Professional Documents
Culture Documents
CATA-10010A-04E http://www.nittamoore.co.jp
CAD diagrams can be downloaded from our web site
Piping on Site
With the one-touch coupling CAMPUCKA or assembly tool Mark 10, it is
easy to adjust length on site.
High Durability
They are highly durable against impact pressure and repeated bending,
because of the synthetic fiber reinforcement.
Light
They weigh only about a quarter to half that of rubber hoses.
Compact Piping
Small outer diameter enables piping in small bending radius.
CAD diagrams of hose couplings and adaptors can be downloaded from our web site.
http://www.nittamoore.co.jp
1
INDEX
Hydraulic
Hose
Features of Nitta Moore thermoplastic hoses 1
Precautions for use 3
Hose products 5
painting
Airless-
Hose
How to order 6
Hose selection table 7
Types of hose couplings for several hose-assembling methods 9
10
Clean
List of adaptor connection shapes
Hose
LF70 Series 13
000/1100/1400/1500 Series 17
Natural-Gas
1000 (light gray) Series 23
Hose
F3130 (light gray) Series 25
For N3130/3130/3000 Series 27
hydraulic
use
3700 Series 28
Adaptor
N3000 Series 37
HT Series 37
3R80 Series 41
45
Part, Specially-
3V10/3VE0Series
Treated Part
Hose Guard
For airless- 5501 Series 47
painting
3450 Series 47
For
clean piping 34PW Series 49
Assembling
For natural-
Machine,
Jig, Tool
gas use 35NG Series 51
Adaptor Products
Adaptor / List of hose connection shapes 53
Hose Guard Parts and Specially-Treated Parts
Assembling
Hose
Reference Document
Standard for threads / Standard for thermoplastic hoses /Unit conversion table / Example
of problems at improper hose assembly / Chemical resistance table 91
2
Precautions for Use
These Precautions for Use provide instructions for the correct use of our product to prevent damage to people and property. The
instructions are classified into three categories, danger, warning, and caution, depending on the extent of damage from improper use.
Every category contains important notes for safety so please follow these as well as ISO 4414-1982 (*1), JIS B 8370(1988)(*2), ISO4413-
1979(*3), and JIS B 8361(1982)(*4).
*1 ISO4414-1982 Pneumatic fluid power Recommendations for the application of equipment to transmission and control systems.
*2 JIS B 8370(1988) Pneumatic System General Rules
*3 ISO4413-1979 Hydraulic fluid power General rules for the application of equipment to transmission and control systems.
*4 JIS B 8361(1982) Hydraulic System General Rules
For the limited cases of inappropriate use, where a dangerous situation leading to death or severe injury is expected
DANGER and emergent warning is necessary at the occurrence of danger.
WARNING For the cases of inappropriate use, where a dangerous situation leading to death or severe injury is expected.
For the cases of inappropriate use, where a dangerous situation leading to minor injury or light damage to property is
CAUTION expected.
For more safety information, please read the following carefully. Notes for each product are also given on the product page. Please read
the instructions for use as well.
WARNING CAUTION
Please check if the use condition satisfies the use conditions in the
Prevent damaging the hoses, e.g. entanglement or abrasion. It could
catalog.
cause flattening, destruction, and disconnection.
Do not use our products when a caustic or flammable gas is used as
Install hoses to prevent loads such as tension, torsion, rotation, and
a fluid or is in the environment.
bending with a radius under the minimum bending radius.
Do not use our products in places where excessive vibration or
impact may occur.
Consult the Table of chemical resistance if chemicals are used as a
fluid or in the environment. Hose mark R screw Hose mark Union nut
There are a limited group of hose couplings for each type of hose
product. Please select correct combinations according to the Union nut
R screw
specifications.
Our hose products and hose couplings are not compatible with other
companys hose products and hose connectors.
Each type of hose product allows the use of a limited type of fluid.
Do not use a fluid that is not allowed.
3
Do not break a hose, which might cause fatigue destruction at the Keep hose products in a dry place under 40C avoiding direct
break point even under the maximum working pressure. sunlight.
Store a hose in a straight position or in a coil with a larger diameter
than the minimum bending diameter.
Ty to use hoses and couplings within about one year after the
production.
When Maintaining!
When the plug-in part of the hose couplings is dirty, clean the surface. CAUTION
Do not use hoses if they have a dent or damage. Please conduct periodic inspection. Confirm that there is no
Do not twist hose assemblies after pressure is applied. When they degradation such as outer damage, corrosion, and abrasion as well
are twisted, it could deform the inner structure of the hoses and result as any distorted parts and replace it with a new one if necessary.
in destruction. Change the hose immeiately if the outer damage or abrasion
Do not throw and drop hose couplings, which might damage threads reaches, or is about to reach the synthetic fiber braid.
and sheets and lead to oil leakage.
Tighten the hose coupling to the specified torque. Some material may
expand or crack by the tightening, so check and confirm the strength
of the part to be assembled. Sharply bending a hose near the
coupling could shorten the life of the hose. When bending a hose,
keep the hose straight of the length longer than the outer diameter of
the hose from the asembed part.
90 elbow
Guard spring
Without
any pressure
Guard spring
When Using!
WARNING
Do not touch hose products at the pressurization. If you improperly
approach or touch a hose at the pressurization, it could be quite
dangerous if an unexpected breakage of the hose or the coupling
were to scatter fluid inside.
Do not touch hose products when the fluid is hot. It could cause a
burn.
When water is used as a fluid, please keep it unfrozen.
When Storing!
CAUTION
If you store unused products, keep them in a clean place to prevent
dust. When fine particles such as dust enter the inside, they also
enter the connecting equipment and may cause problems.
4
Hose products
How to order hose assembly 6
5
How to order
E C F D A B
6
Hose selection table
Steel
Short steel (short-length type)
Stainless
Short stainless (short-length type)
Made-to-order products are indicated by .
Contact us for other fluids.
Hydraulic Piping
Page 13 16 17 22 23 24 25 26 27 36
Hose series 1000 F3130 *1 *3
Size I.D. (in.) I.D.(mm)
LF70 1000 1100 1400 1500 (Light gray) (Light gray) N3130 3130 3000
02 1/8 3.6 20.0 20.0
Max. working pressure (MPa)
SA
SE
SF
SK
Couplings that can be used
SO
Swage
SC
SLE
SL
AE (45 90)
AF (45 90)
AK (45 90)
Campucka Reusable
A
E
*6 *6
F
*4
CA
*7 *4
CE
*4
CF
*1 Matched to type A of JIS K 6375 (hydraulic braid-reinforced plastic hose), matched to SAE100R7.
*2 Matched to type B of JIS K 6375 (hydraulic braid-reinforced plastic hose), matched to SAE100R8.
*3 Nonconductive (electrically insulative). See P.85 for details.
*4 Campucka coupling (made-to-order) is available for 3130-02.
*5 Outer braid (of steel wire or stainless wire) is available.
*6 Stainless F type is made-to-order.
*7 When Campucka coupling is used, the max. working pressure is 10.5 MPa, while in case of F3130-02, 20.2MPa.
7
Hydraulic Piping For Clean For
For Airless-painting
Use Natural-gas
27 36 37 40 41 44 45 46 47 48 49 50 51 52 Page
*1 *2 *3 *3 Hose series
3700 N3000 HT 3R80 3V10 3VE0 5501 3450 34PW 35NG Size
20.0 02
21.0*5 35.0 70.0 70.0 23.0 03
19.5*5 28.0 28.0 35.0*5 70.0 70.0 21.0 23.0 19.5 22.0 04
05
16.0*5 21.0*5 21.0 28.0*5 52.5 52.5 21.0 21.0 16.0 28.0 06
14.0*5 21.0*5 21.0 25.0*5 14.0 28.0 08
17.5 17.5 10
16.0*5 10.5 12
14.0 10.5 16
Temp.
55 +100 40 +100 40 +120 40 +100 40 +66 40 +66 10 +60 40 +80 30 +70 40 +66
range (C)
Construction Construction
machine machine Hydraulic Hydraulic Facility in
Industrial Industrial Construction jack jack clean room CNG
Industrial Airless Airless
vehicle vehicle machine Pressure Pressure Urethane dispenser
vehicle painting painting
Injection Injection Hydraulic bonding bonding coating CNG Application
Hose reel, machine, machine,
molding molding press machine machine Desalination compressor
etc. etc. etc.
machine machine Ship, etc. Hydraulic Hydraulic equipment
Hose reel, Hose reel, tools, etc. tools, etc.
etc. etc.
SA
SE
SF
SK
SO
SC
SLE
SL
AE
AF
AK
A
E
F
CA
CE
CF
8
Types of hose couplings for hose-assembling methods
Push-one type
The Campucka coupling enables push-one connection in the hose-coupling assembling
Campucka Without any swaging machine, the on-site assembling can be performed easily without fail.
Cross-sectional
structure diagram Nipple Socket Pressure ring
Assembling method
P.73
Swaging type
The swage coupling is attached to the hose by swaging.
Swage The coupling and the hose can be easily swaged (assembled) with a manual assembling tool
[Mark10], or a hydraulic assembling machine [Mark9].
Cross-sectional
structure diagram
Nut Nipple Socket
Assembling method
P.75
Compression type
The reusable coupling is used to screw in a hose. On-site assembling is possible and the detached
Reusable coupling is reusable
Cross-sectional
structure diagram Nut Nipple Socket
Assembling method
P.81
9
List of hose connection shapes
SA (Swage) R SO G SC G
(Swage) (Swage)
A (Reusable)
30
CA (Campucka)
37
30
G G UNF UNF
30 Made-to-order 37 Made-to-order
Made-to-order Contact us for details Contact us for details
30
SE SF
(Swage) (Swage)
G G UNF UNF
30 30 Made-to-order 37 Made-to-order
Contact us for details
The mark * at the part number of the union bend indicates the angle and select 45 or 90.
10
[Functional coupling shape]
Coupling with a simple one-touch connection system
Made-to-order Structure
SJ (Swage) Contact us for details
Before connection
One-touch connection between hose Snap ring Backup ring
FEATURES Adaptor
Release cover O-ring
coupling and adaptor G Sleeve Coupler (Female body)
11
Integration of Q.D.C. and hose coupling
Made-to-order Structure
SQ (Swage) Contact us for details
Before connection
Integration of Q.D.C. and Socket Sleeve Socket
FEATURES
hose coupling saves space
Reduction of operation time when piping Q.D.C.H series nipple part Q.D.C.H series coupler part
Space-saving
Working temperature range: 30 to 93C After connection
12
LF70
LF70
Series
Max. Max. Min. Min.
Size
working impact destruction bending Weight Suitable
Part No. I.D.
Features Size O.D. press. press. press. radius (g/m) coupling
No. (in.) (mm) (mm) type
(MPa) (MPa) (MPa) (mm)
Improved flexibility by 15-25% (compared LF70-04 04 1/4 6.4 10.3 7.0 8.8 28.0 27 60
Swage
to our other equivalent types) LF70-06 06 3/8 9.5 13.9 7.0 8.8 28.0 45 90
Short total length of coupling enables Appropriate fluid: mineral general operating oil
compact piping. Working temperature range: -40 to +100C
Length in a unit package: 100m
Nylon liner core tube Polyurethane cover (black)
13
Hydraulic
Hose
[Swage type] (For LF70)
painting
Airless-
Hose
SA Size Min.
Part No. R A B Y Weight
I.D. L Pusher Die
No. (HEX) (g)
D
SA-R-04-07 04 1/4 13 8.5 3.5 42 19 35 PSA-04 SP07-04
L
SA-R-06-07 06 3/8 15 9.0 6.8 49 22 65 PSA-06 SP07-06
A (B) Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Clean
Hose
Adaptor: 030, 130
D
R (PT) Y (HEX)
Natural-Gas
Hose
SE Size Min. X Y Weight
Part No. G B C I.D. H L Pusher Die
No. (HEX) (HEX) (g)
D
SE-G-04-07 04 1/4 4.0 9.5 3.5 8.2 41 19 17 45 PSE-14-04 SP07-04
L SE-G-06-07 06 3/8 4.0 12.5 6.8 9.7 48 22 19 65 PSE-14-06 SP07-06
G (PF)
(B)
Adaptor
H Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
30
D
C
Part, Specially-
Treated Part
Hose Guard
X (HEX) Y (HEX)
SF
Min. X Y Weight
Part No. Size G B C L
I.D. H Pusher Die
No. (HEX) (HEX) (g)
D
L SF-G-04-07 04 1/4 4.0 7.5 3.5 5.5 41 19 17 45 PSE-14-04 SP07-04
Assembling
Machine,
Jig, Tool
H SF-G-06-07 06 3/8 4.0 10.0 6.8 6.5 48 22 19 65 PSE-14-06 SP07-06
G (PF) (B)
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
30
D
C
Assembling
Method
Hose
X (HEX) Y (HEX)
Document
Technical
Document
Reference
14
[Swage type] (For LF70)
AE45
Min.
Made-to-order Part No. Size G C I.D. H L1 L2 X Weight
Pusher Die
No. (HEX) (g)
D
AE45-G-04-07 04 1/4 9.0 3.2 8.2 54 18 19 49 PFB-01+PA-04-07 SP07-04
Material: steel
45 Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
H
Made-to-order
D
L2
30
X (HEX)
C
AE90
Min.
Made-to-order Part No. Size G C I.D. H L1 L2 X Weight
Pusher Die
L1 No. (HEX) (g)
D
AE90-G-04-07 04 1/4 9.0 3.2 8.2 47 33 19 52 PFB-01+PA-04-07 SP07-04
90
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
D
Made-to-order
L2
G (PF)
H
X (HEX)
30 C
AF45
Min.
Part No. Size G C X Weight
I.D. H L1 L2 Pusher Die
No. (HEX) (g)
D
AF45-G-04-07 04 1/4 7.0 3.2 5.5 55 19 19 50 PFB-01+PA-04-07 SP07-04
AF45-G-06-07 06 3/8 10.0 5.6 6.5 67 23 22 82 PFB-01+PA-06 SP07-06
G (PF) L1
Material: steel
45 Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
D
H
L2
30
X (HEX)
C
AF90
Min.
Part No. Size G C X Weight
I.D. H L1 L2 Pusher Die
No. (HEX) (g)
L1 D
AF90-G-04-07 04 1/4 7.0 3.2 5.5 47 33 19 54 PFB-01+PA-04-07 SP07-04
90
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
D
L2
H
X (HEX)
30
G (PF)
C
15
Hydraulic Airless- Clean Natural-Gas Hose Guard Assembling Hose
Technical Reference
Hose painting Hose Hose Adaptor Part, Specially- Machine, Assembling
Document Document
16
Hose Treated Part Jig, Tool Method
1000110014001500
1000
Series
17
Hydraulic
Hose
[Campucka] Hydraulic push-one coupling (For 1000, 1400)
painting
Airless-
Hose
CA Part No. R Min. I.D.
D
F L X
Weight
(g)
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
Clean
Hose
pushing-out action to inlet of coupling.
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
X (HEX)
Natural-Gas
Hose
CE Part No. G Min. I.D.
D
F L X Y
Weight
(g)
Adaptor
CE-G-08-14L 1/2 9.0 35.0 83 27 27 205
Caution:
30
Handle with care not to drop couplings as an inner nipple could be self locked by
pushing-out action to inlet of coupling.
Material: steel
D
Part, Specially-
Treated Part
Hose Guard
CF Part No. G Min. I.D.
D
F L X Y
Weight
(g)
Assembling
CF-G-04-14L 1/4 3.5 26.0 64 19 19 85
Machine,
Jig, Tool
G (PF) L CF-G-06-14L 3/8 6.0 29.0 72 22 22 115
F (hose insertion length) CF-G-08-14L 1/2 9.0 35.0 83 27 27 205
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
pushing-out action to inlet of coupling.
Material: steel
30
Hose
Reduction of operation time Hose is detachable for length adjustment twisted direction
(half that of our conventional product) when piping.
It is possible to correct the twisted
Specialized swaging tool is not Detachable tool is available.
direction of a hose.
necessary. (Easy handling) Caution: Cannot be detached after pressurization.
Caution: Cannot be detached after
Best for on-site length adjustment.
pressurization.
Convenient for emergency repair. Campucka assembly mechanism
Before pressurization After pressurization
4. Nipple stop mechanism
Document
Reference
Detailed diagram
Ratchet mechanism of our original lock ring
Lock ring
is employed. prevents swage
Steady performance even for movable Insertion mark Insertion mark
releasing after
piping. pressurization.
Swaging force proportional to inner pressure
Pressure variation is accommodated.
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by pushing-out action to inlet of coupling.
18
[Swage] (For 1000, 1100, 1400, 1500)
Stainless type
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
* Use SP-14-08 for 1000-08 and SP-10-08 for 1100-08.
