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Received 18 December 2001; received in revised form 18 June 2002; accepted 17 July 2002
Abstract
Understanding the mechanisms that affect catalytic activity in porous ceramic diesel particulate filters (DPF)
at the temperature range 200 to 400C is important for the successful modeling of the initiation and evolution of
catalytic regeneration by use of fuel additives. This refers not only to the dry carbon particulate, but also to the
volatile hydrocarbons adsorbed on it. In this paper, a detailed analysis of the hydrocarbon adsorption desorption
and oxidation behavior of diesel particulate emitted by a modern diesel engine and collected on a SiC diesel filter
is performed by use of thermogravimetric and differential scanning calorimetry analysis (TGA-DSC). Non-
isothermal tests were performed with samples collected directly from a ceramic filter connected to the exhaust
system of the diesel engine running under low and medium speed and load operating conditions with and without
fuel additive. Fuel additive concentration was varied to investigate its effect on the soot oxidation behavior. Based
on the TGA data, the kinetic parameters of the soot oxidation reaction were calculated. The effect of volatile
adsorbed hydrocarbons on the soot oxidation reaction was evaluated by comparing the calculated activation
energies for samples collected from the center and the periphery of the filter at various exhaust temperatures
prevailing at filter loading phase. In particular it was seen that the catalytic activity of the fuel additive is enhanced
by the presence of the volatile organic components. 2003 The Combustion Institute. All rights reserved.
Keywords: Diesel exhaust emissions; Diesel particulate filters; Catalytic soot incineration; Thermogravimerty; Unburned
hydrocarbons; Volatile organic fraction
0010-2180/03/$ see front matter 2003 The Combustion Institute. All rights reserved.
S0010-2180(02)00432-7
158 G.A. Stratakis, A.M. Stamatelos / Combustion and Flame 132 (2003) 157169
position of exhaust particulate depends on where and known as erratic regeneration behavior and observed
how they are collected. As the exhaust is diluted and at low temperatures [14]. It depends on the presence
cooled, nucleation, condensation and adsorption of volatile hydrocarbons. The volatile fraction origi-
transform volatile materials to solid and liquid par- nates from unburned fuel and lubricating fuel and is
ticulate matter. In the tailpipe, where temperatures found adsorbed/condensed on the soot particles at
are high, most of the volatile materials are in the temperatures below 190C. Due to the very close
gas-phase. The details of the dilution and cooling contact with the catalyst metal oxides these hydro-
processes determine the relative amounts of material carbons may be oxidized at temperatures below
that adsorb or condense onto existing particles and 250C. Thus, a slow regeneration procedure may
nucleate to form new particles [5]. The Soluble Or- start in specific points where the local soot loading,
ganic Fraction (SOF) of the particulate is determined composition, and temperatures are favorable. Under
by chemical extraction (Soxlet method), and it is certain circumstances the heat release from the oxi-
usually employed in the determination of adsorbed dized VOF leads to further carbon oxidation by the
hydrocarbon speciation. If one is just interested in the additive oxides at temperatures higher than 350C.
percentage of volatile compounds, it is preferable to The resulting additional exothermic reactions may
determine, instead, the Volatile Organic Fraction further locally increase the temperature to above
(VOF), by means of vacuum evaporation. A trap 500C, thus allowing fast oxidation of carbon by
oxidizer system mechanically filters and collects the exhaust gas oxygen. This leads to a more or less
particulate matter from the exhaust gas, thus increas- complete regeneration of the filter. Such a behavior
ing filter backpressure. Backpressure increase is un- was first systematically reported by Lepperhoff et al.
desirable since it increases fuel consumption and [15] on a particulate trap installed on a 1.9 liter IDI
reduces available torque [6]. Thus, it is necessary to diesel engine by use of cerium fuel additive. The
clean the trap periodically by burning off (oxidizing) hydrocarbons present as the soluble organic fraction
the collected particulate (filter regeneration). Under of the particulate are completely gasified and de-
the conditions met in diesel exhaust systems regard- sorbed at higher temperatures, and eventually, soot is
ing exhaust flow and oxygen concentration, the re- composed exclusively of dry carbon particulate, at
quired reaction rates for complete regeneration are temperatures beyond 400C.
