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University of Saskatchewan
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26 J Polym Environ (2007) 15:2533
Table 1 Mechanical
properties of natural fibers as Fiber Density Elongation Tensile strength Youngs modulus
compared to conventional (g/cm3) (%) (MPa) (GPa)
reinforcing fibers [9, 10, 16] Cotton 1.51.6 3.010.0 287597 5.512.6
Jute 1.31.46 1.51.8 393800 1030
Flax 1.41.5 1.23.2 3451500 27.680
Hemp 1.48 1.6 550900 70
Ramie 1.5 2.03.8 220938 44128
Sisal 1.331.5 2.014 400700 9.038.0
Coir 1.2 15.030.0 175220 4.06.0
Softwood kraft 1.5 1000 40.0
Eglass 2.5 2.53.0 20003500 70.0
Sglass 2.5 2.8 4570 86.0
Aramide (normal) 1.4 3.33.7 30003150 63.067.0
Carbon (standard) 1.4 1.41.8 4000 230.0240.0
Table 2 Chemical
composition of selected Type of fiber Cellulose (%) Lignin (%) Hemicellulose Pectin (%) Ash (%)
common natural fibers [18, (or Pentosan) (%)
19] A. Bast fiber
Fiber flax 71 2.2 18.620.6 2.3
Seed flax 4347 2123 2426 5
Kenaf 3157 1519 21.523 25
Jute 4571.5 1226 13.621 0.2 0.52
Hemp 5777 3.713 1422.4 0.9 0.8
Ramie 68.691 0.60.7 516.7 1.9
B. Core fiber
Kenaf 3749 1521 1824 24
Jute 4148 2124 1822 0.8
C. Leaf fiber
Abaca 5663 79 1517 3
Sisal 4778 711 1024 10 0.61
Henequen 77.6 13.1 48
composition may differ with the growing condition and optimize the interface of fibers. Chemicals may acti-
test methods even for the same kind of fiber. Cellulose vate hydroxyl groups or introduce new moieties that
is a semicrystalline polysaccharide made up of D- can effectively interlock with the matrix. The devel-
glucopyranose units linked together by b-(1-4)-gluco- opment of a definitive theory for the mechanism of
sidic bonds [19]. And the large amount of hydroxyl bonding by chemicals in composites is a complex
group in cellulose gives natural fiber hydrophilic problem. Generally, chemical coupling agents are
properties when used to reinforce hydrophobic matri- molecules possessing two functions. The first function
ces; the result is a very poor interface and poor is to react with hydroxyl groups of cellulose and the
resistance to moisture absorption [20]. Hemicellulose is second is to react with functional groups of the matrix.
strongly bound to cellulose fibrils presumably by Bledzki and Gassan [9] outlined several mechanisms of
hydrogen bonds. Hemicellulosic polymers are coupling in materials, namely: (a) elimination of weak
branched, fully amorphous and have a significantly boundary layers; (b) production of a tough and flexible
lower molecular weight than cellulose. Because of its layer; (c) development of a highly crosslinked inter-
open structure containing many hydroxyl and acetyl phase region with a modulus intermediate between
groups, hemicellulose is partly soluble in water and that of substrate and of the polymer; (d) improvement
hygroscopic [16]. Lignins are amorphous, highly com- of the wetting between polymer and substrate; (e)
plex, mainly aromatic, polymers of phenylpropane formation of covalent bonds with both materials; and
units [19] but have the least water sorption of the (f) alteration of acidity of substrate surface.
natural fiber components [16]. Chemical modifications of natural fibers aimed at
Because the low interfacial properties between fiber improving the adhesion with a polymer matrix were
and polymer matrix often reduce their potential as investigated by a number of researchers [4, 2124].
reinforcing agents due to the hydrophilic nature of However, different chemicals were used and very
natural fibers, chemical modifications are considered to limited papers [9, 18] took a partial review on the
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J Polym Environ (2007) 15:2533 27
mechanism and utilization of chemical treatments in 1, 2, 4 and 10%) for treating sisal fiber-reinforced
fiber-reinforced composites. composites and concluded that maximum tensile
strength resulted from the 4% NaOH treatment at
room temperature. Mishra et al. [32] reported that 5%
Chemical Treatments
NaOH treated sisal fiber-reinforced polyester compos-
ite had better tensile strength than 10% NaOH treated
Alkaline Treatment
composites. This is because at higher alkali concentra-
tion, excess delignification of natural fiber occurs
Alkaline treatment or mercerization is one of the most
resulting in a weaker or damaged fiber. The tensile
used chemical treatment of natural fibers when used to
strength of the composite decreased drastically after
reinforce thermoplastics and thermosets. The impor-
certain optimum NaOH concentration.