Stainless type
Size G Min. X Y Wt. Pusher Die
X (HEX) Y (HEX) Part No. B C I.D. H L
No. D (HEX) (HEX) (g) First Second
SE-PF-04-14-S 04 1/4 4.0 9.5 3.5 8.0 49 19 17 55 PSE-14-04 SPH-03 SP14-04
SE-PF-06-14-S 06 3/8 4.0 12.5 6.8 9.5 53 22 19 71 PSE-14-06 SP3-05-1-ST SP14-06
SE-PF-08-14-S 08 1/2 4.5 16.0 9.5 12.0 61 27 24 125 PSE-14-08 SPH-06-1-ST SP14-08
Material: steel
Suitable adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
Stainless type
Size G Min. X Y Wt. Pusher Die
Part No. B C I.D. H L
No. D (HEX) (HEX) (g) First Second
X (HEX) Y (HEX)
SF-PF-04-14-S 04 1/4 4.0 7.5 3.5 5.5 49 19 17 56 PSE-14-04 SPH-03 SP14-04
SF-PF-06-14-S 06 3/8 4.0 10.0 6.8 6.5 53 22 19 75 PSE-14-06 SP3-05-1-ST SP14-06
SF-PF-08-14-S 08 1/2 4.5 13.2 9.5 9.0 61 27 24 125 PSE-14-08 SPH-06-1-ST SP14-08
Material: steel
Adaptor: 110, 145, 190, 130, C70, C74, C79
19
Hydraulic
Hose
[Swage] (For 1000, 1100, 1400, 1500)
painting
Airless-
Hose
SC Part No. Size
No.
G A B C D L Y Wt.
(HEX) (g)
Pusher Die
Clean
SP10-08
Hose
30
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 060
C
Natural-Gas
Y (HEX)
Hose
L1
Min.
SL Part No. Size
No.
G C I.D.
D
H L1 L2 X Wt.
(HEX) (g)
Pusher Die
Adaptor
SL-PF-08-14 08 1/2 13.2 9.5 9.0 47 37 27 250 PSL-08 SP14-08
D
SP10-08
Material: steel
L2
H
G (PF) X (HEX)
Part, Specially-
30
Treated Part
Hose Guard
C
Assembling
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
20
[Swage] (For 1000, 1100, 1400)
Material: steel
D
H
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
* Use SP-14-08 for 1000-08 and SP-10-08 for 1100-08.
30
C
X (HEX)
Material: steel
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
* Use SP-14-08 for 1000-08 and SP-10-08 for 1100-08.
H
G (PF) C X (HEX)
30
Material: steel
D
X (HEX)
Min.
AF90 L1
Part No. Size
No.
G C I.D.
D
H L1 L2
X Wt.
(HEX) (g)
Pusher Die
Material: steel
D
G (PF) Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
L2
X (HEX)
30
C
21
Hydraulic
Hose
[Swage] (For 1000, 1100, 1400)
painting
Airless-
Hose
SK Made-to-order Part No.
Size
No.
UNF B C D H L X Y Wt.
(HEX) (HEX) (g)
Pusher Die
Clean
SP10-08
Hose
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
JIC
Made-to-order
Natural-Gas
C
Hose
X (HEX) Y (HEX)
Adaptor
Min.
AK45 Made-to-order Part No. Size
No.
UNF C I.D.
D
H L1 L2 X
(HEX)
Wt.
(g)
Pusher Die
Part, Specially-
SP10-08
Treated Part
Hose Guard
Material: steel
45 Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
* Use SP-14-08 for 1000-08 and SP-10-08 for 1100-08.
H
Made-to-order
D
L2
37
J
Assembling
IC
Machine,
Jig, Tool
X (HEX)
C
Assembling
AK90 Min.
Method
Document
Reference
UNF X (HEX)
37 C
JIC
22
1000
1000 (light gray)
(light gray) series
Max. Max. Min. Min.
Size
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
Slim, light 1000-04-LGY 04 1/4 6.3 10.4 10.5 13.2 42.0 40 64
Campucka compatible 1000-06-LGY 06 3/8 9.5 14.0 10.5 13.2 42.0 60 90
Campucka
Swage
1000-08-LGY 08 1/2 12.7 17.4 10.5 13.2 42.0 80 131
Polyurethane cover
Caution: If you use Campucka, the maximum working pressure for Campucka must be applied.
Nylon core tube (light gray) Appropriate fluid: mineral general operating oil
Working temperature range: 40 to +100C
If you use Campucka, the working temperature range for Campucka must be applied.
Length in a unit package: 100m
Suitable hose coupling is the same as that for the 1000 series.
Synthetic fiber reinforcement Color code (-LGY) is appended to part Nos. "LGY" stands for light gray.
23
Hydraulic
Hose
[Campucka] Hydraulic push-in coupling (For 1000 (light gray))
painting
Airless-
Hose
CE Part No. G Min. I.D.
D
F L X Y
Weight
(g)
Clean Hose
30
Caution: If you use Campucka, the maximum working pressure for Campucka must be applied.
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
pushing-out action to inlet of coupling.
D
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Y (HEX) X (HEX) Maximum working pressure: 10.5MPa
Working temperature range: 20 to +100C
Adaptor: 110, 145, 190, 130, C70, C74, C79
Natural-Gas
Hose
Features of Campucka and assembly mechanism Assembling method
P.73
Adaptor
Specialized swaging tool is not Detachable tool is available.
direction of a hose.
necessary. (Easy handling) Caution: Cannot be detached after pressurization.
Caution: Cannot be detached after
Best for on-site length adjustment.
pressurization.
Convenient for emergency repair. Campucka assembly mechanism
Before pressurization After pressurization
4. Nipple stop mechanism Detailed diagram
Ratchet mechanism of our original lock ring
Part, Specially-
Lock ring
Treated Part
Hose Guard
is employed. prevents swage
Steady performance even for movable Insertion mark Insertion mark
releasing after
piping. pressurization.
Swaging force proportional to inner pressure.
Pressure variation is accommodated.
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by pushing-out action to inlet of coupling.
Assembling
[Swage]
Machine,
Jig, Tool
SE Size Min. X Y Wt.
Part No. G B C I.D. H L Pusher Die
No. D (HEX) (HEX) (g)
H (B) SE-PF-06-14 06 3/8 4.0 12.5 6.8 9.5 53 22 19 71 PSE14-06 SP14-06 Assembling
SE-PF-08-14 08 1/2 4.5 16.0 9.5 12.0 61 27 24 125 PSE14-08 SP14-08
Method
Hose
Material: steel
30
Document
Technical
X (HEX) Y (HEX)
Document
Reference
24
F3130
F3130
(light gray) series
Max. Max. Min. Min.
Size
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
Flexible and tough F3130-02-LGY 02 1/8 3.6 8.3 20.0 25.0 72.0 15 45
High abrasion resistance F3130-04-LGY 04 1/4 6.3 12.5 19.5 24.4 77.0 40 105 Swage
Campucka (for F3130) F3130-06-LGY 06 3/8 9.5 16.4 16.0 20.0 63.0 50 150 Campucka
02 size Nylon core tube F3130-08-LGY 08 1/2 12.7 20.3 14.0 17.4 56.0 75 210
04 08 size Polyester liner core tube Polyurethane cover
F3130-12-LGY 12 3/4 19.0 26.6 9.0 11.3 35.0 130 290
12, 16 size Nylon liner core tube (light gray) Swage
F3130-16-LGY 16 1 25.4 33.4 7.0 8.8 28.0 165 400
Caution: If you use Campucka, the maximum working pressure for Campucka must be applied.
Appropriate fluid: mineral general operating oil
Working temperature range: 40 to +100C
Synthetic fiber reinforcement
If you use Campucka, the working temperature range for Campucka must be applied.
Length in a box: 100 m for sizes 02, 04, 06, 08, and 50 m for sizes 12,16.
Hose coupling is the same as that for the N3130 and 3130 series.
Color code (-LGY) is appended to part Nos. "LGY" stands for light gray.
25
Hydraulic
Hose
[Campucka] Hydraulic push-one coupling (For F3130 (light gray))
painting
Airless-
Hose
CE (for F3130 series) Part No. Size No. G Min. I.D.
D
F L X Y
Weight
(g)
Clean
Hose
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
D
Natural-Gas
Hose
Features of Campucka and assembly mechanism Assembling method
P.73
Adaptor
Specialized swaging tool is not Detachable tool is available.
direction of a hose.
necessary. (Easy handling) Caution: Cannot be detached after pressurization.
Caution: Cannot be detached after
Best for on-site length adjustment.
pressurization.
Convenient for emergency repair. Campucka assembly mechanism
Before pressurization After pressurization
4. Nipple stop mechanism Detailed diagram
Ratchet mechanism of our original lock ring
Part, Specially-
Lock ring
Treated Part
Hose Guard
is employed. prevents swage
Steady performance even for movable Insertion mark Insertion mark
releasing after
piping. pressurization.
Swaging force proportional to inner pressure.
Pressure variation is accommodated.
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by pushing-out action to inlet of coupling.
Assembling
[Swage]
Machine,
Jig, Tool
SE Size Min. X Y Wt.
Part No. G B C I.D. H L Pusher Die
No. D (HEX) (HEX) (g)
Hose
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
X (HEX) Y(HEX)
Document
Technical
Document
Reference
26
N313031303000
N3130
Series
Max. Max. Min. Min.
Size
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
Flexible and tough * N3130-03 03 3/16 4.8 10.4 21.0 26.3 84.0 20 65
JIS K 6375 certificated, SAE100R7 certificated. * N3130-04 04 1/4 6.4 12.7 19.5 24.4 77.0 40 105
N3130-05 05 5/16 8.1 14.7 17.5 21.9 70.0 45 130
Nonconductive hose with high electrical insulation
* N3130-06 06 3/8 9.8 16.4 16.0 20.0 63.0 50 150 Swage
is also available. Contact us for details.
* N3130-08 08 1/2 12.8 20.3 14.0 17.5 56.0 75 210
Nylon liner core tube Polyurethane cover (black) * N3130-12 12 3/4 19.2 26.6 9.0 11.3 35.0 130 290
* 3000-06 06 3/8 9.5 16.0 24.0 30.0 70.0 120 140 Swage
3000-08 08 1/2 12.7 19.8 20.0 25.0 60.0 160 199 Reusable
*
Nylon core tube Polyurethane cover (black)
* 3000-12 12 3/4 19.0 26.2 13.0 16.3 38.0 250 276
The * mark above indicates that the outer wire braid type is available (made-to-order). Contact us for details.
Nonconductive hose
When electrical insulation is particularly necessary,
e.g. for the hydraulic hose of electrical work equip-
ment, a nonconductive hose without pin pricking (no
pin hole for gas venting) is useful to prevent the
reduction of electrical insulation due to external water
invasion.
Contact us if the leakage of electrical current
should be controlled.
27
Hydraulic
Hose
3700 Series (for low temperature environment)
painting
Airless-
Hose
3700 Size Max. Max. Min. Min.
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
High flexibility and steady performance * 3700-03 03 3/16 4.8 10.5 21.0 26.3 84.0 19 76
under low temperature environment * 3700-04 04 1/4 6.3 12.8 19.5 24.4 77.0 32 101
Swage
(55C). 3700-06 06 3/8 9.5 16.3 16.0 20.0 63.0 51 141
Clean
*
Hose
JIS K 6375 A certificated, SAE 100R7 * 3700-08 08 1/2 12.7 20.2 14.0 17.5 56.0 76 196
certificated. Appropriate fluid: mineral general operating oil
Working temperature range: 55 to +100C
Nylon liner core tube Polyester cover (black) Length in a package: 100m
Natural-Gas
Synthetic fiber reinforcement
Hose
The * mark above indicates that the outer wire braid type is available (made-to-order). Contact us for details.
Adaptor
Part, Specially-
Treated Part
Hose Guard
Assembling
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
28
[Swage] (For N3130, 3130, 3000) (For 3700)
Min.
SA Part No. Size
No.
R A B I.D.
D
L
Y
(HEX)
Wt.
(g)
Pusher Die
Stainless type
Size Min. Y Wt. Die
Part No. R A B I.D. L Pusher
No. D (HEX) (g) First Second
SSA-PT-02-S 02 1/8 10 6.5 1.8 38 14 15 PSA-02 SP3-02-001
SA-PT-03-S 03 1/4 13 8.5 3.0 57 19 50 PSA-04 SP3-03-1-ST SP3-03
*
Min.
SO Part No.
Size
No.
G A B I.D.
D
L
Y
(HEX)
Wt.
(g)
Pusher Die
Made-to-order
SC L
Part No. Size
No.
G A B C
Min.
I.D.
D
L
Y Wt.
(HEX) (g)
Pusher Die
29
Hydraulic
Hose
[Swage] (For N3130, 3130, 3000) (For 3700)
painting
Airless-
Hose
Min.
Clean
Hose
30
Natural-Gas
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
Hose
Stainless type
Size G Min. X Y Wt. Die
Part No. B C I.D. H L Pusher
No. D (HEX) (HEX) (g) First Second
SSE-PF-02-S 02 1/8 4.0 7.0 1.8 7.0 42 14 14 25 PSE-02-001 SP3-02-001
SE-PF-03-S 03 1/4 6.0 9.0 3.0 8.0 58 19 19 70 PSE-03 SP3-03-1-ST SP3-03
*
Adaptor
SE-PF-04-S 04 1/4 8.5 9.5 3.9 8.0 63 19 19 80 PSE-04 SP3-04-1-ST KM-04
SP3-04
SE-PF-06-S 06 3/8 9.5 12.5 6.8 10.0 71 22 22 110 PSE-06 SP3-06-1-ST SP3-06
SE-PF-08-S 08 1/2 9.0 16.0 10.0 12.0 80 27 27 170 PSE-08 SP3-08-1-ST SP3-08
SE-PF-12-S 12 3/4 10.5 21.5 16.0 13.0 87 36 36 280 PSE-12 SP3-12-1-ST SP3-12
SE-PF-16-S 16 1 11.0 27.5 20.9 15.0 105 41 41 400 PSE-16 SP3-16-1-ST SP3-16
Part, Specially-
Material: stainless steel SUS304
Treated Part
Hose Guard
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
* Use KM-04 for N3130 and 3700, and SP3-04 for 3130 and 3000.
Min.
SF Part No.
SSF-PF-02
Size
No.
02
G
1/8 4.0
B C
5.0
I.D.
D
1.8
H
3.0
L
41
X Y Wt.
(HEX) (HEX) (g)
14 14
Pusher
25 PSE-02-001 SP3-02-001
Die
Assembling
Machine,
G (PF)
Jig, Tool
L SF-PF-03 03 1/4 6.0 7.5 2.8 5.5 58 19 19 70 PSE-03 SP3-03
H (B)
SF-PF-04 04 1/4 8.5 7.5 3.9 5.5 63 19 19 80 PSE-04 SP3-04
SF-PF-05 05 3/8 8.5 10.0 5.6 6.5 66 22 22 100 PSE-05 SP3-05
SF-PF-06 06 3/8 9.5 10.0 6.8 6.5 71 22 22 110 PSE-06 SP3-06
SF-PF-08 08 1/2 9.0 14.0 10.0 9.0 80 27 27 170 PSE-08 SP3-08
30
C
Y(HEX)
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
Stainless type
Min. Die
Part No. Size G X Y Wt.
B C I.D. H L Pusher
No. D (HEX) (HEX) (g) First Second
Document
Technical
30
[Swage] (For N3130, 3130, 3000) (For 3700)
Min.
SLE Made-to-order Part No. Size
No.
G C I.D.
D
H L1 L2 X Wt.
(HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
Made-to-order
L2
H
G (PF) X (HEX)
30 C
SL L1
Part No. Size
No.
G C
Min.
I.D.
D
H L1 L2
X Wt.
(HEX) (g)
Pusher Die
Material: steel
L2
G (PF) X (HEX)
30
C
Material: steel
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
30
X (HEX)
Min.
Part No. Size G X Y Wt.
B1 B2 C I.D. H L1 L2 Pusher Die
L1 No. D (HEX) (g)
G (PF) B2
45 SE45-PF-12 12 3/4 10.5 12.5 21.0 16.0 13.5 129 40 36 30 380 PFB-02+PHB-12 SP3-12
Y
SE45-PF-16
B1
Material: steel
L2
Made-to-order
C
31
Hydraulic
Hose
[Swage] (For N3130, 3130, 3000) (For 3700)
painting
Airless-
Hose
AE90 SE90 Size Min. Wt.
Part No. G X Pusher Die
C I.D. H L1 L2
No. D (HEX) (g)
L1 AE90-G-04 04 1/4 9.0 3.2 8.0 59 33 19 75 PFB-01+PA-04 SP3-04
90
Material: steel
Clean
Hose
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
L2
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
H
G (PF) C X (HEX)
30 Min.
L1 Part No. Size G X Y Wt.
B1 B2 C I.D. H L1 L2 Pusher Die
B2 No. D (HEX) (g)
90
Natural-Gas
Y
SE90-PF-12 12 3/4 10.5 12.5 21.0 16.0 13.5 108 77 36 30 405 PFB-02+PHB-12 SP3-12
Hose
SE90-PF-16 16 1 12.5 12.5 28.0 20.9 16.5 127 87 41 36 645 PFB-02+PHB-16 SP3-16
D
Material: steel
L2
X (HEX) Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
H
G (PF)
30 C
Adaptor
AF45 SF45
Min.
Part No. Size G X Wt.
C I.D. H L1 L2 Pusher Die
No. D (HEX) (g)
Part, Specially-
Material: steel
Treated Part
Hose Guard
D
Min.
