTERN : NO READ ACCESS [0]


The access to the super pattern is temporarily blocked.
It is possible that the central computer is transmitting a pattern.
Try again.

1473 SUPER PATTERN : NO WRITE ACCESS [0]


The access to the super pattern is temporarily blocked.
The super pattern can only be modified if the machine is stopped.
It is possible that the central computer is transmitting a pattern.
Try again.

1474 SUPER PATTERN : CONFIGURATION ERROR [0]


No access to the super pattern : this function is not activated.

1475 CHECK WARP TENSION PATTERN


The warp tension pattern contains an error : correct.

1476 WARP TENSION PATTERN : NO ACCESS [0]


The access to the warp tension pattern is temporarily blocked.
It is possible that the central computer is transmitting a pattern.
Try again.

1477 WARP TENSION PATTERN : VALUE OUT OF RANGE


The used index nummer is higher than the maximum allowed value.
Check the warp tension pattern.

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1478 CHECK WARP TENSION PATTERN 2


The warp tension pattern 2 contains an error : correct.

1479 WARP TENSION PATTERN 2 : NO ACCESS [0]


The access to the warp tension pattern 2 is temporarily blocked.
It is possible that the central computer is transmitting a pattern.
Try again.

1480 2nd WARP TENSION PATTERN : VALUE OUT OF RANGE


The used index nummer is higher than the maximum allowed value.
Check the second warp tension pattern.
The second pattern can be present on machines with Fancybeam or double ELO, or on Terryplus
machines (Pile beam).

1481 CHECK THE MACHINE SPEED PATTERN


An error has been detected in the machine speed pattern.
Correct the pattern.

1482 SPEED PATTERN : NO ACCESS [0]


The access to the machine speed pattern is temporarily blocked.
It is possible that the central computer is transmitting a pattern.
Try again.

1483 SPEED PATTERN : VALUE OUT OF RANGE


The used index nummer is higher than the maximum allowed value.
Check the machine speed pattern.

1485 CHECK TI PATTERN 0


The specified TI pattern contains an error and can not be executed : correct.

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1486 TI PATTERN 0 :
NO ACCESS [1]
Check the specified TI pattern and correct if needed.
There could be a conflict with the software, if the problem does not disappear: the software wants to
fetch the pattern from a location that is different from the one specified before.
Reinstall the correct machine software and check all settings and the specified TI pattern, and try to
start the machine.
If the problem can not be solved : write down the message number, the corresponding text, the
actions that have been carried out, and contact the responsible Picanol Service Center.

1487 TI PATTERN 0 :
INVALID ENTRY
Check the specified TI pattern, correct if necessary, and try to start the machine.

1488 e-LENO : 0
POWER SUPPLY TOO HIGH
The power supply for the specified device is too high.
- check the 26VDC power supply on the PICAN bus, refer to the Elec manual.
- replace the device if necessary.

1489 e-LENO : 0
POWER SUPPLY TOO LOW
The power supply for the specified device is too low.
- check the 26VDC power supply on the PICAN bus, refer to the Elec manual.
- replace the device if necessary.

1490 e-LENO : 0
CONFIGURATION NOT OK
Check the settings of the specified e-Leno device on the page "configuration".

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Some settings are not possible for the identified type.

1491 e-LENO : 0
MOTOR OVERLOAD
The motor of the specified device is overloaded.
Switch off the power and check if the disk with the bobbins can be turned smoothly.
Replace the device if necessary.

1492 e-LENO : 0
TOO HIGH TEMPERATURE
The temperature of the motor of the specified device is too high.
Check if the device can function the correct way.
Replace the device if necessary.

1493 e-LENO : 0
MOTORCURRENT TOO HIGH
The current in the motor of the specified device is too high.
Check if the device can function the correct way.
Replace the device if necessary.

1494 e-LENO : 0
ROTOR BLOCKED
The revolving movement of the e-Leno is detected by a Hall sensor.
The message appears if the Hall sensor does not send a signal time while the motor is activated.
Possible causes :
- the e-Leno is blocked mecanically.
- the Hall sensor in the e-Leno is defective.
- there is an error in the wiring between the Hall sensor and the control board of the device.- problem
in the wiring between the Hall sensor and the e-Leno control board.
- the control board is defective.

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1495 e-LENO : 0
CANNOT SYNCHRONIZE
TAKES TOO LONG
The synchronisation of the specified device takes too long (the Hall sensor didn't give a signal within
5 seconds).
Possible causes :
- the Hall sensor is not connected or defective.
- there is an error in the wiring between the Hall sensor and the control board of the device.
- the motor doesn't turn or is not turning fast enough.
- check if the magnet in the disc is present.
- mechanical problem.
- replace the device if necessary.