tant modification done by alkaline treatment is the
disruption of hydrogen bonding in the network struc-
Silane Treatment
ture, thereby increasing surface roughness. This treat-
ment removes a certain amount of lignin, wax and oils
Silane is a chemical compound with chemical formula
covering the external surface of the fiber cell wall,
SiH4. Silanes are used as coupling agents to let glass
depolymerizes cellulose and exposes the short length
fibers adhere to a polymer matrix, stabilizing the
crystallites [18]. Addition of aqueous sodium hydrox-
composite material. Silane coupling agents may reduce
ide (NaOH) to natural fiber promotes the ionization of
the number of cellulose hydroxyl groups in the fiber
the hydroxyl group to the alkoxide [25]:
matrix interface. In the presence of moisture, hydro-
lyzable alkoxy group leads to the formation of silanols.
Fiber OH NaOH ! Fiber O Na H2 O 1
The silanol then reacts with the hydroxyl group of the
fiber, forming stable covalent bonds to the cell wall
Thus, alkaline processing directly influences the that are chemisorbed onto the fiber surface [25].
cellulosic fibril, the degree of polymerization and the Therefore, the hydrocarbon chains provided by the
extraction of lignin and hemicellulosic compounds [26]. application of silane restrain the swelling of the fiber by
In alkaline treatment, fibers are immersed in NaOH creating a crosslinked network due to covalent bonding
solution for a given period of time. Ray et al. [21] and between the matrix and the fiber. The reaction schemes
Mishra et al. [22] treated jute and sisal fibers with 5% are given as follows [25]:
aqueous NaOH solution for 2 h up to 72 h at room
H2 O
temperature. Similar treatments were attempted by CH2 CHSiOC2 H5 3 ! CH2 CHSiOH3 3C2 H5 OH
Morrison et al. [27] to treat flax fiber. Garcia et al. [28] 2
reported that 2% alkali solution for 90 s at 200C and
1.5 MPa pressure was suitable for degumming and
defibrillation to individual fibers. These researchers CH2 CHSiOH3 Fiber OH
observed that alkali led to an increase in amorphous
! CH2 CHSi OH2 O Fiber H2 O 3
cellulose content at the expense of crystalline cellulose.
It is reported that alkaline treatment has two effects
on the fiber: (1) it increases surface roughness resulting Many researchers applied silane treatment in sur-
in better mechanical interlocking; and (2) it increases face modification of glass fiber composites [3336].
the amount of cellulose exposed on the fiber surface, Silane coupling agents were also found to be effective
thus increasing the number of possible reaction sites in modifying natural fiberpolymer matrix interface
[29]. Consequently, alkaline treatment has a lasting and increasing the interfacial strength. Three amino-
effect on the mechanical behavior of flax fibers, propyl trimethoxy silane with concentration of 1% in a
especially on fiber strength and stiffness [26]. Van de solution of acetone and water (50/50 by volume) for
Weyenberg et al. [24] reported that alkaline treatment 2 h was reportedly used to modify the flax surface [24].
gave up to a 30% increase in tensile properties (both Rong et al. [37] soaked sisal fiber in a solution of 2%
strength and modulus) for flax fiberepoxy composites aminosilane in 95% alcohol for 5 min at a pH value of
and coincided with the removal of pectin. Alkaline 4.55.5 followed by 30 min air drying for hydrolyzing
treatment also significantly improved the mechanical, the coupling agent. Silane solutions in a water and
impact fatigue and dynamic mechanical behaviors of ethanol mixture with concentration of 0.033% and 1%
fiber-reinforced composites [23, 30, 31]. Jacob et al. were also carried by Valadez et al. [38] and Agrawal
[31] examined the effect of NaOH concentration (0.5, et al. [25] to treat henequen fibers and oil palm fibers.
