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Model Notes

Input Echo:

Description:

Fire Water Storage Tank(s)


N1, N3 & N5 - FOR 10"
RADIAL LOAD (N) - 5000
CIRC. MOM (N-m) - 2500
LONG. MOM.(N-m) - 2500

Model Type : Cylindrical Shell

Parent Geometry
Parent Outside Diam. : 24500.000 mm.
Thickness : 8.000 mm.
Fillet Along Shell : 8.000 mm.

Parent Properties:
Cold Allowable : 114.5 MPa
Hot Allowable : 114.5 MPa
Material DB # 1005718.
Ultimate Tensile (Amb) : 399.9 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 239.9 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1180E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Outside Diam. : 273.000 mm.
Thickness : 12.700 mm.
Length : 250.000 mm.
Nozzle Weld Length : 8.000 mm.
RePad Width : 156.000 mm.
RePad Thickness : 8.000 mm.
RePad Weld Leg : 8.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 9850.000 mm.
Distance from Bottom : 350.000 mm.

Nozzle Properties
Cold Allowable : 117.9 MPa
Hot Allowable : 117.9 MPa
Material DB # 1008218.
Ultimate Tensile (Amb) : 413.7 MPa
Yield Strength (Amb) : 241.3 MPa
Yield Strength (Hot) : 233.1 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1180E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.


Ambient Temperature (Deg.) : 21.10
Nozzle Pressure : 0.005 MPa
Vessel Pressure : 0.005 MPa

User Defined Load Input Echo:


Loads are given at the Nozzle/Header Junction
Loads are defined in Global Coordinates

Model Notes
Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 5000.0 5000.0 5000.0 2500.0 2500.0 2500.0
OPER: 5000.0 5000.0 5000.0 2500.0 2500.0 2500.0

No external forces or bending moments were included in this analysis.

The "top" or "positive" end of this model is "free" in


the axial and translational directions.

Stresses will be calculated in the weld elements surrounding


the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.

Stresses ARE nodally AVERAGED.

The cylinder length or nozzle/branch location was adjusted


so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 9586.50 mm.
down the length of the cylinder and the total cylinder length
is 10200.00 mm.

Vessel Centerline Vector : 0.000 1.000 0.000


Nozzle Orientation Vector : 1.000 0.000 0.000
Tabular Results
Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME
Section III and ASME Section VIII, Division 2.

Analysis Time Stamp: Mon Feb 27 19:08:52 2017.

Solution Data
ASME Code Stress Output Plots
Stress Results - Notes
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Solution Data
FE/Pipe Version 7.0 Jobname: NOZZLE $P
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Solution Data

Maximum Solution Row Size = 888


Number of Nodes = 2676
Number of Elements = 876
Number of Solution Cases = 7

Summation of Loads per Case

Case # FX FY FZ

1 395909. 241849. 0.
2 395909. 241849. 0.
3 51255506. 0. 0.
4 0. 4. 0.
5 0. 0. -5.
6 0. 0. 0.
7 395909. 241849. 0.

Table of Contents

ASME Code Stress Output Plots


FE/Pipe Version 7.0 Jobname: NOZZLE $P
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ASME Code Stress Output Plots $X

1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

2) Qb < 3(Smh) (SUS,Bending) Case 1

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2


6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

8) Membrane < User (OPE,Membrane) Case 2

9) Bending < User (OPE,Bending) Case 2

10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

14) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

Table of Contents

Stress Results - Notes


FE/Pipe Version 7.0 Jobname: NOZZLE $P
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Stress Results - Notes

- Results in this analysis were generated using the finite


element solution method.

- Using pre 07 ASME Section VIII Division 2

- Assume free end displacements of attached pipe are


secondary loads within limits of nozzle reinforcement.

- Use Stress Intensity (TRESCA).

- S1+S2+S3 evaluation omitted from operating stress.