1496 e-LENO : 0
DESYNCHRONIZED
The deviation of the e-Leno position towards the filled in e-Leno crossing is out of limits.
Possible causes :
- the Hall sensor is not connected or defective.
- there is an error in the wiring between the Hall sensor and the control board of the device.
- the motor doesn't turn or is not turning fast enough.
- check if the magnet in the disc is present.
- mechanical problem.
- replace the device if necessary.

1497 e-LENO : 0
THREAD BROKEN
The specified e-Leno has detected a broken thread.
Repair the broken thread or increase the yarn tension.

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1498 e-LENO : 0
BUSY, WAIT A MOMENT
The specified device is executing a command.
Wait a moment.

1499 e-LENO : 0
ROTORPOSITION NOT DETECTED
The exact rotor position of the specified device can not be detected.
Replace the device if necessary.

1500 e-LENO : 0
ANGULAR BUS : ERROR
NO ZERO PULSE
Once per revolution a zero pulse appears on the ANGULAR BUS.
This pulse is 4 times wider than a regular pulse.
The machine is stopped if this pulse is not detected on time.
Check the ANGULAR BUS : refer to the Elec manual.
Replace the device if necessary.

1503 e-LENO : 0
COMMUNICATION FAILS
Check the CAN connection with the specified device, refer to the Elec manual.
Replace the device if necessary.

1504 e-LENO : 0
UNDEFINED ERROR
An undefinied error has detected with the specified device.
Replace the device if necessary.

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1507 CHECK THE SELECTED TIE-ON AND PRESELECTION LENGHTS


TIE-ON : 0
PRESELECTION : 2
The specified Tie-on length can not be longer than the preselection length.

1508 PARKING BRAKE :


REACTION TIME TOO LONG
The microprocessor measures the reaction time when the parking brake is activated.
The test revealed that the brake reacts too slowly.
Check the brake, as well mechanically as electrically.
It depends on the machine type if it concerns a brake with pneumatic or electromechanic control,
refer to the Setting and Elec manual.

1509 PARKING BRAKE :


REACTION TIME TOO LONG
AND HOLDING TORQUE TOO LOW
The microprocessor measured the reaction time and the holding torque of the parking brake.
The test revealed that the brake reacts too slowly and that the holding torque is too low.
Check the brake, as well mechanically as electrically.
It depends on the machine type if it concerns a brake with pneumatic or electromechanic control,
refer to the Setting and Elec manual.

1510 CHECK PARKING BRAKE


The microprocessor measured the reaction time and the holding torque of the parking brake.
The test revealed that the brake reacts too slowly and that the holding torque is too low.
Check the brake, as well mechanically as electrically.
It depends on the machine type if it concerns a brake with pneumatic or electromechanic control,
refer to the Setting and Elec manual.

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1511 JACQUARETTE : DATA ERROR


INVALID ZONE A
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

1512 JACQUARETTE : DATA ERROR


INVALID ZONE B
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

1513 JACQUARETTE : DATA ERROR


INVALID BEGINNING OF ZONE A
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

1514 JACQUARETTE : DATA ERROR


INVALID END OF ZONE A
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

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1515 JACQUARETTE: DATA ERROR


INVALID BEGINNING OF ZONE B
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

1516 JACQUARETTE : DATA ERROR


INVALID END OF ZONE B
All machine movements are blocked by the jacquarette.
The reason is shown on the jacquarette display.
Invalid data about the excitation zones of the jacquarette have been sent to the machine.
Get in touch with the jacquarette supplier.

1517 JACQUARETTE : COMMUNICATION ERROR


The machine is not able to communicate with the jacquarette at the moment a movement is required.
Probably the communication with the jacquarette is not functioning correctly.
Possible causes :
- error in the wiring between machine and jacquarette.
Refer to the Elec manual to find out how the Pican bus is made.
this depends on the machine type and the production date.
Attention : each other Pican device may cause the trouble.
- The MCB board is defective.
- error in the jacquard controller.

1518 JACQUARETTE: UNEXPECTED TYPE [1]


The selected and installed type are not matching.
Possible causes :
- incorrect terminal settings.

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- MID setting "jacquarette : ..." is incorrect.


Get in touch with the responsible Picanol Service Center if the problem is not solved.

1519 JACQUARETTE :
DESYNCHRONISATION [1]
The positions of the machine and the jacquarette are continuously compared.
The position of the jacquarette differs more than 10 from the position of the machine.
The deviation is shown on the machine display.
All machine movements are latched.
Check the jacquarette drive.