attained at temperatures above 550C. These condi- Design optimization of this type of diesel exhaust
tions are scarcely attained under normal urban driv- after-treatment systems is increasingly dependent on
ing conditions. Numerous regeneration techniques efficient modeling of the filter regeneration process
have been suggested over the last 20 years, the most [16]. Zero-dimensional and 1-D models have been
simple and effective being based on catalysts (cata- presented, following the pioneering work of Bisset
lytically coated filter [710] or fuel doping [11,12]). [17], (for thermal regeneration, without catalyst), as
The lowering of soot combustion temperature by extended by Koltsakis and Stamatelos [18,19], to
doping the fuel with catalytic additives (usually in the cover also catalytic regeneration. This class of mod-
form of organometallic compounds) is a workable els was proved capable of predicting the propagation
catalytic regeneration technique. The design of suc- of regeneration in the filter in real world operation on
cessful catalytic fuel additive assisted trap systems the vehicle or engine bench. They are employed to-
depends on the solution of problems related to filter day in the form of commercial software (CATWALL
durability and additive ash accumulation. The ap- [20]), in filter and exhaust system design, as well as
pearance of high thermal stresses resulting from tem- in catalytic dosimetry optimization. They employ re-
perature gradients during a low space velocity regen- duced reaction scheme to represent the complex
eration may cause microcracks which reduce filter chemistry of fuel additive assisted soot oxidation.
durability [13]. A common type of uncontrolled re- Their main drawback is that they consider only dry
generation happens upon vehicle deceleration from a soot oxidation, without separately addressing ad-
high engine load to idle with a heavily loaded filter. sorbed hydrocarbons (VOF) behavior. VOF maybe
The presence of significant quantities of adsorbed oxidized at temperatures below 200C and desorbs
hydrocarbons is thought to have a role in this process. from the particulate at higher temperatures. So these
Catalytic regeneration by use of fuel additives is a models fail to predict the erratic regeneration behav-
quite complex process, which is not yet well under- ior. Past attempts to model HC influence to the DPF
stood and modeled. The instability to the appearance regeneration behavior faced a lot of difficulties. In
and evolution of regeneration at temperatures down reference [21], a first approach based on modeling of
to 200C under favorable engine and filter operating VOF oxidation behavior was presented. The results
conditions (city part load driving conditions), is one were presented in the form of predicted equilibrium
of the most significant problems since it is related to regeneration ranges during steady state experiments.
filter durability as mentioned above. This behavior is It was concluded that the successful introduction of a
G.A. Stratakis, A.M. Stamatelos / Combustion and Flame 132 (2003) 157169 159
valid scheme that will cover also VOF oxidation in a characteristics (DI, IDI, turbocharged), the fuel injec-
transient model, would require more detailed study of tion system (injection principle, injection pressure
oxidation and sorption behavior of real diesel partic- and timing, nozzles characteristics), the exhaust gas
ulate produced by modern DI engines when run on recirculation (EGR) rate, and engine operation point
catalyst-doped fuel. (speed and load, exhaust temperature) [32].
