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ISO 9001:2008 Certified

Huatraco

Contents
1 Introduction

3 Huatraco C60 Shoring System


(Crab 60 Shoring System)

23 Huatraco C60 Tableform


(Crab 60 Tableform)

35 Huatraco C25 Modular System


(Crab 25 Modular System)

53 NATFORM Screen System


(Self-Climbing Screen System)

59 Huatraco Steel Frame Scaffolding & Steel Props

65 Huatraco Tubular Scaffolding

68 Huatraco Formwork System

All Copyrights Reserved by:


HUATRACO SCAFFOLD SDN. BHD.

Specification provided in this catalogue reproduced from publications made available to us.
The company shall not be responsible for any liability whatsoever resulting from the use of this catalogue.
July 2014 Edition

Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Certifications
In line with its commitment to strive for continuous improvement and customer satisfaction, Huatraco Group

has implemented the ISO 9001: 2008 International Quality Management System as the tool to achieve quality

objectives set by the company.

This is to certify that

Huatraco Scaffold Sdn. Bhd. (240510-T)


Lot 6088, Jalan Haji Abdul Manan,
Batu 5 1/2, Jalan Meru,
41050 Klang, Selangor,
Malaysia.

has implemented and maintains a Quality Management System.

Scope:
Manufacturing, Trading and renting of scaffolding, falsework and formwork equipment,
components and accessories, and provision of formwork engineering services.

Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:

ISO 9001 : 2008

Certificate registration no. 500047 QM08


Valid from 2014-04-01
Valid until 2016-04-07
Date of certification 2014-04-01

DQS GmbH

This is to certify that

Gtz Blechschmidt
Managing Director
Huatraco Singapore Pte. Ltd. (201103457N)
Accredited Body: DQS GmbH, August-Schanz-Strae 21, 60433 Frankfurt am Main 21, Bukit Batok Crescent # 07-04,
Administrative Office: DQS Malaysia, Suite 43-4 Setia Avenue, Jalan Setia Prima S U 13/S,
Setia Alam Seksyen U 13, 40170 Shah Alam, Selangor - Malaysia 1/2 Wcega Tower,
Singapore 658065.

has implemented and maintains a Quality Management System.

Scope:
Trading and renting scaffolding, falsework & formwork equipment, components and
accessories, and provision of formwork engineering services.

Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:

ISO 9001 : 2008

Certificate registration no. 500050 QM08


Excerpt from Certificate registration No. 500047 QM08
Valid from 2014-04-01
Valid until 2016-04-07
Date of certification 2014-04-01

DQS GmbH

Gtz Blechschmidt
Managing Director

Accredited Body: DQS GmbH, August-Schanz-Strae 21, 60433 Frankfurt am Main


Administrative Office: DQS Malaysia, Suite 43-4 Setia Avenue, Jalan Setia Prima S U 13/S,
Setia Alam Seksyen U 13, 40170 Shah Alam, Selangor - Malaysia

vi Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering

Introduction HTVB

HUATRACO
crab
Huatraco Scaffold Sdn Bhd, a member of public-listed company Hiap Teck Venture Bhd,

was incorporated in 1992 as a manufacturer of a wide range of quality steel products in

Malaysia. Its main products, scaffolding and formwork, are distributed under the trade

mark of Huatraco.

Over the years, the company has expanded its product range by investing in the production

of heavy shoring and modular systems from France. Recently, it has signed a licence

agreement with an Australian company for the manufacturing and marketing of another

new product, the Perimeter Safety Screens. This product is highly technical and shall be

used as access platform for the construction of new buildings.

Besides supplying numerous types of scaffolding and formwork products on hire or sale,

the company renders services in design drawings, technical advice and support, on-site

assistance, stock delivery planning and contracting. Together with its subsidiary, Huatraco

Singapore Pte Ltd, the company provides customers throughout Southeast Asia with cost

effective specialist solutions in scaffolding & formwork engineering.

Specialist Solutions in Scaffolding & Formwork Engineering 1


Huatraco

Manufacturing Process

Huatraco
Huatraco
Robotic Welding Machine

Huatraco

Huatraco

Scaffolding Frame

2 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System


(Crab 60 Shoring System)

Huatraco

Huatraco C60 Shoring System is a multi-directional & multi-level


heavy duty shoring equipment to support all types of heavy structures,
and is manufactured to comply with British Standard BS 5975 and BS
EN 12812.