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28 J Polym Environ (2007) 15:2533
It was verified that the interaction between the silane because of better thermal stability of treated fibers and
coupling agent modified fiber and the matrix was much improved fibermatrix interactions in treated fiber
stronger than that of alkaline treatment, which led to composites [41]. It was also reported that acetylated
composites with higher tensile strength from silane- natural fiber-reinforced polyester composites exhibited
treated than alkaline-treated fiber [38]. Thermal sta- higher bio-resistance and less tensile strength loss
bility of the composites was also improved after silane compared to composites with silane treated fiber in
treatment [25]. biological tests [42].
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J Polym Environ (2007) 15:2533 29
Acrylic acid (CH2=CHCOOH) can be graft poly- water and 25% AN-grafted sisal fibers absorbed the
merized to modify glass fibers [46, 47]. Sreekala et al. least water, suggesting that changes in chemistry of the
[48, 49] used acrylic acid in natural fiber surface fiber surface reduced the affinity of fibers to moisture.
modification. Oil palm fibers were mixed with 10% It was also found that grafting of chemically modified
NaOH for about 30 min and then treated with a fibers with 5% AN brought a higher increase in tensile
solution of acrylic acid at 50C for 1 h at various strength and Youngs modulus of fibers than grafting
concentrations. The fibers were washed with aqueous with 10 and 25% AN. The explanation for this was that
alcohol solution and dried. The tensile strength of oil grafting at low concentration of AN may create orderly
palm fiberPE composites did not increase. Other arrangement of polyacrylonitrile units. Mishra et al.
chemical treatments on oil palm fibers were also [22] also concluded that optimum graft yield was
investigated, including alkaline, acetylation, peroxide, obtained for treatment duration of 3 h.
permanganate, silane and acrylation. Treatments like Sreekala et al. [49] treated oil palm fiber with AN in
silane and acrylation led to strong covalent bond 1% H2SO4 solution after alkali and KMnO4 oxidized
formation and thereby, the tensile strength and pretreatment. However, the expected increase in fiber
Youngs modulus of treated fibers were improved matrix adhesion and reduction in water sorption on
marginally. However, it was reported by Li et al. [50] fiber reinforced phenol formaldehyde (PF) composites
that the tensile strength of acrylic acid treated flax after treatment was not observed.
fiberHDPE composites was improved and water
absorption of composites was decreased. Maleated Coupling Gents
Acrylonitrile (AN, (CH2=CHC N)) is also used
to modify fibers. The reaction of AN with fiber Maleated coupling agents are widely used to strength-
hydroxyl group occurs in the following manner [18]: en composites containing fillers and fiber reinforce-
ments [5154]. The difference with other chemical
Fiber OH CH2 CHCN ! Fiber OCH2 CH2 CN
treatments is that maleic anhydride is not only used to
7 modify fiber surface but also the PP matrix to achieve
better interfacial bonding and mechanical properties in
Graft copolymerization of AN on sisal fibers was composites [5557]. The PP chain permits maleic
studied by Mishra et al. [22] using a combination of anhydride to be cohesive and produce maleic anhy-
NaIO4 and CuSO4 as initiator in an aqueous medium dride grafted polypropylene (MAPP). Then the treat-
at temperatures between 50 and 70C. Reaction ment of cellulose fibers with hot MAPP copolymers
medium, treatment time, initiator, AN concentration provides covalent bonds across the interface (Fig. 1).
and even fiber loading influenced the graft effect. It The mechanism of reaction of maleic anhydride with
was found that untreated fibers absorbed the most PP and fiber can be explained as the activation of the
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30 J Polym Environ (2007) 15:2533
copolymer by heating (170C) before fiber treatment fiber occurred which resulted in the formation of polar
and then the esterification of cellulose fiber [58]. After groups between fiber and matrix.
this treatment, the surface energy of cellulose fibers is
increased to a level much closer to the surface energy
of the matrix. This results in better wettability and Peroxide Treatment
higher interfacial adhesion of the fiber.
