Format no : -COM-CK-02

PRODUCT AUDIT CHECK SHEET CUM REPORT Rev No.: 1 A

Issue / Rev Date : 01.10.11

Part Name:- Raw Material:- Date:-

Part No.:- Grade:- Shift:-
Model:- Shade:- SC/CC:- Yes / No
Variant:- Customer:- Generation Level:-
Fault Category
Sr. No. Check Points Specification Actual Observation Remark
A B C
1 Visual Appearance
1a Visual Appearance - Moulding
1 Weld Line Free from weld line
2 sink mark Free from sink mark
3 short mold Free from short mold
4 Silver sticks Free from silver sticks
5 Ejector pin mark Free from pin mark
6 Sharp Edges Free from sharp edges
7 Flash at Edges Free from flash
8
9
10
1b Visual Appearance - Ultrasonic
1 Deep welding No deep welding
2 Welding Impression
3
4
5
1C Visual Appearance - Assembly
1 Clip Fitment
2 Handle Assly
3 Bush Fitment
4 Switch plate fitment
5
6
1d Customer Complaints ( Past Three Months)

2 Dimensional Checks
2a Gap Chceck on checking fixture
2b Flush Chceck on checking fixture
2c Torque
2d Cp/Cpk values for SC/CC

3 Material
3a Visual Shade
3a MFI
3b Ash Content
3c Gloss Value
L,
a
b
3d
4 Product Identification & Trecebality
4a Part No.
4b Calender updation
4c Generation Level
4d Raw Material
5 Packing
5a Type and Packaging Quantity
Trolley condition Free from Damage,
5b Dust, Sharp edge etc.

Remark:-
Total

1 Auditor Auditor
2 Name :- Name :-
3 Employee:- Employee:-
4 Sing:- Sing:-
Audit Observation Criteria :
Positive observations (P) - when evidence presented indicates a
requirement has been effectively met.
Fault Category-"A : Fault will certainly result in customer complaints:
- Safety risk, violation of legal requirements, breakdown
- Functions not fulfilled
- Extreme surface appearance complaints

Fault Category B: Customer annoyance or complaints can be expected:

- Foreseeable failure
- Reduced usability
Fault Category C: Complaints from demanding customers can be
expected:
- Defects noticed by demanding customers
- Defects dont have influence on usability or functionality of product