Efficiencies :
Quick installation and dismantling
Multilevelled and Multi-directional
Interchangeable and Flexible
Mistake Free
Durable

Specialist Solutions in Scaffolding & Formwork Engineering 3


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Condominium Building,
Kuala Lumpur,
Malaysia

Huatraco

Huatraco
Condominium Building,
Kuala Lumpur, Malaysia

Huatraco

Office Building,
Putrajaya, Malaysia

4 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Huatraco

Huatraco

Hotel Building, Kuala Lumpur, Malaysia

Office Building,
Kuala Lumpur,
Malaysia
Huatraco

Huatraco
Condominium Building,
Kuala Lumpur,
Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering 5


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Huatraco Power Plant, Port Dickson,


Malaysia

Demolition of Building, Selangor,


Malaysia Huatraco

Huatraco Head Office Setia City, Klang,


Selangor, Malaysia

6 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Convention Centre, Putrajaya, Malaysia

Huatraco

Huatraco

Office Building, Kuala Lumpur, Malaysia

Huatraco
Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 7


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Airport,
Sepang,
Malaysia

Huatraco

Huatraco

Huatraco

Airport, Sarawak, Malaysia

8 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Building Construction

Office Building,
Singapore

Huatraco

Commercial Building,
Singapore

Huatraco

Huatraco

Huatraco
School Building, Singapore

Condominium Building, Singapore

Specialist Solutions in Scaffolding & Formwork Engineering 9


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects LRT & MRT Construction

LRT, Kuala Lumpur,


Malaysia

Huatraco

LRT Terminal, Putrajaya,


Malaysia Huatraco

Huatraco Komuter & LRT Terminal,


Kuala Lumpur, Malaysia

10 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects LRT & MRT Construction

MRT, Singapore

Huatraco

Huatraco

LRT, Singapore

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 11


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - LRT & MRT Construction

MRT, Dubai UAE Huatraco

Huatraco

LRT, Manila, Philippines

Huatraco

12 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Bridge Construction

Sungai Johor Bridge,


Senai-Pasir Gudang-Desaru
Highway, Malaysia

Huatraco
Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 13


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Bridge Construction

Cable Stayed Bridge, Putrajaya, Malaysia

Huatraco

Huatraco

Huatraco

14 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Bridge Construction

Huatraco

New Pantai Highway, Kuala Lumpur, Malaysia

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 15


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Bridge Construction

Huatraco

Kuala Lumpur, Putrajaya Highway, Malaysia

Huatraco

Huatraco

16 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Bridge Construction

Besraya Eastern Extension, Kuala Lumpur, Malaysia

Huatraco
Huatraco

EDL Expressway, Johor Bahru, Johor,


Malaysia

Sunway Directional Ramp


Lebuhraya Damansara
Huatraco Puchong Package 2,
Malaysia

Bridge Over Railway Track


Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 17


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Projects - Tank & Roof Construction

Elevated Water Tank, Kuala Lumpur,


Malaysia

Huatraco

Treatment Plant, Kuala Lumpur,


Malaysia

Huatraco

Huatraco Roof Construction, Penang,


Malaysia

18 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Components

Crab Triangle 0.7m and 1.5m

Four adjacent triangle enable to Crab S-Pin C60


form a 1.00m high lift of a tower.
The vertical member is equipped It is S-shaped and secures
with 3 crab stirrups, One end of the tower for lifting.
the horizontal tube is provided
with a wedge-clamp.

Crab Plan Brace Crab Jack Base C60 / 600

It is used ensure the It enables to compensate the


squareness of tower. ground unevenness.

Crab Standard C60 0.3m,


0.5m, 0.75m, 1m and 2m
Crab U-Head C60 / 600
They are used in conjunction
It is designed to accomodate
with triangle to erect narrow
primary, secondary, etc...
rows. They can be coupled
to a tower in case of load
concentrations. Also, they are
used for height adjustment.

Crab Basic Standard C60

It facilitates the erection,


the tower levelling and the
general layout.