Part No. Size G X Y Wt. Pusher Die
B1 B2 C I.D. H L1 L2
L1 No. D (HEX) (g)
G (PF) B2
45 SF45-PF-12 12 3/4 10.5 12.5 19.0 16.0 9.5 129 40 36 30 381 PFB-02+PHB-12 SP3-12
Assembling
Y
Machine,
Jig, Tool
SF45-PF-16 16 1 11.0 12.5 25.4 20.9 10.0 151 60 41 36 601 PFB-02+PHB-16 SP3-16
B1
Material: steel
H
L2
Assembling
AF90 SF90
Min.
Method
Material: steel
D
G (PF) X (HEX)
30 Size G Min.
X Y Wt.
C Part No. B1 B2 C I.D. H L1 L2 Pusher Die
No. D (HEX) (g)
L1
B2 SF90-PF-12 30 405 PFB-02+PHB-12 SP3-12
SF90-PF-16 16 1 11.0 12.5 25.4 20.9 10.0 127 86 41 36 645 PFB-02+PHB-16 SP3-16
Document
Reference
Material: steel
D
Made-to-order
X (HEX)
H
G (PF) 30
C
32
[Swage] (For N3130, 3130, 3000) (For 3700)
Min.
SK Part No. Size UNF
No.
B C I.D.
D
H L
X Y Wt.
(HEX) (HEX) (g)
Pusher Die
SK-7/16-03 03 7/16 6.5 7.5 2.8 10.0 58 15.9 14.3 50 PSK-7/16-04 SP3-03
SK-7/16-04 04 7/16 6.5 7.5 3.9 10.0 61 15.9 15.9 60 PSK-7/16-04 SP3-04
UNF L
SK-1/2-04 04 1/2 9.5 9.0 3.9 9.5 65 19.0 15.9 60 PSK-1/2-04 SP3-04
H (B)
SK-9/16-04 04 9/16 7.0 11.0 3.9 10.0 65 19.0 15.9 65 PSK-9/16-04 SP3-04
C
SK-9/16-06 06 9/16 9.5 11.0 6.8 10.0 72 19.0 19.0 90 PSK-9/16-06 SP3-06
I
37J
SK-3/4-06 06 3/4 8.5 14.5 6.8 12.0 72 24.0 19.0 95 PSK-3/4-06 SP3-06
SK-3/4-08 08 3/4 9.0 14.5 10.0 12.0 77 24.0 22.0 125 PSK-3/4-08 SP3-08
C
SK-7/8-08 08 7/8 9.0 17.3 10.0 13.0 81 27.0 22.0 145 PSE-08 SP3-08
Material: steel
X (HEX) Y (HEX) Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
Min.
AK45 Made-to-order Part No. Size UNF
No.
C I.D.
D
H L1 L2 X Wt.
(HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Made-to-order
L2 37
C
JIC
X (HEX)
Min.
AK90 Made-to-order Part No. Size UNF
No.
C I.D.
D
H L1 L2 X Wt.
(HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Made-to-order
L2
H
UNF C X (HEX)
37 JIC
33
Hydraulic
Hose
[Campucka] Hydraulic push-one coupling (For N3130, 3130, 3000) (For 3700)
painting
Airless-
Hose
CA Part No. Size No. R Min. I.D.
D
F L X
Weight
(g)
Clean
Hose
Working temperature range: 20.0MPa
Working temperature range: 20 to +100C
Adaptor: 030, 130
D
Natural-Gas
X (HEX)
Hose
CE Part No. Size No. G Min. I.D.
D
F L X Y
Weight
(g)
G (PF) L Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
F (hose insertion length) pushing-out action to inlet of coupling.
Adaptor
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
30
Y (HEX) X (HEX)
Part, Specially-
Treated Part
Hose Guard
CF Part No. Size No. G Min. I.D.
D
F L X Y
Weight
(g)
Assembling
CF-G-02L 02 1/8 1.5 22.5 62 14 14 45
G (PF)
Machine,
L
Jig, Tool
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by
F (hose insertion length) pushing-out action to inlet of coupling.
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Working temperature range: 20.0MPa
30
Y (HEX) X (HEX)
Assembling
Method
Hose
Reduction of operation time Hose is detachable for length adjustment twisted direction
(half that of our conventional product) when piping.
It is possible to correct the twisted
Specialized swaging tool is not Detachable tool is available.
direction of a hose.
necessary. (Easy handling) Caution: Cannot be detached after pressurization.
Caution: Cannot be detached after
Best for on-site length adjustment.
pressurization.
Convenient for emergency repair. Campucka assembly mechanism
Before pressurization After pressurization
4. Nipple stop mechanism
Document
Reference
Detailed diagram
Ratchet mechanism of our original lock ring
Lock ring
is employed. prevents swage
Steady performance even for movable Insertion mark Insertion mark
releasing after
piping. pressurization.
Swaging force proportional to inner pressure.
Pressure variation is accommodated.
Caution: Handle with care not to drop couplings as an inner nipple could be self locked by pushing-out action to inlet of coupling.
34
[Reusable] (For 3130, 3000)
Material: steel
Y (HEX) Z (HEX) Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM1)
Adaptor: 030, 130
Made-to-order
Stainless type
Min.
Part No. Size R A B Y Z Weight
I.D. L
No. D (HEX) (HEX) (g)
E
Min.
Part No. Size G B C H L
X Y Z Weight
I.D.
No. D (HEX) (HEX) (HEX) (g)
Stainless type
35
Hydraulic
Hose
[Reusable] (For 3130, 3000)
painting
Airless-
Hose
Min.
F Part No. Size
No.
G B C I.D.
D
H L
X
(HEX)
Y
(HEX)
Z
(HEX)
Weight
(g)
Clean
Hose
F-PF-06 06 3/8 7.5 10.0 7.0 7.0 70 21 21 21 130
F-PF-08 08 1/2 7.5 14.0 9.6 8.5 82 26 26 26 220
30
C
Natural-Gas
On nipple only, zinc galvanization with color chromating
Adaptor: 110, 145, 190, 130, C70, C74, C79
Hose
Made-to-order
Adaptor
Part, Specially-
Treated Part
Hose Guard
C
Min.
Part No. Size G A B C L Y Z Weight
I.D.
No. D (HEX) (HEX) (g)
Assembling
G (PF) L
Machine,
Jig, Tool
C-PF-03 03 1/4 14 7.0 9.5 3.4 51 17 14 45
A (B)
C-PF-04 04 1/4 14 7.0 9.5 5.0 57 17 17 60
C-PF-06 06 3/8 15 9.0 12.5 7.0 68 21 21 120
30
Material: steel
D
Adaptor: 060
Method
Made-to-order
Hose
Y (HEX) Z (HEX)
Document
Technical
Document
Reference
36
N3000
N3000
Series
The * mark above indicates that the outer wire braid type is available (made-to-order). Contact us for details.
HT High Temperature
(
HT (High Temperature)
) Series
Size Max. Max. Min. Min.
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
High temperature (120C) oil can be used. HT-04 04 1/4 6.3 13.3 28.0 37.3 112.0 40 125
HT-06 06 3/8 9.5 17.5 21.0 28.0 84.0 60 180
Swage
HT-08 08 1/2 12.7 21.3 21.0 28.0 84.0 80 255
HT-10 10 5/8 15.9 25.5 17.5 23.3 70.0 120 335
Nylon core tube Polyurethane cover (black)
Appropriate fluid: mineral general operating oil
Working temperature range: 40 to +120C
Length in a package: 100 m for sizes 04, 06, 08, and 50 m for size 10
37
Hydraulic
Hose
[Swage] (For N3000) (For HT)
painting
Caution: The size 04 coupling for N3130 can also be used, but the swage die must be used for N3000 and HT.
Airless-
Hose
SA Size Min. Y Wt.
Part No. R A B I.D. L Pusher Die
No. D (HEX) (g)
Clean
Hose
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 030, 130
D
Stainless type
Min. Die
Natural-Gas
Y (HEX) Part No. Size R Y Wt.
A B I.D. L Pusher
No. D (HEX) (g) First Second
Hose
SA-PT-04-S 04 1/4 14 8.5 3.9 61 19 60 PSA-04 SPH-04-1-ST SPN-04
SA-PT-06-N30-S 06 3/8 15 9.0 6.8 67 22 90 PSA-06 SPH-06-1-ST SPN-06
SA-PT-08-N30-S 08 1/2 18 10.0 10.0 76 27 140 PSA-08 SPH-08-1-ST SPN-08
Material: stainless steel SUS304
Adaptor: 030, 130
Adaptor
SE Part No. Size
No.
G B C
Min.
I.D.
D
H L
X Y Wt.
(HEX) (HEX) (g)
Pusher Die
Part, Specially-
SE-PF-10-N30 10 3/4 10.5 21.0 13.1 13.0 84 32 32 220 PSE-10 SPN-10
30
Treated Part
Hose Guard
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
C
Stainless type
X (HEX) Y (HEX) Min.
Size G X Y Wt. Die
Part No. B C I.D. H L Pusher
No. D (HEX) (HEX) (g) First Second
Assembling
Machine,
Jig, Tool
SE-PF-04-S 04 1/4 8.0 9.0 3.9 8.0 64 19 19 80 PSE-04 SPH-04-1-ST SPN-04
SE-PF-06-N30-S 06 3/8 9.5 12.5 6.8 9.5 71 22 22 110 PSE-06 SPH-06-1-ST SPN-06
SE-PF-08-N30-S 08 1/2 9.0 15.5 10.0 12.5 80 27 27 170 PSE-08 SPH-08-1-ST SPN-08
Material: stainless steel SUS304
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
Assembling
Min.
SF
Method
I.D.
No. D (HEX) (HEX) (g)
X (HEX) Y (HEX)
Document
Reference
38
[Swage] Caution: The size 04 coupling for N3130 can also be used, but the swage die must be used for N3000 and HT. (For N3000) (For HT)
Min.
SO Part No.
SO-PF-04
Size
No.
04
G
1/4 11
A B
8.5
I.D.
D
3.9
L Y
(HEX)
19
Wt.
(g)
55
Pusher
PSA-04
Die
SPN-04
59
G (PF) L SO-PF-06-N30 06 3/8 12 9.0 6.8 64 22 85 PSA-06 SPN-06
A (B) SO-PF-08-N30 08 1/2 15 10.0 10.0 27 135 PSA-08 SPN-08
73
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
O-ring: 04-JIS B2401-P11, 06-JIS B2401-P14, 08-JIS B2401-P18
O-ring is not mounted inside.
D
Min.
SC L
Part No. Size
No.
G A B C I.D.
D
L
Y Wt.
(HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
C
Adaptor: 060
Made-to-order
Y (HEX)
Min.
SL L1
Part No. Size
No.
G C I.D.
D
H L1 L2 X Wt.
(HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
L2
G (PF) X (HEX)
30
C
39
Hydraulic
Hose
[Swage] (For N3000) (For HT)
painting
Caution: The size 04 coupling for N3130 can also be used, but the swage die must be used for N3000 and HT.
Airless-
Hose
AE90 SE90 Size Min. Wt.
Part No. G X Pusher Die
C I.D. H L1 L2
No. D (HEX) (g)
L1 AE90-G-04 04 1/4 9.0 3.2 8.0 59 33 19 75 PFB-01+PHB-04 SPN-04
90
Material: steel
Clean
Hose
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
L2
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
H
Natural-Gas
10 3/4 21.0 13.1 13.0 105 76 32 354 PFB-02+PHB-12 SPN-10
90
Material: steel
Hose
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
Made-to-order
L2
B1
X (HEX)
H
G (PF)
30 C
Adaptor
AF45 SF45 Part No. Size
No.
G C
Min.
I.D.
D
H L1 L2
X Wt.
(HEX) (g)
Pusher Die
Part, Specially-
Material: steel
H
Treated Part
Hose Guard
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
30
Min.
X (HEX) Part No. Size G X Wt. Pusher Die
C
C I.D. H L1 L2
No. D (HEX) (g)
Assembling
45
Y
Machine,
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Jig, Tool
Adaptor: 110, 145, 190, 130, C70, C74, C79
B1
Made-to-order
H
L2
30
X (HEX)
C
Assembling
Min.
AF90 SF90
Method
Size X Wt.
Part No. G C I.D. H L1 L2 Pusher Die
Hose
Material: steel
D
X (HEX) Min.
G (PF) Size X Wt.
Part No. G C I.D. H L1 L2 Pusher Die
30 No. (HEX) (g)
C D
L1 SF90-PF-10-N30 10 3/4 19.0 13.1 9.5 105 77 32 360 PFB-02+PHB-12 SPN-10
B2
90
Material: steel
Y
X (HEX)
H
30
G (PF) C
40
3R80
3R80
Series
Max. Max. Min. Min.
Size
working impact destruction bending Weight
Part No. I.D. Coupling
Features Size O.D. press. press. press. radius (g/m)
No. (in.) (mm) (mm) (MPa) (MPa) (MPa) (mm)
Excellent oil and chemical durability 3R80-03 03 3/16 4.8 12.7 35.0 46.6 140.0 38 115
JIS K 6375 A certified, SAE 100R8 certified.
* 3R80-04 04 1/4 6.3 15.5 35.0 46.6 140.0 51 175
The * mark above indicates that the outer wire braid type is available (made-to-order). Contact us for details.
41
Hydraulic
Hose
[Swage] (For 3R80)
painting
Caution: The size 06 and 08 coupling for N3000 can also be used, but the swage die must be used for 3R80.
Airless-
Hose
SA Size Min. Y Wt.
Part No. R A B I.D. L Pusher Die
No. D (HEX) (g)
Clean
Hose
SA-PT-12-3R 12 3/4 20 10.0 16.0 83 36 220 PSA-12 SPH-12
SA-PT-16-3R 16 1 23 10.0 20.9 100 41 340 PSA-16 SPH-16
D
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 030, 130
Natural-Gas
Min. Die
Part No. Size R Y Wt. Pusher
A B L
Hose
I.D.
No. D (HEX) (g) First Second
SA-PT-04-3R-S 04 1/4 14 8.5 3.9 61 19 72 PSA-04 SPH-04-1-ST SPH-04
SA-PT-06-N30-S 06 3/8 15 9.0 6.8 67 22 90 PSA-06 SPH-06-1-ST SPH-06
SA-PT-08-N30-S 08 1/2 18 10.0 10.0 76 27 140 PSA-08 SPH-08-1-ST SPH-08
Material: stainless steel SUS304
Adaptor: 030, 130
Adaptor
SE Part No. Size
No.
G B C
Min.
I.D.
D
H L
X Y Wt.
(HEX) (HEX) (g)
Pusher Die
Part, Specially-
SE-PF-08-N30 08 1/2 9.0 15.5 10.0 12.5 80 27 27 170 PSE-08 SPH-08
Treated Part
Hose Guard
30
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 010, 045, 090, 150, 020, 025, 064, 069, 030, D70, D74, D79
X (HEX) Y (HEX) Stainless type
Min.
Assembling
Size G X Y Wt. Die
Part No. B C I.D. H L Pusher
Machine,
Jig, Tool
No. D (HEX) (HEX) (g) First Second
SE-PF-04-3R-S 04 1/4 8.5 9.5 3.9 8.0 63 19 19 80 PSE-04 SPH-04-1-ST SPH-04
SE-PF-06-N30-S 06 3/8 9.5 12.5 6.8 9.5 71 22 22 110 PSE-06 SPH-06-1-ST SPH-06
SE-PF-08-N30-S 08 1/2 9.0 15.5 10.0 12.5 80 27 27 170 PSE-08 SPH-08-1-ST SPH-08
SE-PF-12-3R-S 12 3/4 10.5 21.5 16.0 13.0 87 36 36 280 PSE-12 SPH-12-1-ST SPH-12
SE-PF-16-3R-S 16 1 11.0 27.5 20.9 15.0 105 41 41 400 PSE-16 SPH-16-1-ST SPH-16
Assembling
Hose
Min.
SF Part No. Size
No.
G B C I.D.
D
H L
X Y Wt.
(HEX) (HEX) (g)
Pusher Die
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Adaptor: 110, 145, 190, 130, C70, C74, C79
X (HEX) Y (HEX)
Document
Reference
42
[Swage] Caution: The size 06 and 08 coupling for N3000 can also be used, but the swage die must be used for 3R80. (For 3R80)
Min.
SC
Part No.
SC-PF-03-3R
Size
No.
03
G
1/4
A
13
B
8.5
C
9.5
I.D.
D
2.8
L
53
Y Wt.
(HEX) (g)
19 50
Pusher
PSA-04
Die
SPH-03
L SC-PF-04-3R 04 1/4 14 8.5 9.5 3.9 61 19 60 PSA-04 SPH-04
G (PF) A (B) SC-PF-06-N30 06 3/8 15 9.0 12.5 6.8 67 22 90 PSA-06 SPH-06
SC-PF-08-N30 08 1/2 18 10.0 16.5 10.0 76 27 140 PSA-08 SPH-08
Material: steel
30
Made-to-order
C
Y (HEX)
43
Hydraulic Airless- Clean Natural-Gas Hose Guard Assembling Hose
Technical Reference
Hose painting Hose Hose Adaptor Part, Specially- Machine, Assembling
Document Document
44
Hose Treated Part Jig, Tool Method
3V103VE0
3V10
Series
Nonconductive hose
When electrical insulation is particularly necessary,
B
45
Hydraulic
Hose
[Swage] (For 3V10 and 3VE0)
painting
Airless-
Hose
Min.