Include S1+S2+S3 evaluation in primary case evaluation.
Assume bending stress not local primary for S1+S2+S3.

- Use local tensor values for averaged and not


averaged stresses.

- PRIMARY STRESSES are similar to the B31 code "sustained"


stresses. Primary stresses contain the effects due to weight,
pressure and other sustained loads. The primary limit for
this stress is based on collapse of the local cross section
or excessive local strain.

- SECONDARY (PL+PB+Q) STRESS has no direct equal in a B31 code.


This stress requirement is intended to insure that sig-
nificant inelastic behavior only occurs for the first few
loading cycles, and only over a fairly small region of the
model. "Small" is on the order of the square root of Rt,
where (R) is the radius of the header and (t) is the
thickness of the header. Secondary stresses do not include
the effect of peak stress concentration factors such as occur
at fillets, welds or notches.

- PEAK STRESSES are equivalent to the B31 code "expansion"


stresses. In the peak stress report, the user will find the
equivalent B31 allowable computed from: f[1.25(Sc+Sh)].

- The LOCAL STRESS calculations performed herein are in accord-


ance with ASME VIII Div 2, Part 5, elastic calculations, and
ASME Section III Subsection NB. These methods have been used
extensively in the nuclear piping industry, and have been
shown to be in consistant agreement with the B31 piping codes
when the simplifying assumptions made in the B31 codes are
employed.

- The B31 Code Stress Calculations performed herein are in


accordance with the method outlined in NUREG/CR-3243 and
(ORNL/Sub/82-22252/1). This paper shows the relationship
between the fatigue evaluation methods used in the B31 codes
and the class 1,2 and 3 nuclear piping codes.

- When the number of design cycles is less than 7000, (which is


the default), the B31 user is cautioned against using a
smaller number of design cycles to satisfy the intersection
allowables unless he is sure that the material can easily
undergo significant peak plastic deformation without crack
propagation.

- Thru-the-wall temperature effects may be important when the


temperature difference is high. The stress resulting from the
difference is independant of the thickness. Users should
estimate and enter this difference if available.

- Membrane stresses are the stresses averaged thru the wall of


the component. Secondary and Peak stresses are those that are
maximums at the outer fiber of the local cross section due
primarily to plate or shell type bending at the nozzle or
discontinuity.

Table of Contents

ASME Overstressed Areas


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ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios


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Highest Primary Stress Ratios $X

Pad/Header at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch at Junction

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch Transition

Pl 1.5(k)Smh Primary Membrane Load Case 1


1 177 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
0% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
Pad Outer Edge Weld

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Header Outside Pad Area

Pl 1.5(k)Smh Primary Membrane Load Case 1


8 172 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
4% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Table of Contents

Highest Secondary Stress Ratios


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Highest Secondary Stress Ratios $X

Pad/Header at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch at Junction

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


10 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch Transition

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


2 354 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
0% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Pad Outer Edge Weld

Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2


10 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

Header Outside Pad Area

Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2


8 344 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1(Note 1)
Plot Reference:
2% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Table of Contents
Highest Fatigue Stress Ratios
FE/Pipe Version 7.0 Jobname: NOZZLE $P
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Highest Fatigue Stress Ratios $X

Pad/Header at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 3.3702E9
WRC 474 99% Probability Cycles = 7.8294E8
WRC 474 95% Probability Cycles = 1.0870E9
BS5500 Allowed Cycles(Curve F) = 6.9165E9
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 6.1222E9
WRC 474 99% Probability Cycles = 1.4222E9
WRC 474 95% Probability Cycles = 1.9746E9
BS5500 Allowed Cycles(Curve F) = 1.0192E10
Membrane-to-Bending Ratio = 2.880
Bending-to-PL+PB+Q Ratio = 0.258
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