Specialist Solutions in Scaffolding & Formwork Engineering 19


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Components

0.30 x 0.70m

0.30 x 1.00m

0.30 x 1.50m

0.30 x 1.80m

0.30 x 2.00m

Crab Ledger
0.35m Crab Walking Board
0.30 x 2.50m

0.50m 0.30 x 3.00m


It is made of tube 48 and is 0.70m It is metal platform made of 0.20 x 0.70m
provided at both ends with a galvanized steel perforated
1.00m 0.20 x 1.00m
wedge-clamp. sheet. Fixation by 4 U-shaped
1.50m 0.20 x 1.50m
hooks with locking and anti-
1.80m 0.20 x 1.80m
upheaval device.
2.00m 0.20 x 2.00m

2.50m 0.20 x 2.50m

3.00m 0.20 x 3.00m

H2xL0.7m l=2.09m

H2xL1.0m l=2.19m

Crab Brace H2xL1.5m l=2.45m Crab Stair


H2xL1.8m l=2.63m
It consists in a tube 38 H2xL2.0m l=2.76m
provided at the both ends H2xL2.5m l=3.13m
with a wedge-locking bolt.
H2xL3.0m l=3.53m
It ensures the structure
H1xL0.7m l=1.17m Crab Displacement
vertical bracing. Its size is
H1xL1.0m l=1.35m Frame C/W Castor Wheel
determined by the braced
bay height (H) and length (L) H1xL1.5m l=1.73m

H1xL1.8m l=1.98m
It enable the tableform or
shoring structure to be
H1xL2.0m l=2.15m
adjusted up / down and to be
H1xL2.5m l=2.61m
moved freely.
H1xL3.0m l=3.08m

20 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Erection Procedures

1 2

Position the jack bases at the intervals determined Clamp the 1st level of ledgers. Insert and lock the
by the ledgers. Fit the basis standards into the jack first lift of triangle. Check the structure is level.
bases. Fit the first plan braces, rings downwards.

3 4

Fit the second lift of the triangle, reverse the direction Position temporary platforms, check the contact of
of triangle. vertical posts/standards using the sighting device
provided on each triangle sleeve. The upper and
lower tubes should be in contact at each leg.

5 6

Erection must be carried out from inside the Fit triangle at lift 4, still working safety from second
towers. Fit the triangle at lift 3, observing the safety platform. Reverse the direction of the triangle.
regulations, protected by the triangle of the lower
lift. The temporary platforms from lift 1 are moved
to lift 2.

7 8

Link up the standard with the ledgers. Insert the Complete the service platform for fitting girders,
U-heads into the vertical posts/standards. joists, wall pieces and formwork panels. This
platform should remain in position to allow for
inspection, levelling and removing of formwork.

Specialist Solutions in Scaffolding & Formwork Engineering 21


Huatraco

Huatraco C60 Shoring System (Crab 60 Shoring System)


Erection Procedures

1 2

Position the jack bases at the intervals Clamp the 1st level of ledgers.
determined by the ledgers. Fix the basic
standards into the jack bases.

3 4

Insert the upper standards into the basic Fix the diagonal braces.
standards.
Clamp the 2nd level of the ledgers.
Check the structure is level.

5 6

Position temporary platforms. Insert the standards for upper lift.


Insert S-pins / bolts in between the
standards.

7 8

Clamp the 3rd level of ledgers, fix the Placed the primary & secondary of soffit
diagonal braces and insert the U-heads. formwork and secured plywood / panels
on the secondary.

22 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform


(Crab 60 Tableform)

Huatraco

Huatraco C60 Tableform is a multipurpose formwork System for


building construction, provides cost-effectiveness and efficient
solutions for large area slab projects.

Efficiencies :
Easy and practical to handle
Versatile and safe
Reduce labour costs
Durable

Specialist Solutions in Scaffolding & Formwork Engineering 23


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Projects - Building Construction

Huatraco

Office building, Cyberjaya, Malaysia


Huatraco

Huatraco

24 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Projects - Building Construction

Huatraco

Hotel Building,
Kuala Lumpur,
Malaysia

Huatraco

Huatraco

Condominium Building,
Melaka, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering 25


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Projects - Building Construction

Huatraco

Huatraco

Condominium building, Singapore

26 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Projects - Building Construction

Huatraco

Shopping Mall, Kuala


Lumpur, Malaysia

Huatraco

Huatraco

Airport Construction,
Selangor, Malaysia

Specialist Solutions in Scaffolding & Formwork Engineering 27


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Method of Lifting (1) - Flying Method

Huatraco
Huatraco

Huatraco

Huatraco

28 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Method of Lifting (1) - Flying Method

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 29


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Method of Lifting (2) - Vertical Lifting Method

Huatraco
Huatraco

Huatraco
Huatraco

30 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Method of Lifting (3) - Lifting Truss Method

Huatraco

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 31


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Components

Telescopic Standard C60 Crab S-Pin C60

It enables the tableform to be It is S-shaped and secures


adjusted up to 1m. the tower for lifting.