SA Part No.
Size
No.
R A B I.D.
D
L Y
(HEX)
Weight
(g)
Clean
Hose
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
Y (HEX)
Natural-Gas
Hose
SE Size Min. X Y Weight
Part No. G B C I.D. H L
No. D (HEX) (HEX) (g)
G (PF) L SE-PF-03-3R 03 1/4 6.0 9.5 2.8 8.0 55 19 19 60
H (B)
SE-PF-04-3V 04 1/4 8.5 9.5 3.9 8.0 67 19 19 90
Adaptor
SE-PF-06-3V 06 3/8 9.5 12.5 6.8 9.5 79 22 22 120
30
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
C
X (HEX) Y (HEX)
Part, Specially-
Treated Part
Hose Guard
SF Size Min. Weight
Part No. G B C X Y
I.D. H L
No. D (HEX) (HEX) (g)
G (PF) L SF-PF-03-3R 03 1/4 6.0 7.5 2.8 5.5 55 19 19 60
Assembling
H (B)
Machine,
Jig, Tool
SF-PF3/8-03-3V 03 3/8 9.0 10.0 2.8 6.0 60 22 22 65
SF-PF-04-3V 04 1/4 8.5 7.5 3.9 5.5 67 19 19 90
SF-PF-06-3V 06 3/8 9.5 10.0 6.8 6.5 79 22 22 130
30
Material: steel
C
X (HEX) Y (HEX)
Assembling
Method
Hose
Document
Technical
Document
Reference
46
5501
5501
Series of electrostatic-free type
3450
3450
Series of conductive polymer structure type
47
Hydraulic
Hose
[Swage] (For 5501)
painting
Airless-
Hose
SF Size Min. X Y Weight
Part No. G or NPSM B C I.D. H L
< For 5501 > No. D (HEX) (HEX) (g)
Clean
Hose
Material: steel
30
C
Natural-Gas
H (B)
Hose
NPSM
30
C
X (HEX) Y (HEX)
(For 3450)
Adaptor
SF < For 3450 >
Part No.
Size
No.
G or NPSM B C
Min.
I.D.
D
H L X Y Weight
(HEX) (HEX) (g)
Part, Specially-
SF-NPSM-04 04 NPSM1/4 8.5 7.5 4.0 5.5 63 19 19 80
Treated Part
Hose Guard
SF-PF-06-N30 06 3/8 9.5 10.0 6.8 6.5 71 22 22 110
30
Material: steel
C
Assembling
H (B)
Machine,
Jig, Tool
NPSM
30
C
Hose
Document
Technical
Document
Reference
48
34PW
34PW
Series
For pure water, urethane forming m/c, food, or drinking water
49
Hydraulic
Hose
[Swage] (For 34PW)
painting
Airless-
Hose
Stainless (SUS316)
SE < PW coupling > Part No. Size
No.
G B C
Min.
I.D.
D
H L
X Y Wt.
(HEX) (HEX) (g)
Pusher
First
Die
Second
Clean
Hose
30
SE-G-12-PW 12 3/4 10.0 21.0 16.0 13.5 86 36 36 270 PSE-12 SPH-12-1-ST SPH-12-VC
SE-G-16-PW 16 1 11.0 28.0 20.9 16.5 105 41 41 410 PSE-16 SPH-16-1-ST SPH-16-37VC
D
Natural-Gas
3R80 can also be used.
Hose
Stainless (SUS316)
SE < PWL coupling > for under 7.0 MPa Part No. Size
No.
G B C
Min.
I.D. H L
X Y Wt.
(HEX) (HEX) (g)
Pusher Die
G (PF) L D
Adaptor
SE-G-08-PWL 08 1/2 8.0 15.5 11.0 12.5 54 27 27 130 PSE-08-PWL SPP-08-VC
SE-G-12-PWL 12 3/4 10.0 21.0 16.0 13.5 64 36 36 230 PSE-12-PWL SPP-12-VC
30
Part, Specially-
Ultrasonic cleaning is available only for the couplings, if required. Contact us for details.
Treated Part
Hose Guard
As for the steel couplings; sizes 04, 06, and 08 for N3130 series, and sizes 12 and 16 for
3R80 can also be used.
X (HEX) Y (HEX)
Stainless (SUS304)
SE Part No.
Size
No.
G B C
Min.
I.D. H L X Y Wt.
(HEX) (HEX) (g)
Pusher
First
Die
Second
D
Assembling
G (PF) L
Machine,
Jig, Tool
SSE-PF-02-S 02 1/8 4.0 7.0 1.8 7.0 42 14 14 25 PSE-02-001 SP3-02-001
H (B)
SE-PF-04-S 04 1/4 8.5 9.5 3.9 8.0 63 19 19 80 PSE-04 SP3-04-1-ST SP3-04
SE-PF-06-S 06 3/8 9.5 12.5 6.8 9.5 71 22 22 110 PSE-06 SP3-06-1-ST SP3-06
30
SE-PF-08-S 08 1/2 9.0 16.0 10.0 12.0 80 27 27 170 PSE-08 SP3-08-1-ST SP3-08
SE-PF-12-3R-S 12 3/4 10.5 21.5 16.0 13.0 87 36 36 280 PSE-12 SPH-12-1-ST SPH-12
D
C
SE-PF-16-3R-S 16 1 11.0 27.5 20.9 15.0 105 41 41 400 PSE-16 SPH-16-1-ST SPH-16 Assembling
Material: stainless steel SUS304
Assembly of couplings with hose is to be done at our factory.
Method
Hose
X (HEX) Y (HEX) Ultrasonic cleaning is available only for the couplings, if required. Contact us for details.
As for the steel coupling, size 02 for 3130 series, sizes 04, 06, and 08 for N3130 series,
and sizes 12 and 16 for 3R80 can also be used.
Stainless (SUS316)
Adaptor for 34PW Part No.
Size G R
Min. Y Wt.
Document
A1 A2 B C I.D. L
Technical
Ultrasonic cleaning is available only for the couplings, if required. Contact us for details.
A1 (B) A2
L
50
35NG
35NG
Series
For CNG (natural gas)
51
Hydraulic
Hose
[Swage] (For 35NG)
painting
Airless-
Hose
Stainless
SA Part No. Size No. R A B
Min.
I.D. L
Y
(HEX)
Weight
(g)
D
R (PT) L
SA-PT-04-3R--S-CNG 04 1/4 13 8.5 3.9 60 19 60
A (B)
SA-PT-06-N30-S 06 3/8 15 9.0 6.8 67 22 90
Clean
Hose
Material: stainless steel SUS304
Assembly of couplings with hose is to be done at our factory.
D
Natural-Gas
Y (HEX)
Hose
Adaptor
Stainless
SE Part No. Size
No.
G B C
Min.
I.D. H L X
(HEX)
Y
(HEX)
Weight
(g)
D
G (PF) L
SE-PF-04-3R--S-CNG 04 1/4 8.0 9.0 3.9 8.0 64 19 19 80
H (B)
SE-PF-06-N30-S 06 3/8 9.5 12.5 6.8 9.5 71 22 22 110
Part, Specially-
SE-PF-08-N30-S 08 1/2 9.0 15.5 10.0 12.5 80 27 27 170
30
Treated Part
Hose Guard
Material: stainless steel SUS304
Assembly of couplings with hose is to be done at our factory.
D
C
X (HEX) Y (HEX)
Assembling
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
52
Adaptor Products
Adaptor 54
53
Adaptor
Hydraulic
Hose
painting
Airless-
Hose
Clean
Hose
Natural-Gas
How to assemble
P.89
Hose
Specification
Material: Steel (Zinc electrogalvanized with color chromating. Ep-Fe/Zn5/CM2), SUS304, SUS316
Usage conditions
Appropriate fluid: Mineral hydraulic oil
Adaptor
Maximum working pressure: It changes with the size of G- and R-threads, and when different sizes exist
in one product, the larger one is to be counted.
(taper thread type to the equipment side or interconnection type)
02 to 08 : 35.0MPa
12 : 27.5MPa
16 : 20.5MPa
Part, Specially-
Treated Part
Hose Guard
(parallel thread type to the equipment side)
04 to 12 : 21.0MPa
16 : 10.5MPa
Working temperature range: (Taper thread type to the equipment side or interconnection type to the equipment)
-55C to +120C
(Parallel thread type to the equipment side)
Assembling
-30C to +100C
Machine,
Jig, Tool
Example of part number
54
Adaptor shapes chart
55
Hydraulic Airless- Clean Natural-Gas Hose Guard Assembling Hose
Hose painting Hose Hose Adaptor Part, Specially- Machine, Assembling Technical Reference
56
Hose Treated Part Jig, Tool Method Document Document
Taper thread type to equipment side (with 30 female seat)
Min.
110-02-02
G
1/8 1/8
R
10
A1 A2
10
C
7.0
I.D.
D
3.0
L
28
Y
(HEX)
14
Weight
(g)
20
L 110-02-04 1/8 1/4 10 13 7.0 3.0 31 17 30
110-04-02 1/4 1/8 13 10 9.0 5.5 31 19 30
A1 A2 110-04-04 1/4 1/4 13 13 9.5 5.0 34 19 35
110-04-06 1/4 3/8 13 15 9.0 5.5 36 22 50
110-06-04 3/8 1/4 15 13 12.5 5.0 36 22 50
30
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Stainless type
Min. Y Weight
Part No. G R A1 A2 C I.D. L
D (HEX) (g)
110-02-02-S 1/8 1/8 10 10 7.0 3.0 28 14 20
110-04-04-S 1/4 1/4 13 13 9.5 5.0 34 19 35
110-06-06-S 3/8 3/8 15 15 12.5 8.0 38 22 55
110-08-08-S 1/2 1/2 18 18 16.0 11.0 46 27 100
110-12-12-S 3/4 3/4 20 20 21.5 16.0 52 36 175
Hose couplings: 110-16-16-S 1 1 22 22 27.5 22.0 57 41 245
SF, SL, SF45, SF90, AF45, AF90, CF, F Material: stainless steel SUS304
145
Min. Y Weight
Part No. G R A1 A2 C I.D. L1 L2
D (width) (g)
145-02-02 1/8 1/8 14 14 7.0 3.0 18 18 14 20
L1 45 145-02-04 1/8 1/4 10 13 7.0 3.0 18 20 17 35
L2
57
Hydraulic
Hose
Taper thread type to equipment side (with 30 female seat)
painting
Airless-
Hose
190 Part No.
190-02-02
G
1/8
R
1/8
A1
9
A2
14
C
7.0 3.0
D1
4.0
D2 L1
18
L2
22
Y Weight
(width) (g)
14 30
L1 190-02-04 1/8 1/4 10 13 7.0 3.0 5.0 20 27 17 50
A1 190-04-02 1/4 1/8 13 10 9.5 6.0 4.0 25 20 17 45
90
Clean
Y(width)
Hose
190-04-06 1/4 3/8 13 18 9.0 5.5 8.0 25 30 19 80
190-06-04 3/8 1/4 15 16 12.5 8.0 5.5 27 28 19 75
190-06-06 3/8 3/8 15 15 12.5 8.0 8.0 27 30 19 145
D1
Natural-Gas
190-08-12 1/2 3/4 18 24 15.5 11.0 16.0 34 43 30 250
L2
Hose
A2
Adaptor
Stainless type
Y Weight
Part No. G R A1 A2 C D1 D2 L1 L2
(HEX) (g)
190-02-02-S 1/8 1/8 9 14 7.0 3.0 4.0 18 22 14 30
190-04-04-S 1/4 1/4 13 13 9.5 5.0 5.0 23 27 17 50
190-06-06-S 3/8 3/8 15 15 12.5 8.0 8.0 27 30 19 145
Part, Specially-
190-08-08-S 1/2 1/2 18 18 16.0 11.0 11.0 31 38 24 165
Treated Part
Hose Guard
190-12-12-S 3/4 3/4 20 20 21.5 16.0 16.0 36 43 30 265
Hose couplings: 190-16-16-S 1 1 22 27 27.5 22.0 22.0 42 46 36 460
SF, SL, SF45, SF90, AF45, AF90, CF, F Material: stainless steel SUS304
Min.
130-02-02
G
1/8
R
1/8
A
10
C
7.0
I.D.
D
3.0
L
25
Y
(HEX)
14
Weight
(g)
18
Assembling
L R (PT)
Machine,
130-04-04 1/4 1/4 13 9.0 5.5 30 19 36
Jig, Tool
A 130-06-06 3/8 3/8 15 12.5 8.0 34 22 52
130-08-08 1/2 1/2 18 15.5 11.0 40 27 88
30
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2) Assembling
Method
G (PF)
Hose
Y (HEX)
Hose couplings: SA, SF, SL, SF45, SF90, AF45, AF90, CA, CF, A, F
Min.
Material: steel
30
C
D
X (HEX) Y (HEX)
Hose couplings: SC
58
Taper thread type to equipment side (with 30 female seat)
010-02-02
G
1/8
R
1/8
A1
12
A2
10
C
4.5
D1
3.0
D2
3.0
L
30
Y
(HEX)
14
Weight
(g)
20
010-02-04 1/8 1/4 12 13 4.5 3.0 5.5 34 17 30
D2
C
Stainless type
Y Weight
Part No. G R A1 A2 C D1 D2 L
(HEX) (g)
010-02-02-S 1/8 1/8 12 10 4.5 3.0 3.0 30 14 20
010-04-04-S 1/4 1/4 14 13 7.5 5.5 5.5 35 19 35
010-06-06-S 3/8 3/8 16 15 10.0 8.0 8.0 40 22 55
010-08-08-S 1/2 1/2 19 18 13.0 11.0 11.0 47 27 95
010-12-12-S 3/4 3/4 21 20 19.0 16.0 16.0 53 36 170
Hose couplings: 010-16-16-S 1 1 23 22 25.0 22.0 22.0 58 41 235
SE, SLE, SE45, SE90, AE45, AE90, CE, E Material: stainless steel SUS304
045-02-02
G
1/8
R
1/8
A1
12
A2
10
C
4.5
D1
3.0
D2
3
L1
18
L2
18
Y Weight
(width) (g)
14 20
045-02-04 1/8 1/4 12 13 4.5 3.0 5 20 20 17 35
L1 045-04-02 1/4 1/8 16 14 7.0 5.5 3 22 18 17 35
45
045-04-04 1/4 1/4 14 13 7.5 5.0 5 22 20 17 40
A1
045-04-06 1/4 3/8 16 18 7.0 5.5 8 22 24 19 60
045-06-04 3/8 1/4 16 13 10.0 8.0 5 24 20 19 60
L2
Stainless type
Y Weight
Part No. G R A1 A2 C D1 D2 L1 L2
(width) (g)
045-02-02-S 1/8 1/8 12 10 4.5 3.0 3 18 18 14 20
045-04-04-S 1/4 1/4 14 13 7.5 5.0 5 22 20 17 40
045-06-06-S 3/8 3/8 16 15 10.0 8.0 8 24 24 19 65
045-08-08-S 1/2 1/2 19 18 13.0 11.0 11 27 27 24 100
045-12-12-S 3/4 3/4 21 23 19.0 16.0 16 32 32 30 190
Hose couplings: 045-16-16-S 1 1 23 22 25.0 22.0 22 35 34 36 295
SE, SLE, SE45, SE90, AE45, AE90, CE, E Material: stainless steel SUS304
Made-to-order
59
Hydraulic
Hose
Taper thread type to equipment side (with 30 male seat)
painting
Airless-
Hose
090 Part No.
090-02-02
G
1/8
R
1/8
A1
14
A2
12
C
4.5
D1
3.0
D2
4
L1
22
L2
22
Y Weight
(width) (g)
14 30
Clean
Hose
090-04-06 1/4 3/8 16 18 7.5 5.5 8 29 30 19 80
Y(width)
090-06-04 3/8 1/4 16 13 10.0 8.0 5 29 27 19 75
090-06-06 3/8 3/8 16 15 10.0 8.0 8 29 30 19 80
30
D1
Natural-Gas
090-08-12 1/2 3/4 20 24 13.0 11.0 16 36 43 30 250
L2
Hose
090-12-12 3/4 3/4 21 20 19.0 16.0 16 36 43 30 265
A2
Adaptor
Stainless type
Y Weight
Part No. G R A1 A2 C D1 D2 L1 L2
(width) (g)
090-02-02-S 1/8 1/8 14 12 4.5 3.0 4 22 22 14 30
090-04-04-S 1/4 1/4 14 13 7.5 5.0 5 24 27 17 50
090-06-06-S 3/8 3/8 16 15 10.0 8.0 8 29 30 19 80
Part, Specially-
090-08-08-S 1/2 1/2 19 18 13.0 11.0 11 33 38 24 165
Treated Part
Hose Guard
090-12-12-S 3/4 3/4 21 20 19.0 16.0 16 36 43 30 265
Hose couplings: 090-16-16-S 1 1 23 22 25.0 22.0 22 42 46 36 400
SE, SLE, SE45, SE90, AE45, AE90, CE, E Material: stainless steel SUS304
Min.