1520 JACQUARETTE: ERROR [1]


The jacquarette prevents all machine movements.
The reason is shown on the jacquarette display.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

1521 JACQUARETTE : ERROR


INITIALISATION CONFIRMATION
RECEIVED DURING MOTION
The jacquarette control is trying to adapt parameters while the machine is moving, this is only
permitted after power on during initialisation.
Switch the power off and on to see if the problem disappears.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

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1522 JACQUARETTE : ERROR


INITIALISATION REQUEST RECEIVED
DURING MOTION
The jacquarette control is trying to adapt parameters while the machine is moving, this is only
permitted after power on during initialisation.
Switch the power off and on to see if the problem disappears.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

1523 JACQUARETTE : ERROR


NEW PATTERN REQUEST
RECEIVED DURING MOTION
The jacquarette control is trying to adapt parameters while the machine is moving, this is only
permitted after power on during initialisation.
Switch the power off and on to see if the problem disappears.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

1524 JACQUARETTE : ERROR


MACHINE RECEIVED CONFIRMATION
BEFORE TRANSMITTING A REQUEST
The machine received a confirmation of its initialisation request before this had been sent to the
jacquarette.
Switch the power off and on to see if the problem disappears.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

1525 JACQUARETTE: STARTING UP BUSY


This message appears at power on, and disappears after a few seconds.

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The jacquarette could not be initialised properly if the message remains on the display : switch
power off and on and check if the message disappears.
Refer to the jacquarette manual to obtain more information about the possible causes, get in touch
with the supplier of the jacquarette if needed.

1526 JACQUARETTE: NO COMMUNICATION


There is no ommunication between the machine and the jacquarette.
Switch the power off and on to see if the problem has disappeared.
If the problem remains :
Check if the jacquarette control has started up, if not refer to the jacquarette manual to find out what
the possible causes are.
Get in touch with the jacquarette supplier if needed.
Refer to the Elec manual to find out how the Pican bus is made on the machine :
this depends on the machine type and the production date of the machine.
Attention : each other Pican device may cause the trouble.
The MCB board may be defective.

1527 JACQUARETTE :
TRY REVERSE [1]
The jacquarette is imposing a number of restrictions concerning the permitted rotation sense.
These restrictions depend amongst other things on the type of electronic jacquarette, the machine
position, the rotation sense and the time the machine has been stopped.

1528 JACQUARETTE :
TRY FORWARDS [1]
The jacquarette is imposing a number of restrictions concerning the permitted rotation sense.
These restrictions depend amongst other things on the type of electronic jacquarette, the machine
position, the rotation sense and the time the machine has been stopped.

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1529 JACQUARETTE : END OF PIECE


Informative : the machine has been stopped because the piece lenght (programmed on the
jacquarette terminal) has been reached.

1530 JACQUARETTE IS SYNCHRONISING


Informative: the machine is moving to the crossing position so the jacquarette can synchronise.

1531 JACQUARETTE: SYNCHRONISED


Informative : the jacquarette is synchronised.

1534 SUMO : POSITION


RESYNCHRONISATION REACHED
SUMO motor : resynchronisation going on.
The machine moved to a position, where a more accurate 'resolver reset' can be determined.

1532 JACQUARETTE : SYNCHRONISATION


TAKES TOO LONG
Automatic synchronisation of the jacquarette after power on didn't succeed within the expected time.
The jacquarette prevents all machine movements.
Refer to the jacquarette manual to obtain more information about the possible causes, and get in
touch with the supplier of the jacquarette if needed.

1533 JACQUARETTE : MCB BOARD


INCOMPATIBLE VERSION [1]
The version of the installed MCB board is not suitable for this type of Jacquarette.
At least a MCB-7 is required.

1547 FD1 : RECEIVER OPEN CIRCUIT


The receiver signal of FD1 is too low, check:
- detector FD1

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- cable FD1
- the FDCB-CN board

1548 FD2 : RECEIVER OPEN CIRCUIT


The receiver signal of FD2 is too low, check:
- detector FD2
- cable FD2
- the FDCB-CN board

1549 FDSU : RECEIVER OPEN CIRCUIT


The receiver signal of FDSU is too low, check:
- detector FDSU
- cable FDSU
- the FDCB-CN board

1560 VALVE RELAY NOZZLE [0]


STAYS CLOSED
No air consumption has been detected on the moment the specified relay valve was activated.
Check the valve and its electrical connections, repeat the test.

1561 CLEAN THE RELAY NOZZLES


OF THE RHS AIR TANK
An obstruction has been detected in one or more relay nozzles connected to the rhs air tank.
Clean these relay nozzles and restart the test.

1562 STYLE AIR CONSUMPTION :


ABOVE TARGET
The average air consumption for this style is higher than the desired value.

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1554 PRESELECTION :
0 inch
For information only, not an error message: the preset number of inch has been reached.
The green signal light slowly flashes and if the stopper is active after preselection, the machine stops
and is prevented form starting.
The machine can be restarted by resetting the piece length to zero or by deactivating the stopper
after preselection.