Adjustable C60 Standard Crab Jack Base C60 / 1450

It enables fine adjustment It enables the tableform to be


tableform. adjusted up to 1m.

Crab Standard C60 0.3m,


0.5m, 0.75m, 1m and 2m
Crab U-Head C60 / 600
They are used in conjunction
It is designed to accommodate
with triangle to erect narrow
primary, secondary, etc...
rows. They can be coupled
to a tower in case of load
concentrations. Also, they are
used for height adjustment.

Crab Basic Standard C60 Crab U-Head C60 / TF

It facilitates the erection, It is designed to accommodate


the tower levelling and the primary, secondary, etc...
general lay out.

H2xL0.7m l=2.09m
H2xL1.0m l=2.19m

H2xL1.5m l=2.45m

H2xL1.8m l=2.63m
0.35m Crab Brace H2xL2.0m l=2.76m
Crab Ledger 0.50m
H2xL2.5m l=3.13m
0.70m
1.00m
It consists in a tube 38 provided H2xL3.0m l=3.53m

H1xL0.7m l=1.17m
It is made of tube 48 and is 1.50m at the both ends with a wedge- H1xL1.0m l=1.35m
provided at both ends with a 1.80m locking bolt. It ensures the H1xL1.5m l=1.73m
wedge-clamp. 2.00m
structure vertical bracing. Its size H1xL1.8m l=1.98m
2.50m
3.00m
is determined by the braced bay H1xL2.0m l=2.15m

H1xL2.5m l=2.61m
height (H) and length (L) H1xL3.0m l=3.08m

32 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Components

Tableform Trolley Base Hook

It enables the tableform to It secure the Jack Bases /


be adjusted up / down to 1m U-Heads for lifting.
high and to be moved freely.

Displacement Frame C/W


Castor Wheel
T-Clamp
It enables the tableform
or shoring structure to be It secure the primary to the
adjusted up / down and to be U-Heads.
moved freely.

Lifting Truss Universal Clamp

It enables the tableform It secure the secondary to


to lift and fly. primary.

Primary & Secondary Primary & Secondary

HT Beam. HT waler, HT Bearer & HT


Runner.

0.30 x 0.70m
Crab Stair
0.30 x 1.00m
0.30 x 1.50m

0.30 x 1.80m
0.30 x 2.00m

0.30 x 2.50m

Crab Walking Board


0.30 x 3.00m
0.20 x 0.70m

0.20 x 1.00m
It is metal platform made of 0.20 x 1.50m
galvanized steel perforated sheet. 0.20 x 1.80m

Fixation by 4 U-shaped hooks with 0.20 x 2.00m


0.20 x 2.50m
locking and anti-upheaval device.
0.20 x 3.00m

Specialist Solutions in Scaffolding & Formwork Engineering 33


Huatraco

Huatraco C60 Tableform (Crab 60 Tableform)


Erection Procedures

1 2

Position the jack bases at the intervals Clamp the 1st level of ledgers.
determined by the ledgers. Fix the basic
standards into the jack bases.

3 4

Insert the standards into the basic Fix the diagonal braces.
standards.
Clamp the 2nd level of the ledgers.
Check the structure is level.

5 6

Position temporary platforms. Insert the standards for upper lift.


Insert S-pins / bolts in between the
standards.

7 8

Clamp the 3rd level of ledgers, fix the Placed the primary & secondary of soffit
diagonal braces and insert the U-heads. formwork and secured plywood / panels
on the secondary.

34 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System


(Crab 25 Modular System)

Huatraco

Huatraco C25 Modular System is manufactured and complied with


British Standard BS1139 : Part 5 and BS EN 12810 -1&2. This system
is approved by the Department of Occupational Safety and Health,
Malaysia.