030-02-02
G
1/8
R
1/8
A
12
C
4.5
I.D.
D
3.0
L
27
Y
(HEX)
14
Weight
(g)
20
Assembling
Machine,
030-04-04 1/4 1/4 14 7.5 5.5 30 19 25
Jig, Tool
L R (PT) 030-06-06 3/8 3/8 16 10.0 8.0 35 22 55
030-08-08 1/2 1/2 19 13.0 11.0 41 27 75
A
030-12-12 3/4 3/4 21 19.0 16.0 46 36 160
030-16-16 1 1 23 25.0 22.0 51 41 220
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D
C
Assembling
Stainless type
Method
Hose
30
Min. Y Weight
Part No. G R A C I.D. L
G (PF) Y (HEX) D (HEX) (g)
030-02-02-S 1/8 1/8 12 4.5 3.0 27 14 20
030-04-04-S 1/4 1/4 14 7.5 5.5 30 19 25
030-06-06-S 3/8 3/8 16 10.0 8.0 35 22 55
030-08-08-S 1/2 1/2 19 13.0 11.0 41 27 75
Document
Technical
Hose couplings: SA, SE, SLE, SE45, SE90, AE45, AE90, CA, CE, A, E
Document
Reference
60
Parallel thread type to equipment side (with 30 female seat)
C70 Y (HEX)
Part No.
C70-04-04
G1
1/4
G2
1/4
A1
13
A2
11
C
9.5
D1
5.5
D2
5.5
L
33 19
Y Weight
(HEX) (g)
40
O-ring
JISB2401P11
C70-04-06 1/4 3/8 13 12 9.5 5.5 5.5 33 22 50 JISB2401P14
G1 (PF) G2 (PF)
C70-06-04 3/8 1/4 16 10 12.5 5.5 5.5 34 22 50 JISB2401P11
C70-06-06 3/8 3/8 16 11 12.5 9.0 9.0 37 22 55 JISB2401P14
C70-06-08 3/8 1/2 16 14 12.5 9.0 9.0 40 27 85 JISB2401P18
C70-08-06 1/2 3/8 18 12 16.5 9.0 9.0 40 27 85 JISB2401P14
D2
D1
C
C74-04-04N
G1
1/4
G2
1/4
A1
14
A2
11
C
9.5
D1
5.5
D2
5.5
L1
19
L2
29
X Y Weight
(HEX) (width) (g)
19 14 55
O-ring
JISB2401P11
C74-04-06N 1/4 3/8 14 12 9.5 5.5 9.0 24 33 22 19 85 JISB2401P14
L1 45
C74-06-04N 3/8 1/4 16 11 13.0 9.0 5.5 24 33 19 19 80 JISB2401P11
G1 (PF) A1 Y
(width) C74-06-06N 3/8 3/8 16 12 13.0 9.0 9.0 24 33 22 19 80 JISB2401P14
C74-06-08N 3/8 1/2 16 14 13.0 9.0 11.5 28 39 27 22 135 JISB2401P18
L2
D1
X (HEX) 32 27 225
O-ring port C74-12-16N 3/4 1 20 19 21.5 15.5 21.0 37 47 41 36 250 JISB2401P29
G2 (PF) C74-16-12N 1 3/4 22 17 27.5 21.0 15.5 37 47 32 36 250 JISB2401P24
C74-16-16N 1 1 22 19 27.5 21.0 21.0 37 49 41 36 300 JISB2401P29
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
O-ring is not attached.
C79-04-04N
G1
1/4
G2
1/4
A1
14
A2
11
C
9.5
D1
5.5
D2
5.5
L1
23
L2
32
X Y Weight
(HEX) (width) (g)
19 14 60
Suitable O-ring
JISB2401P11
C79-04-06N 1/4 3/8 14 12 9.5 5.5 9.0 26 37 22 19 90 JISB2401P14
L1 C79-06-04N 3/8 1/4 16 11 13.0 9.0 5.5 29 37 19 19 90 JISB2401P11
G1 (PF) A1 90 C79-06-06N 3/8 3/8 16 12 13.0 9.0 9.0 27 37 JISB2401P14
22 19 95
C79-06-08N 3/8 1/2 16 14 13.0 9.0 11.5 29 43 27 22 155 JISB2401P18
Y (width)
C79-08-06N 1/2 3/8 18 12 16.0 11.5 9.0 34 43 22 22 155 JISB2401P14
D1
C
X (HEX)
C79-16-12N 1 3/4 22 17 27.5 21.0 15.5 40 52 32 36 430 JISB2401P24
O-ring port
C79-16-16N 1 1 22 19 27.5 21.0 21.0 40 52 41 36 440 JISB2401P29
G2 (PF) D2 Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
O-ring is not attached.
61
Hydraulic
Hose
Parallel thread type to equipment side (with 30 male seat)
painting
Airless-
Hose
D70 type
Part No.
D70-04-04
G1
1/4
G2
1/4
A1
16
A2
12
D1
5.0
D2
5.0
L
36 19
Y
(HEX)
Weight
(g)
40
O-ring
JISB2401P11
G1 (PF) Y (HEX) O-ring port
D70-04-06 1/4 3/8 16 12 5.0 5.0 36 22 50 JISB2401P14
G2 (PF) D70-06-04 3/8 1/4 18 12 7.0 7.0 38 19 50 JISB2401P11
D70-06-06 3/8 3/8 18 12 8.0 8.0 38 22 55 JISB2401P14
Clean
Hose
D70-06-08 3/8 1/2 18 16 8.0 8.0 44 27 85 JISB2401P18
D70-08-06 1/2 3/8 19 12 9.0 9.0 38 27 85 JISB2401P14
30
D2
Natural-Gas
A1 A2 D70-12-16 3/4 1 22 21 16.0 16.0 55 41 245 JISB2401P29
D70-16-12 1 3/4 21 16 15.5 15.5 49 41 245 JISB2401P24
L
Hose
D70-16-16 1 1 21 18 21.0 21.0 51 46 225 JISB2401P29
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
O-ring is not attached.
Adaptor
D74 Part No.
D74-04-04N
G1
1/4
G2
1/4
A1
16
A2
13
D1
5.0
D2
5.0
L1
21
L2
27
X Y Weight
(HEX) (width) (g)
19 17 55
O-ring
JISB2401P11
D74-04-06N 1/4 3/8 16 13 5.0 8.0 24 30 22 19 85 JISB2401P14
L1 45
D74-06-04N 3/8 1/4 17 11 8.0 5.5 25 33 17 19 80 JISB2401P11
G1 (PF) A1 Y
(width) D74-06-06N 3/8 3/8 18 13 8.0 8.0 24 30 22 19 80 JISB2401P14
Part, Specially-
Treated Part
Hose Guard
30
L2
A2
D74-12-12N
D
Assembling
G2 (PF) D74-16-12N 1 3/4 25 17 21.0 15.0 37 47 32 33 250 JISB2401P24
Machine,
Jig, Tool
D74-16-16N 1 1 25 17 21.0 21.0 37 47 41 33 300 JISB2401P29
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
O-ring is not attached.
Hose couplings: SE, SLE, SE45, SE90, AE45, AE90, CE, E Assembling
D79 X Y Weight
Method
Document
Technical
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
O-ring is not attached.
62
Taper thread screw type to equipment side (with 30 male seat)
Min.
010-04-04-001
G
1/4
R
1/4
A1
14
A2
13 7.5
C I.D.
D
5.5
H
6.0
L
35
M
M7 x 0.75
Y
(HEX)
19
Weight
(g)
35
H 010-06-06-001 3/8 3/8 16 15 10.0 8.0 6.0 40 M9 x 0.75 22 55
M 010-08-08-001 1/2 1/2 19 18 13.0 11.0 7.5 47 M12 x 1 27 90
010-12-12-001 3/4 3/4 21 20 19.0 16.0 8.5 53 M17 x 1 36 170
30
Material: steel
C
D
090 screw L1
Part No.
090-04-04-001
G
1/4
A1
14
A2
13
C
7.5
I.D.
D
5
H
6.0
L1
24
L2
27
Y
(width)
17
M
M7 x 0.75
Weight
(g)
50
A1
090-06-06-001 3/8 16 15 10.0 8 6.0 29 30 19 M9 x 0.75 90
90
090-08-08-001
090-12-12-001
30
Material: steel
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
Made-to-order
L2
A2
G (PF)
H
M R (PT)
007-04-0.5
Adaptor 1
010-04-04-001
Adaptor 2
090-04-04-001
h
3
d
0.5
Weight
(g)
1.0
63
Hydraulic
Hose
Interconnection type (with 30 male seat)
painting
Airless-
Hose
Min.
150 L
Part No.
150-02-02
G
1/8 12
A C
4.5
I.D.
D
3.0
L
31
Y
(HEX)
14
Weight (g)
15
A A 150-04-04 1/4 14 7.5 5.5 36 19 50
150-06-06 3/8 16 10.0 8.0 42 22 75
150-08-08 1/2 19 13.0 11.0 48 27 85
Clean
Hose
150-12-12 3/4 21 19.0 16.0 54 36 160
30
C
D
Natural-Gas
Min. T (max.
Hose
D thickness) (HEX) (HEX) nut (g)
C
D
Material: steel
Adaptor
Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
G (PF) X (HEX) Y (HEX) G (PF) Made-to-order
Part, Specially-
D thickness) (HEX) (width) nut (g)
Treated Part
Hose Guard
L1 025-04-04 1/4 32 15 7.0 7.0 5.5 45 26 10 22 22 NP04 125
A1 Y (width)
B T 025-06-06 3/8 33 16 7.0 10.0 8.0 46 29 10 24 24 NP06 160
90
Assembling
D
Machine,
Jig, Tool
C
Hose couplings: SE, SLE, SE45, SE90, AE45, AE90, CE, E
064 L1
Part No.
064-04
G1
1/4
G2
1/4
A
15
B1
8.5
B2
8.5
C1
9.0
C2
9.0
D1
5.0
D2
5.0
H
8.0
L1
63
L2
26
X Y
(HEX) (HEX)
19
Pipe Weight
size (g)
19 10 x t2 85
G1 (PF) A (B2) 45 G2 (PF) 064-06 3/8 3/8 17 9.0 9.0 12.0 12.0 7.0 7.0 9.5 72 30 22 22 12 x t2 120
Assembling
064-08 1/2 1/2 20 9.5 9.5 15.5 15.5 10.0 10.0 12.5 82 32 27 27 15 x t2.5 200
Method
064-12 3/4 3/4 21 11.0 10.5 19.0 21.0 16.0 16.0 13.5 95 40 36 36 20 x t2.5 350
30
Hose
D1
C1
064-16 1 1 23 12.5 12.5 28.0 28.0 21.5 21.5 16.5 108 47 41 41 28 x t3.5 515
L2
Y (HEX)
Material: steel
Y (HEX)
30
(B1) Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
D2
X (HEX)
2
C
069 L1
A (B1)
Part No.
069-04
G1
1/4
G2
1/4
A
15
B1
8.5
B2
8.5
C1
7.0 9.0
C2 D1
5.0
D2
5.0
H
8.0
L1
46
L2
45
X
19
Y
19
Weight
(HEX) (HEX) Pipe size (g)
10 x t2 90
G1 (PF)
90
069-06 3/8 3/8 17 9.0 9.0 10.0 12.0 7.0 7.0 9.5 53 50 22 22 12 x t2 125
069-08 1/2 1/2 20 9.5 9.5 13.0 15.5 10.0 10.0 12.5 62 55 27 27 15 x t2.5 205
30
C1
D1
069-12 3/4 3/4 21 11.0 10.5 19.0 21.0 16.0 16.0 13.5 74 76 36 36 20 x t2.5 375
(B2)
Document
Reference
069-16 1 1 23 12.0 12.5 25.0 28.0 21.5 21.5 16.5 83 87 41 41 28 x t3.5 565
L2
Y (HEX)
Material: steel
Y (HEX) Surface finishing: zinc electro-galvanized with color chromating (Ep-Fe/Zn 5/CM2)
H
X (HEX) D2 G2 (PF)
C2 30
64
Hose Guard Parts
and Specially-
Treated items
Specially-treated hoses 66
65
Specially-treated hoses
Hydraulic
Hose
Double hoses and triple hoses
Made-to-order
painting
Airless-
Hose
If you use double hoses,
the piping space can be made compact.
a single reel pulley suffices.
hose flopping at pressurization can be minimized.
Adhesion of more than three hoses or adhesion with tubes is also possible.
Contact us for details.
Clean
Hose
Nonconductive (electric insulating) processing
Natural-Gas
Hose
Made-to-order
Although plastic hoses are generally electrically insulated, sometimes leakage current is regulated for
hydraulic hoses of electrical work equipment or for the hoses that are especially required to be insulated.
When electrical insulation is required, we can make a hose cover with no pin-pricking processing (no pin hole
processing for gas venting) in order to prevent the reduction of electrical insulation due to external water
Adaptor
invasion.
Contact us for details.
Part, Specially-
Treated Part
Hose Guard
Made-to-order
Assembling
Machine,
Jig, Tool
Guarding hose against damage
(Hoses that can be processed)
N3130 series all sizes
3130 series all sizes
3000 series all sizes
3700 series sizes 03, 04, 06 and 08 Assembling
N3000 series sizes 06 and 08
Method
Colored hose
Document
Technical
Made-to-order
Hose cover can be colored.
Coloring hoses (blue, red, gray, green, aqua color, etc)
Contact us for details.
Document
Reference
66
Hose guard parts
Guard spring
Material: steel (Ep-Fe/Zn 5/CM2) For LF70 series
Expand the spring 2-2.5 Spring O.D. Spring wire
Part No. Hose size
times the original length (mm) diameter (mm)
when in use YM07-04-1700L-MCH 04 15.3 1.6
Attach the spring by
YM07-06-1700L-MCH 06 19.1 2.0
screwing over the coupling
socket with the hand.
The spring can also be made
of SUS304 or SUS316 ,
please consult us if you For 1000, 1400, 1500 series
need them. Spring O.D. Spring wire
Part No. Hose size
(mm) diameter (mm)
YM10-03-1700L-MCH 03 12.9 1.4
Features
YM10-04-1700L-MCH 04 15.8 1.6
It prevents kinks and flattening of the hose.
YM10-06-1700L-MCH 06 19.6 2.0
It prevents abrasion and damage to the hose.
YM10-08-1700L-MCH 08 23.0 2.0
Contact us.
Unit length: 1.7 m in contracted state
For N3130, 3130, 3700, 3000, 34PW (04,06,08) series
Spring O.D. Spring wire
Part No. Hose size
(mm) diameter (mm)
YMS-02-1700L-MCH 02 11.6 1.4
YMS-03-1700L-MCH 03 15.4 1.6
YMS-04-1700L-MCH 04 18.2 2.0
YMS-05-1700L-MCH 05 19.6 2.0
YMS-06-1700L-MCH 06 21.2 2.0
YMS-08-1700L-MCH 08 25.1 2.0
YMS-12-1700L-MCH 12 32.7 2.6
YMS-16-1700L-MCH 16 39.1 2.6
67
Hydraulic
Hose
Nylon spiral tube Heat contraction tube
Material: nylon Material: EPR
Polyethylene spiral tube is Color: black
also available.
painting
Airless-
Contact us for details.
Hose
Color: black
Features Features
Clean
Hose
It prevents abrasion and damage to the hose. As an insulator from outside.
Light For binding multiple hoses.
It can be attached after piping. For preventing abrasion and damage to the hose.
For binding hoses
Excellent chemical durability Working temperature range
Natural-Gas
-50C to +80C
Working temperature range
Hose
(nylon) -40C to +105C Part number
(polyethylene) -40C to +85 E1: For whole hose E2: For both ends E3: For single end
Specify the length for E2 and E3.
Part number
S1: For whole hose S2: For both ends S3: For single end For single part order
Specify the length for S2 and S3. Contact us.
Adaptor
Unit length: 5M
For single part order
Contact us. Inner diameter Inner diameter Thickness after
Unit length: SPN-06-0 100M Part No. before heat after heat heat contraction
contraction (mm) contraction (mm) (mm)
SPN-11-0, SPN-18-0 50M H990-NT200-5M 20 10.0 1
H990-NT250-5M 25 12.5 1
Part, Specially-
Outer x inner
Treated Part
Hose Guard
Thickness Pitch Recommended H990-NT300-5M 30 15.0 1
Part No. diameters
(mm) (mm) (mm) hose size H990-NT400-5M 40 20.0 1
SPN-06-0-100M 5.5 x 4 0.75 10 02 to 04
SPN-11-0-50M 10.6 x 9 0.8 12 03 to 08
SPN-18-0-50M 16.6 x 15 0.8 18 08 to 16
Assembling
Vinyl pipe Corrugated pipe
Machine,
Jig, Tool
Material: vinyl chloride Material: Polypropylene
Max attachement length: Nylon corrugated pipe is also
02 to 06 size: 2.5M available.
08 to 16 size: 1.5M Contact us for details.
