School of Mechanical Engineering

Winter Semester 2016-17

B.Tech (Mechanical, Production, and Industrial)

Course Name: Production Planning and Control Course Type: CAL

Course Code : MEE434 Class Number : 2464
Faculty Name: Dr K Jayakrishna Slot : B1& G1
ASSIGNMENT II

Last date for submission 30 March 2017

Problem 1.
Using capacity bill model based on master production schedule, routing and standard time
data provided, historical percentages of work centres, standard hours/unit.
Calculate:
Capacity planning using overall factors
Capacity requirement

A Master Production Schedule (in units)

End
Period
Product
C D 1 2 3 4 5 6 7 8 9 10 11 12 13 Total

A 40 35 30 50 40 50 60 40 40 45 35 65 70 600

B 20 14 18 22 12 14 20 20 24 26 24 20 16 250

B
Work centre Historical percentages

100 60.3
D E (2 Required) 200 30.4

F (2 Required) 300 9.3

Routing and standard time data

Standard Standard
Lot sizes Operation Work Centre setup Run time
(Hours) (Hours/unit)
End products
A 50 1 of 1 100 1 0.065
B 30 1 of 1 100 1 1.450
Components
50 1 of 2 200 1 0.750
C
50 2 of 2 300 1 0.400
D 80 1 of 1 200 2 0.680
E 150 1 of 1 200 2 0.070
F 200 1 of 1 200 2 0.085

Total direct labour in

End Product
Standard Hours/Unit

A 0.95
B 1.85

NOTE: Your answer to the question should be submitted as handwritten hardcopy only.