Efficiencies :
Quick installation and dismantling
Multilevelled and Multi-directional
Interchangeable and Flexible
Mistake Free
Durable

Specialist Solutions in Scaffolding & Formwork Engineering 35


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Introduction

Crab Multi-Directional System


Connection at 20 Directions and more.....

Crab Multi- Levelled System

Joint at every 500mm vertically

36 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Certifications

Specialist Solutions in Scaffolding & Formwork Engineering 37


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

Huatraco

Cable Stayed Bridge, Putrajaya, Malaysia.

Huatraco

Huatraco

38 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

Shopping Mall, Putrajaya, Malaysia.

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 39


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

Huatraco

Huatraco Shopping Mall, Putrajaya, Malaysia.

Huatraco

40 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

KL Sentral, Malaysia. (Scaffold over LRT track)

Huatraco Huatraco

Monorail Kuala Lumpur,


Malaysia
Huatraco

Huatraco

Tunnel Construction

Specialist Solutions in Scaffolding & Formwork Engineering 41


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

Office Building, Putrajaya, Malaysia

Huatraco

Huatraco

Elevated Water Tank

Huatraco

Mosque, Putrajaya, Malaysia

Huatraco

Huatraco

Power Plant, Sri Manjung, Malaysia

42 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Construction

Huatraco

Huatraco

Mobile Tower

Huatraco

Stair Access Tower Huatraco

Shopping Complex

Specialist Solutions in Scaffolding & Formwork Engineering 43


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Maintenance

Huatraco

Pylon Access
Tower, Penang
Bridge, Malaysia

Huatraco

Huatraco

Huatraco

44 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Industrial Works

Oil & Gas Offshore Platform

Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 45


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Industrial Works

Huatraco Oil & Gas Industries

Huatraco

46 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Industrial Works

Ammonia Tank

Huatraco

Oil & Gas Industries

Huatraco

Petro-chemical

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 47


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Industrial Works

Huatraco
Air Craft

Huatraco

Huatraco

Shipyard

48 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Projects - Events

Self-standing Tower

Huatraco
Huatraco

30 Meter Span Structure at F1 Sepang


Internation Circuit, Malaysia

Wall Climbing

Huatraco
The Mines Resort, Malaysia

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 49


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Components

Crab Standard C25


Crab Jack Base C25 / 500

It consist a tube 48 with


It enables to compensate the
four stirrups welded at 90
Standard 3.00m ground unevenness.
at 0.50m intervals. One end
Standard 2.00m
forms a spigot to centre the
Standard 1.00m
standards and avoid any
Basic Standard
disconnection. They can be
pinned together.

Crab U-Head C25 / 500

It is designed to accommodate
primary, secondary, etc
0.35m

0.50m
Crab Ledger
0.70m

1.00m
It is made of tube 48
1.50m
and is provided at both
1.80m
ends with a wedge- Crab Socket base C25
2.00m
clamp.
2.50m

3.00m
When used with a castor
wheel, it enables to erect
mobile structures.

Crab Brace

It consists in a tube 38 provided at


the both ends with a wedge-locking
bolt. It ensures the structure vertical Crab Caster Wheel
bracing; when doubled, it enables to
get large working areas on brackets.
Its size is determined by the braced
bay height(H) and length(L)

H2.00xL0.70 l=2.09
H2.00xL1.00 l=2.19

H2.00xL1.50 l=2.45

H2.00xL1.80 l=2.63
Crab Reinforced Ledger
H2.00xL2.00 l=2.76

H2.00xL2.50 l=3.13
It enables to increase the 2.50m
H2.00xL3.00 l=3.53
platform working load. 3.00m

(l) = locking bolt distance between axis

50 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Components

0.70m 0.70m

1.00m 1.00m
Crab Toe - Board
Crab Board Bearer 1.50m 1.50m

1.80m 1.80m
It is 150mm high in compliance with the
It cuts the span of the boards 2.00m 2.00m
regulations. It is secured by mere housing
which constitute the working 2.50m 2.50m
into the stirrups of the standards.
or access areas. 3.00m 3.00m

Crab Small Post

Crab Ladder Beam 4m or 5m Equipped with a wedge-coupler, it is


used at the end of the bracket, as a
They are used bridge passages. In the middle of the guard-rail post, or onto the horizontal
upper boom, they comprise a spigot for positioning members, in order to cut the span of
a standard. storage or circulation areas.