Color: black
Assembling
Method
Features Features
For preventing any damage from outside such as stone- Light
Document
Technical
68
Hose Assembly Machine
Special Jigs and Tools
69
Hose assembly tools
Hydraulic
Hose
Although Nitta Moore plastic hoses and couplings are produced under thorough quality control,
they should be correctly assembled to maximize the full potential. Please read the instructions for
the use of assembling machines, tools, pushers, and dies, and assemble the hose parts with care.
For details, please see the product instruction manual.
painting
Airless-
Hose
Assembling tool Mark 10 Assembling machine Mark 9
Patent No.888644
Hydraulic full-
Manual tool automatic machine
Clean
Hose
Features Features
Natural-Gas
Anywhere, anyplace, operation time
Hose
for assembling Beneficial for
operation assembling a large
quantities.
Specifications Specifications
Weight : 4kg Motor power : 200V, three-phase, 2.2 kw (3 horse
Adaptor
Size : W118 x L118 x H330mm power)
Material : aluminum die casting Hydraulic pump : Max pressure 14.3 MPa
Mark 10 can be used in the following three ways: Working pressure 11.2 Mpa (relief
q Fixed on a vice pressure already set)
w Laid on the floor (with rear cushion arm and ratchet Working oil : turbine oil VG46 or the equivalent
Hydraulic cylinder : double-acting special cylinder
Part, Specially-
wrench HEX32)
Treated Part
Hose Guard
e Fixed on a work table by bolts stroke 150 mm
Weight : 90kg
Assembling method
P.75 Size : W520 x L820 x H800mm
Assembling
damage to the body. Please handle with care.
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
70
Hose assembly jigs and tools
The followings are assembly jigs and tools for Mark 9 and 10.
This is a jig to fix the sleeve of This is a jig to swage the socket Part number: HC03
the hose coupling when of the hose coupling when This can cut hoses from sizes
assembling. assembling. 02 to 08.
List of suitable part numbers List of suitable part numbers
P.81 P.81
500cc
Caution
If the recommended lubricant is not
applied, coating damage and/or
socket buckling may occur.
Part number: TRL Contact us for details.
71
Hydraulic Airless- Clean Natural-Gas Hose Guard Assembling Hose
Hose painting Hose Hose Adaptor Part, Specially- Machine, Assembling Technical Reference
Hose Treated Part Jig, Tool Method Document Document
72
Hose Assembling
ng
Methods
Campucka coupling 74
Reusable coupling 81
73
Campucka couplings
Hydraulic
Hose
Hose Assembling Methods
1 Preparation 5 Inserting the hose to the Campucka
Prepare appropriate hose, coupling Insert the hose into the coupling until it
1 5
painting
Airless-
cutter, white pen, torque wrench, seal meets the marked position.
Hose
tape, and detachable jig. Repeat the same steps 2-5 for the other
end of the Campucka.
If the Campucka is dropped, the nipple part may detach and If the insertion is insufficient, pullout of the hose or leakage
Caution the hose cannot be inserted. Handle with care. Warning
Clean
Hose
may occur.
Natural-Gas
connect it to the taper female thread of
the equipment with proper torque. 6 Completing hose assembling
Hose
Type CE 6 Pressurization swages the hose with an
Attach an adaptor to the equipment and appropriate force according to the
the Campucka to the adaptor with proper pressure.
torque. (hose displacement by the pressurization)
1000, 1400 series
(proper torque) (Nm) (mm)
Hose displacement
Taper thread, Parallel thread, 12 Upper bound
Thread size 10
R thread G thread
length
8
Adaptor
1/8 10 to 15 15 6 Lower bound
4
2
1/4 25 to 30 25 0
5 10 14
3/8 45 to 50 34 Pressure (MPa)
1/2 60 to 70 59 F3130-04/06/08 3130-02, F3130-02
(mm) (mm)
14
Hose displacement
Hose displacement
16
Caution More torque than recomendation may damage the coupling 14 Upper bound 12 Upper bound
12 10
When using a Campucka coupling, mark the hose to check
length
10 length
Part, Specially-
8
Caution the inserted length,fitting the hose edge to the groove mark of 8
Treated Part
Hose Guard
6
the socket. 6
4 4
Lower bound Lower bound
The Campucka coupling can be used only for specified 2 2
Caution hoses. 0 0
2 4 6 8 10 5 10 15 20
Pressure (MPa) Pressure (MPa)
Hose No. Hose clamp position
3130-02, F3130-02 200mm or more
Since displacement by the pressurization makes the hose
1000-04, 1400-04, F3130-04 350mm or more Warning longer, check for interference with the equipment and kinks
1000-06, 1400-06, F3130-06 400mm or more in the hose.
Assembling
Machine,
Jig, Tool
1000-08, F3130-08 500mm or more
The slanted cut section may cause pullout of the hose and
Caution leakage.
If the blade is blunt, the hose cut section becomes elliptic,
8 Detaching hose (2
(2))
Document
Technical
74
Swage coupling (with Mark 10)
Handle
Pressurization screw
Body Pusher holder
Pusher
(sold separately) There are three ways to set Mark 10 as follows:
Die base
2 Laid on floor
Lay Mark 10 with the support of the reaction arm.
Specifications
Weight : 4kg
Size : 118 x 118 x 330mm 3 Fixed on the working base
Material : aluminum die
Crankshaft Use the optional fixing bracket and fix the bracket
casting
onto the working base with bolts.
Assembling method
1 Preparation 4 Preparation for the hose insertion
Prepare appropriate hose, swage Apply the lubricant to the inner surface of
1 coupling, pusher, die, hose cutter, holding 4
the hose and insert the coupling to the
die, lubricant*, plastic hammer, scale, and
marked position. When it is difficult, use
white pen.
the holding die to fix the hose and hit the
*lubricant...Steel connector : Nihon Kosakuyu
PG3740 coupling with the plastic hammer.
Stainless connector : Nisseki
Mitsubishi
CFH68
A 50cc bottle of lubricant (for steel coupling) comes
with a set.
Caution Do not touch the blade of the cutter. If you release your grip, the pusher holder will come down by
Caution its own weight. Take care not to trap your fingers.
The slanted cut section could cause pullout of the hose and
Caution leakage.
Caution Ifthethehose
blade is blunt, correct assembly is not possible. Change
cutter in this case. 6 Attachment of pusher
Attach the pusher to the pusher holder.
6
3 Marking the insertion length of the hose Fix the pusher by turning the screw of the
pusher holder with the hand so that the
3 Measure the insertion length of the hose pusher can freely rotate. Check if the
with a scale and mark the hose at the pusher is really able to rotate.
insertion length with the white pen.
75
Hydraulic
Hose
7 Application of lubricant 12 Rotating handle
Apply lubricant to the inner surface of the Attach the handle to the pressurization
7 die. 12 Do not over-tighten
the screw. screw and rotate the handle clockwise to
*lubricant ...Steel coupling : Nihon Kosakuyu send the pusher down. Continue until the
PG3740 or
equivalent
pusher touches the die.
painting
Airless-
Stainless coupling: Nisseki Mitsubishi
Hose
CFH68 or
equivalent
Clean
Hose
8 Fixing a mate of the die Caution If you do not stop rotating the handle even after the pusher
reaches the die, the tool may crash.
8 Fix a mate of the die onto the tapered Caution Do not take your hands off the handle abruptly. The handle
base. will return in a dangerous fashion.
Caution For safe operation, do not get your hands trapped.
Natural-Gas
13 Detaching hose assembly
Hose
Un-install the die clamp, rotate the
13 pressurization screw anti-clockwise to
send the pusher up, and remove the hose
assembly from the die. If it is difficult to
remove the assembly, gently tap the die
with the plastic hammer.
The wrong choice of pusher will cause pullout of the hose,
Caution leakage, or damage.
Adaptor
9 Insertion to pusher Warning Pay strict attention to prevent the die from falling.
Part, Specially-
Treated Part
Hose Guard
14
Assembling
Machine,
Jig, Tool
Put the other mate of the die on the base. Before putting the die in storage, remove dust from the inner
10 Caution surface and thinly grease it to prevent rust.
Turn the die clamp to lock the die and fix it
firmly.
insertion length.
Hose
76
Swage coupling (with Mark 9)
Cylinder Frame
Hydraulic hose
Valve guide pole
Die guide Valve stopper
Pusher guide
Specifications
Pusher fixing bolt Operation lever
Pusher Weight : 90kg
(sold separately) Die fixing arm Size : 520x820x800mm
Counter Electric motor : three phase 200V 2.2kw
Die
Die guide roll (sold separately)
Hydraulic pump : Max. pressure 14.3 MPa
Die fixing pin : Working pressure 11.2 MPa
(Relief pressure already set)
Air evacuation cap
(oil filler opening) Hydraulic cylinder : Double-acting special cylinder
stroke 150 mm
Motor pump unit
Working oil : turbine oil VG46 or equivalent
Oil evacuation hole
(to change working oil) For details such as setting-up and electric wiring, please read
the instruction manual that comes with the product.
Power switch
Assembling method
1 Preparation 4 Preparation for the hose insertion
Prepare appropriate hose, swage Apply the lubricant to the inner surface of
1 connector, pusher, die, hose cutter,
4
the hose and insert the coupling to the
holding die, lubricant*, plastic hammer, marked position. When it is difficult, use
scale, and white pen.
the holding die to fix the hose and hit the
*lubricant...Steel coupling : Nihon Kosakuyu
PG3740 or
coupling with the plastic hammer.
equivalent
Stainless coupling: Nisseki Mitsubishi
CFH68 or
equivalent
A 50cc bottle of lubricant (for steel coupling) comes with a set.
Do not let the pusher holder down before the die pusher is
Caution Do not touch the blade of the cutter. Warning attached.
The slanted cut section could cause pullout of the hose and
Caution leakage.
Caution Ifthethehose
blade is blunt, correct assembly is not possible. Change 6 Attachment of pusher
cutter in this case.
Attach the pusher to the pusher holder.
6 Fix the pusher by turning the screw of the
3 Marking the insertion length of the hose pusher holder so that the pusher can
freely rotate.
3 Measure the insertion length of the hose
with the scale and mark the position on
the hose with the white pen.
Only operate with the
Warning power off.
77
Hydraulic
Hose
7 Fixing die 12 Hose assembling (3)
Attach the die onto the die fixing arm using Push the operation lever to the back with
7 the fixing pin.
12
your right hand to send the pusher up.
When the pusher goes up, the die opens
by itself and the hose assembly can be
painting
Airless-
removed.
Hose
(The valve stopper adjusts the upper
position of the cylinder.)
Only operate with the
Warning power off.
Clean
Hose
8 Application of lubricant
Apply lubricant to the inner surface of the
8 die.
*lubricant ...Steel coupling : Nihon Kosakuyu
PG3740 or
equivalent
Natural-Gas
stainless coupling: Nisseki Mitsubishi
CFH68 or Before putting the die in storage, remove dust from the inner
Caution surface and thinly grease it to prevent rust.
Hose
equivalent
If the recommended lubricant is not applied, coating damage 14 Check of hose assembly
Caution and/or socket buckling may occur.
(1) Check the swage diameter (see p.81).
14 (2) Check the mark position of the hose
Adaptor
insertion length.
(3) Check the appearance of the coupling.
9 Insertion to pusher q
(Check for any damage or
w
Insert the coupling, to which the hose is misalignment of the track of the die.)
9 inserted, into the pusher. (4) Check the appearance of the hose.
(Check for any kink or cut.)
Should problems occur, do not use the
hose assembly.
Part, Specially-
Treated Part
Hose Guard
For details such as notes on operation, fine
adjustment of each part, repair and maintenance,
please read the instruction manual that comes with
the product.
Assembling
Machine,
10 Hose assembling (1)
Jig, Tool
Hold the hose beneath the die base with
10 your left hand. Pushing the connector
toward the pusher, pull the operation lever
with your right hand to send the pusher
down.
As the pusher comes down, adjust the
Assembling
positions of the die hole and the
Method
It is dangerous to hold the hose near the die base. The die
Danger could trap your hand.
Danger Never touch the moving parts when operating the tool.
Discrepancy of the positions of the die hole and the connector
Caution edge might cause damage to the coupling, such as socket
defect.
Document
Technical
Caution When the die closes, check that the hose is not stuck in the
die.
If you stop before the pusher touches the die, the swaging is
Caution insufficient and pullout of the hose or leakage may occur.
78
Swage coupling (applicable to both Mark 10 and Mark 9)
[Swage coupling] * For any couplings which are not intrroduced in the catalogue, please contact us.
A Coupling deduction length
The cutting length of a hose is obtained by the hose-coupling assembly length minus the coupling deduction length*.
* Coupling deduction length: A (SA coupling) and B (SE, SF coupling) in the figure.
Ex. 3130-08 x 1000L SA-PT-08 x SE-PF-08 A SA-PT-08 3130-08 SE-PF-08 B
If you wish to make a hose assembly using the above, cut the
hose at the length of 1000 - (39 + 44) = 917.
SE-PF-08
SA-PT-08 917L
/ /
/
/
/
/
79
Hydraulic
Hose
A B C D
Hose series Hose size Swage coupling part No. Coupling deduction Hose insertion Socket outer
Pusher part No. Die part No. diameter after
length (mm) length (mm) swaging (mm) 0.2
painting
Airless-
Hose
Clean
Hose
/
*1 The tolerance of the socket outer diameter after swaging for LF70 is 0.1mm.
Natural-Gas
Stainless coupling
Hose
Swage coupling part
A B C D
Hose series Hose size Coupling deduction Die part No. Hose insertion Socket outer
No. Pusher part No. diameter after
length (mm) First Second length (mm) swaging (mm) 0.2
SA-PT-04-14-S 32.0 PSA-04
04 SE-PF-04-14-S SPH-03 SP14-04 19 12.7
31.0 PSE-14-04
1000/1100/1400 SF-PF-04-14-S
SA-PT-06-14-S 33.0 PSA-06
06 SE-PF-06-14-S SP3-05-1-ST SP14-06 22 15.9
Adaptor
32.0 PSE-14-06
SF-PF-06-14-S
SA-PT-08-14-S 37.0 PSA-08
1000 08 SE-PF-08-14-S SPH-06-1-ST SP14-08 24 19.5
37.0 PSE-14-08
SF-PF-08-14-S
SA-PT-08-14-S 37.0 PSA-08
1100 08 SE-PF-08-14-S SPH-06-1-ST SP10-08 24 19.9
37.0 PSE-14-08
SF-PF-08-14-S
SSA-PT-02-S 26.0 PSA-02
Part, Specially-
3130/34PW 02 SSE-PF-02-S SP3-02-001 12 9.2
Treated Part
Hose Guard
30.0 PSE-02-001
SSF-PF-02-S
N3130/3700 SA-PT-03-S 32.0 PSA-04
03 SP3-03-1-ST SP3-03 24 12.4
3130/3000 SE-PF-03-S 33.0 PSE-03
SA-PT-04-S 33.0 PSA-04 SP3-04-1-ST
N3130/3700 04 SE-PF-04-S SP3-04-1-ST KM-04 28 14.0*2
36.0 PSE-04
SF-PF-04-S
SA-PT-04-S 33.0 PSA-04 SP3-04-1-ST
3130/3000
04 SE-PF-04-S SP3-04 28 14.4
34PW 36.0 PSE-04 SP3-04-1-ST
SF-PF-04-S
Assembling
SA-PT-06-S 35.0 PSA-06
Machine,
Jig, Tool
06 SE-PF-06-S SP3-06-1-ST SP3-06 33 17.6
39.0 PSE-06
SF-PF-06-S
SA-PT-08-S 39.0 PSA-08
08 SE-PF-08-S SP3-08-1-ST SP3-08 37 21.5
44.0 PSE-08
N3130/3700 SF-PF-08-S
3130/3000 SA-PT-12-S 43.0 PSA-12
12 SE-PF-12-S SP3-12-1-ST SP3-12 40 28.1
47.0 PSE-12
SF-PF-12-S
Assembling
SA-PT-16-S 48.0 PSA-16
16 SE-PF-16-S SP3-16-1-ST SP3-16 52 34.5
Method
53.0 PSE-16
Hose
SF-PF-16-S
SA-PT-04-S 33.0 PSA-04
04 SPH-04-1-ST SPN-04 28 14.6
SE-PF-04-S 35.0 PSE-04
SA-PT-06-N30-S 34.0 PSA-06
N3000/HT 06 SPH-06-1-ST SPN-06 33 18.9
SE-PF-06-N30-S 38.0 PSE-06
SA-PT-08-N30-S 39.0 PSA-08
08 SPH-08-1-ST SPN-08 37 22.7
SE-PF-08-N30-S 43.0 PSE-08
SA-PT-04-3R-S 33.0 PSA-04
Document
80
Reusable coupling
Assembling method
1 Preparation 6 Insertion of socket
Prepare appropriate hose, coupling, hose Insert the socket into the hose end and
1 6 tighten it anti-clockwise with your hand.
cutter, holding die, lubricant*, adjustable
wrench, scale, and white pen. Then use the adjustable wrench to screw
*lubricant...Steel coupling : Nihon Kosakuyu the socket to the position marked on the
PG3740 or hose. Check that there is about a 2-3 mm
equivalent space between the inner end of the socket
Stainless coupling : Nisseki Mitsubishi and the hose end.