Thermal analysis methods (TGA-DSC) are com- The percentage of VOF that will eventually re-
monly used in the investigation of diesel soot VOF main adsorbed on the dry soot accumulated in the
[7,22], oxidation behavior and the determination of filter depends on the filter temperature. So if the filter
kinetic parameters, also in association with reactor temperature exceeds the 380 to 420C most VOF is
experiments [2327]. Although these methods are vaporized and only dry soot remains accumulated on
simple to use the results must be carefully analyzed the filter wall. On the other hand, prolonged opera-
because of the influence of parameters as instrumen- tion of a heavily loaded filter with dry soot under low
tal factors and sample characteristics. These param- load and speed conditions can lead to the readsorp-
eters are summarized below, because they must be tion of heavy hydrocarbons emitted in the particulate
taken into account in interpreting the results of our layer, thus increasing its VOF content. The process of
investigations to be applicable in the further devel- adsorption of hydrocarbons on a soot-loaded ceramic
opment of our computational tools [28]: filter, as function of temperature is quite complex and
not yet well understood because of the lack of exper-
Y Instrumental (thermobalance) factors (furnace
imental investigations on that direction (in the liter-
heating rate, furnace atmosphere, geometry of
ature, experimental studies of hydrocarbon adsorp-
sample holder and furnace, sample holder ma-
tion is limited to Teflon-coated glass-fiber filters in
terial, thermocouple location)
diluted exhaust, following the existing legislative
Y Sample characteristics (amount of sample, par-
standard procedure for diesel particulate emissions
ticle size, sample packing, nature of sample,
measurement [5]).
thermal conductivity, heat capacity of the sam-
The percentage of VOF as function of exhaust gas
ple material)
temperature varies considerably with diesel fuel com-
A considerable amount of research has been car- position. High-boiling point components contained in
ried out in recent years to investigate the influence of fuel, such as higher boiling point parafines or aro-
the above parameters [10,29,30]. Another significant matics adsorbed from particulates emitted by the en-
factor that must be considered to the extraction of gine, are reported to increase VOF content [33]. If we
kinetic parameters is the oxygen transport mecha- compare distillation curves for typical diesel fuels
nism inside the bed. In the case of thermobalance the with different compositions and constituents boiling
oxygen is supplied to the bed by diffusion only. So points, we find that 50% distillation points lie in the
the conditions on the thermobalance do not represent range from 220 to 320C. Apparently, most diesel
the real conditions during filter regeneration where fuels evaporate in the range between 200 and 380C.
the oxygen is supplied mainly by forced convection We could assume, as a first step, that the particulate
[31]. Further attention is necessary to the determina- VOF fraction evaporates and adsorbs according to
tion of the kinetic parameters since a TGA curve may the distillation curve of the diesel fuel from which it
consist of more than one usually overlapping pro- originates. This assumption is in accordance with the
cesses. observation that low temperature catalytic activity is
In the present paper, a first approach to the un- diminished as we approach 380C [21].
derstanding of soot (collected directly from the filter)
oxidation behavior (regular and catalyst doped) is
presented. Furthermore, activation energies are com- 3. Experimental
puted, based on the TGA-DSC curves, for HC and
soot oxidation reactions. These are required for our The collection of particulate samples was per-
modeling, where we leave only the frequency factors formed directly from the filter without dilution of the
as tunable parameters. The influence of soot VOF exhaust gas flow. The filter fitted to the exhaust
content to the soot oxidation is investigated too. system of a 2.0 liter displacement HDI turbocharged
passenger car engine, running on the LTTE (Labora-
tory of Thermodynamics and Thermal Engines) en-
2. Factors affecting VOF content in diesel gine test bench on carefully selected steady state
particulate operation points. The engine and diesel filter speci-
fications are presented in Table 1. Figure 1 presents
The percentage of VOF in the particulate emitted the experimental layout of the filter loading experi-
by a diesel engine depends on the engine design ments.
160 G.A. Stratakis, A.M. Stamatelos / Combustion and Flame 132 (2003) 157169
Fig. 1. Experimental layout. Engine and digitally controlled dynamometer installation is shown along with exhaust gas
analysers, main diesel filter measurement lines, and data acquisition system.
G.A. Stratakis, A.M. Stamatelos / Combustion and Flame 132 (2003) 157169 161
Fig. 2. Map of channel wall temperatures (oC) measured at the center and periphery of the filter, at a distance of 15 mm from
the end of the respective channels.