Crab Walking Board

It is metal platform made of galvanized steel


perforated sheet. Fixation by 4 U-shaped hooks
with locking and anti-upheaval device.

0.30 x 0.70m

0.30 x 1.00m Crab Stair


0.30 x 1.50m

0.30 x 1.80m
0.30 x 2.00m

0.30 x 2.50m

0.30 x 3.00m
0.20 x 0.70m Crab S-Pin C25
0.20 x 1.00m
0.20 x 1.50m It is S-shaped and firmly secures
0.20 x 1.80m the standards together.
0.20 x 2.00m
0.20 x 2.50m

0.20 x 3.00m

Specialist Solutions in Scaffolding & Formwork Engineering 51


Huatraco

Huatraco C25 Modular System (Crab 25 Modular System)


Erection Procedures

1 2

Position the jack base, spaced according to Fit the basic standards or standard into the
the lengths of the longitudinal and transverse jack base.
horizontal members. Fit the horizontal members.
Check the structure is level.

3 4

Fit the first working platform to ease the Build the first lift.
erection. Fit the horizontal members.
Erect the complete working platform in the
access bay.

5 6

Fit the access trapoor platform in the access Fit the platform in each cell of the first stage.
bay. Stabilise the structure longitudinally by fitting
Lower the ladder. diagonal braces at the side away from the
Check continuously that the structure is level. working area (inset).

52 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Natform Screen System


(Self-Climbing Screen System)

Huatraco

Natform Screen System is a self-climbing safety protection panel


system for building construction industry. It offers the industry savings
in time and labour without compromising site safety.

Efficiencies :
Fast installation, removal and easy to handle
Self-climbing
Working platform positions are flexible
Less manpower
Increase the construction speed and program time

Specialist Solutions in Scaffolding & Formwork Engineering 53


Huatraco

Natform Screen System (Self-Climbing Screen System)


Huatraco

Huatraco

Huatraco

54 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Natform Screen System (Self-Climbing Screen System)


Huatraco

Huatraco

Huatraco

Huatraco
Paradigm Mall, Kelana Jaya, Selangor.

Specialist Solutions in Scaffolding & Formwork Engineering 55


Huatraco

Natform Screen System (Self-Climbing Screen System)


Huatraco

Huatraco Huatraco

56 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Natform Screen System (Self-Climbing Screen System)


Huatraco

Huatraco

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 57


Huatraco

Natform Screen System (Self-Climbing Screen System)


Huatraco

Self-Climbing By Hydraulic Jack Device

Typical Section of Natform Screen System

58 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco

Steel Frame Scaffolding


& Steel Props

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 59


Huatraco

Steel Frame Scaffolding


Projects

Huatraco

Condominium

Huatraco

60 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Steel Frame Scaffolding


Basics Of Assembling External Scaffolding

1. Lay wooden planks in horizontal position and install jack


bases.

2. Insert vertical frames into jack base as per drawing.

3. Insert arm locks to ensure stability and safety.

4. Fix the cross braces to the frames.

5. Fix the lock into walking frame. It is recommended that


walking frame be installed in alternate 3 -5 stories.

6. Insert joint pins into each ends of the frame and repeat the
above process for greater heights.

1. HT 202 Walking Frame


2. HT 102 Vertical Frame
3. HT 301 Cross Brace
4. HT 801 Arm Lock
5. HT 701 Joint Pin
6. HT 205 Walking Board
7. HT 601 Jack Base
8. HT 514 Stair
9. HT 201 Walking Frame
10. HT 901 Hand Rail Pole
11. HT 902 Hand Rail

The above shows components required and erecting method for external scaffolding.

Whenever special features persist causing problems in erection of external scaffolding, the above methods are preferred.