0412 ORDER LENGTH :


0 inch
Order lenght, set to a number of inch, has been reached: the green stoplamp is blinking slowly, and
the machine stops if the preselection stop is switched on. De machine can be restarted by resetting
the order lenght, or by switching off the preselection stop. However, in this case the stoplamp will
continue blinking.

0535 TIE-ON TRANSFERRED !


0 INCH
For information only, not an error message: the length that was set to a number of yards - for shifting
the knots resulting from tying a new beam - has been reached and the cloth can now be cut on the
batching motion.
The green signal light slowly flashes and if the stopper is active after preselection, the machine is
stopped and is prevented form starting. The machine can be restarted by resetting the length to zero
or by deactivating the stopper after preselection.

0534 TIE-ON TRANSFER STARTED !


0 INCH
For information only, not an error message:
Start of the TIE-ON procedure for transferring the knots resulting from tying a new warp beam.

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The length - for cutting the cloth on the batching motion - that was set to a number of inch using the
terminal, is displayed.

1570 PATTERN LENGTH CONTROL


WOVEN PATTERN LENGTH: 0 METER
OUT OF RANGE [2 - 3]
The woven pattern length lies outside of the expected length.
Modify the pick density so the next pattern length is OK.
The machine can only be started after confirmation of the actions taken.

1571 PATTERN LENGTH CONTROL


WOVEN PATTERN LENGTH: 0C M.
OUT OF RANGE [2 - 3]
The woven pattern length lies outside of the defined range.
Modify the pick density so the next pattern length is OK.
The machine can only be started after confirmation of the actions taken.

1572 PATTERN LENGTH CONTROL


WOVEN PATTERN LENGTH: 0 YARD
OUT OF RANGE [2 - 3]
The woven pattern length lies outside of the defined range.
Modify the pick density so the next pattern length is OK.
The machine can only be started after confirmation of the actions taken.

1573 PATTERN LENGTH CONTROL


WOVEN PATTERN LENGTH: 0 INCH
OUT OF RANGE [2 - 3]
The woven pattern length lies outside of the defined range.
Modify the pick density so the next pattern length is OK.
The machine can only be started after confirmation of the actions taken.

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1574 JACQUARETTE STATE CONFLICT


This message appears if the jacquarette is disabled on the machine display, but the jacquarette
controller is under power. Or vice versa.

1566 CHANNEL : 0ARVDplus CAN NOT BE COMBINED WITH AIC/T


ARVDplus can not be combination with AIC/T.

1567 SMART ARGUS YARN DIAMETER CHECK


ALLOWED DEVIATION EXCEEDED [CH0]
The "Smart Argus" filling detector detected that the yarn diameter deviation exceeds the allowed
value. The allowed deviation is specified in the Smart Argus screen under "Yarn diameter check".

Possible causes:

A bobbin with a diverging yarn number has been mounted.

The allowed deviation has been set too low for this type of yarn. Increase this setting.

1568 SMART ARGUS FLIPBACKS DETECTION


MAXIMUM NUMBER OF DETECTIONS EXCEEDED [CH0]
During the last 10000 picks the "Smart Argus" filling detector detected more flipbacks than allowed.
The allowed number of detections is specified in the Smart Argus screen under "Flipbacks detec-
tion".

1569 THERMAL CUTTER : WRONG PICAN CONFIGURATION


Check the PICAN configuration of the thermal cutter (eCTTH) on the PICAN configuration screen.

1575 ETU LOAD TOO HIGH : ERROR0


Possible causes:

Troubleshooting KBD EN 2011 Q2N 231 / 234


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In cas of full width temple the tension in the cloth is too high. Check if the cloth is/was blocked due
to the the full width temple (knots)
Check the wiring between the TRIAX board and the motor, in particular the wiring to the resolver
(contacts !) and the brake
The motor is defective.
The TRIAX board is defective.
The mechanical load on the motor may be too high.

1576 CHANNEL TEST PATTERN


MAXIMUM NUMBER OF PICKS REACHED
The channel test pattern has been active during 10.000 picks.

In order to start weaving with the normal pattern, switch off the test pattern.

In order to continue weaving with the test pattern, switch off the test pattern and then switch it back
on.

1577 DOBBY TEST PATTERN ACTIVE


The dobby test pattern is active

1578 CHANNEL TEST PATTERN ACTIVE


The channel test pattern is active

1027 CHECK THE CONNECTIONS OF THE PROTECTION COVERS


The microprocessor has detected an error on the MCB print.

Possible causes:
- defective MCB print
- interrupted connection on the MCB print. For further information about the connections, see the
manual section wires - internal connections.

232 / 234 EN 2011 Q2N Troubleshooting KBD


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835

Troubleshooting KBD EN 2011 Q2N 233 / 234


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234 / 234 EN 2011 Q2N Troubleshooting KBD


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