1 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable = 294.8
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.6784E12
WRC 474 99% Probability Cycles = 3.8991E11
WRC 474 95% Probability Cycles = 5.4134E11
BS5500 Allowed Cycles(Curve F) = 7.7767E13
Membrane-to-Bending Ratio = 1.226
Bending-to-PL+PB+Q Ratio = 0.449
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Pad Outer Edge Weld

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2


7 290 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
2% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 9.1894E9
WRC 474 99% Probability Cycles = 2.1348E9
WRC 474 95% Probability Cycles = 2.9639E9
BS5500 Allowed Cycles(Curve F) = 1.1574E10
Membrane-to-Bending Ratio = 2.226
Bending-to-PL+PB+Q Ratio = 0.310
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
7) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area

Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2


4 290 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
1% "B31" Fatigue Stress Allowable = 286.2
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 1.8353E10
WRC 474 99% Probability Cycles = 4.2636E9
WRC 474 95% Probability Cycles = 5.9195E9
BS5500 Allowed Cycles(Curve F) = 3.6122E10
Membrane-to-Bending Ratio = 16.536
Bending-to-PL+PB+Q Ratio = 0.057
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Table of Contents

Stress Intensification Factors


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Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI


Axial : 48.919 27.971 72.473 3.884
Inplane : 9.804 4.349 14.524 3.395
Outplane: 15.427 7.399 22.855 2.979
Torsion : 0.688 0.997 1.024 1.317
Pressure: 0.908 1.057 1.345 1.553

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 273.000 mm.


Pipe Thk: 12.700 mm.
Z approx: 675836.312 cu.mm.
Z exact : 645930.375 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres


SIF/SSI Exponents: 0.856 0.644 0.731 0.007 -0.578

SIF/SSI exponent based on relationship between primary and


peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 271.295


Header Pressure i-factor = 1.816

The B31.3 pressure i-factors should be used with with


F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).

B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
72.807 Inplane
96.547 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
96.547 Inplane
96.547 Outplane
96.547 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
60.817 Inplane
96.547 Outplane
60.817 Torsional

Table of Contents

Allowable Loads
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Allowable Loads $X

SECONDARY Maximum Conservative Realistic


Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 49224. 15929. 23893.
Inplane Moment (mm. N ) 15276075. 3495380. 7414822.
Outplane Moment (mm. N ) 9708233. 2221380. 4712258.
Torsional Moment (mm. N ) 223131696. 72926528. 109389792.
Pressure (MPa ) 0.17 0.00 0.00

PRIMARY Maximum Conservative Realistic


Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 63769. 20254. 30381.
Inplane Moment (mm. N ) 26269304. 5924126. 12566968.
Outplane Moment (mm. N ) 14993228. 3367350. 7143226.
Torsional Moment (mm. N ) 114546784. 36532008. 54798012.
Pressure (MPa ) 0.11 0.00 0.00

NOTES:

1) Maximum Individual Occuring Loads are the maximum


allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are


the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the


maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.

4) Secondary allowable loads are limits for expansion


and operating piping loads.

5) Primary allowable loads are limits for weight,


primary and sustained type piping loads.

Table of Contents

Flexibilities
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Flexibilities $X

The following stiffnesses should be used in a piping,


"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 273.000 mm.


Wall Thickness = 12.700 mm.

Axial Translational Stiffness = 3735. N /mm.


Inplane Rotational Stiffness = 7973896. mm. N /deg
Outplane Rotational Stiffness = 4855211. mm. N /deg
Torsional Rotational Stiffness = 3041792256. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle


:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.


Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.17898E+14 N mm.^2
The value of (d) to use is: 260.300 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 9.341


Inplane Flexibility Factor (k) = 150.504
Outplane Flexibility Factor (k) = 247.178
Torsional Flexibility Factor (k) = 0.395

Table of Contents

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
4) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
5) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
7) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
8) Membrane < User (OPE Membrane) Case 2
9) Bending < User (OPE Bending) Case 2
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
12) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
13) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
14) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

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