Specialist Solutions in Scaffolding & Formwork Engineering 61


Huatraco

Steel Frame Scaffolding


Scaffolding Components List

CODE A B C D
HT 104 762 1700 1219 329
HT104A 762 1524 1219 153
HT 104B 762 1219 914 153
HT 104C 762 914 610 152
HT 104D 762 490 280 58
HT 104E 762 2000 1219 629

HT 107 Ladder Type Frame HT 108 Ladder Type Frame

62 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Steel Frame Scaffolding


Scaffolding Components List

HT 205 Walking Board HT 514 Stair HT 486GI Pipe


450

CODE Size Thickness Length


HT 486 A GI 48.6mm 2.0mm 6m
HT 486 B GI 48.6mm 2.4mm 6m (STK 500)
1829 HT 486 C GI 48.3mm 4.0mm 6m (BS 1139)

CODE A B
HT 514B 1829 1725
HT 514D 1829 1955

HT 601 Jack Base HT 602 U - Head

HT 701 Joint Pin HT 801 Arm Lock HT 603 Caster HT 604 Base Plate

HT 901 Hand Rail Pole HT 902 Hand Rail HT 902 A Hand Rail HT 486 S/F Clamp

Note: Special size can be make upon customer request. Unit : mm


Specialist Solutions in Scaffolding & Formwork Engineering 63
Huatraco

Steel Props

TOP PLATE
UPPER TUBE48 mm

ADJUSTABLE HOLE

G PIN
COLLAR
HANDLE

Set the pin into the hole Adjust the height


of inner tube. by sliding the screw
position.

LOWER TUBE Steel Props are made of pipes of high quality material
60 mm
attached with accessories. They replace timber props in
construction as they are easy to assemble, economical
to use and time saving.

1. Easy to assemble
a) Extend tube to required height.
b) Set pin through hole of inner tube.
c) Obtain exact height by sliding the screw position
for minor adjustment.

2. Economical to use
Steel props take more weight than timber props.
They can be placed up to 2 metres apart depending
on circumstances and less numbers are used making
it economical.

3. Time Saving
BASE PLATE Fewer props means less labour involved and ease of
assembling also saves time.

Description HT - 50 HT - 65 HT - 75 HT - 90

Max. length (mm) 2,030 3,200 3,500 3,900

Min. length (mm) 1,220 1,740 1,900 2,200

Available in other sizes

64 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco

Tubular Scaffolding

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 65


Huatraco

Tubular Scaffolding
Components (BS 1139, BS EN 39 & BS EN 74)

BS1139
BS SCAFFOLD PIPE
48.3 X 4.0mm OR 3.2mm
(HOT-DIPPED GALV.)

Beam Clamp /
GIRDER COUPLER

Single Coupler

Double Coupler

Putlog

SWIVEL COUPLER Sleeve Coupler JOINT PIN

Huatraco

66 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco Metal Deck


Sizes available in milimeter (mm)

Width (W) 210 mm 240 mm 250 mm

Length (L) 1,500 mm 2,000 mm 3,000 mm 4,000 mm

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 67


Huatraco

Huatraco
Formwork System

Huatraco

68 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco Formwork System

Jumpform

Huatraco

Huatraco Jumpform system is versatile


safe & fast to form tall structure and
drastically reduces construction time.
Structure wall is concreated two floors or Huatraco
more ahead of the floor slab. This allows
the floor slab to progress smoothly.

Huatraco

Specialist Solutions in Scaffolding & Formwork Engineering 69


Huatraco

Huatraco Formwork System

Jumpform

Liftcore Jumpform Section

70 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco Formwork System

Column Form

Huatraco

Huatraco

Huatraco

Huatraco Square or
Rectangular Column Form
System can be easily
formed with panels of
the Huatraco modular
formwork.

Specialist Solutions in Scaffolding & Formwork Engineering 71


Huatraco

Huatraco Formwork System

Column Form

72 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco Formwork System

Wallform

Huatraco modular formwork consists


of extremely high quality surface
material, well protected by steel frame. Huatraco
Quality controlled manufacturing
standards guarantee soundly
construction components with a long
life span.

Huatraco

Huatraco

Huatraco modular formwork panels


are ideally sized to permit use in an
infinite variety of height and length.

Specialist Solutions in Scaffolding & Formwork Engineering 73


Huatraco

Huatraco Formwork System

Wallform

Wallform Layout Plan

Wallform Section

Isometric View of Crane Handle Wallform System

74 Specialist Solutions in Scaffolding & Formwork Engineering


Huatraco

Huatraco Formwork System

Wallform

Huatraco Formwork System

Optimized Design

Ease of Assembly

Efficient Operation

Quality and Reliability

Specialist Solutions in Scaffolding & Formwork Engineering 75


Huatraco

Notes

76 Specialist Solutions in Scaffolding & Formwork Engineering

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