Mohanty et al. [59] used MAPP as coupling agent In organic chemistry, peroxide is a specific functional
for the surface modification of jute fibers. It has been group or a molecule with the functional group ROOR
found that a 30% fiber loading with 0.5% MAPP containing the divalent ion OO. Organic peroxides
concentration in toluene and 5 min impregnation time tend to decompose easily to free radicals of the form
with 6 mm average fiber lengths gave the best results. RO; RO then reacts with the hydrogen group of the
A 72.3% increase in flexural strength was observed matrix and cellulose fibers. For example, the peroxide
with the treated composites. In addition to PP matrix, initiated free radical reaction between PE matrix and
Mishra et al. [60] reported that maleic anhydride cellulose fibers is shown by the following [10, 23]:
treatment reduced the water absorption to a great RO OR!2RO 10
extent in banana, hemp and sisal fiber-reinforced
novolac composites. Mechanical properties like
Youngs modulus, flexural modulus, hardness and RO PE H!ROH PE 11
impact strength of plant fiber-reinforced composites
increased after maleic anhydride treatment.
RO Cellulose H!ROH Cellulose 12
Permanganate Treatment
PE Cellulose !PE Cellulose 13
Permanganate is a compound that contains permanga-
nate group MnO4. Permanganate treatment leads to the
formation of cellulose radical through MnO3 ion forma- Benzoyl peroxide (BP, ((C6H5CO)2O2) and dicumyl
tion. Then, highly reactive Mn3+ ions are responsible for peroxide (DCP, (C6H5C(CH3)2O)2) are chemicals in
initiating graft copolymerization as shown below [16]: the organic peroxide family that are used in natural
fiber surface modifications. In peroxide treatment,
fibers are coated with BP or DCP in acetone solution
for about 30 min after alkali pre-treatment [10, 48, 49].
Peroxide solution concentration was 6% [10] and
saturated solutions of peroxide in acetone were used
[48, 49]. Sreekala et al. [48] observed that high
temperature was favored for the decomposition of
the peroxide; peroxide-treated oil palm fiber-rein-
forced PF composites could withstand tensile stress to
a higher strain level. Joseph and Thomas [23] investi-
gated BP and DCP treatment on short sisal fiber-
reinforced PE composites. The tensile strength values
Most permanganate treatments are conducted by
of composites increased with the increase in concen-
using potassium permanganate (KMnO4) solution (in
tration of peroxide up to a certain level (4% for DCP
acetone) in different concentrations with soaking
and 6% for BP) and then remained constant. As a
duration from 1 to 3 min after alkaline pre-treatment
result of peroxide treatment, the hydrophilicity of the
[10, 23, 48, 49, 54]. Paul et al. [10] dipped alkaline-
fibers decreased [10] and the tensile properties
treated sisal fibers in permanganate solution at con-
increased [23].
centrations of 0.033, 0.0625 and 0.125% in acetone for
1 min. As a result of permanganate treatment, the
hydrophilic tendency of the fibers was reduced, and Isocyanate Treatment
thus, the water absorption of fiber-reinforced composite
decreased. The hydrophilic tendency of fiber decreased An isocyanate is a compound containing the isocyanate
as the KMnO4 concentrations increased. But at higher functional group N=C=O, which is highly susceptible
KMnO4 concentrations of 1%, degradation of cellulosic to reaction with the hydroxyl groups of cellulose and
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J Polym Environ (2007) 15:2533 31
where R could be different chemical groups (such as Stearic acid (CH3(CH2)16COOH) in ethyl alcohol
alkyl). Wu et al. [61] investigated the grafting of solution was investigated in fiber treatment by Paul
isocyanate-terminated elastomers onto the surfaces of et al. [10] and Zafeiropoulos [64]. It was reported that
carbon fibers (CF). The reaction between phenyl this treatment removed non-crystalline constituents of
isocyanate (C6H5NCO) and surface carboxyl and the fibers, thus altering the fiber surface topography.
phenolic functions is given as Eq. 15. Zafeiropoulos [64] also observed that treated flax fibers
were more crystalline than the untreated ones and
stearation decreased the fiber surface free energy.
Sodium chlorite (NaClO2) usually is used in
bleaching fibers; however, it could delignify ligno-
cellulosics. Studies have been conducted wherein it
was used in fiber surface treatment for composites.
Joseph and Thomas [23] studied the chemical Mishra et al. [65] dipped untreated sisal fiber, for use
treatment of cardanol derivative of toluene diisocya- in sisalPS biocomposites, in sodium chlorite
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32 J Polym Environ (2007) 15:2533
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J Polym Environ (2007) 15:2533 33
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