100 L). Samples ranging from 3.5 to 5.5 mg were 2000 rpmno load conditions (500 s duration), fol-
collected each time from the center and the periphery lowed by a step load change 60 Nm, (engine speed
of the filter. To give an idea of the temperatures remains at 2000 rpm). Backpressure is observed to
prevailing inside the filter during loading, Fig. 3 increase from 40 to 120 mbar in about 4500 s during
presents the results of a filter loading experiment the loading at 60 Nm engine load. Exhaust gas tem-
comprising an initial filter preheatingloading at perature at filter inlet, (turbine exit), and at two points
Table 2
Experimental protocol
Table 3
Fuel additive ash computations
at filter exit channels (center and periphery) is mea- filter loading at the respective operation point. The
sured. The clearly observable exhaust gas and filter packing procedure was performed very carefully to
temperature increase trend, is due to the effect of achieve uniform distribution of sample mass inside
backpressure increase on the engine cycle (reduction the receptacle. Non- isothermal tests were performed
of break mean effective pressure due to the increase with each sample, with a heating rate of 10C per
in pumping losses). According to this figure, temper- minute. The experiments were carried out in air and
ature difference between center and periphery during also in nitrogen environment (for the determination
loading is of the order of 25C at the specific oper- of VOF content). A gas flow of 10 mL/min in the
ation point. This temperature difference decreases at case of synthetic air experiments and of 35 mL/min
higher flowrates as explained above. Generally, due in the case of nitrogen was maintained over the re-
to this difference, the VOF content is expected to be ceptacle chamber. The scan rate was adjusted to 1 s.
higher at the periphery. Each sample was packed in a
platinum receptacle, immediately after the end of the
4. Results and discussion
0.07E 4
0.08E 4
0.21E 4
0.25E 5
0.77E 6
(sec1)
A
(kJ/mole)
50 ppmb
80 5
80 5
85 5
100 5
120 5
E
Summarized results for ignition temperature and kinetic parameters of regular and catalyzed soot oxidation for samples collected at various filter loading temperatures
0.08E 4
0.08E 4
0.17E 4
0.53E 6
1.66E 6
1.92E 6
(sec1)
A
Kinetic parameters of dry soot oxidation
(kJ/mole)
25 ppmb
80 5
80 5
85 5
120 5
130 5
130 5
E
2.25E 8
2.25E 8
(sec1)
The kinetic parameters for the catalyzed dry soot oxidation (25 & 50 ppm Ce) are calculated in the range of 420 to 490C.
curves for soot samples taken directly from the filter chan-
nel, after moderate particulate loading at various filter chan-
nel wall temperatures. All soot samples are taken from a
(kJ/mole)
filter loaded with the engine running with 25 ppm Ce- doped
190 5
190 5
0 ppma
diesel fuel.
The kinetic parameters for the uncatalyzed dry soot oxidation calculated in the range of 590 to 640C.
1.3E 10
0.63E 8
(sec1)
glass micro-reactor.
Y The second in the range of 420 to 490C, in
which the dry soot oxidation takes place with
50 ppm
25 ppm
630
(C)
220
250
300
350
400
420
b
a
(range where the adsorbed hydrocarbons oxidation is If the time step is set small enough we can assume
assumed to take place). that the TGA curve is composed of very small linear
The wall temperature difference between center segments of T length at which the reaction rate is
and periphery of the filter results in a variation of the constant.
VOF content, probably due to the condensation of the So the derivatives on the above equation may be
high boiling components to the soot particulate sur- replaced by differences:
face.
A continuation of this work with further investi- m
Ae E/RTm n
gation of the mechanisms of VOFsoot interaction on t
a diesel filter during loading and regeneration is nec-
essary to enhance our understanding and improve our The logarithmic form of the above equation gives:
modeling of diesel particulate filter operation.
m n E 1
ln m ln A
t R T
Appendix 1
E and A are calculated from the slope and intercept of
a parametric plot of ln[(m/t) m-n] vs. 1/T.
Calculation of kinetic parameters from the TGA
The assumption of n 1 is made for the analysis
curves
carried out in this paper, which is explained in the
text.
The calculation of kinetic data from the TGA
curve is based on the formal kinetic equation:
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