CFH68 or about 2-3 mm
equivalent
Caution Do not screw further, once the nipple touches the socket. It
may cause damage to the coupling.
Using a machine to quickly screw the nipple may cause
It is recommended to draw a marking line of a width of
about 2 mm in order to check it after the swaging. Caution damage to the core tube or the coupling, leading to pullout of
the hose or leakage.
Nipple Socket
81
Hydraulic
Hose
[Reusable coupling] * For any couplings which are not intrroduced in the catalogue, please contact us.
A Coupling deduction length
The cutting length of a hose is obtained by the hose-coupling assembly length minus the coupling deduction length*.
painting
* Coupling deduction length: A (SA coupling) and B (SE, SF coupling) in the figure.
Airless-
Hose
A A-PT-08 3130-08 E-PF-08 B
Ex. 3130-08 x 1000L SA-PT-08 x E-PF-08
If you wish to make a hose assembly using
the above, cut the hose at the length of
1000 - (43 + 46) = 911.
911L
E-PF-08
1000L
A-PT-08
Clean
Hose
B Hose insertion length
Hose insertion lengths are presented in the list below.
A shortage of hose insertion length will cause oil leakage or pullout of the hose. So mark the hose at the hose insertion length given in
the list and insert the coupling into the hose to meet the marked position.
Natural-Gas
Table of hose screwing length
Hose
Reusable coupling part A B
Hose series Hose size Coupling deduction Hose insertion
No.
length (mm) length (mm)
A-PT-02 25.5
3130 02 E-PF-02 31.5 16
Hose insertion length F-PF-02
A-PT-03 30.0
03 E-PF-03 32.5 21
F-PF-03
Adaptor
31303000 A-PT-04 31.5
HOSE 04 E-PF-04 34.0 25
F-PF-04
A-PT-05 35.5
3130 05 E-PF-05
37.0
29
F-PF-05
A-PT-06 37.5
06 E-PF-06
40.0
30
F-PF-06
A-PT-08 43.0
31303000 08 E-PF-08
46.0
36
F-PF-08
Part, Specially-
A-PT-12 46.5
Treated Part
Hose Guard
12 E-PF-12
47.5
38
F-PF-12
A-PT-16 49.5
3000 16 E-PF-16
50.0 42
F-PF-16
Assembling
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
82
Technical Document
How to select a hose 84
83
How to select a hose
Hydraulic
Hose
How to read the catalog
painting
Airless-
Inner
Inner Outer
Outer working impact
working impact destruction bending Weight
destruction bending Weight Suitable
Part Size
Size diameter Coupling
Part No.
No.
Hose
diameter diameter pressure pressure
diameter pressure pressure pressure radius (g/m)
pressure radius
Flexible and tough (g/m) coupling
No. (in.)
No. (in.) (mm)
(mm) (mm)
(mm) (MPa)
(MPa) (MPa)
(MPa) (MPa)
(MPa) (mm)
(mm)
JIS K 6375 type 1 certificated, SAE100R7 certificated
N3130-03 03 3/16 4.8 10.4 21.0 26.3 84.0 20 65
Nonconductive hose with high electrical insulation is also N3130-03 03 3/16 4.8 10.4 21.0 26.3 84.0 20 65
available. N3130-04
N3130-04 04
04 1/4
1/4 6.4
6.4 12.7
12.7 19.5
19.5 24.4
24.4 77.0
77.0 40
40 105
105
N3130-05
N3130-05 05
05 5/16
5/16 8.1
8.1 14.7
14.7 17.5
17.5 21.9
21.9 70.0
70.0 45
45 130
130
(5) N3130-06 06 3/8 9.8 16.4 16.0 20.0 63.0 50 150 Swage
Swage
N3130-06 06 3/8 9.8 16.4 16.0 20.0 63.0 50 150
N3130-08
N3130-08 08
08 1/2
1/2 12.8 20.3
12.8 20.3 14.0
14.0 17.5
17.5 56.0
56.0 75
75 210
210
Nylon
Nylon core
core tube Polyurethane
Polyurethane cover
cover
Clean
tube
Hose
N3130-12
N3130-12 12
12 3/4
3/4 19.2 26.6
19.2 26.6 9.0
9.0 11.3
11.3 35.0
35.0 130
130 290
290
N3130-16
N3130-16 16
16 11 25.7 33.4
25.7 33.4 7.0
7.0 8.8
8.8 28.0
28.0 165
165 400
400
Appropriate
Appropriate fluid:
fluid: mineral
mineral hydraulic
hydraulic oil
oil
Working
Working temperature
temperature range:
range: -40
-40 to
to -100C
+100C
Synthetic fiber reinforcement
Synthetic fiber reinforcement
Unit length in a package: 100 m for sizes
Unit length in a package: 100 m for sizes 03,
03, 04,
04, 05,
05, 06,
06, 08
08,, and
and 50
50 m
m for
for sizes
sizes 12,1
12,16
(6) (7)
Natural-Gas
Hose
q Size
(1) Size(inner
(innerdiameter)
diameter)
It is necessary to select the correct hose size (inner diameter) to obtain the necessary flow volume.
In general, the flow speed range shown below is the standard.
Too small an inner diameter of hose and coupling leads to an increase of flow speed, which causes
problems such as pressure loss and increase of oil temperature. Pressure loss may vary with fluid viscosity,
Adaptor
flow volume, and circuit length.
To see how flow speed, inner diameter, and flow volume, relate to each other, refer to [nomograph] on P.87
Part, Specially-
Treated Part
Hose Guard
w Pressure
(2) Pressure
Fluid pressure in hydraulic circuits varies, e.g. negative pressure, static fluid, or impact pressure. The
maximum working pressure (regular pressure) of the hose represents the maximum pressure for continuous
use, and is generally set according to the relief set pressure.
Assembling
However, since the impact pressure due to the opening and closing of circuits has serious influence on hose
Machine,
Jig, Tool
life, it is important to select suitable hoses so that the maximum impact pressure will not exceed the
standard.
Although plastic
plastic isisusually
usually more
more rigid
rigid thanthan rubber
rubber against
against negative
negative pressure
pressure and canand can withstand
withstand small
small negative
negative
pressure,pressure,
contact us contact
if largeusnegative
if large negative
pressure pressure is expected.
is expected.
The maximum impact pressure is about 1.5 times the maximum working pressure of case [A]. Refer to the
catalog for case [B].
Assembling
Method
A
Hose
Maximum
Maximum impact
impact
Maximum
Maximum impact
impact pressure
pressure pressure
pressure
Pressure
Pressure
Relief
Relief set
set pressure
pressure
Maximum
Maximum working
working
Rated
Rated pressure
pressure of
of equipment
equipment pressure
pressure
Cycle
Cycle
Document
Cycle
Technical
Cycle
B Maximum
Maximum impact
impact
Pressure
Relief
Relief set
set pressure
pressure pressure
pressure
Pressure
Rated
Rated pressure
pressure of
of equipment
equipment Maximum
Maximum working
working
pressure
pressure
Document
Reference
Cycle
Cycle Cycle
Cycle
* The test examples are the pressure waveforms used for the hydraulic impact test machine. In particular [B] is provided for JIS,
pursuant to SAE and ISO.
84
(3) Bending radius
The hose can be bent, but there is always a limit. If the hose is bent at a radius smaller than the minimum
bending radius, deformation or kink of the hose may occur and cause problems.
Please bend the hose at a radius larger than the minimum bending radius.
r: Bending radius
(4) Coupling
The coupling consists of a connection to equipment, a hexagonal part, and a connection to the hose. There
are various types of couplings ,including adaptors. Sometimes connections to the imported equipment do not
work well because their thread and sheet shape differs from the JIS standard. Therefore, check the thread
type, sealing method and sheet surface shape and angle of equipment to be connected before selecting
couplings.
85
How to determine the hose length
Hydraulic
Hose
F
Fixed piping
SSince the length of the hose may change by 3% when pressurized, give some extra length to the hose to
pprevent shrinkage stress. Also since the minimum bending radius is determined for the specification of each
hhose, follow the standard and keep the hose straight (for about the same length as the outer diameter of the
painting
Airless-
hhose) near the coupling edge to prevent sharp bending.
Hose
Formula when using the hose in a straight line
L = Y x 1.03
Clean
Hose
Y
Natural-Gas
Hose
Formula when using the hose in a U-line
l = (r + D/2) + 2D
Adaptor
D
: Ludolphian number
r
Part, Specially-
D
Treated Part
Hose Guard
Assembling
Machine,
Jig, Tool
M
Movable piping
FFor movable hose, determine the hose length with attention paid to the hose movement to prevent sharp
bbending or kink near the coupling edge.
Assembling
Method
D l = (r + D/2) + 2D + T
Hose
r
l: Free length of hose
l
: Ludolphian number
r : Minimum bending radius of hose
Document
Technical
D T
D : Maximum outer diameter of hose
T : Stroke
Document
Reference
86
How to select the hose size for given flow volume and velocity
Explanation of nomograph
The figure below is to help in the selection of the most suitable choice of hose for equipment. Keep the flow
velocity in the column. If the flow velocity exceeds the recommended value, problems such as increased
pressure loss and overheating could occur. Generally, when fluid flows in a hose, the flow volume, flow
velocity, and hose cross section are linked as shown in the formula below.
Therefore, if any two of the three are given, the rest is determined by this formula.
[Nomograph]
(Ex.) When the flow velocity of the pressure line is 5 m/sec and the necessary
flow volume is 20 l/min, the recommended hose size is 06.
400 0.1
300
200 0.2
150
0.3
100
0.4
0.5
0.6
0.7
50 Velocity range 0.8
of return line 0.9
40 1.0
16 25.4 5.0
30 4.0
12 19.0 3.0 1.5
10 15.9 2.0
20 2.0
08 12.7
15 1.0
06 9.5 Velocity range 3.0
05 7.9 0.5 of pressure line
10 0.4 4.0
04 6.3 0.3
5.0
0.2 6.0
03 4.8
7.0
5 02 3.6 0.1 8.0
9.0
4 10.0
2
12.0
3 Hose size Hose cross section (cm )
2
Flow velocity (m/sec)
87
Graphs for cubical expansion of hoses
Hydraulic
Hose
1. represents the maximum working pressure
How to use the graph 2. The hose size indicates inner diameter Please contact us for the details of 35NG series.
painting
Airless-
100 100 100
Hose
50 50 50
Volumetric expansion (cc/m)
Clean
Hose
2 2 2
0.1
0 5 10 15 20 1 7 14 21 28 35 1 7 14 21 28 35 1 7 14 21 28 35
Pressure (MPa) Pressure (MPa) Pressure (MPa) Pressure (MPa)
Natural-Gas
Hose
1500 Series N3130 Series, F3130 Series 3130 Series, F3130-02 Series 3700 Series
10
1"
100 100 100
3/4"
3/4"
50 1/2" 50
Volumetric expansion (cc/m)
50
Adaptor
1/4"
1/4"
3/16"
10 10 3/16" 10 1/4"
1/8" 3/16"
5 5 5
4 4 4
3 3 3
2 2 2
1
0 5 10 15 20 1 7 14 21 28 35 1 7 14 21 28 35 1 7 14 21 28 35
Part, Specially-
Pressure (MPa) Pressure (MPa) Pressure (MPa) Pressure (MPa)
Treated Part
Hose Guard
3000 Series N3000 Series HT Series 3R80 Series
Assembling
Machine,
3/4"
Jig, Tool
3/4"
50 50
Volumetric expansion (cc/m)
50 50
Volumetric expansion (cc/m)
1 7 14 21 28 35 1 7 14 21 28 35 1 7 14 21 28 35 1 7 14 21 28 35
Pressure (MPa) Pressure (MPa) Pressure (MPa) Pressure (MPa)
Document
Technical
40 -08 40 3/8"
30 5501-04 30
-06
20 -04 20
3/8" 1/4"
1 10
1/4"
-02
Document
10 10
Reference
3/16"
5 5
4 1 4
3 3
2 2
0 0
1 35 70 105 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 1 7 14 21 28 35
Pressure (MPa) Pressure (MPa) Pressure (MPa) Pressure (MPa)
88
Tightening torque of hose couplings and adapters
American Standard straight pipe threads for freefitting mechanical joints for fixtures
Thread size 1/4 3/8
NPSM Thread 25Nm 34Nm
Tightening spanner
O-ring
Screw in with your hand until the Release the screw until the elbow After connection to the hose,
O-ring contacts the port. reaches the position of hose tighten the locknut with a
connection. spanner, etc.
Caution: Clean the O-ring and Caution: Do not rotate more than Caution: See the list of locknut
apply grease or 360 from step 1. tightening torque. Try to
operating oil to the ring. maintain the right
setting position.
.3
R0
to
.1
R0
89
Hydraulic
Hose
Connection method of hose coupling (with sheet) and adaptor
1. Coupling 2. Fixing
painting
Airless-
Tighten with your hand until the two Fix the adaptor and nipple with a
Hose
Adaptor Nut Nipple
sheets perfectly contact each other. spanner so that the sheets cannot
rotate together, and tighten the nut
Caution: Adjust the axes of the with a torque wrench (see the
coupling and adaptor to
prevent non-uniform
figure). When the rotation speed of
contact of sheets. the torque wrench is high, the Tightening Fixing
direction spanner
After tightening with surface pressure at the sheet
Clean
Hose
your hand, please Tightening
check for any unwanted
surface is low, which might cause spanner
Natural-Gas
the parallel pipe thread
table on the previous
Hose
page.
If the sheets are rotated
while contacting each
other, it will damage the
sheet surface and cause
leakage.
Adaptor
Part, Specially-
Treated Part
Hose Guard
Assembling
Machine,
Jig, Tool
Assembling
Method
Hose
Document
Technical
Document
Reference
90
Reference Document
Technical standard for threads 92
91
Technical standard for threads
Hydraulic
Hose
Types
Thread symbol Thread type Related standard
G (PF) Parallel pipe thread JIS B0202
painting
Airless-
Hose
R (PT) Taper pipe thread JIS B0203
UNC Unified coarse thread JIS B0206
UNF Unified fine thread JIS B0208
M Metric coarse thread JIS B0205
M Metric fine thread JIS B0207
Clean
Hose
NPT American Standard taper pipe threads for general use ANSI B1/20/1
NPS American Standard straight threads ANSI B1/20/1
NPTF Dryseal American Standard taper pipe threads ANSI B1/20/3
Natural-Gas
American Standard straight pipe threads for free-fitting
NPSM ANSI B1/20/1
Hose
mechanical joints for fixtures
C
Class
Adaptor
Metric thread
Thread type Parallel male pipe thread Unified thread Female thread Male thread
Class Class A Class B Class 3A Class 3B Class 2A Class 2B Class 1A Class 1B 4 to 6 6 to 8g
Notation A B 3A 3B 2A 2B 1A 1B 4 to 6 6 to 8g
Part, Specially-
Treated Part
Hose Guard
Expressional example
G 3/4 B
Thread Size Class
symbol
Assembling
Machine,
Jig, Tool
9
9/16 18 UNF 2B
TThread size Number Thread Class
of screw symbol
threads
M 18 x 1.5 2
Thread Thread size Pitch Class
symbol
Assembling
Method
Hose
Document
Technical
Document
Reference
92
Parallel pipe thread [JIS BO202]
Standard shape and size of parallel pipe thread Male thread
Number of
screw Pitch
Height of Curvature Outer diameter Root
Thread threads Pitch diameter diameter
thread of top d d2 d1
Female name (per 25.4 P
thread h r Female thread
H/6
(PF) (reference)
mm) Root Pitch Inner
H/2
d or D
H/6
d2 or D2
55 G3/8 19 1.3368 0.856 0.18 16.662 15.806 14.950
Male G1/2 14 1.8143 1.162 0.25 20.955 19.793 18.631
d1 or D1
thread
P
G3/4 14 1.8143 1.162 0.25 26.441 25.279 24.117
G1 11 2.3091 1.479 0.32 33.249 31.770 30.291
r
H/2
h/2
h
H
27.5 7.5
h/2
2 r
H/2
55
93
Hydraulic
Hose
Unified fine thread [JIS BO208]
Standard shape of unified fine thread
Female
thread
H1 H/8
painting
Airless-
H/2
Hose
H
d or D
30 30
H/2
H/4
60
d2 or D2
Male
d1 or D1
thread
P
Clean
Hose
Female thread
Number of screw Root diameter Inner diameter
Pitch Height of Pitch diameter
threads D D2 D1
Thread name P engagement
(per 25.4 mm) Male thread
(reference) H1
n Outer diameter Pitch diameter Root diameter
d d2 d1
Natural-Gas
1/4 - 28 UNF 28 0.9071 0.491 6.350 5.761 5.367
Hose
5/16-24 UNF 24 1.0583 0.573 7.938 7.249 6.792
3/8 - 24 UNF 24 1.0583 0.573 9.525 8.837 8.379
7/16-20 UNF 20 1.2700 0.687 11.112 10.287 9.738
1/2 - 20 UNF 20 1.2700 0.687 12.700 11.874 11.326
9/16-18 UNF 18 1.4111 0.764 14.288 13.371 12.761
Adaptor
5/8 - 18 UNF 18 1.4111 0.764 15.875 14.958 14.348
3/4 - 16 UNF 16 1.5875 0.859 19.050 18.019 17.330
7/8 - 14 UNF 14 1.8143 0.982 22.225 21.046 20.262
Part, Specially-
Treated Part
Hose Guard
Metric fine thread [JIS BO207]
Standard shape of metric fine thread
Female
H1 H/8
thread
H/2
Assembling
Machine,
Jig, Tool
H
d or D
30 30
H/2
H/4
60
d2 or D2
Male
d1 or D1
thread
P
Assembling
Female thread
Method
Pitch
Thread D D2 D1
P engagement
name Male thread
(reference) H1
Outer diameter Pitch diameter Root diameter
d d2 d1
M12 x 1.5 1.5 0.812 12.000 11.026 10.376
Document
Technical
94
Technical standard for plastic hoses
Waveform Square
Frequency 150,000 200,000 150,000 200,000 150,000 200,000
Oil temperature 93C
Cycle 30 to 75 cycle/min
Two types of JIS
Oil type K2213 (turbine ISOVG46 of
oil), ISOVG46 or No specification
ISO3448
equivalent
Change rate of length
+3 to -3%
(at max. working pressure)
Bend hose at
minimum
bending radius,
8 to 12 sec after
Low-temperature leaving it for 24
resistance hr at -40C.
Then perform
the pressure
durability test.
Perform visual
Other performance
Perform visual
check at two-fold check at seven-
magnification fold
magnification
Ozone resistance of after leaving it after leaving it
outer surface for 72 hr at 40C
under the ozone for 70 hr at 40C
concentration under the ozone
0.5 ppm. concentration
0.5 ppm.
95
Table of unit conversion
Hydraulic
Hose
Length
m in foot yard mile
1 3.937 x 10 3.2808 1.0936 6.2 x 104
painting
Airless-
2.54 x 102 1 8.3333 x 102 2.778 x 102 1.6 x 105
Hose
3.048 x 101 1.2 x 10 1 3.3333 x 101 1.9 x 104
9.114 x 101 3.6 x 10 3 1 5.7 x 104
1.6093 x 103 6.3360 x 104 5.280 x 103 1.760 x 103 1
Clean
Hose
Weight
kg ton (UK) ton (USA) lb Ounce
1 9.842 x 104 1.1023 x 103 2.2046 3.5274 x 10
Natural-Gas
3 3
1.016 x 10 1 1.12 2.240 x 10 3.5838 x 104
Hose
9.072 x 102 8.9286 x 101 1 2 x 103 3.2 x 104
4.536 x 101 4.464 x 104 5 x 104 1 1.6 x 10
2.835 x 102 2.79 x 105 3.13 x 105 6.25 x 102 1
Adaptor
Pressure
2
Pa MPa bar kgf/cm psi mmHg
1 1 x 106 1 x 105 1.0197 x 105 1.4504 x 104 7.5006 x 103
1 x 105 1 x 101 1 1.0197 1.4504 x 10 7.5006 x 102
Part, Specially-
Treated Part
Hose Guard
9.8067 x 104 9.8067 x 102 9.8067 x 101 1 1.4223 x 10 7.3556 x 102
6.8948 x 103 6.8948 x 103 6.4898 x 102 7.0307 x 102 1 5.1715 x 10
1.3332 x 102 1.3332 x 104 1.332 x 103 1.3595 x 103 1.9341 x 102 1
Assembling
Force
Machine,
Jig, Tool
N dyn kgf
1 1 x 105 1.0197 x 101
1 x 105 1 1.0197 x 106
9.8066 9.8066 x 105 1
Assembling
Method
Hose
* is the SI unit.
Document
Technical
Document
Reference
96
Examples of problems when hose assembly is not used appropriately
How to deal
Class Phenomena Situations Principle causes with the problems
Re-check the working
Large rupture of reinforced pressure (impact pressure or
Quick damage layer Insufficient pressure resistance relief set pressure) and re-
select hose
1. Hose
breakage
Medium- and long-term
damage
Small rupture of reinforced
layer Insufficient durability
Re-check the working
pressure and pressurization
frequency and re-select hose
2. Hose
deformation
Kink
Fatigue damage to inner
layer due to hose bending
a radius smaller than the
minimum bending radius due
to careless attachment to
equipment or careless usage
Reduce bending with
adaptor.
Use protective items such
as guard spring.
3. Hose
expansion
Melting of inner surface
area
Increase of atmospheric
Leakage near coupling temperature or fluid
end, expansion of outer Re-check the temperature of
temperature softens the Incorrect selection of hose for the atmosphere and fluid and
layer, or crack due to inner and outer surface the working temperature
hardening of outer cover or re-select a suitable hose
and reduces the durability product.
Leakage or inner tube of hose assembly.
pullout at
4. the
coupling to
Pullout of hose coupling
Careless attachment to
Non-uniform contact of equipment (non-uniform Tighten it with your hand until
sheet surface contact) the sheet surface completely
contacts and tighten it using a
Careless attachment to torque wrench with the
Insufficient tightening equipment (insufficient specified torque.
tightening)
Leakage at
the junction
5. of coupling
to the
Oil leakage from metal seal Sheet damage
Careless attachment to
equipment (foreign particle
caught in sheet surface)
Careless attachment to
After checking for foreign
particles and scratches,
attach it again.
97
Chemical resistance list
Hydraulic
Hose
Please refer to the attached chemical resistance list for the safe use of the
products. Special attention should also be paid to the explanation written
below.
[Criteria of availability for each chemical]
painting
: No influence
Airless-
Hose
: Further confirmation required
: Not applicable
: No data available
When consulting with us in case of , following data are necessary for us to judge.
qPressure in operation, wMax. temperature in operation, eConcentration of chemicals,
rInstallation condition, tApplicatio.
Clean
1. The data shown here are based upon laboratory. Variations in temperature, pressure,
Hose
fluids duration of exposure or other special conditions influence the results in the list and
therefore no guarantee is expressed or implied.
2. Please be sure to evaluate the products in the condition at a real workplace before use.
3. In case of aqueous solution in the list , the chemicals are all in a saturated condition at a
room temperature , unless otherwise stated.
4. The list only shows chemical resistance at the liquid condition of chemicals but not
Natural-Gas
referring at all to the gas permeation quality . Do not use the products for the chemicals
which is dangerous if the gas permeates through/from the products.
Hose
5. Please consult with us about the chemical resistance for the galvanized materials.
Campucka couplings are for the general operating oil and can not be used for any other
kinds of liquids.
When using the aqueous glycol operating oil, the materials for the couplings should be
stainless or black oxidizing ones specially arranged upon request.
Adaptor
Chemical resistance list (Guideline)
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
2-Aminophenyl Disulfide
A Acetaldehyde
Part, Specially-
Acetic Acid (10%, 20C)
Treated Part
Hose Guard
Acetic Acid (100%, 20C)
Acetic Acid (50%, 20C)
Acetic Acid (50%, 70C)
Acetic Anhydride
Acetoamide
Acetone
Assembling
Acetyl Bromide
Machine,
Jig, Tool
Acetyl Chloride
Acetylene
Acrylonitrile
Alum
Aluminium Acetate
Aluminium Bromide
Assembling
Aluminium Chloride
Method
Hose
Aluminium Fluoride
Aluminium Nitrate
Aluminium Sulfate
Ammonia Anhydrous
Ammonia Gas Cold
Document
Technical
Ammonium Persulphate
Ammonium Phosphate
Ammonium Sulfate
Amyl Acetate
Amyl Alcohol
98
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
A Amyl Borate
Amyl Naphthalene
Anethole
Aniline
Aniline Dyes
Animal oil (Lard oil)
Aqua Regia
Arsenic Acid
Asphalt
ASTM lubricant No.1
ASTM lubricant No2
ASTM lubricantNo.3
ASTM Standard fuel oil A
ASTM Standard fuel oil B
ASTM Standard fuel oil C
B Balium Hydroide
Barium Chloride
Barium Sulfate
Barium Sulfide
Beet sugar oil
Benzene
Benzin
Benzoaldehyde
Benzoic Acid
Benzyl Alcohol
Benzyl Benzoate
Benzyl Chloride
Borax
Boric acid
Bromine
Bunker fuel
Buthane
Butyl Acetate
Butyl Acrylate
Butyl Alcohol
Butyl Cellosolve
Butyl Stearate
C Calcium Acetate
Calcium Arsenate
Calcium Bisulfite
Calcium Chloride
Calcium Hydroxide
Calcium Hypochlorite (20%, 20C)
Calcium Nitrate
Calcium Sulfide
Cane sugar liquor
Carbitol
Carbon Dioxide
Carbon Oxide
Carbon Tetrachloride
Carbone Disulfide
Carbonic Acid
Castor Oil
Cellosolve
Cellosolve Acetate
Chloride gas (dry)
Chloride gas (wet)
Chloro acetone
Chlororform
Chlorosulfonic acid
99
Hydraulic
Hose
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
C Chlorotoluene
Chromic Acid (10%, 70C)
Chromic Acid (2%, 50C)
painting
Airless-
Hose
Chromic acid (2%, 70C)
Chromic acid (25%, 70C)
Citric acid
Coal-Tar
Copper Chloride
Copper Cyanide
Copper Sulfate
Clean
Hose
Corn oil
Cotton seed oil
Creosote
Cresol
Cyclohexane
Natural-Gas
Cyclohexanol
Cyclohexanone
Hose
D Decalin
Developer (Hypo)
Diacetone Alcohol
Dibenzine Ether
Dibutyl Ether
Adaptor
Dibutyl Phthalate
Dichlorobenzene
Diethanol Amine
Diethyl Ether (< Ethyl Ether)
Diethyl Ether
Diethyl Sebacate
Part, Specially-
Diisopropyl Ketone
Treated Part
Hose Guard
Dimethyl Formamide
Dinitrogen oxide (Nitrous Oxide)
Dioctyl Phthalate (DOP)
Dioctyl Sebacate (DOS)
Dipentene (Limonene)
Diphenyl
Assembling
Diphenyl Oxide
Machine,
Jig, Tool
Dowtherm (100C)
Dowtherm (200C)
E Epichlorohydrin
Ester Silicate
Ethanol Amine
Ethyl Acetate
Assembling
Ethyl Acetoacetate
Method
Hose
Ethyl Acrylate
Ethyl Alcohol
Ethyl Benzene
Ethyl Cellulose
Ethyl Chloride
Document
Technical
Ethyl Oxalate
Ethyl Silicate
Ethylene Chlorohydrin
Ethylene Diamine
Ethylene Dioxide
Ethylene Glycol
Ethylene Oxide
Document
Reference
F Fatty Acids
Ferric Chloride
Ferric Chloride
Ferric Nitrate (II)
Fluorine
100
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
F Fluoroboric acid
Formaldehyde (40%, 20C)
Formic acid (25%, 20C)
Formic acid (50%, 20C)
Formic acid (90%, 20C)
Freon 114
Freon 12
Freon 21
Freon 22
Freon11
Freon113
Furan
Furfural
Furfuryl Alcohol
G Gasoline
Gelatine
Glucose
Glue
Glycerine
Grease
H Heavy water
Heptane
Hexane
Hexyl Alcohol
Hydrazine
Hydrobromic Acid (20%, 20C)
Hydrobromic Acid (20%, 70C)
hydrobromic Acid (37%, 20C)
Hydrochloric Acid (10%, 20C)
Hydrochloric Acid (20%, 20C)
Hydrochloric Acid (20%, 80C)
Hydrochloric Acid (38%, 20C)
Hydrocyanic Acid
Hydrofluoric Acid (10%, 20C)
Hydrofluoric Acid (20%, 20C)
Hydrofluoric Acid (40%, 20C)
Hydrofluoric Acid (Anhydrous)
Hydrogen
Hydrogen Peroxide (30%, 20C)
Hydrogen Peroxide (5%, 20C)
Hydrogen Peroxide (5%, 50C)
Hydrogen Sulfide
Hydroquinone
Hypochlorous acid
I Isobutyl Alcohol
Isocyanates
Isooctane
Isopropyl Acetate
Isopropyl Alcohol
Isopropyl Ether
J JP fuel oil
K Kerosene
Kerosene
Ketones
L Lacquer
Lactic Acid
Lard oil
Lead Acetate
Lead Arsenate
Lead Nitrate
101
Hydraulic
Hose
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
L Lead Sulfamate
Lead Sulfate
Linoleic acid Dipentene
painting
Airless-
Hose
Linseed oil
Liquid Chloride
Liquidified Petroleum Gas
Lubricant (Ether type)
Lubricant (mineral oil type)
Lye solutions
M Magnesium Chloride
Clean
Hose
Magnesium Hydroxide ,
Magnesium Sulfate
Maleic acid
Malic Acid
Mercaptane
Natural-Gas
Mercuric Chloride
Mercury
Hose
Methane
Methyl Acetate
Methyl Alcohol
Methyl Bromide
Methyl Chloride
Adaptor
Methyl Iso Butyl Ketone
MethylEethyl Ketone
Methylene Dichloride
Metyl Metacrylate
Metyl Sulfate
Mineral oil
Part, Specially-
Monochloro Acetic Acid
Treated Part
Hose Guard
Monochloro Benzene
Monoethanol Amine
N Naphtha
Naphthalene
Naphthenic acid
Natural gas
Assembling
Machine,
n-Hexa Aldehyde
Jig, Tool
Nickel Acetate
Nickel Chloride
Nickel Sulfate
Nitric acid (10%, 20C)
Nitric Acid (10%, 70C)
Nitric Acid (30%, 20C)
Assembling
Nitromethane
Nitropropane
O Octyl Alcohol
Oleic Acid
Olive Oil
Oxalic Acid
Oxygene
Document
Reference
Ozone
Palm oil
Palmitin Acid
Pentane
Perchloroethylene
102
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
P Petroleum
Phenol
Phenyl Disulfide
Phenyl Hydrazine
Phorone
Phosphoric Acid (50%, 20C)
Phosphoric Acid (50%, 70C)
Phosphoric Acid (75%, 20C)
Phosphorobenzene
Pickling Acid (Nitric acid 20% / Fluoric acid 4%)
Pickling Acid (Nitric acid 40% / Fluoric acid 15% )
Picric Acid
Pine oil
Pinene
Piperidine
Potassium Bichromate
Potassium Chloride
Potassium Cyanide
Potassium Hydroxide
Potassium Nitrate
Potassium Perchlorate
Potassium Permanganate (5%, 20C)
Potassium Sulfate
Propane
Propyl Acetate
Propyl Alchol
Propylene
Pyridine
Pyrrole
S Salicylic Acid
Salt Water (Brine)
Sea Water
Silicone Grease
Silicone oil
Silver Nitrate
Soap aqueous solution
Soda Ash
Soda (Carbonated) water
Sodium Bicarbonate
Sodium Bisulphate ,
Sodium Carbonate
Sodium Cyanide
Sodium Hydroxide
Sodium Hydroxide (30%, 20C)
Sodium Hydroxide (30%, 70C)
Sodium Hydroxide(10%, 20C)
Sodium Hypochlorite (5%, 20C)
Sodium Hypochlorite(5%, 70C)
Sodium Metaphosphate
Sodium Nitrate
Sodium Perborate
Sodium Peroxide
Sodium Phosphate
Sodium Silicate
Sodium Sulfate
Sodium Sulfide
Sodium Sulfite
Sodium Thiosulfate
Soy Bean oil
Stannic Chloride
103
Hydraulic
Hose
The table shows relative merits under condition that cardinal number of aqueous liquor is based on saturated status with ordinary temperature unless otherwise specified.
Chemicals Hose materials Hose couplings/ Adoptors
(Weight concentration %,
Temperature C) Nylon Polyolefi Urethane PVC Polyester Steel SUS304 SUS316
S Stannous chloride
Stearic Acid
Styene
painting
Airless-
Hose
Sulfur
Sulfur Chloride
Sulfur Dioxide
Sulfur Trioxide
Sulfuric Acid (10%, 20C)
Sulfuric Acid (10%, 70C)
Sulfuric Acid (30%, 20C)
Clean
Hose
Sulfuric Acid (30%, 70C)
Sulfuric Acid (98%, 20C)
Sulfuric Acid (fuming 20C)
Sulfurous Acid
T Table Salt (Common Salt)
Natural-Gas
Tannic Acid
Tartaric acid
Hose
Terpineol
Tetrachloro Ethane
Tetraethyl Lead
Tetrahydro Furan
Tetraline
Adaptor
Tetrametyl Lead
Thionyl Chloride
Toluene
Triacetine
Tributoxyethyl Phosphate
Tributyl Phosphate
Part, Specially-
Trichloroacetate
Treated Part
Hose Guard
Trichloroethylene
Tricresyl Phosphate
Triethanolamine
Tung oil
Turpentine oil
U Uric acid
Assembling
V Vegetable oil
Machine,
Jig, Tool
X Xylene
Z Zeolite
Zinc Acetate
Zinc Chloride
Zinc Sulfide Assembling
Method
Hose
Document
Technical
Document
Reference
104
nm_info@nitta.co.jp
Overseas Development 4-4-26, Sakuragawa, Naniwa-ku, Osaka, 556-0022, Japan
Phone.81-6-6563-1270 Fax.81-6-6563-1273
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